Insulation board unloading, cutting and inserting integrated device

Abstract

The invention discloses a thermal insulation board unloading, cutting and inserting integrated device. The thermal insulation board unloading, cutting and inserting integrated device comprises an unloading mechanism, a conveying mechanism, a cutting mechanism and an inserting ring feeding mechanism. The unloading mechanism is used for storing a plurality of insulation boards and automatically unloading the insulation boards to the conveying mechanism one by one; the conveying mechanism automatically conveys the unloaded insulation board to a to-be-cut position, so that the cutting mechanism can cut the insulation board conveniently; the inserting ring feeding mechanism automatically inserts the inserting rings into the cut heat preservation plates. The technical problem solved by the technical scheme is how to automatically unload, cut and insert the insulation board; the consistency of the insulation board is improved, so that the insulation board can be conveniently assembled with subsequent reinforced concrete blocks.

Description

Technical Field

[0001] The invention relates to mechanical equipment, in particular to an integrated device for unloading, cutting and inserting connecting rings of insulation boards. Background Art

[0002] Insulation boards are primarily used as a building insulation material made of foam board. Currently, they are often combined with aerated concrete blocks to form sandwich-structured insulation blocks. Rebar-like splicing rings or adhesives are inserted between the insulation boards and the aerated concrete blocks to ensure strength between the two components. However, as a component of a wall or exterior wall, this approach has the following disadvantages: 1. Currently, the assembly method of insulation boards and aerated concrete blocks is mainly manual, which is not efficient and cannot guarantee the standardization of assembly.

[0003] 2. Currently, the main method of installing the plug-in ring is manual, so the transportation of the insulation board is also manual, which leads to problems such as inconsistent transportation positions and low efficiency.

[0004] 3. In order to increase the contact area between the foam board and the aerated concrete board, the existing method is to use a knife to cut manually, which has limited efficiency and is not standardized.

[0005] 4. The method of applying adhesive between the insulation board and the concrete block cannot guarantee sufficient bonding strength, and the overall effect is not very good. Summary of the Invention

[0006] The purpose of the present invention is to provide an integrated device for unloading, cutting and plugging insulation boards, and the technical problem to be solved is: how to automatically unload, cut and plug insulation boards; improve the consistency of insulation boards, thereby facilitating assembly with subsequent reinforced concrete blocks.

[0007] The integrated device for unloading, cutting and plugging of insulation boards includes a unloading mechanism, a conveying mechanism, a cutting mechanism and a plug-in ring loading mechanism; the unloading mechanism stores a plurality of insulation boards and automatically unloads them one by one to the conveying mechanism; the conveying mechanism automatically transports the unloaded insulation boards to the cutting position to facilitate the cutting of the insulation boards by the cutting mechanism; the plug-in ring loading mechanism automatically inserts the plug-in rings into the cut insulation boards; the plug-in ring loading mechanism comprises a placement rod, a first baffle, a second baffle, a limiting assembly and a lifting assembly; the placement rod supports the plug-in ring, and the placement rod is arranged in a downwardly inclined manner so that a plurality of plug-in rings are arranged in an inclined and stacked manner downward; the first baffle and the second baffle are arranged at the end position of the placement rod, the first baffle blocks the plug-in ring, and the first baffle and the second baffle are arranged in an upward and downward staggered manner, and there is a gap between the two baffles, the thickness of the gap corresponding to the thickness of a plug-in ring; the limiting assembly limits the plurality of inclinedly arranged plug-in rings; and the lifting assembly lifts the plug-in ring to a set position.

[0008] The unloading mechanism includes a storage box, a transverse clamping cylinder, and a base cylinder; the storage box has a cavity for placing multiple longitudinally arranged insulation boards, and the storage box as a whole is a square structure with four opposite sides, two of which are each equipped with a transverse clamping cylinder, and the other two opposite sides are each equipped with a fork support cylinder; the transverse clamping cylinder has a first clamping plate, which clamps and fixes the side of the insulation board; the fork support cylinder has a telescopic fork arm, which supports the bottom surface of the insulation board.

[0009] The conveying mechanism comprises a first support platform, a pressure plate, a push plate, a first sliding assembly, and a lifting assembly; an insulation plate is arranged above the first support platform, and the pressure plate is L-shaped and fits the side and bottom surfaces of the insulation plate, the above-mentioned pressure plate is fixed on the first slide seat of the first sliding assembly, and the first slide seat is fixed on the guide rail of the first sliding assembly, and the above-mentioned first slide seat is driven to reciprocate by a linkage plate, and the linkage plate is fixed on a belt, and the above-mentioned belt is driven to reciprocate by a first motor; the above-mentioned guide rail and the first motor are fixed on a lifting plate, and the above-mentioned lifting plate is installed on a lifting cylinder, and the lifting plate is driven by the lifting cylinder to perform lifting movements.

[0010] The cutting mechanism comprises a cutting groove part, a lifting cylinder, a second sliding assembly, a second table, a fixed frame assembly, and a driving assembly; the cutting groove part is fixed to the lifting cylinder through the fixed frame assembly, and the lifting cylinder slides on the second table through the second sliding assembly, and the above-mentioned second sliding assembly is driven by the driving assembly; the fixed frame assembly includes a first fixed frame and a connecting tube; the cutting groove part is fixed on the first fixed frame, and the connecting tube is assembled with the lifting cylinder and fixed on the first fixed frame; the second sliding assembly includes a guide rail, a second slide, and a second support platform; the lifting cylinder is fixed on the second support platform and slides synchronously with the second support platform, and the second support platform is fixed on the second table through the second slide and the guide rail, and the above-mentioned second slide forms a sliding fit with the guide rail; a sliding cavity is provided on the second table, and the above-mentioned lifting cylinder moves linearly along the sliding cavity.

[0011] The cutting groove parts have two and are arranged symmetrically at intervals, and the shape of the cutting groove parts in contact with the foam board is triangular; the fixing frame assembly also includes a second fixing frame; the second fixing frame is fixed on the first fixing frame, and the second fixing frame has two and are arranged symmetrically at intervals, and each second fixing frame is provided with a purification cover; the fixing frame assembly also includes a limiting rod and a limiting cylinder; the limiting cylinder is installed on the first fixing frame, and the limiting rod is inserted into the limiting cylinder to position the lifting cylinder.

[0012] The cutting mechanism also includes a driving assembly, which includes a second motor, a gear, and a rack; the second motor is fixed on the second support platform, the gear rotates synchronously with the rotating shaft of the second motor and engages with the rack, and the rack is fixed on the second table; the second table also has a lower fixing cylinder for pressing down and fixing the insulation board.

[0013] The middle position of the plug-in ring is a round head structure, and its two sides are straight round rod structures; the placing rod has a placing part at a position corresponding to the above-mentioned round head structure, and the placing part is supported and fit with the round head structure; the first baffle has a notch, which cooperates with the lifting hook of the lifting assembly; the placing rod is fixed on the first baffle.

[0014] The limit assembly includes a longitudinal rod, a transverse rod, a limit frame, a limit plate, and a connecting rod; the two longitudinal rods and the two transverse rods form a U-shaped storage box structure, the limit frame is also a U-shaped storage box structure and is fixed to the longitudinal rod, and there are two limit frames and they are fixed on the two longitudinal rods respectively; the above-mentioned limit frame has a connecting rod and a limit plate at the top and the middle position respectively; the connecting rod connects the two limit frames; there are two limit plates and they are symmetrically arranged and tightly positioned with both sides of the plug-in ring.

[0015] The lifting assembly includes a lifting cylinder, a lifting hook, a limiting rod, and a limiting sleeve; the lifting hook is fixed on the lifting cylinder, and the lifting cylinder is equipped with a limiting rod and a limiting sleeve, which position the lifting cylinder for lifting and lowering.

[0016] The lifting cylinder is fixed on a bracket with two symmetrically arranged fixing rods. Each fixing rod is provided with a second clamping plate. There is a gap between the second clamping plate and the second baffle and the second clamping plate is in contact with both sides of the plug-in ring.

[0017] The beneficial effects of the present invention are: 1. By designing a transverse clamping cylinder and a fork supporting cylinder on the storage box; the transverse clamping cylinder fixes the insulation board laterally, and the fork supporting cylinder fixes the insulation board at the bottom. Through this fixing method, the insulation board at the lowest position among multiple longitudinally stacked insulation boards will be fixed by the fork supporting cylinder, and the insulation board at the second lowest position will be fixed by the transverse clamping cylinder; when the insulation board needs to be sent to the subsequent automated mechanism, it retracts the fork supporting cylinder, so that the insulation board on the fork hand falls off, while the insulation board above the second lowest position remains in its original position due to being fixed by the fixing clamp of the transverse clamping cylinder; when one insulation board is unloaded, the fork supporting cylinder extends the fork hand, and the transverse clamping cylinder retracts the fixing clamp, so that the originally fixed insulation board falls onto the fork hand, thereby completing the unloading action of the insulation board in sequence.

[0018] 2. By designing the first support platform, support is provided for the insulation board; by designing the pressure plate, the insulation board is fixed so that the initial position of the insulation board is at the set position; by designing the push plate and the first sliding component, the insulation board can be driven to be transported horizontally to the set position to ensure the accuracy of the transport position; by designing the lifting component, the insulation board is pushed in a clockwise U-shaped motion, thereby improving the pushing efficiency.

[0019] 3. The cutting member is designed to generate heat when powered, thereby melting and cutting the foam insulation board, ensuring consistent cutting specifications and significantly improving the cutting effect. The fixing frame assembly is designed to fix the cutting member, lifting cylinder, and purge hood, thereby ensuring the normal operation of the cutting board. The lifting cylinder is designed to cooperate with the second sliding assembly and drive assembly to achieve longitudinal cutting of the insulation board. The lower fixing cylinder is designed to fix the insulation board before cutting, thereby ensuring cutting accuracy.

[0020] 4. By designing a placement rod, multiple inclined plug-in rings are supported, making it easier for the lifting assembly to lift the plug-in rings one by one in the later stage, thereby facilitating the plug-in rings to be plugged in; by designing the first baffle and the second baffle, the plug-in rings are easily blocked; by designing a limit assembly, the plug-in rings are limited to ensure the lifting and fixation of other components; by designing a lifting assembly, the plug-in rings are easily lifted. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the unloading mechanism; Figure 2 It is a schematic diagram of the unloading mechanism from another angle; Figure 3 It is a schematic diagram of the unloading mechanism from another angle; Figure 4 It is a three-dimensional diagram of the transmission mechanism; Figure 5 This is a schematic diagram of the transmission mechanism from another angle; Figure 6 It is a side elevation view of the transmission mechanism; Figure 7 It is another side elevation view of the transmission mechanism; Figure 8 is a schematic diagram of the cutting mechanism; Figure 9 This is a schematic diagram of the cutting mechanism from another angle; Figure 10 It is a front view of the cutting mechanism; Figure 11 It is a schematic diagram of the coordination of the cutting groove parts, the fixing frame assembly, and the purification cover; Figure 12 This is a schematic diagram of the coordination of the cutting groove component, the fixing frame assembly, and the purification cover from another angle; Figure 13 It is a schematic diagram of the plug-in ring feeding mechanism; Figure 14 This is a schematic diagram of the plug-in ring feeding mechanism from another angle; Figure 15 It is a side elevation view of the plug-in ring feeding mechanism; In the picture 101. Storage box, 1011. First feed rack, 1012. Second feed rack, 1013. First placement rod, 1014. Second placement rod, 1015. Inspection port; 102. Horizontal clamping cylinder, 1021. First clamping plate; 103. Fork support cylinder, 1031. Fork handle; 104. Insulation board; 201. First support platform; 202. Press plate; 203. Push plate; 204. First sliding assembly, 2041. Belt, 2042. First motor, 2043. Linking plate, 2044. First slide, 2045. Guide rail; 205. Lifting assembly, 2051. Lifting plate, 2052. Lifting cylinder; 206. First table; 207. Plug-in ring; 301. Cutting groove parts; 302. Fixing frame assembly, 3021. First fixing frame, 3022. Second fixing frame, 3023. Connecting cylinder, 3024. Limiting rod, 3025. Limiting cylinder; 303. Lifting cylinder; 304. Second sliding assembly, 3041. Slide rail, 3042. Second slide, 3043. Second support platform; 305. Second table, 3051. Sliding cavity; 306. Drive assembly, 3061. Second motor, 3062. Gear.

[0022] 307. Lower solid cylinder; 308. Purification hood; 401. Plug-in ring; 402. Placement rod, 4021. Placement part; 4031. First baffle, 40311. Notch, 4032. Second baffle; 404. Limiting assembly, 4041. Longitudinal rod, 4042. Transverse rod, 4043. Limiting frame, 4044. Limiting plate, 4045. Connecting rod; 405. Lifting assembly, 4051. Lifting cylinder, 4052. Lifting hook, 4053. Limiting rod, 4054. Limiting sleeve; 4061. Second splint, 4062. Fixing rod; 407. Bracket. DETAILED DESCRIPTION

[0023] This design utilizes the flat-plate structure of the insulation board to design a device consisting of a discharge mechanism, a conveyor mechanism, a cutting mechanism, and a plug-in ring loading mechanism. The discharge mechanism stores multiple insulation boards and automatically discharges them one by one to the conveyor mechanism. The conveyor mechanism automatically transports the discharged insulation boards to the cutting position to facilitate the cutting of the insulation boards by the cutting mechanism. The plug-in ring loading mechanism automatically inserts the plug-in rings into the cut insulation board. Through these mechanisms, the automatic discharge, conveyance, cutting, and plug-in ring loading of the insulation boards can be achieved. In actual application, these mechanisms can be further optimized, existing components can be used for equivalent replacement, or additional mechanisms can be added to continuously improve the overall performance of the device.

[0024] Please refer to Figures 1 to 3The unloading mechanism shown in the figure is designed with a storage box 101, two cross-clamping cylinders 102, and two fork-supporting cylinders 103. The storage box 101 is used to facilitate the placement of multiple insulation boards 104. The cross-clamping cylinders 102 and fork-supporting cylinders 103 are used to clamp and secure the sides of the insulation boards 104. The fork-supporting cylinders 103 support and secure the bottom surfaces of the insulation boards 104. In actual applications, these components can be optimized, existing components can be used as equivalent replacements, or additional components can be added to improve the performance of the mechanism.

[0025] The storage box 101 in the figure is a hollowed-out square structure with four opposite sides. It is assembled from multiple rod-shaped fixing rods. Its interior has a cavity corresponding to the shape of the insulation board 104, which is convenient for placing multiple insulation boards 104 arranged longitudinally; the opposite sides are convenient for installing the cross-clamp cylinder 102 and the fork support cylinder 103 respectively. In order to place the insulation boards 104 in the above-mentioned cavities, the storage box 101 is designed with a first feed rack 1011 and a second feed rack 1012 structure that are movable and closed at corresponding positions. The width of the first feed rack 1011 and the second feed rack 1012 is kept corresponding to the width of the insulation board 104. In order to facilitate the observation of the number of insulation boards 104 in the storage box 101 and whether they are aligned, an inspection port 1015 can be designed next to the side door. In order to facilitate the installation of the cross-clamping cylinder 102, the storage box 101 is designed with a first placement rod 1013 at the corresponding position. In order to facilitate the installation of the fork support cylinder 103, the storage box 101 is designed with a second placement rod 1014 at the corresponding position, wherein the first placement rod 1013 is located above the second placement rod 1014.

[0026] There are two transverse clamping cylinders 102 in the figure and they are arranged opposite to each other. Each transverse clamping cylinder 102 has a first clamping plate 1021. The first clamping plate 1021 is a flat plate structure, so as to clamp the insulation board 104.

[0027] There are two fork supporting cylinders 103 in the figure and they are arranged opposite to each other. The arrangement direction of the fork supporting cylinders 103 is at the side of the cross clamping cylinder 102. Each fork supporting cylinder 103 has a telescopic fork hand 1031 structure. The distance between the horizontal clamping cylinder 102 and the fork supporting cylinder 103 is the thickness of an insulation board 104, so that the fork supporting cylinder 103 supports the insulation board 104 at the bottom position, and the horizontal clamping cylinder 102 clamps and fixes the insulation board 104 above the second bottom. When the insulation board 104 needs to be sent to the subsequent automation mechanism, it recycles the fork arm 1031, so that the insulation board 104 automatically falls due to gravity; when the insulation board 104 is waiting for subsequent plug-in, the fork arm 1031 extends and the horizontal clamping cylinder 102 performs a clamping action, so that the insulation board 104 originally fixed by the horizontal clamping cylinder 102 falls onto the fork arm 1031; the subsequent insulation boards 104 perform the above-mentioned actions in sequence to complete the unloading action.

[0028] After unloading, the insulation board 104 enters the conveyor mechanism. Figures 4 to 7 The conveying mechanism shown in the figure mainly comprises a first support platform 201, a push plate 203, a pressure plate 202, a first sliding assembly 204, and a lifting assembly 205. These components can be used to secure and push the insulation board 104 to a set position, thereby automatically and accurately conveying the insulation board 104. In actual applications, the above components can be further optimized, such as by optimizing their partial shape and structure, or by adding other components, to continuously increase the practicality of the conveying mechanism.

[0029] The first support platform 201 shown in the figure is used to provide support for the insulation board 104. It is an overall straight rod-shaped structure with a total of six rows arranged in a longitudinal direction, each row arranged parallel to each other. The insulation board 104 is arranged above the first support platform 201 to support the insulation board 104. The first support platform 201 is primarily constructed of aluminum profiles and plastic panels, with the plastic panels facing the insulation board 104. This reduces the coefficient of friction between the insulation board 104 and the first support platform 201, thereby facilitating the transportation of the insulation board 104. In actual application, the number of first support platforms 201 can be adjusted as needed, but they must be arranged in parallel to avoid motion interference with the subsequent push plate 203.

[0030] The pressure plates 202 shown in the figure are used to push the insulation board 104 longitudinally. They are designed as a horizontally pushing cylinder structure, with four plates 202 aligned and arranged two in front and two in back. This way, a pressure plate 202 is provided on each left and right side of the insulation board 104 to secure it, thereby securing the insulation board 104 in a set position and facilitating the subsequent insertion of the plug-in ring 207. In actual applications, the pressure plates 202 can also use other mechanisms to secure the insulation board 104, or their number can be adjusted, such as installing two pressure plates 202 on each side of the insulation board 104. This improves the stability of the fixation and prevents the insulation board 104 from moving during the insertion process.

[0031] The pressing plate 202 shown in the figure has an overall L-shaped structure, which fits snugly against the sides and bottom of the insulation board 104, facilitating its advancement. The push plates 203 are configured in a set of six, with two forming a group. These push plates 203 are secured to the first slide 2044 of the first sliding assembly 204. When the first slide 2044 moves longitudinally, it drives the push plates 203 to move in sync. In practical applications, the shapes and structures of the pressing plates 202 may also be employed in other configurations.

[0032] The first sliding assembly 204 in the figure is used to push the pressure plate 202 to move longitudinally. It mainly designs the first sliding seat 2044, the guide rail 2045, the motor 2042, the belt 2041, the linkage plate 2043 and other structures. The motor 2042 and the belt 2041 are both common belt transmission structures. The motor 2042 adopts a micro forward and reverse motor 2042, which drives the belt 2041 to move forward and backward. The middle position of the linkage plate 2043 is directly embedded in the belt 2041, and the two ends are embedded in the first sliding seat 2044. The first slide 2044 is mounted on the guide rail 2045, so that when the linkage plate 2043 moves, it can drive the first slides 2044 at both ends to move. Since the first slides 2044 are assembled on the guide rail 2045 in a conventional manner, that is, the guide rail forms a structure in which one first slide 2044 is matched with one guide rail 2045, when the motor 2042 is in operation, it can move through the belt 2041, the linkage plate 2043, and the first slide 2044. Since the pressure plate 202 is fixed to the first slide 2044, it can drive the pressure plate 202 to move. In actual applications, other types of first slide assemblies 204 can also be used. It should be noted that the first slide assemblies 204 can also adopt other existing components or devices that achieve the same function.

[0033] The lifting component 205 in the figure is used to drive the first sliding component 204 to perform lifting movements. It is designed with a lifting plate 2051 and a lifting cylinder 2052. The lifting plate 2051 is a square flat plate structure as a whole, and the lifting cylinder 2052 is a conventional cylinder structure. The first sliding component 204 is installed as a whole on the lifting plate 2051. In this way, the lifting component 205 cooperates with the first sliding component 204 to realize up and down, front and back movements, that is, maintains a clockwise U-shaped conveying path, thereby improving the conveying efficiency of the insulation board 104.

[0034] In order to support the first sliding assembly 204 , the lifting assembly 205 , and the pressing plate 202 , a first tabletop 206 structure may be designed below them.

[0035] The insulation board 104 is automatically fed into the cutting assembly through the transmission mechanism. Please refer to Figures 8 to Figure 12 The cutting mechanism shown in the figure primarily comprises a cutting member 301, a fixing frame assembly 302, a lifting cylinder 303, a second sliding assembly 304, a second table 305, and a drive assembly 306. In this embodiment, the cutting member 301 replaces manual cutting, while the lifting cylinder 303, the second sliding assembly 304, the fixing frame assembly 302, and the drive assembly 306 cooperate with the cutting member 301 to automatically cut the insulation board 104. In actual applications, the shape, structure, material, and quantity of these components can be optimized, existing components can be used as equivalent replacements, or additional components can be added.

[0036] The cutting members 301 shown in the figure are primarily used to cut the insulation board 104. There are two symmetrically spaced cutting members 301, each shaped like an arrow with a triangular end, allowing for straight and angled cuts in the insulation board 104. These cutting members 301 are electrically heated, meaning that when powered, they act like heating wires, melting and cutting the foam board to ensure a smooth cut.

[0037] The fixing frame assembly 302 in the figure is mainly used to fix the cutting groove piece 301 and the purification cover 308, and is assembled with the lifting cylinder 303 at the same time; the fixing frame assembly 302 is mainly designed with a first fixing frame 3021, a second fixing frame 3022, a connecting tube 3023, a limiting rod 3024, a limiting tube 3025 and other components. The first fixing frame 3021 is a plate-like structure, and a cutting groove piece 301 is installed at each end; the second fixing frame 3022 is installed on the first fixing frame 3021, and the second fixing frame 3022 is similar to an angle. The iron L-shaped profile structure makes it easy to fix the purification cover 308. In the figure, the purification cover 308 is arranged in an inclined manner; the connecting cylinder 3023 is a conventional cylindrical rod-like structure, which is assembled with the gas rod of the lifting cylinder 303, thereby driving the cutting groove part 301 and the purification cover 308 to rise and fall under the action of the lifting cylinder 303; the limiting rod 3024 and the limiting cylinder 3025 are both conventional structural designs, which are mainly used for positioning the lifting cylinder 303 to ensure smooth lifting of the lifting cylinder 303.

[0038] The lifting cylinder 303 in the figure is mainly used to drive the cutting groove member 301 to move up and down. It is a conventional cylinder structure, which can drive the cutting groove member 301 to move up and down through the fixing frame assembly 302, thereby cutting the insulation boards arranged in sequence.

[0039] The second sliding assembly 304 shown in the figure is primarily used for the sliding movement of the lifting cylinder 303. This second sliding assembly 304 comprises a conventional slide rail 3041, a second slide seat 3042, and a second support platform 3043. The lifting cylinder 303 is fixed to the second support platform 3043, thereby maintaining synchronous sliding movement with the second support platform 3043. The second support platform 3043 is assembled with the slide rail 3041 via the second slide seat 3042. The second support platform 3043 and the second slide seat 3042 form an integral unit and slide on the slide rail 3041. The slide rail 3041 is fixed to the second table 305. This allows the second support platform 3043 to slide longitudinally under the drive of the drive assembly 306. This primarily drives the lifting cylinder 303 to move longitudinally as shown in the figure, thereby driving the cutting member 301 to move longitudinally for cutting.

[0040] The second table 305, shown in the figure, is a rectangular plate-like structure. The second sliding assembly 304 and other components are mounted on this table 305. The second table 305 primarily utilizes a sliding cavity 3051 designed therein to provide space for the longitudinal movement of the lifting cylinder 303. To prevent movement of the insulation board during the cutting process, multiple lower securing cylinders 307 are installed on either side of the second table 305 to hold the insulation board 104 downwardly in place.

[0041] The drive assembly 306 shown in the figure primarily drives the second support platform 3043. Various drive types can be employed, such as a chain, belt, or gear 3062. The figure illustrates a gear 3062 structure, comprising a second motor 3061, a gear 3062, and a rack (the rack is not shown). The second motor 3061 is secured to the second support platform 3043. The gear 3062 rotates synchronously with the shaft of the second motor 3061 and meshes with the rack, which is secured to the second table 305. Rotation of the second motor 3061 drives the second support platform 3043 through the meshing of the gear 3062 and the rack.

[0042] After the insulation board 104 is cut, the plug-in ring can be immediately connected. Figures 13 to 15 The plug-in ring loading mechanism shown in the figure is mainly designed with a placement rod 402, a first baffle 4031, a second baffle 4032, a limit assembly 404, and a lifting assembly 405. The placement rod 402 supports multiple tilted plug-in rings 401. The first baffle 4031 and the second baffle 4032 are used to block the plug-in rings 401, so that the lifting assembly 405 can only lift one plug-in ring 401 at a time. The limit assembly 404 is used to limit the tilted plug-in rings 401 to ensure that multiple plug-in rings 401 are in the same arrangement direction and are aligned. The lifting assembly 405 is used to lift each plug-in ring 401 to a set position, so that subsequent components can operate on the plug-in ring 401. The plug-in ring 401 in this case has a round head structure in the middle and a straight round rod structure at both ends. In practical applications, the above components may be re-optimized, or existing components may be used as equivalent replacements, or other components may be added.

[0043] The placement rod 402 in the figure is a rod-shaped structure and is arranged downwardly. The specific tilt angle can be designed within the range of 20-40 degrees. This facilitates the stacking of multiple plug-in rings 401 tilted downward as shown in the figure. The portion where the placement rod 402 contacts the plug-in ring 401 is designed as a placement portion 4021 similar to a round head. This forms an arc-shaped fit with the round head structure in the middle of the plug-in ring 401, thereby supporting and fitting the round head structure. The lowest end of the placement rod 402 can be mounted on a first stopper or other component. One end of the placement rod 402 is arranged outward, and the other end is close to the first baffle 4031 and the second baffle 4032.

[0044] The first baffle 4031 in the figure is a plate-shaped structure as a whole, so that it is convenient to block the plug-in ring 401. A notch 40311 is designed at the top position, which is convenient for the lifting hook 4052 of the lifting component 405 to cooperate, so that the lifting hook 4052 can hang the plug-in ring 401 at this position to facilitate its lifting.

[0045] The second baffle 4032 in the figure is also a plate-shaped structure. It is located at the upper and rear position of the first baffle 4031 to form an upper and lower staggered arrangement. At the same time, the gap between it and the first baffle 4031 is close to the thickness of a plug-in ring 401, so that only one plug-in ring 401 can be lifted each time.

[0046] The limiting assembly 404 shown in the figure is designed with two longitudinal rods 4041, two transverse rods 4042, two limiting frames 4043, two limiting plates 4044, and a connecting rod 4045. The longitudinal rods 4041 and transverse rods 4042 together form a structure similar to a square-shaped fixing frame, thereby facilitating the fixed support of the limiting frames 4043, limiting plates 4044, and connecting rod 4045, and also facilitating the fixed support of the components of the lifting cylinder 4051. In the figure, the two longitudinal rods 4041 are arranged longitudinally, the transverse rod 4042 at the bottom of the two transverse rods 4042 is arranged transversely, and the transverse rod 4042 at the top is arranged slightly tilted. The limiting frame 4043 is also structured as a second U-shaped clamping plate 4061, and its size is much smaller than the fixing frame composed of the longitudinal rod 4041 and the transverse rod 4042. The limiting frame 4043 is fixed to the longitudinal rod 4041 using conventional fixing means such as screws at the bottom, and the limiting frame 4043 is conveniently fixed to the longitudinal rod 4041 using a top member with a long strip of perforations designed to facilitate the connection rod 4045 to fix the two limiting frames 4043. The limiting plate 4044 shown in the figure is fixed in the middle position of the two limiting frames 4043 and arranged horizontally, so as to tighten and limit the side wall of the plug ring 401.

[0047] The lifting assembly 405 in the figure is designed with a prompt cylinder, a lifting hook 4052, two limiting rods 4053, and two limiting sleeves 54; the lifting hook 4052 has a bent hook structure, and each time it is driven by the lifting cylinder 4051 to lift, it can hook a plug-in ring 401; the lifting cylinder 4051 is a conventional cylinder structure, which is fixed on a bracket 407; the limiting rod 4053 and the limiting sleeve 54 are conventional structures that cooperate with the cylinder, which ensure the smooth lifting and lowering of the cylinder.

[0048] After the plug-in ring 401 is hooked by the lifting hook 4052, in order to ensure the stability of the plug-in ring 401 when it is moved by subsequent components, two fixing rods 4062 can be designed on the bracket 407. Each fixing rod 4062 is designed with a second clamping plate 4061 structure. There is a gap between each second clamping plate 4061 and the second baffle 4032, and they fit on both sides of the plug-in ring 401, thereby ensuring that the side walls of the plug-in ring 401 are fixed. After the plug-in ring 401 is fixed as described above, it is completely grasped by a grasping cylinder and then transported horizontally and vertically to be inserted into the insulation board 104.

Claims

1. The integrated device for unloading, cutting and plugging insulation boards is characterized by: The invention comprises a discharging mechanism, a conveying mechanism, a cutting mechanism, and a plug-in ring (207) feeding mechanism; the discharging mechanism stores a plurality of insulation boards (104) and automatically discharges them one by one to the conveying mechanism; the conveying mechanism automatically transports the unloaded insulation boards (104) to a position to be cut so as to facilitate the cutting mechanism to cut the insulation boards (104); the plug-in ring (207) feeding mechanism automatically inserts the plug-in ring (207) onto the cut insulation board (104); the plug-in ring (207) feeding mechanism comprises a placing rod (402), a first baffle (4031), a second baffle (4032), a limiting assembly (404), and a lifting assembly (405); the placing rod (402) is connected to the plug-in ring (20 7) for support, the placement rod (402) is arranged in a downwardly inclined manner so that the multiple plug-in rings (207) are arranged in an inclined and stacked manner downwardly; the first baffle (4031) and the second baffle (4032) are arranged at the end positions of the placement rod (402), the first baffle (4031) blocks the plug-in ring (207), and the first baffle (4031) and the second baffle (4032) are arranged in an up-down staggered manner and there is a gap between the two baffles, the thickness of the gap corresponds to the thickness of one plug-in ring (207); the limiting component (404) limits the multiple inclinedly arranged plug-in rings (207); the lifting component (405) lifts the plug-in ring (207) to a set position.

2. The integrated device for unloading, cutting and plugging insulation boards according to claim 1, characterized in that: The unloading mechanism comprises a material storage box (101), a transverse clamping cylinder (102), and a base cylinder; the material storage box (101) has a cavity for accommodating a plurality of longitudinally arranged heat preservation plates (104); the material storage box (101) is a square body structure as a whole and has four opposite sides, wherein two opposite sides are each provided with a transverse clamping cylinder (102), and the other two opposite sides are each provided with a fork supporting cylinder (103); the transverse clamping cylinder (102) has a first clamping plate (1021), and the first clamping plate (1021) clamps and fixes the side surface of the heat preservation plate (104); the fork supporting cylinder (103) has a telescopic fork hand (1031), and the fork hand (1031) supports the bottom surface of the heat preservation plate (104).

3. The integrated device for unloading, cutting and splicing insulation boards according to claim 1 or 2, characterized in that: The conveying mechanism comprises a first support platform (201), a pressure plate (202), a push plate (203), a first sliding assembly (204), and a lifting assembly (205); a heat preservation plate (104) is arranged above the first support platform (201); the pressure plate (202) is L-shaped and fits the side and bottom surfaces of the heat preservation plate (104); the pressure plate (202) is fixed on a first slide seat (2044) of the first sliding assembly (204); and the first slide seat (2044) is fixed on a guide rail (2045) of the first sliding assembly (204). The first slide (2044) is driven by a linkage plate (2043) to perform reciprocating motion, the linkage plate (2043) is fixed on a belt (2041), and the belt (2041) is driven by a first motor (2042) to perform reciprocating motion; the guide rail (2045) and the first motor (2042) are fixed on a lifting plate (2051), the lifting plate (2051) is installed on a lifting cylinder (2052), and the lifting plate (2051) is driven by the lifting cylinder (2052) to perform lifting motion.

4. The integrated device for unloading, cutting and splicing insulation boards according to claim 3, characterized in that: The cutting mechanism comprises a cutting groove member (301), a lifting cylinder (303), a second sliding assembly (304), a second table (305), a bracket (407) assembly (302), and a driving assembly (306); the cutting groove member (301) is fixed to the lifting cylinder (303) via the bracket (407) assembly (302); the lifting cylinder (303) slides on the second table (305) via the second sliding assembly (304); the second sliding assembly (304) is driven by the driving assembly (306); the bracket (407) assembly (302) comprises a first fixing frame (407) (3021) and a connecting tube (3023); the cutting groove member (301) is fixed to the first fixing frame (407) (3021), and the connecting tube (3023) is connected to the first fixing frame (407) (3021). The connecting tube (3023) is assembled with the lifting cylinder (303) and fixed on the first fixed frame (407) (3021); the second sliding assembly (304) includes a slide rail (3041), a second slide seat (3042), and a second support platform (304); the lifting cylinder (303) is fixed on the second support platform (304) and keeps sliding synchronously with the second support platform (304); the second support platform (304) is fixed on the second table (305) through the second slide seat (3042) and the slide rail (3041), and the above-mentioned second slide seat (3042) and the slide rail (3041) form a sliding fit; the second table (305) has a sliding cavity (3051), and the above-mentioned lifting cylinder (303) moves linearly along the sliding cavity (3051).

5. The integrated device for unloading, cutting and splicing insulation boards according to claim 4, characterized in that: The cutting groove member (301) has two grooves that are symmetrically spaced apart, and the shape of the cutting groove member (301) in contact with the foam board is triangular; the bracket (407) assembly (302) also includes a second fixing frame (407) (3022); the second fixing frame (407) (3022) is fixed on the first fixing frame (407) (3021), and the second fixing frame (407) (3022) has two grooves that are symmetrically spaced apart, and a purification cover (308) is arranged on each second fixing frame (407) (3022); the bracket (407) assembly (302) also includes a limiting rod (3024) and a limiting cylinder (3025); the limiting cylinder (3025) is installed on the first fixing frame (407) (3021), and the limiting rod (3024) is inserted into the limiting cylinder (3025) to position the lifting cylinder (303).

6. The integrated device for unloading, cutting and plugging of thermal insulation boards according to claim 3, characterized in that: The cutting mechanism further comprises a driving assembly (306), the driving assembly (306) comprising a second motor (3061), a gear (3062), and a rack; the second motor (3061) is fixed on the second support platform (304); the gear (3062) rotates synchronously with the rotating shaft of the second motor (3061) and meshes with the rack; the rack is fixed on the second table (305); the second table (305) is also provided with a lower fixing cylinder (307) for pressing down and fixing the insulation board (104).

7. The integrated device for unloading, cutting and splicing insulation boards according to claim 1, characterized in that: The middle position of the plug-in ring (401) is a round head structure, and its two sides are straight round rod structures; the placement rod (402) has a placement portion (4021) at a position corresponding to the above-mentioned round head structure, and the placement portion (4021) is supported and fitted with the round head structure; the first baffle (4031) has a notch (40311), and the notch (40311) cooperates with the lifting hook (4052) of the lifting component (405); the placement rod (402) is fixed on the first baffle (4031).

8. The integrated device for unloading, cutting and splicing insulation boards according to claim 1, characterized in that: The limiting assembly (404) comprises a longitudinal rod (4041), a transverse rod (4042), a limiting frame (4043), a limiting plate (4044), and a connecting rod (4045); the two longitudinal rods (4041) and the two transverse rods (4042) form a U-shaped material storage box (101) structure; the limiting frame (4043) also has a U-shaped material storage box (101) structure and is fixed to the longitudinal rods (4041); the limiting frame (4043) has two members, which are respectively fixed to the two longitudinal rods (4041); the limiting frame (4043) has a connecting rod (4045) and a limiting plate (4044) at the top and the middle respectively; the connecting rod (4045) connects the two limiting frames (4043); the limiting plate (4044) has two members, which are symmetrically arranged and closely positioned with both sides of the plug-in ring (401).

9. The integrated device for unloading, cutting and splicing insulation boards according to claim 1, characterized in that: The lifting assembly (405) comprises a lifting cylinder (4051), a lifting hook (4052), a limiting rod (4053), and a limiting sleeve (4054); the lifting hook (4052) is fixed on the lifting cylinder (4051), and the lifting cylinder (4051) is equipped with a limiting rod (4053) and a limiting sleeve (4054); the limiting rod (4053) and the limiting sleeve (4054) are used to position the lifting cylinder (4051) when it is raised or lowered.

10. The integrated device for unloading, cutting and plugging of thermal insulation boards according to claim 9, characterized in that: The lifting cylinder (4051) is fixed on a bracket (407), and the bracket (407) has two symmetrically arranged fixing rods (4062), each fixing rod (4062) has a second clamping plate (4061), and there is a gap between the fixing clamp (1021) and the second baffle (4032) and the fixing clamp is in contact with both sides of the plug-in ring (401).

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