A multi-tap multi-purpose reactor facilitating cable arrangement

Abstract

The present application relates to the technical fields of electric reactor, and discloses a multi-tap multipurpose electric reactor convenient for cable arrangement, which comprises an electric reactor body, further comprises installation bottom plates arranged on both sides of the bottom of the electric reactor body, side top plates arranged on the top of both ends of the electric reactor body, side bottom plates arranged on both ends of the top of the installation bottom plates, cable arrangement mechanisms arranged on the installation bottom plates, and moving mechanisms arranged on the installation bottom plates. The multi-tap multipurpose electric reactor convenient for cable arrangement is provided with horizontal wire guide plates and vertical wire guide plates on both sides of each group of coil windings. When the cable needs to be installed, the cable can pass through the wire guide holes, and then a plurality of groups of cables are classified and arranged according to rubber, and the cables are inserted and hung according to functions, phase sequences or voltage grades, so that each cable is fixed in an independent channel, cross friction is avoided, the risk of insulation damage and short circuit is reduced, and subsequent maintenance positioning is easier, and the efficiency of installation and maintenance is improved.

Description

Technical Field

[0001] This invention relates to the field of reactor technology, and in particular to a multi-tap, multi-purpose reactor that facilitates cable management. Background Technology

[0002] Reactors, also called inductors, are widely used in circuits. Due to the electromagnetic induction effect in circuits, they possess a certain degree of inductance, which helps to prevent changes in current. When a conductor carries current, it generates a magnetic field within a certain space it occupies. Therefore, all current-carrying conductors have inductance in a general sense. However, the inductance of a long, straight conductor carrying current is relatively small, and the magnetic field it generates is not strong. Therefore, practical reactors are made by winding wires into a solenoid, called air-core reactors. Sometimes, to give this solenoid a larger inductance, an iron core is inserted into the solenoid, called an iron-core reactor. Reactance is divided into inductive reactance and capacitive reactance. A more scientific classification is that inductors and capacitive reactance are collectively called reactors. However, because inductors were invented first and were called reactors, the term "capacitor" now refers to a capacitive reactance, while "reactor" specifically refers to an inductor.

[0003] However, existing reactors still have the following shortcomings in actual use: existing reactors require multiple cables to be connected to the taps, and then the cables are simply bundled or divided without any restriction or organization. This makes the cable arrangement messy, which makes subsequent inspection and positioning difficult and installation and maintenance inefficient. Summary of the Invention

[0004] In view of the following shortcomings of the existing reactors in actual use, the existing reactors require multiple cables to be connected to the taps, and then the cables are simply bundled or divided without any restriction or organization. This results in messy cable arrangement, which makes subsequent inspection and positioning difficult and installation and maintenance inefficient. Therefore, this invention is proposed.

[0005] Therefore, the purpose of this invention is to provide a multi-tap, multi-purpose reactor that facilitates cable management. The purpose is to classify and organize multiple groups of cables by rubber, and to partition and hang the cables according to their function, phase sequence, or voltage level, so that each cable has an independent channel and is fixed, avoiding cross friction, reducing insulation damage and short circuit risk, and also making subsequent inspection and positioning easier, thus improving the efficiency of installation and maintenance.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a multi-tap multi-purpose reactor for easy cable management, comprising a reactor body, mounting base plates disposed on both sides of the bottom of the reactor body, side top plates disposed on the top of both ends of the reactor body, side bottom plates disposed on both ends of the mounting base plates, three sets of iron cores disposed on the reactor body, coil windings disposed on the surface of the iron cores, five sets of taps disposed at one end of the coil windings, a cable management mechanism disposed on the mounting base plates, and a moving mechanism disposed on the mounting base plates;

[0007] The cable management mechanism includes an installation compartment located at one end of the top of the mounting base plate, a connecting slot located at the top of the installation compartment and communicating with the inner cavity of the installation compartment, and a rotating rod located on one side of the inner cavity of the installation compartment, with one end of the rotating rod extending to the outside of the installation compartment.

[0008] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management according to the present invention, the cable management mechanism further includes three sets of bidirectional threaded rods disposed on the surface of the rotating rod, two sets of first internal threaded sleeves disposed on the surface of the bidirectional threaded rods, and a T-shaped connecting block disposed on the top of the first internal threaded sleeve, wherein the T-shaped connecting block extends to the top of the installation compartment through a connecting slot.

[0009] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management described in this invention, the top of the T-shaped connecting block is provided with a horizontal conductor plate, a vertical conductor plate is provided on the top of the horizontal conductor plate, and multiple sets of conductor holes are provided on one side of the horizontal conductor plate and the vertical conductor plate.

[0010] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management described in this invention, a first slide rail is provided at the bottom of one end of a set of side top plates, a first slider is fixedly installed at the bottom of the vertical conductor plate away from the horizontal conductor plate, and one end of the first slider is slidably connected to the inner side of the first slide rail.

[0011] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management described in this invention, the moving mechanism includes: placement compartments disposed at both ends of the top of the mounting base plate, connecting ports disposed at both ends of the bottom of the mounting base plate, the connecting ports penetrating the mounting base plate and communicating with the inner cavity of the placement compartments, second slide rails disposed at both ends of the inner cavity of the placement compartments, second sliders disposed on the inner side of the second slide rails, mounting seats disposed at one end of the two sets of second sliders close to each other, and moving wheels disposed at the bottom of the mounting seats.

[0012] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management described in this invention, wherein: a telescopic rod is fixedly installed on the top of the second slider, and the top of the telescopic rod is connected to the top of the inner cavity of the placement chamber; a spring is provided on the surface of the telescopic rod, one end of the spring is connected to the top of the second slider, and the other end of the spring is connected to the top of the inner cavity of the placement chamber.

[0013] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management according to the present invention, the moving mechanism further includes: threaded rods disposed on the bottom of both sides of the reactor body; second internal threaded sleeves disposed on the surface of the threaded rods; limiting grooves disposed on both sides of one end of the side bottom plate, with the limiting grooves penetrating the side bottom plate; connecting horizontal plates disposed at both ends of the second internal threaded sleeves, with one end of the connecting horizontal plates penetrating the side bottom plate through the limiting grooves; a moving block disposed on one side of the connecting horizontal plates away from the second internal threaded sleeves, with one end of the moving block extending into the inner cavity of the placement chamber; a locking plate disposed at one end of the moving block located in the inner cavity of the placement chamber; and a locking groove disposed on one side of the placement chamber, with the locking groove and the inner cavity of the placement chamber communicating with each other.

[0014] As a preferred embodiment of the multi-tap multi-purpose reactor for easy cable management described in this invention, the five sets of taps on the coil winding are 0.12mH, 0.24mH, 0.4mH, 0.6mH, and 1mH respectively, from high to low.

[0015] As a preferred embodiment of the multi-tap, multi-purpose reactor for easy cable management described in this invention, the reactor body is made entirely of aluminum.

[0016] Compared with the prior art, the present invention has at least the following beneficial effects:

[0017] 1. This invention features horizontal and vertical conductor plates on both sides of each coil winding. When cables need to be installed, they can pass through the conductor holes. Multiple cable groups are then sorted and arranged by rubber, and the cables are partitioned and hung according to function, phase sequence, or voltage level. This ensures that each cable has an independent and fixed channel, avoiding cross-friction and reducing the risk of insulation damage and short circuits. It also makes subsequent inspection and positioning easier and improves the efficiency of installation and maintenance. Furthermore, the entire reactor is made of aluminum, which reduces the production cost of the reactor. The five taps of each coil winding are 0.12mH, 0.24mH, 0.4mH, 0.6mH, and 1mH from high to low. Compared to the previous requirement of five reactors, this can now be integrated into one reactor, thus saving costs.

[0018] 2. The present invention features adjustable and movable horizontal and vertical conductor plates on both sides of each coil winding. This allows the horizontal and vertical conductor plates on both sides of each coil winding to be adjusted away from each other when connecting cables, thereby increasing the space for taps on the coil winding and facilitating cable connection operations. After the cable connection operation is completed, the horizontal and vertical conductor plates on both sides of the coil winding can be reset, thereby improving the flexibility of fixing cables in the anti-electric device.

[0019] 3. This invention greatly improves the flexibility and stability of the reactor by providing retractable casters at the bottom of the two sets of mounting base plates. When moving the reactor body, the casters can be extended for convenient and quick transfer, improving the operator's transfer efficiency and saving manpower and space. This is especially advantageous in narrow spaces or frequent maintenance scenarios. When the reactor is in place, the casters retract, and the reactor is in close contact with the ground, ensuring a stable center of gravity, effectively reducing vibration and noise during operation, ensuring grounding safety, and improving operating efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the multi-tap, multi-purpose reactor of the present invention, which facilitates cable management;

[0021] Figure 2 This is a bottom-view three-dimensional structural diagram of the multi-tap multi-purpose reactor of the present invention, which facilitates cable management;

[0022] Figure 3 This is a three-dimensional structural diagram of the cable management mechanism and moving mechanism of the multi-tap multi-purpose reactor for easy cable management according to the present invention;

[0023] Figure 4 This is a cross-sectional perspective view of the installation compartment of the multi-tap multi-purpose reactor for easy cable management according to the present invention.

[0024] Figure 5 The present invention provides a multi-tap, multi-purpose reactor for easy cable management. Figure 1 A magnified structural diagram at point A;

[0025] Figure 6 This is a cross-sectional three-dimensional structural diagram of the storage compartment for the multi-tap, multi-purpose reactor that facilitates cable management according to the present invention.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Reactor body; 11. Mounting base plate; 12. Iron core; 13. Coil winding; 14. Side top plate; 15. Side bottom plate; 16. Tap; 2. Cable management mechanism; 21. Mounting compartment; 22. Rotating rod; 23. Bidirectional threaded rod; 24. First internal threaded sleeve block; 25. Connecting slot; 26. T-shaped connecting block; 27. Horizontal conductor plate; 28. Vertical conductor plate; 29. ​​Conductor hole; 20. First slide rail; 201. First slider; 3. Moving mechanism; 31. Placement compartment; 32. Connecting port; 33. Second slide rail; 34. Second slider; 35. Mounting base; 36. Moving wheel; 37. Telescopic rod; 38. Spring; 39. Moving block; 30. Clamping plate; 301. Clamping slot; 302. Limiting slot; 303. Threaded rod; 304. Second internal threaded sleeve block; 305. Connecting horizontal plate. Detailed Implementation

[0028] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] Reference Figures 1-6 This is the first embodiment of the present invention, which provides a multi-tap multi-purpose reactor for easy cable management. The multi-tap multi-purpose reactor includes a reactor body 1, a mounting base plate 11 disposed on both sides of the bottom of the reactor body 1, a side top plate 14 disposed on the top of both ends of the reactor body 1, a side bottom plate 15 disposed on both ends of the top of the mounting base plate 11, three sets of iron cores 12 disposed on the reactor body 1, coil windings 13 disposed on the surface of the iron cores 12, five sets of taps 16 disposed at one end of the coil windings 13, a cable management mechanism 2 disposed on the mounting base plate 11, and a moving mechanism 3 disposed on the mounting base plate 11.

[0031] The cable management mechanism 2 includes a mounting chamber 21 located at one end of the top of the mounting base plate 11, a connecting slot 25 located at the top of the mounting chamber 21 and connected to the inner cavity of the mounting chamber 21, and a rotating rod 22 located on one side of the inner cavity of the mounting chamber 21, with one end of the rotating rod 22 extending to the outside of the mounting chamber 21.

[0032] The five taps 16 on the coil winding 13 are 0.12mH, 0.24mH, 0.4mH, 0.6mH and 1mH respectively from high to low. By setting the five taps 16 on the three coil windings 13, compared with the previous five reactors, it can now be integrated into one reactor, thus saving costs.

[0033] The reactor body 1 is made entirely of aluminum, which reduces the production cost of the reactor.

[0034] Example 2

[0035] Reference Figures 1-6 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that the cable management mechanism 2 further includes three sets of bidirectional threaded rods 23 disposed on the surface of the rotating rod 22, two sets of first internal threaded sleeves 24 disposed on the surface of the bidirectional threaded rods 23, and a T-shaped connecting block 26 disposed on the top of the first internal threaded sleeves 24, and the T-shaped connecting block 26 extends to the top of the mounting chamber 21 through the connecting slot 25.

[0036] The top of the T-shaped connecting block 26 is provided with a horizontal guide plate 27, a vertical guide plate 28 provided on the top of the horizontal guide plate 27, and multiple sets of wire holes 29 provided on one side of the horizontal guide plate 27 and the vertical guide plate 28.

[0037] A first slide rail 20 is provided at the bottom of one end of a set of side top plates 14. A first slider 201 is fixedly installed at the bottom of the vertical guide plate 28 away from the horizontal guide plate 27, and one end of the first slider 201 is slidably connected to the inner side of the first slide rail 20.

[0038] During use, two sets of horizontal conductor plates 27 and vertical conductor plates 28 are set between each set of moving mechanisms 3. Then, by using the multiple sets of conductor holes 29 on the horizontal conductor plates 27 and vertical conductor plates 28, the cables can be neatly arranged at one end of the reactor body 1, making subsequent maintenance and positioning easier and improving the efficiency of installation and maintenance.

[0039] Simultaneously, during cable installation, the rotating rod 22 can be rotated first to drive the three sets of bidirectional threaded rods 23 on the surface of the rotating rod 22 to rotate. Then, the two sets of first internal threaded sleeves 24 on the surface of the bidirectional threaded rods 23 move away from each other, thereby driving the T-shaped connecting block 26 to slide inside the connecting slot 25. Then, the two sets of horizontal guide plates 27 and vertical guide plates 28 between each set of moving mechanisms 3 move away from each other, while the first slider 201 moves inside the first slide rail 20. At this time, the gap between the two sets of horizontal guide plates 27 and vertical guide plates 28 and the moving mechanism 3 increases, which facilitates the installation and connection of the cable. After the cable installation is completed, the rotating rod 22 is rotated in the opposite direction again, causing the bidirectional threaded rods 23 to rotate in the opposite direction as well. Then, the two sets of horizontal guide plates 27 and vertical guide plates 28 on both sides of the moving mechanism 3 move closer to each other, thereby restricting the cable.

[0040] The remaining structure is the same as that in Example 1.

[0041] Example 3

[0042] Reference Figures 1-6This is the third embodiment of the present invention. This embodiment differs from the second embodiment in that: the moving mechanism 3 includes a placement compartment 31 disposed at both ends of the top of the mounting base plate 11, a communication port 32 disposed at both ends of the bottom of the mounting base plate 11, and the communication port 32 penetrates the mounting base plate 11 and communicates with the inner cavity of the placement compartment 31, a second slide rail 33 disposed at both ends of the inner cavity of the placement compartment 31, a second slider 34 disposed inside the second slide rail 33, a mounting seat 35 disposed at one end of the two sets of second sliders 34 close to each other, and a moving wheel 36 disposed at the bottom of the mounting seat 35.

[0043] A telescopic rod 37 is fixedly installed on the top of the second slider 34, and the top of the telescopic rod 37 is connected to the top of the inner cavity of the placement chamber 31. A spring 38 is provided on the surface of the telescopic rod 37, one end of the spring 38 is connected to the top of the second slider 34, and the other end of the spring 38 is connected to the top of the inner cavity of the placement chamber 31.

[0044] The moving mechanism 3 also includes threaded rods 303 disposed at the bottom of both sides of the reactor body 1, second internal threaded sleeves 304 disposed on the surface of the threaded rods 303, limiting grooves 302 disposed on both sides of one end of the side base plate 15 and the limiting grooves 302 penetrating the side base plate 15, connecting horizontal plates 305 disposed at both ends of the second internal threaded sleeves 304 and one end of the connecting horizontal plates 305 penetrating the side base plate 15 through the limiting grooves 302, a moving block 39 disposed on one side of the connecting horizontal plates 305 away from the second internal threaded sleeves 304 and one end of the moving block 39 extending into the inner cavity of the placement chamber 31, a locking plate 30 disposed at one end of the moving block 39 located in the inner cavity of the placement chamber 31, and a locking groove 301 disposed on one side of the placement chamber 31 and the locking groove 301 communicating with the inner cavity of the placement chamber 31.

[0045] During use, when it is necessary to move the reactor body 1, simply rotate the threaded rods 303 on both sides of the reactor body 1. This will cause the second internal threaded sleeve block 304 to move close to the reactor body 1 on the surface of the threaded rod 303, thereby causing the connecting cross plate 305 to move within the limiting groove 302. This will cause the moving block 39 to move closer to the placement chamber 31, and then push the mounting base 35 downwards. This will cause the second slider 34 to move downwards inside the second slide rail 33, which will then cause the telescopic rod 37 to extend and the spring 38 to be stretched. When the moving block 39 moves, it will cause the locking mechanism to lock. Plate 30 is inserted into slot 301, and at the same time, the movable wheel 36 on mounting base 35 will move out through the communication port 32 on mounting base plate 11, and then support reactor body 1. Then, the movable wheel 36 can push reactor body 1 to move quickly. After the reactor body 1 is moved to the designated position, simply rotate the threaded rods 303 on both sides of reactor body 1 in the opposite direction to reset the movable block 39. Then, the spring force of spring 38 drives the second slider 34 to move upward, so that the movable wheel 36 can retract back into the placement chamber 31 for storage.

[0046] The remaining structure is the same as that in Example 2.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A multi-tap, multi-purpose reactor for easy cable management, comprising a reactor body (1), characterized in that: It also includes mounting base plates (11) on both sides of the bottom of the reactor body (1), side top plates (14) on the top of both ends of the reactor body (1), side bottom plates (15) on both ends of the top of the mounting base plate (11), three sets of iron cores (12) on the reactor body (1), coil windings (13) on the surface of the iron cores (12), five sets of taps (16) on one end of the coil windings (13), a cable management mechanism (2) on the mounting base plate (11), and a moving mechanism (3) on the mounting base plate (11). The cable management mechanism (2) includes an installation chamber (21) disposed at one end of the top of the mounting base plate (11), a connecting slot (25) disposed at the top of the installation chamber (21) and the inner cavity of the installation chamber (21) being interconnected, and a rotating rod (22) disposed on one side of the inner cavity of the installation chamber (21), with one end of the rotating rod (22) extending to the outside of the installation chamber (21); The cable management mechanism (2) further includes three sets of bidirectional threaded rods (23) disposed on the surface of the rotating rod (22), two sets of first internal threaded sleeves (24) disposed on the surface of the bidirectional threaded rods (23), and a T-shaped connecting block (26) disposed on the top of the first internal threaded sleeves (24), and the T-shaped connecting block (26) extends to the top of the installation chamber (21) through the connecting slot (25); The top of the T-shaped connecting block (26) is provided with a horizontal guide plate (27), a vertical guide plate (28) is provided on the top of the horizontal guide plate (27), and multiple sets of guide holes (29) are provided on one side of the horizontal guide plate (27) and the vertical guide plate (28). A first slide rail (20) is provided at the bottom of one end of the side top plate (14), and a first slider (201) is fixedly installed at the bottom of the vertical guide plate (28) away from the horizontal guide plate (27), and one end of the first slider (201) is slidably connected to the inner side of the first slide rail (20).

2. The multi-tap, multi-purpose reactor for easy cable management according to claim 1, characterized in that: The moving mechanism (3) includes a placement compartment (31) disposed at both ends of the top of the mounting base plate (11), a connecting port (32) disposed at both ends of the bottom of the mounting base plate (11), the connecting port (32) penetrating the mounting base plate (11) and communicating with the inner cavity of the placement compartment (31), a second slide rail (33) disposed at both ends of the inner cavity of the placement compartment (31), a second slider (34) disposed on the inner side of the second slide rail (33), a mounting seat (35) disposed at one end of the two sets of second sliders (34) close to each other, and a moving wheel (36) disposed at the bottom of the mounting seat (35).

3. The multi-tap, multi-purpose reactor for easy cable management according to claim 2, characterized in that: A telescopic rod (37) is fixedly installed on the top of the second slider (34), and the top of the telescopic rod (37) is connected to the top of the inner cavity of the placement chamber (31). A spring (38) is set on the surface of the telescopic rod (37), one end of the spring (38) is connected to the top of the second slider (34), and the other end of the spring (38) is connected to the top of the inner cavity of the placement chamber (31).

4. The multi-tap, multi-purpose reactor for easy cable management according to claim 3, characterized in that: The moving mechanism (3) further includes threaded rods (303) disposed on the bottom sides of both sides of the reactor body (1), second internal threaded sleeves (304) disposed on the surface of the threaded rods (303), limiting grooves (302) disposed on both sides of one end of the side base plate (15) and the limiting grooves (302) penetrating the side base plate (15), and connecting horizontal plates (305) disposed at both ends of the second internal threaded sleeves (304) and one end of the connecting horizontal plates (305) passing through the limiting grooves. (302) A moving block (39) is provided on one side of the connecting horizontal plate (305) away from the second internal threaded sleeve (304) through the side bottom plate (15), and one end of the moving block (39) extends into the inner cavity of the placement chamber (31), a card plate (30) is provided on one end of the moving block (39) in the inner cavity of the placement chamber (31), and a card slot (301) is provided on one side of the placement chamber (31), and the card slot (301) and the inner cavity of the placement chamber (31) are interconnected.

5. The multi-tap, multi-purpose reactor for easy cable management according to claim 4, characterized in that: The five taps (16) on the coil winding (13) are 0.12mH, 0.24mH, 0.4mH, 0.6mH and 1mH respectively from high to low.

6. The multi-tap, multi-purpose reactor for easy cable management according to claim 1, characterized in that: The reactor body (1) is made of aluminum.

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