A waterproof and dustproof test box for automobile lamps

By designing a waterproof and dustproof test chamber for automotive headlights, and utilizing the combination of dust blowing and water spraying components, the problem of incomplete testing in existing technologies has been solved, achieving comprehensive coverage and multi-environment simulation, thereby improving the effectiveness and accuracy of headlight testing.

CN120820306BActive Publication Date: 2025-12-09ZHEJIANG HONGGUAN LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202511308671.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2025-12-09
Estimated Expiration
2045-09-15

AI Technical Summary

Technical Problem

In existing automotive headlight waterproof and dustproof tests, the water and sand cannot fully cover the entire headlight, resulting in reduced test results. In addition, the simulated environment is relatively simple and cannot accurately simulate the sealing performance of headlights under different conditions.

Method used

A waterproof and dustproof test chamber for automotive headlights was designed, comprising a dust blowing component and a water spraying component. Through the cooperation of the dust blowing component and the water spraying component, water and sand can cover the entire headlight from all directions, simulating the sealing performance under different environments.

Benefits of technology

It enables water flow and sand to fully cover the vehicle lights, improving the testing effect and simulating the sealing performance under different environments, ensuring the sealing performance of the vehicle lights under various conditions.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the technical field of automobile lamp waterproof and dustproof test, and particularly relates to a kind of automobile lamp waterproof and dustproof test box, comprising: support leg, box, lid, air inlet, filter screen, dust blowing assembly and water spraying assembly, the support leg is provided with box, the box top is sealed with lid, the box one side is provided with air inlet, the air inlet is provided with filter screen;The dust blowing assembly is arranged in the inside of box, and the water spraying assembly is arranged on the inner wall of box;The present application solves the existing automobile lamp waterproof and dustproof test, and the water flow and sand dust cannot be all-round coverage entire lamp, resulting in the test effect of lamp is reduced, at the same time, the environment of test simulation is relatively single, cannot well simulate the sealing performance of lamp under different environments;Realize the water flow and sand dust can all-round coverage entire lamp when automobile lamp waterproof and dustproof test, improve the test effect of lamp, and simulate the sealing performance of lamp under different environments.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile lamp waterproof and dustproof test, in particular to an automobile lamp waterproof and dustproof test box. BACKGROUND

[0002] With the iteration and upgrading of automobile lighting technology, while the market focuses on the lighting performance of automobile lamps, customers' requirements for the comprehensive performance of automobile lamps continue to improve. Under this background, the waterproof and dustproof performance of automobile lamps is increasingly concerned by customers and automobile lamp manufacturers. Specifically, automobile lamps need to meet the following stringent standards: after continuous operation in rainy environment, no water ingress phenomenon occurs inside, and the fog inside the lamp body after rain needs to be quickly dissipated; in addition, when the automobile lamp runs in a dusty environment and the surface is contaminated with dust, the light intensity must meet the relevant standard requirements after wiping off the surface dust.

[0003] However, in the existing automobile lamp waterproof and dustproof test, the lamp is fixed in the test equipment, and then water flow and dust are introduced into the test equipment to test the lamp. However, the introduced water flow and dust cannot cover the entire lamp in all directions, resulting in reduced test effect of the lamp. At the same time, the simulated environment is relatively single and cannot well simulate the sealing performance of the lamp in different environments.

[0004] In view of the above situation, in order to overcome the above technical problems, the present application designs an automobile lamp waterproof and dustproof test box to solve the above technical problems. SUMMARY

[0005] The technical purpose to be achieved by the present application is to solve the problem that in the existing automobile lamp waterproof and dustproof test, the introduced water flow and dust cannot cover the entire lamp in all directions, resulting in reduced test effect of the lamp, and at the same time, the simulated environment is relatively single and cannot well simulate the sealing performance of the lamp in different environments. The present application realizes that in the automobile lamp waterproof and dustproof test, the water flow and dust can cover the entire lamp in all directions, improves the test effect of the lamp, and simulates the sealing performance of the lamp in different environments.

[0006] In order to achieve the above technical purpose, the present application provides the following technical scheme: an automobile lamp waterproof and dustproof test box, comprising: a supporting leg, a box body, a box cover, an air inlet, a filter screen, a dust blowing assembly and a water spraying assembly, the supporting leg is provided with the box body, the box cover is sealingly arranged on the top of the box body, the air inlet is formed in one side of the box body, and the filter screen is arranged on the air inlet; the dust blowing assembly is arranged in the interior of the box body, and the water spraying assembly is arranged on the inner wall of the box body; the dust blowing assembly and the water spraying assembly are respectively used for spraying dust particles and water flow to the lamp to detect the lamp.

[0007] Preferably, the box is internally provided with a first partition plate, the first partition plate divides the box into a first cavity and a second cavity; the measured vehicle lamp is placed in the first cavity, the dust blowing assembly sprays dust and sand into the first cavity, and the water spraying assembly sprays water flow into the first cavity.

[0008] The first cavity is internally provided with an inclined plate, the lowest point of the inclined plate is provided with a water outlet hole; a water tank is formed below the inclined plate, the second cavity is internally provided with a first conical block, the second cavity is internally provided with a second conical block which is symmetrical to each other, the second conical block is connected with the first conical block, the first conical block and the second conical block form a third cavity below, and the first partition plate is provided with an opening, the opening is located above the inclined plate.

[0009] Preferably, the dust blowing assembly comprises a rectangular box, a conical barrel, a circular pipe, an air inlet box, a cylinder, a driving motor, a rotating shaft, a transmission shaft and a driving shaft, the rectangular box is installed in the second cavity, one end of the rectangular box close to the first partition plate is provided with a flow dividing block, the rectangular box penetrates through the first partition plate, and a plurality of baffle plates are rotationally arranged on both sides of the flow dividing block, a plurality of conical barrels are installed in the first cavity and communicated with the rectangular box, a plurality of circular holes are formed in the plurality of conical barrels respectively, a plurality of circular pipes are arranged on the conical barrels respectively and communicated with the circular holes, one end of the plurality of air inlet boxes is communicated with the rectangular box and the other end is communicated with an air inlet, the cylinder is installed on the second conical block and penetrates through the rectangular box, a spiral auger is arranged in the cylinder, a rectangular hole is formed in the bottom of the cylinder, the driving motor is installed in the third cavity below the first conical block, a rotating shaft is arranged on the driving motor, a first gear is arranged on the rotating shaft, the transmission shaft is arranged at the bottom of the third cavity, two second gears are arranged on the transmission shaft respectively, the second gear above the transmission shaft is connected with the first gear through a first belt, one end of the driving shaft is arranged at the bottom of the third cavity and the other end penetrates through the first conical block and is connected with the spiral auger, a third gear is arranged on the driving shaft, the third gear is connected with the second gear below the transmission shaft through a second belt, and the top end of the rotating shaft is drivingly connected with a blowing assembly.

[0010] Preferably, the rotating shaft penetrates through the first conical block, and a first bevel gear is arranged on the top of the rotating shaft; the blowing assembly comprises a second bevel gear, a rotating shaft and a blade, the second bevel gear is engaged with the first bevel gear, the rotating shaft is arranged on the second bevel gear, one end of the rotating shaft penetrates through one side of the rectangular box, and a plurality of blades are arranged on one end of the rotating shaft inside the rectangular box respectively, and the first bevel gear and the second bevel gear are located between the two air inlet boxes.

[0011] Preferably, the third rotating wheel has a diameter greater than the second rotating wheel, and the second rotating wheel has a diameter greater than the first rotating wheel.

[0012] Preferably, the water spraying assembly comprises a water pump, an inlet pipe, an outlet pipe, a mounting disc, a first fixing block, a second fixing block, an arc-shaped block, a rotating motor and a nozzle; the water pump is installed at the bottom of the water tank, the water pump is provided with the inlet pipe, the water pump is provided with the outlet pipe, the mounting disc is installed on the inner wall of the first cavity, and the mounting disc is used for fixing the measured vehicle lamp; the first fixing block and the second fixing block are respectively installed on the two sides of the mounting disc, the free end of the outlet pipe penetrates through the inner wall of the tank body and is connected with the first fixing block, one end of the arc-shaped block is rotatably installed on the first fixing block, and the other end is rotatably installed on the second fixing block, an arc-shaped hole is formed in the arc-shaped block, and the arc-shaped hole is in communication with the outlet pipe, the rotating motor is installed on the inner wall of the first cavity, the rotating motor is provided with a shaft rod, and the shaft rod penetrates through the second fixing block and is connected with the mounting disc, a plurality of nozzles are linearly arranged on the inner side of the arc-shaped block, and the nozzles are in communication with the arc-shaped hole.

[0013] Preferably, a plurality of clamping jaws are arranged in a ring shape around the axis on the mounting disc, a cylinder is arranged at the bottom of the mounting disc, and the cylinder is connected with the inner wall of the first cavity, a plurality of first teeth are arranged in a ring shape around the axis on the edge of the bottom of the mounting disc, a circular ring is arranged at the bottom of the mounting disc, and the shaft rod penetrates through the circular ring, a plurality of second teeth are arranged on the free end of the shaft rod, and the second teeth are meshed with the first teeth.

[0014] Preferably, a circular groove is formed in the second fixing block, a first spring is arranged in the circular groove, a rectangular push block is arranged on the first spring, a circular through hole is arranged at one end of the arc-shaped block connected with the second fixing block, a circular cavity is formed in the inner wall of the circular through hole, a second spring is arranged in the circular cavity, an arc-shaped push block is arranged on the second spring, a protrusion is arranged on the shaft rod, and the protrusion and the arc-shaped push block are located on the same vertical plane.

[0015] Preferably, two heating lamps are arranged on the inner wall of the first cavity, and the heating lamps are located on the two sides of the mounting disc, and a light tester is arranged on the first partition plate.

[0016] Preferably, an electromagnetic valve is arranged in the opening on the first partition plate.

[0017] The beneficial effects of the present application are as follows: 1. The present application sets the dust blowing assembly and the water spraying assembly in the box, and through the cooperation of the dust blowing assembly and the water spraying assembly, the water flow and the dust can cover the entire outer surface of the vehicle lamp in all directions, thereby improving the test effect of the vehicle lamp, and at the same time, the dust blowing assembly and the water spraying assembly are combined for test, thereby simulating the sealing performance of the vehicle lamp under different environments.

[0018] 2. The present application sets the dust blowing assembly in the box, and through controlling the rotating speed of the blade, the baffle rotates, the concentration of dust and sand particles in the air and the size of the sand particles are changed, so that sand particles of different concentrations and different sizes are blown to the vehicle lamp and the vehicle lamp is tested.

[0019] 3. The present application sets the water spraying assembly in the box, and through the cooperation of the water spraying assembly and the vehicle lamp, the angle of the nozzle jetting water flow changes when the vehicle lamp rotates, so that the vehicle lamp is jetted at 360 degrees without dead angle, and the test effect of the vehicle lamp is improved.

[0020] 4. The present application sets the heating lamp in the box, and through the cooperation of the heating lamp and the dust blowing assembly, the sealing performance of the vehicle lamp under high temperature and high concentration of dust environment can be tested, thereby improving the test effect of the vehicle lamp. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0022] The above and other aspects of the present application will now be described in detail with reference to the accompanying drawings, which are given by way of example only, and wherein:

[0023] Figure 1 is a schematic diagram of the overall structure of the present application.

[0024] Figure 2 is a schematic diagram of the internal structure of the box of the present application.

[0025] Figure 3 is a schematic diagram of the internal structure of the box of the present application.

[0026] Figure 4 is a front view of the internal structure of the box of the present application.

[0027] Figure 5 is a schematic diagram of the internal structure of the box of the present application.

[0028] Figure 6 is a schematic diagram of the second cavity of the present application.

[0029] Figure 7 is a schematic diagram of the power transmission of the dust blowing assembly of the present application.

[0030] Figure 8 is a schematic diagram of the water spraying assembly of the present application.

[0031] Figure 9 is a sectional view of the arc-shaped block of the present application.

[0032] Figure 10 is a partial sectional view of the second fixing block and the arc-shaped block of the present application.

[0033] Figure 11 is a schematic diagram of the water spraying assembly of the present application from another perspective.

[0034] In the figure: 1, leg; 2, box body; 21, first partition; 211, opening; 22, first cavity; 23, second cavity; 24, inclined plate; 241, water outlet hole; 25, water tank; 26, first conical block; 27, second conical block; 28, third cavity; 3, box cover; 4, air inlet; 5, filter screen; 6, dust blowing assembly; 61, rectangular box; 611, flow dividing block; 62, conical barrel; 621, circular hole; 622, baffle; 63, circular pipe; 64, air inlet box; 65, cylinder; 651, spiral auger; 652, rectangular hole; 66, driving motor; 67, rotating shaft; 671, first rotating wheel; 672, first bevel gear; 673, second bevel gear; 674, rotating shaft; 675, blade; 68, transmission shaft; 681, second rotating wheel; 682, first belt; 69, driving shaft; 691, third rotating wheel; 692, second belt; 7, water spraying assembly; 71, water pump; 72, water inlet pipe; 73, water outlet pipe; 74, mounting disc; 741, clamping jaw; 742, cylinder; 743, first tooth; 744, circular ring; 75, first fixing block; 76, second fixing block; 761, circular groove; 762, first spring; 763, rectangular push block; 77, arc-shaped block; 771, arc-shaped hole; 772, circular through hole; 773, circular cavity; 774, second spring; 775, arc-shaped push block; 78, rotating motor; 781, shaft rod; 782, protruding block; 783, second tooth; 79, nozzle; 8, heating lamp; 9, light tester. DETAILED DESCRIPTION

[0035] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings in the specification and specific embodiments.

[0036] Embodiment one: as Figures 1 to 11As shown, a kind of automobile lamp waterproof dustproof test box, comprising: leg 1, box 2, box cover 3, air inlet 4, filter screen 5, dust blowing component 6 and water spraying component 7, the leg 1 is provided with box 2, the box 2 top is sealed with box cover 3, the box 2 one side is equipped with air inlet 4, the filter screen 5 is arranged on the air inlet 4;The dust blowing component 6 is arranged in the inside of box 2, and the water spraying component 7 is arranged on the inner wall of box 2;The dust blowing component 6 and the water spraying component 7 are used to spray dust and water flow to the lamp respectively, to detect the lamp.

[0037] Test box bottom is equipped with four legs 1, and the bottom of the leg 1 is equipped with adjustable rubber foot pad, which can adapt to different flatness of ground by rotating the foot pad, to ensure that the test box always remains stable during working. Above the leg 1 is the box 2, which is a cuboid shape. The inside of the box 2 is reasonably divided into multiple functional areas, and the dust blowing component 6 and the water spraying component 7 are installed inside the box 2. The inside of the box 2 can accommodate different models and sizes of automobile lamps for testing.

[0038] The box cover 3 is connected to the box 2 by high-strength hinges, and the opening and closing operation is smooth and stable. The box cover 3 is equipped with a ring of high-elasticity silicone sealing strip around the edge. When the box cover 3 is closed, the sealing strip can tightly fit the box 2, forming a sealed test space, effectively preventing dust and water flow from leaking outside the box 2 during testing. On one side of the box 2, an air inlet 4 is provided to ensure sufficient air inflow. The air inlet 4 is installed with a filter screen 5 to prevent larger impurities from entering the inside, affecting the rotation of the blade 675, and preventing the rectangular box 61 from being blocked.

[0039] The dust blowing component 6 and the water spraying component 7, as important components of the test box, are arranged inside the box 2. The dust blowing component 6 simulates different concentrations and impact forces of sand and dust environment to strictly test the dustproof performance of the lamp. The water spraying component 7 sprays water to the lamp in 360 degrees without dead angle, comprehensively detecting the waterproof sealing performance of the lamp.

[0040] Through the cooperative work of the dust blowing component 6 and the water spraying component 7, the test box can accurately spray dust and water flow to the lamp, and combined with the light tester 9 and other equipment, the performance of the lamp under different environmental conditions can be detected comprehensively.

[0041] As shown in Figures 2 to 4 The inside of the box 2 is provided with a first partition 21, which divides the box 2 into a first cavity 22 and a second cavity 23. The lamp to be tested is placed in the first cavity 22, the dust blowing component 6 sprays dust into the first cavity 22, and the water spraying component 7 sprays water into the first cavity 22.

[0042] The first cavity 22 is internally provided with an inclined plate 24, the lowest point of the inclined plate 24 is provided with a water outlet hole 241; the inclined plate 24 is below the water tank 25, the second cavity 23 is internally provided with a first tapered block 26, the second cavity 23 is internally provided with a second tapered block 27 which is symmetrical to each other, the second tapered block 27 is connected to the first tapered block 26, the first tapered block 26 and the second tapered block 27 are below the third cavity 28, the first partition plate 21 is provided with an opening 211, the opening 211 is above the inclined plate 24.

[0043] The first partition plate 21 divides the box 2 into two independent functional areas, the first cavity 22 is the main test space, the inclined plate 24 is internally arranged, and a closed water tank 25 space is cleverly constructed below the inclined plate 24. The design of the inclined plate 24 not only constructs the water tank 25, but also plays a key role in the dustproof test link. After the dust and sand particles sprayed from the circular pipe 63 complete the impact test on the car lamp, they will slide down the inclined surface of the inclined plate 24 due to gravity, and finally gather at the opening 211 below the first partition plate 21, which is convenient for recycling. The inclined plate 24 is also provided with a water outlet hole 241, the water outlet hole 241 is in communication with the water tank 25, and is used for discharging the water after the test. The water outlet hole 241 is located at the lowest point of the inclined plate 24, and the water outlet hole 241 is also provided with a filter mesh to prevent dust and sand particles from being discharged with the water flow through the water outlet hole 241.

[0044] The second cavity 23 is the core area of dust and sand storage and transmission. Above the first tapered block 26 and the second tapered block 27, as a temporary storage space for dust and sand, it provides dust and sand for the continuous conveying of the spiral auger 651. At the same time, the inclined first tapered block 26 and the second tapered block 27 can make the dust and sand move around the cylinder 65 by their own weight, and be transported by the spiral auger 651.

[0045] As Figures 3 to 6As shown, the dust blowing assembly 6 comprises a rectangular box 61, a conical barrel 62, a circular tube 63, an air inlet box 64, a cylinder 65, a drive motor 66, a rotating shaft 67, a transmission shaft 68 and a drive shaft 69. The rectangular box 61 is mounted inside the second cavity 23, and a flow splitter 611 is arranged at one end of the rectangular box 61 close to the first partition plate 21. The rectangular box 61 penetrates the first partition plate 21, and a plurality of baffle plates 622 are rotatably arranged on both sides of the flow splitter 611. A plurality of conical barrels 62 are mounted inside the first cavity 22 and communicate with the rectangular box 61. A plurality of circular holes 621 are formed in the conical barrels 62. A plurality of circular tubes 63 are arranged on the conical barrels 62 and communicate with the circular holes 621. A plurality of air inlet boxes 64 communicate with the rectangular box 61 at one end and with the air inlet 4 at the other end. The cylinder 65 is mounted on the second conical block 27 and penetrates the rectangular box 61. A spiral auger 651 is arranged inside the cylinder 65. A rectangular hole 652 is formed in the bottom of the cylinder 65. The drive motor 66 is mounted inside the third cavity 28 below the first conical block 26. A rotating shaft 67 is arranged on the drive motor 66. A first pulley 671 is arranged on the rotating shaft 67. The transmission shaft 68 is arranged at the bottom of the third cavity 28 and has two second pulleys 681 arranged thereon. The second pulley 681 above the transmission shaft 68 is connected with the first pulley 671 through a first belt 682. One end of the drive shaft 69 is arranged at the bottom of the third cavity 28, and the other end penetrates the first conical block 26 and is connected with the spiral auger 651. A third pulley 691 is arranged on the drive shaft 69 and is connected with the second pulley 681 below the transmission shaft 68 through a second belt 692. The top end of the rotating shaft 67 is drivingly connected with a gas blowing assembly.

[0046] The flow splitter 611 is welded to one end of the rectangular box 61 close to the first partition plate 21, which can effectively reduce the flow resistance of dust and divide the dust and sand particles into two different flow directions, so that the dust and sand particles can be sprayed from different angles to the vehicle lamp.

[0047] The cylinder 65 penetrates the bottom of the rectangular box 61 and is internally fitted with the spiral auger 651. The dust and sand particles inside the second cavity 23 are transported to the inside of the rectangular box 61 through the spiral auger 651, and the dust and sand particles are moved by the wind generated by the rotation of the blade 675. The whole dust blowing assembly 6 can stably simulate different intensity and concentration of sand and dust environment through precise mechanical transmission design and reasonable space layout.

[0048] AsFigure 7 As shown, the rotating shaft 67 passes through the first conical block 26, and the top of the rotating shaft 67 is provided with a first bevel gear 672; the air blowing assembly comprises a second bevel gear 673, a rotating shaft 674 and a blade 675, wherein the second bevel gear 673 is engaged with the first bevel gear 672, the rotating shaft 674 is arranged on the second bevel gear 673, one end of the rotating shaft 674 passes through one side of the rectangular box 61, and a plurality of blades 675 are arranged on the end of the rotating shaft 674 inside the rectangular box 61, respectively, and the first bevel gear 672 and the second bevel gear 673 are located between the two air inlet boxes 64.

[0049] The first bevel gear 672 and the second bevel gear 673 are installed between the two symmetrically distributed air inlet boxes 64, the rotating shaft 67 is driven to rotate by the driving motor 66, so as to transmit power to the first conical block 26, and transmit power to the second bevel gear 673 through the first conical block 26, so that the rotating shaft 674 on the second bevel gear 673 rotates and drives the blade 675 to rotate, air is extracted from the outside into the rectangular box 61, and the dust and sand particles transported by the spiral auger 651 are blown.

[0050] The diameter value of the third rotating wheel 691 is greater than that of the second rotating wheel 681, and the diameter value of the second rotating wheel 681 is greater than that of the first rotating wheel 671.

[0051] It should be noted that the diameter value of the third rotating wheel 691 is greater than that of the second rotating wheel 681, and the diameter value of the second rotating wheel 681 is greater than that of the first rotating wheel 671, so that a larger speed difference is formed between the spiral auger 651 and the blade 675, and it is ensured that the spiral auger 651 can transport the dust and sand particles in the second cavity 23 to the rectangular box 61 and enter the first cavity 22 by the wind power generated by the rotation of the blade 675 during high-speed rotation of the blade 675. Avoiding the blockage of the rectangular box 61 caused by the transportation of too much dust and sand particles by the spiral auger 651.

[0052] As Figure 4 , Figure 8 , Figure 9 , Figure 10 and 11As shown, the water spraying assembly 7 comprises a water pump 71, an inlet pipe 72, an outlet pipe 73, a mounting disc 74, a first fixing block 75, a second fixing block 76, an arc-shaped block 77, a rotating motor 78 and a nozzle 79; the water pump 71 is installed at the bottom of the water tank 25, the inlet pipe 72 is arranged on the water pump 71, the outlet pipe 73 is arranged on the water pump 71, the mounting disc 74 is installed on the inner wall of the first cavity 22, and the mounting disc 74 is used for fixing the measured vehicle lamp; the first fixing block 75 and the second fixing block 76 are respectively installed on the two sides of the mounting disc 74, the free end of the outlet pipe 73 penetrates through the inner wall of the box body 2 and is connected with the first fixing block 75, one end of the arc-shaped block 77 is rotatably installed on the first fixing block 75, and the other end is rotatably installed on the second fixing block 76, an arc-shaped hole 771 is arranged in the arc-shaped block 77, and the arc-shaped hole 771 is in communication with the outlet pipe 73, the rotating motor 78 is installed on the inner wall of the first cavity 22, a shaft rod 781 is arranged on the rotating motor 78, the shaft rod 781 penetrates through the second fixing block 76 and is connected with the mounting disc 74, and a plurality of nozzles 79 are linearly arranged on the inner side of the arc-shaped block 77 and are in communication with the arc-shaped hole 771.

[0053] The water pump 71 is installed at the bottom of the water tank 25 as the power source of the water spraying assembly 7. The outlet pipe 73 of the water pump 71 penetrates through the water tank 25 and the side wall of the box body 2 into the first cavity 22, and is connected with the first fixing block 75, so as to transport the water in the water tank 25 to the nozzles 79 on the arc-shaped block 77. The mounting disc 74 is used as a bearing vehicle lamp carrier, and is also rotatable by the driving of the rotating motor 78, and drives the whole vehicle lamp to rotate, so that the water flow can be sprayed on the vehicle lamp at 360 degrees without dead angle, and the vehicle lamp is tested. On the inner side of the arc-shaped block 77, a plurality of nozzles 79 are linearly arranged along the arc-shaped track, which can ensure that the water flow is sprayed on the vehicle lamp from different angles. It should be noted that the nozzles 79 can not only spray water flow of different sizes, but also spray water mist, so as to simulate the test of the sealing performance of the vehicle lamp in different environments.

[0054] As shown in FIG. 11, a plurality of clamping jaws 741 are arranged in a ring shape around the axis on the mounting disc 74, a cylindrical column 742 is arranged at the bottom of the mounting disc 74 and connected with the inner wall of the first cavity 22, a plurality of first teeth 743 are arranged in a ring shape around the axis on the edge of the bottom of the mounting disc 74, a circular ring 744 is arranged at the bottom of the mounting disc 74, the shaft rod 781 penetrates through the circular ring 744, a plurality of second teeth 783 are arranged on the free end of the shaft rod 781, and the second teeth 783 are meshed with the first teeth 743.

[0055] The installation disc 74 is a core component for bearing and fixing the automobile lamp. The clamping jaw 741 on the installation disc 74 is provided with an antiskid rubber pad on the inner side. The automobile lamp is fixed through the clamping jaw 741, so that the stable clamping of the automobile lamp of different sizes can be realized, and the displacement of the automobile lamp in the test process is avoided.

[0056] A plurality of first teeth 743 are distributed on the bottom edge of the installation disc 74. The first teeth 743 are engaged with the second teeth 783 on the shaft rod 781, and transmit power to the installation disc 74, so that the installation disc 74 rotates and drives the automobile lamp to rotate, so that the automobile lamp realizes 360-degree omnibearing rotation in the water spray test process, and ensures that each area of the surface of the automobile lamp can receive uniform water spray, so as to accurately test the waterproof performance of the automobile lamp.

[0057] As shown in Figure 10 , the second fixed block 76 is provided with a circular groove 761. The first spring 762 is arranged in the circular groove 761. The first spring 762 is provided with a rectangular push block 763. The arc-shaped block 77 is provided with a circular through hole 772 at one end connected with the second fixed block 76. The circular through hole 772 is provided with a circular cavity 773 on the inner wall. The second spring 774 is arranged in the circular cavity 773. The second spring 774 is provided with an arc-shaped push block 775. The shaft rod 781 is provided with a protrusion 782. The protrusion 782 and the arc-shaped push block 775 are located on the same vertical plane.

[0058] It should be noted that in order to ensure that the water flow can be sprayed on the automobile lamp in all directions during the water spray test of the automobile lamp, the entire arc-shaped block 77 will also rotate up and down during the rotation of the automobile lamp. The upward rotation is driven by the rotation of the shaft rod 781 to make the protrusion 782 contact the arc-shaped push rod, so as to drive the arc-shaped block 77 to rotate upward. The downward rotation is driven by the rectangular push block 763 to push the arc-shaped block 77 to move reversely, and the arc-shaped block 77 continues to rotate by its own weight, so as to complete the 180-degree reciprocating rotation of the arc-shaped block 77. The nozzle 79 on the arc-shaped block 77 can spray water flow on the automobile lamp at different angles, so as to complete the 360-degree water spray test of the automobile lamp without dead angle.

[0059] As shown in Figure 2 and Figure 4 , the first cavity 22 is provided with two heating lamps 8 on the inner wall, and the heating lamps 8 are located on both sides of the installation disc 74. The first partition plate 21 is provided with a light test device 9.

[0060] Two high-performance heating lamps 8 are symmetrically installed on the two sides of the inner wall of the first cavity 22, which can be used for rapid drying of the vehicle lamp after the test is completed and the environment in the box. At the same time, the heating lamp 8 can cooperate with the water spraying assembly 7 and the dust blowing assembly 6 to simulate the high temperature, high humidity and high concentration environment, so as to test the sealing effect of the vehicle lamp under different environments. In the central position of the first partition plate 21, a high-precision light test instrument 9 is embedded and installed, which can realize real-time and accurate monitoring of the light intensity of the vehicle lamp in different test stages. The light test instrument 9 is connected with the control system outside the box body 2 through a data line, and can transmit the collected light data to the computer terminal in real time, so as to facilitate the data analysis and recording of the test personnel.

[0061] The opening 211 on the first partition plate 21 is provided with an electromagnetic valve.

[0062] It should be noted that the opening 211 is provided with an electromagnetic valve to prevent the water flow in the first cavity 22 after the test from flowing directly into the second cavity 23 through the opening 211, so as to avoid the dust and sand particles in the second cavity 23 from being agglomerated, thereby affecting the flow of the dust and sand particles.

[0063] In the working process of the application: when testing the vehicle lamp, first open the box cover 3, and fix and install the vehicle lamp on the mounting disc 74, fix the vehicle lamp through the clamping jaw 741, and at the same time, power on the vehicle lamp; the vehicle lamp is powered on and illuminated, and the light directly irradiates on the light test instrument 9, and the light intensity of the vehicle lamp is detected by the light test instrument 9.

[0064] Subsequently, the driving motor 66 on the dust blowing assembly 6 is started, the driving motor 66 drives the rotation of the rotating shaft 67, the rotating shaft 67 drives the rotation of the first bevel gear 672 and the first rotating wheel 671 in the process of rotation, the power is transmitted to the second rotating wheel 681 on the transmission shaft 68 through the first belt 682, the second rotating wheel 681 above the transmission shaft 68 drives the rotation of the transmission shaft 68, the transmission shaft 68 drives the rotation of the second rotating wheel 681 below, the third rotating wheel 691 is driven to rotate through the second belt 692, and the driving shaft 69 is driven to rotate, and the power is transmitted to the spiral auger 651 in the cylinder 65, so that the spiral auger 651 in the cylinder 65 rotates, the spiral auger 651 rotates to transport the dust and sand particles in the second cavity 23 to the top of the cylinder 65, and into the rectangular box 61, and since the first tapered block 26 and the second tapered block 27 are arranged in the second cavity 23, the dust and sand particles flow to the bottom of the cylinder 65 by their own gravity, so as to ensure the transportation of the dust and sand particles by the spiral auger 651.

[0065] At the same time, since the first bevel gear 672 and the second bevel gear 673 are engaged with each other, the second bevel gear 673 will be driven to rotate, and the external air is sucked from the air inlet 4, flows to the rectangular box 61 through the air inlet box 64, and blows the dust and sand particles transported by the spiral auger 651 at the bottom of the rectangular box 61, so as to blow the dust and sand particles to move, and the dust and sand particles will pass through the baffle 622 to enter the circular hole 621 inside the conical barrel 62, and then enter the circular tube 63 through the circular hole 621, and finally the dust and sand particles are blown to the car lamp through the free end of the circular tube 63, so as to test the car lamp, and the light emitted by the car lamp is detected by the light tester 9.

[0066] It should be noted that by controlling the rotation speed of the driving motor 66, the rotation speed of the blade 675 can be controlled, so as to control the overall wind speed and change the amount of dust and sand particles blown out. When the rotation speed of the blade 675 is fast, the rotation speed of the spiral auger 651 will also increase at the same time, and more dust and sand particles will be sent out, and the dust and sand particles with larger particles will be blown out. Higher wind speed can blow more dust and sand particles, and the baffles 622 on both sides of the flow divider 611 will rotate due to the increase of the wind speed, so that the distance between the adjacent baffles 622 increases, so that more dust and sand particles enter the conical barrel 62 along with the air, and are sprayed to the car lamp through the circular tube 63, so as to test the sealing performance of the car lamp under different concentrations of dust and sand particles and under different impact forces. The dust and sand particles blown out will fall on the inclined plate 24 by gravity, and most of the dust and sand particles will flow to the opening 211 below the first partition plate 21 through the inclined plate 24. After the detection is completed, the electromagnetic valve in the opening 211 can be controlled to be opened, and most of the dust and sand particles will flow into the second cavity 23 through the opening 211, and be recycled.

[0067] After the dustproof test is completed, the electromagnetic valve in the opening 211 is closed, and then the water pump 71 on the water spraying assembly 7 will be started, and the water in the water tank 25 is pumped into the water outlet pipe 73 through the water inlet pipe 72, and then flows into the arc-shaped hole 771 in the arc-shaped block 77 through the water outlet pipe 73, and then flows into the nozzle 79 through the arc-shaped hole 771, and finally sprays to the outer surface of the car lamp through the nozzle 79, so as to test the sealing performance of the car lamp.

[0068] When the water flow is sprayed by the nozzle 79, the rotating motor 78 will be started and drive the shaft 781 to rotate, and the second teeth 783 on the shaft 781 will mesh with the first teeth 743 on the mounting disc 74, so as to drive the mounting disc 74 to rotate slowly and drive the whole car lamp to rotate. Meanwhile, the protrusion 782 on the shaft 781 will contact with the arc-shaped push block 775 during the rotation, and push the arc-shaped push block 775 to move, and the arc-shaped block 77 will be driven by the arc-shaped push block 775 to rotate from bottom to top. When the arc-shaped block 77 rotates to the top, the outer side of the arc-shaped block 77 will contact with the rectangular push block 763 on the second fixed block 76, and push the rectangular push block 763 to move into the circular groove 761, so as to compress the first spring 762 inside the circular groove 761. With the continuous rotation of the shaft 781, the arc-shaped block 77 will be limited by the rectangular push block 763 and cannot rotate, at this time, the protrusion 782 on the shaft 781 will push the arc-shaped push block 775 to move into the circular cavity 773, and compress the second spring 774 inside the circular cavity 773. When the arc-shaped push block 775 moves, the shaft 781 will drive the protrusion 782 to continue to rotate, and the arc-shaped block 77 will not be limited, and will push the rectangular push block 763 to move and push the arc-shaped block 77 to rotate reversely through the elastic potential energy of the first spring 762. Meanwhile, the arc-shaped push block 775 will return to the original position due to the elastic potential energy of the second spring 774. After the arc-shaped block 77 reversely rotates 90 degrees, it will continue to rotate downward by its own weight until it rotates 180 degrees.

[0069] When the arc-shaped block 77 rotates 180 degrees, the protrusion 782 on the shaft 781 will contact with the arc-shaped push block 775 again and push the arc-shaped push block 775 to move, so that the arc-shaped block 77 rotates up and down on the outside of the car lamp, and the mounting disc 74 also rotates with the car lamp, and the water flow on the arc-shaped block 77 can spray the car lamp at 360 degrees without dead angle, so as to detect the water tightness of the car lamp.

[0070] After the water spray assembly 7 completes the detection of the car lamp, the heating lamp 8 can be controlled to start to heat the inside of the first cavity 22 and evaporate the water molecules inside.

[0071] In the second embodiment, the water spray assembly 7 and the dust blowing assembly 6 are cooperated and operated together when testing the car lamp, the waterproof test is carried out at the same time as the dustproof test, and the sprayed water combines with the blown dust and sand to form larger particles, so as to simulate the sealing performance test of the car lamp in the environment of water flow and dust and sand. After the test is completed, the water molecules inside are evaporated by the heating lamp 8, and then the electromagnetic valve is opened to open the opening 211, so that the dry dust and sand inside enters the second cavity 23 for recycling.

[0072] Embodiment three: the difference between this embodiment and embodiment two is that when testing the vehicle lamp, the dust blowing assembly 6 and the heating lamp 8 are operated together, and the water spraying assembly 7 will not be driven, so as to simulate the sealing performance test of the vehicle lamp in the high-temperature, high-concentration dust and sand particle environment. After the test is completed, the opening hole 211 is opened by the electromagnetic valve, so that the dry dust and sand particles inside are circulated into the second cavity 23.

[0073] Embodiment four: the difference between this embodiment and embodiment three is that when testing the vehicle lamp, the water spraying assembly 7, the dust blowing assembly 6 and the heating lamp 8 will be started at the same time, and the water spraying assembly 7 will spray water mist through the nozzle 79, so as to increase the humidity of the environment inside the box body 2, so as to simulate the sealing performance test of the vehicle lamp in the high-temperature, high-humidity and high-concentration dust and sand particle environment. After the test is completed, the water molecules inside are first evaporated by the heating lamp 8, and after the evaporation is completed, the opening hole 211 is opened by the electromagnetic valve, so that the dry dust and sand particles inside are circulated into the second cavity 23.

[0074] Finally, it should be pointed out that: the above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application is described in detail with reference to the embodiments, for those skilled in the art, the technical solutions recorded in the above embodiments can be modified, or some technical features can be replaced, but any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. An automobile lamp waterproof and dustproof test box, characterized in that, Include: Support leg (1), box (2), box cover (3), air inlet (4), filter screen (5), dust blowing assembly (6) and water spraying assembly (7), the support leg (1) is provided with box (2), the box (2) top sealing is provided with box cover (3), the box (2) one side is provided with air inlet (4), the air inlet (4) is provided with filter screen (5); The dust blowing assembly (6) is arranged in the inside of box (2), and the water spraying assembly (7) is arranged on the inner wall of box (2);The dust blowing assembly (6) and the water spraying assembly (7) are used for spraying dust and water flow to the car lamp respectively, to detect the car lamp; The box (2) is provided with first partition (21) inside, the first partition (21) divides the box (2) into first cavity (22) and second cavity (23);The measured car lamp is placed in the first cavity (22), the dust blowing assembly (6) is sprayed into the first cavity (22), the water spraying assembly (7) is sprayed into the first cavity (22);The first cavity (22) is provided with inclined plate (24) inside, the lowest point of the inclined plate (24) is provided with water outlet hole (241);The water tank (25) is formed below the inclined plate (24), the second cavity (23) is provided with first tapered block (26) inside, the second cavity (23) is provided with mutually symmetrical second tapered block (27) inside, the second tapered block (27) is connected with the first tapered block (26), the first tapered block (26) and the second tapered block (27) form third cavity (28) below, the first partition (21) is provided with opening (211), the opening (211) is located above the inclined plate (24); The dust blowing assembly (6) comprises a rectangular box (61), a conical barrel (62), a circular tube (63), an air inlet box (64), a cylinder (65), a driving motor (66), a rotating shaft (67), a transmission shaft (68) and a driving shaft (69), the rectangular box (61) is installed inside the second cavity (23), one end of the rectangular box (61) near the first partition plate (21) is provided with a flow dividing block (611), the rectangular box (61) penetrates through the first partition plate (21), and a plurality of baffle plates (622) are rotationally arranged on the two sides of the flow dividing block (611), respectively, a plurality of the conical barrels (62) are installed inside the first cavity (22) and communicate with the rectangular box (61), a plurality of circular holes (621) are formed in the conical barrels (62), respectively, a plurality of the circular tubes (63) are arranged on the conical barrels (62), respectively, and communicate with the circular holes (621), a plurality of the air inlet boxes (64) communicate with the rectangular box (61) at one end and communicate with the air inlet (4) at the other end, the cylinder (65) is installed on the second conical block (27), the cylinder (65) penetrates through the rectangular box (61), the cylinder (65) is provided with a spiral auger (651) inside, a rectangular hole (652) is formed in the bottom of the cylinder (65), the driving motor (66) is installed inside the third cavity (28) and below the first conical block (26), the driving motor (66) is provided with the rotating shaft (67), the rotating shaft (67) is provided with a first gear (671), the transmission shaft (68) is arranged at the bottom of the third cavity (28), the transmission shaft (68) is provided with two second gears (681) respectively, the second gear (681) above the transmission shaft (68) is connected with the first gear (671) through a first belt (682), one end of the driving shaft (69) is arranged at the bottom of the third cavity (28), the other end penetrates through the first conical block (26) and is connected with the spiral auger (651), the driving shaft (69) is provided with a third gear (691), the third gear (691) is connected with the second gear (681) below the transmission shaft (68) through a second belt (692), and the top end of the rotating shaft (67) is drivingly connected with the air blowing assembly. By controlling the rotating speed, the concentration of dust and sand particles in the air and the size of the sand particles are changed, so that sand particles of different concentrations and different sizes are blown to the vehicle lamp, and the vehicle lamp is tested.

2. The water and dust proof test box for vehicle lamp according to claim 1, characterized in that: The rotating shaft (67) penetrates through the first conical block (26), and the rotating shaft (67) is provided with a first bevel gear (672) at the top. The blowing assembly comprises a second bevel gear (673), a rotating shaft (674) and a blade (675), wherein the second bevel gear (673) is engaged with the first bevel gear (672), the rotating shaft (674) is arranged on the second bevel gear (673), one end of the rotating shaft (674) penetrates through one side of the rectangular box (61), and a plurality of blades (675) are arranged on the end of the rotating shaft (674) inside the rectangular box (61), and the first bevel gear (672) and the second bevel gear (673) are located between the two air inlet boxes (64).

3. The water and dust proof test box for vehicle lamp according to claim 2, characterized in that: The diameter of the third rotating wheel (691) is greater than that of the second rotating wheel (681), and the diameter of the second rotating wheel (681) is greater than that of the first rotating wheel (671).

4. The water and dust proof test box for vehicle lamp according to claim 1, characterized in that: The water spraying assembly (7) comprises a water pump (71), a water inlet pipe (72), a water outlet pipe (73), a mounting disc (74), a first fixing block (75), a second fixing block (76), an arc-shaped block (77), a rotating motor (78) and a nozzle (79), the water pump (71) is installed at the bottom of the water tank (25), the water inlet pipe (72) is arranged on the water pump (71), the water outlet pipe (73) is arranged on the water pump (71), the mounting disc (74) is installed on the inner wall of the first cavity (22), and the mounting disc (74) is used for fixing and installing a measured vehicle lamp, the first fixing block (75) and the second fixing block (76) are respectively installed on the two sides of the mounting disc (74), the free end of the water outlet pipe (73) penetrates through the inner wall of the box body (2) and is connected with the first fixing block (75), one end of the arc-shaped block (77) is rotatably installed on the first fixing block (75), the other end is rotatably installed on the second fixing block (76), an arc-shaped hole (771) is formed in the arc-shaped block (77), the arc-shaped hole (771) is communicated with the water outlet pipe (73), the rotating motor (78) is installed on the inner wall of the first cavity (22), a shaft rod (781) is arranged on the rotating motor (78), the shaft rod (781) penetrates through the second fixing block (76) and is connected with the mounting disc (74), a plurality of nozzles (79) are linearly arranged on the inner side of the arc-shaped block (77), and the nozzles (79) are communicated with the arc-shaped hole (771).

5. The water and dust proof test box for vehicle lamp according to claim 4, characterized in that: A plurality of clamping jaws (741) are annularly arranged on the mounting disc (74) with the axis as the center, a cylindrical column (742) is arranged at the bottom of the mounting disc (74) and connected with the inner wall of the first cavity (22), a plurality of first teeth (743) are annularly arranged on the edge of the bottom of the mounting disc (74) with the axis as the center, a circular ring (744) is arranged at the bottom of the mounting disc (74), the shaft rod (781) penetrates through the circular ring (744), a plurality of second teeth (783) are arranged on the free end of the shaft rod (781), and the second teeth (783) are engaged with the first teeth (743).

6. The water and dust proof test box for vehicle lamp according to claim 5, characterized in that: The second fixed block (76) is provided with a circular groove (761), the first spring (762) is arranged in the circular groove (761), the rectangular push block (763) is arranged on the first spring (762), the arc-shaped block (77) is provided with a circular through hole (772) at one end connected with the second fixed block (76), the circular through hole (772) is provided with a circular cavity (773) on the inner wall, the second spring (774) is arranged in the circular cavity (773), the arc-shaped push block (775) is arranged on the second spring (774), the shaft rod (781) is provided with a protruding block (782), and the protruding block (782) and the arc-shaped push block (775) are located on the same vertical plane.

7. The water and dust proof test box for vehicle lamp according to claim 6, characterized in that: Two heating lamps (8) are arranged on the inner wall of the first cavity (22), and the heating lamps (8) are located on the two sides of the mounting disc (74); the first partition plate (21) is provided with an illumination tester (9).

8. The water and dust proof test box for vehicle lamp according to claim 1, characterized in that: The opening (211) on the first partition plate (21) is provided with an electromagnetic valve.

Citation Information

Patent Citations

  • Automobile lamp waterproof dustproof test case

    CN105258921A

  • Vehicle lamp waterproof test device and method

    CN110793725A