A boiling cleaning device for quartz piece processing
By designing a quartz part processing boiling and cleaning device that includes baffles, synchronous belts, and ultrasonic generators, and combining boiling cleaning fluid, rubber scrapers, and ultrasonic oscillation, the problem of insufficient cleaning ability and secondary pollution of quartz parts is solved, achieving a highly efficient and comprehensive cleaning effect.
Patent Information
- Application Number
- CN202511324523.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-17
AI Technical Summary
Existing quartz part processing equipment has limited cleaning effectiveness against firmly attached hard impurities during the cleaning process and also poses a secondary pollution problem.
A quartz part processing boiling and cleaning device was designed, comprising a cleaning component including a baffle, a timing belt, an ultrasonic generator, and a nozzle. The device cleans quartz parts of different diameters and thicknesses by combining boiling cleaning fluid, rubber scrapers of the timing belt, brush bristles, and ultrasonic vibration.
It improves the cleaning effect of quartz parts, avoids blind spots in static cleaning, prevents secondary pollution, and enhances the versatility and cleaning ability of the equipment.
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Figure CN120828031B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of quartz component cleaning technology, specifically to a quartz component processing and boiling cleaning device. Background Technology
[0002] The quartz part processing boiling and cleaning device is a special equipment designed for the cleaning treatment of quartz parts (such as quartz glass, quartz ceramics, etc.) after processing, so as to meet the stringent requirements for the surface cleanliness of quartz parts in high-precision fields such as semiconductors, optics, and laboratory equipment.
[0003] In existing technologies, the typical structure of such cleaning devices is as follows: an electric heating tube is installed at the bottom of the cleaning tank frame, which heats the water or special cleaning solution (such as an alkaline solution) in the tank to a boiling state, and the quartz parts are completely immersed in the boiling liquid for cleaning. Although this method can soften oil stains and dissolve some soluble impurities through high temperature, its cleaning effect is often limited for firmly attached hard impurities (such as abrasive paste particles).
[0004] In addition, the existing technology has a significant problem of secondary pollution: when the quartz part is removed after cleaning, its surface will be covered with liquid (emulsified oil stains, etc.) that has been mixed with impurities in the cleaning tank frame; after the water evaporates, these impurities will re-adhere to the surface of the quartz part to form scale, resulting in secondary pollution.
[0005] Therefore, a boiling and cleaning device for processing quartz parts is proposed. Summary of the Invention
[0006] The purpose of this invention is to provide a boiling and cleaning apparatus for processing quartz parts, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a quartz part processing boiling and cleaning device, comprising a cleaning tank frame, a cleaning assembly on the cleaning tank frame, the cleaning assembly including a baffle disposed within the cleaning tank frame, the bottom of the inner wall of the cleaning tank frame being set as an inclined surface, a threaded column rotatably connected to one end of the outer wall of the cleaning tank frame, the baffle being threadedly connected to the threaded column, an electric telescopic rod one fixedly connected to the outer wall of the cleaning tank frame, the telescopic shaft end of the electric telescopic rod one moving in the horizontal direction and a carrier plate fixedly connected to its telescopic shaft, an electric telescopic rod two fixedly connected to the top of the carrier plate, the telescopic shaft end of the electric telescopic rod two moving in the vertical direction and a support block fixedly connected to its telescopic shaft, a support plate fixedly connected to the side of the support block near the cleaning tank frame, a driving wheel and a driven wheel rotatably connected to both ends of the support plate respectively, a synchronous belt driving the driving wheel and the driven wheel being connected by transmission, a servo motor for driving the driving wheel to rotate fixedly connected to the support plate, and multiple ultrasonic generators installed inside the cleaning tank frame and on the baffle.
[0008] Furthermore, the side of the baffle away from the support plate, the inner side of the cleaning tank frame, and the inclined surface form a cleaning space with an open top and an inclined bottom, which is densely covered with brush bristles.
[0009] Furthermore, a support frame is fixedly connected to the top of the cleaning tank frame on the side away from the threaded post, and a nozzle is fixedly connected to the support frame. A drain basket is installed inside the cleaning tank frame.
[0010] Furthermore, the bottom surface of the baffle is set as an inclined surface, and the inclined surface of the baffle is parallel to and abuts against the inclined plane.
[0011] Furthermore, after the two ends of the threaded column protrude from the cleaning tank frame, bolts and handles are fixedly connected to them respectively. Nuts are threaded onto the bolts. The top of the baffle near the threaded column extends out of the cleaning tank frame and is threadedly connected to the threaded column. A guide rod parallel to the threaded column is fixedly connected to the cleaning tank frame. The baffle and the guide rod are slidably connected.
[0012] Furthermore, a second guide rod parallel to the first electric telescopic rod is fixedly connected to the cleaning tank frame, the carrier plate is slidably connected to the second guide rod, a guide rod assembly is fixedly connected to the top of the carrier plate, and a support block is slidably connected to the guide rod assembly.
[0013] Furthermore, multiple outwardly protruding rubber scrapers are evenly distributed on the outer surface of the synchronous belt.
[0014] Furthermore, multiple ultrasonic generators are divided into two groups, with the two groups of ultrasonic generators respectively set on the cleaning tank frame and the side of the baffle with bristles, and the multiple ultrasonic generators in each group are arranged at equal intervals extending from the top to the bottom of the inclined surface.
[0015] Furthermore, the spray nozzle is positioned so that the spraying end faces the top of the drain basket, and a water pipe is connected to the outside of the nozzle.
[0016] Furthermore, the drain basket is located at the end of the slope, and its position is lower than the slope.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] By operating the cleaning components, not only can quartz parts be cleaned with boiling cleaning solution, but impurities on the quartz parts can also be removed by the rubber scraper and brush bristles of the synchronous belt. Furthermore, the quartz parts can be cleaned by the ultrasonic vibration of the ultrasonic generator, which solves the problem of insufficient cleaning ability of a single method for quartz parts and improves the cleaning effect.
[0019] The operation of the cleaning components causes the quartz component to move and rotate along the inclined direction. The bristles contact the circumferential surface and both end faces of the quartz component, enabling the entire surface of the quartz component to alternately contact the bristles and the rubber scraper of the synchronous belt. This achieves dynamic rotational cleaning, avoids blind spots in static cleaning, and ensures effective cleaning of the quartz component.
[0020] The design incorporates a flexible movable baffle and a height-adjustable synchronous belt, allowing for adjustments to the cleaning space based on the diameter and thickness of the cylindrical quartz parts. This ensures that quartz parts of varying thicknesses and diameters can effectively contact the bristles and the rubber scraper of the synchronous belt, enhancing the equipment's versatility.
[0021] The nozzle is used to clean the impurities attached to the quartz parts, preventing the quartz parts from being contaminated by impurities in the cleaning solution. Attached Figure Description
[0022] Figure 1 This is a three-dimensional schematic diagram of the entire invention;
[0023] Figure 2 This is a schematic diagram showing the positions of components such as the electric telescopic rod 1 and the guide rod 2 of the present invention;
[0024] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0025] Figure 4 This is a cross-sectional schematic diagram of the cleaning tank frame, inclined surface, and other components of the present invention;
[0026] Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle;
[0027] Figure 6 This is a cross-sectional schematic diagram of the support plate, timing belt, and other components of the present invention;
[0028] Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle;
[0029] Figure 8 This is a cross-sectional schematic diagram of the driving wheel, driven wheel, and other components of the present invention;
[0030] Figure 9 For the present invention Figure 8 Enlarged view of point D;
[0031] Figure 10 For the present invention Figure 8 Enlarged view of point E in the middle;
[0032] Figure 11 This is a cross-sectional schematic diagram of the active wheel, servo motor, and other components of the present invention;
[0033] Figure 12 For the present invention Figure 11 Enlarged diagram at point F;
[0034] Figure 13 This is a schematic diagram of the structure of the quartz component, brush bristles, ultrasonic generator, and other parts of the present invention.
[0035] Figure 14 This is a cross-sectional schematic diagram of the threaded column, guide rod, and other components of the present invention;
[0036] Figure 15 For the present invention Figure 14 Enlarged diagram of point G in the middle.
[0037] In the diagram: 11. Cleaning tank frame; 12. Quartz component; 21. Inclined surface; 22. Baffle; 23. Threaded post; 24. Guide rod one; 25. Bolt; 26. Nut; 27. Handle; 28. Electric telescopic rod one; 29. Guide rod two; 210. Carrier plate; 211. Electric telescopic rod two; 212. Guide rod assembly; 213. Support block; 214. Support plate; 215. Drive wheel; 216. Driven wheel; 217. Synchronous belt; 218. Servo motor; 219. Brush bristles; 220. Ultrasonic generator; 221. Support frame; 222. Nozzle; 223. Drain basket. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.
[0039] The embodiments provided by this invention:
[0040] It should be noted in advance that the cleaning tank frame 11 integrates an electric heating system, a temperature control system, and a water supply and drainage system. In the prior art, the electric heating system is used to provide a heat source to heat the cleaning fluid to boiling point, the temperature control system accurately controls the temperature of the cleaning fluid in the cleaning tank frame 11 through a temperature sensor, and the water supply and drainage system is used to supply and discharge the cleaning fluid into the cleaning tank frame 11. The electric heating system, temperature control system, and water supply and drainage system are all controlled by a control panel.
[0041] In the existing technology, the quartz part 12 is placed in the cleaning tank frame 11. When the cleaning solution in the cleaning tank frame 11 boils, the large number of bubbles generated during boiling create tiny impacts on the surface of the quartz part 12 as they rise and burst. At the same time, the cleaning solution generates strong convection due to boiling, accelerating the removal of contaminants from the surface of the quartz part 12. Simultaneously, the active ingredients (such as surfactants) in the cleaning solution become more active at high temperatures, rapidly dissolving oil stains and emulsifying cutting fluid on the quartz part 12. They also form soluble substances with metallic impurities (such as iron filings and copper filings remaining from machining) on the quartz part 12 and are carried away by the cleaning solution. Furthermore, the high temperature causes contaminants (such as solid debris and dried cutting fluid) on the surface of the quartz part 12 to expand, reducing their adhesion to the surface and making them easier to be washed away by the flowing cleaning solution. After boiling and cleaning for a certain period, the quartz part 12 is transferred to a rinsing tank to rinse and remove residual cleaning agent. Finally, it is dried, thus completing the boiling and cleaning of the quartz part 12.
[0042] The above content refers to existing and known conventional technologies, which will not be elaborated upon further below.
[0043] It should be noted that: In this embodiment, the quartz component 12 is a flat cylindrical shape, that is, a disc-shaped or short cylindrical structure with a diameter significantly larger than its height. This is a common form in the field of quartz processing. The flat cylindrical quartz component 12 can be made into optical lenses through grinding, polishing and other processing techniques, and used in optical instruments, such as microscopes and telescopes.
[0044] Please see Figures 1 to 15 As shown, a quartz part processing boiling and cleaning device according to this embodiment includes a cleaning tank frame 11, which is used to place the quartz part 12 to be cleaned.
[0045] A cleaning assembly is provided on the cleaning tank frame 11. The cleaning assembly includes a baffle 22 disposed inside the cleaning tank frame 11. The bottom of the inner wall of the cleaning tank frame 11 is set as an inclined surface 21. A threaded post 23 is rotatably connected to the top of one end of the outer wall of the cleaning tank frame 11, and a guide rod 24 parallel to the threaded post 23 is fixedly connected thereto. Both ends of the threaded post 23 protrude from the cleaning tank frame 11, and bolts 25 and handles 27 are fixedly connected to the two ends of the threaded post 23 protruding from the cleaning tank frame 11, respectively. Nuts 26 are threaded onto the bolts 25. An electric telescopic rod 28 and a guide rod 29 parallel to the electric telescopic rod 28 are fixedly connected to the outer wall of the cleaning tank frame 11. A carrier plate 210 is fixedly connected to the telescopic shaft end of the electric telescopic rod 28, and an electric telescopic rod 211 and a guide rod assembly 212 are fixedly connected to the top of the carrier plate 210. A support block 213 is fixedly connected to the telescopic shaft end of the electric telescopic rod 211. A support plate 214 is fixedly connected to the side of the support block 213 near the cleaning tank frame 11. A drive wheel 215 and a driven wheel 216 are rotatably connected to both ends of the support plate 214, respectively. The drive wheel 215 and the driven wheel 216 are pulleys, and a synchronous belt 217 drives between the drive wheel 215 and the driven wheel 216. A servo motor 218 is fixedly connected to the support plate 214, and the output shaft end of the servo motor 218 is fixedly connected to the drive wheel 215. The side of the baffle 22 away from the support plate 214, the inner side of the cleaning tank frame 11, and the bottom slope 21 form a cleaning space with an open top and an inclined bottom. This cleaning space is used to clean the quartz part 12, and the cleaning space is densely covered with brush bristles 219. Multiple ultrasonic generators 220 are mounted in a linear array on both the cleaning tank frame 11 and the baffle 22. A support frame 221 is fixedly connected to the top of the cleaning tank frame 11 on the side away from the threaded post 23, and a nozzle 222 is fixedly connected to the lower surface of the support frame 221. A drain basket 223 is provided inside the cleaning tank frame 11. The drain basket 223 is located at the end of the inclined surface 21 and its position is lower than the inclined surface 21.
[0046] Where: Reference Figure 4 As shown, the inclined surface 21 is higher on the side near the threaded post 23 and lower on the side near the drain basket 223. There is a gap between the end of the inclined surface 21 near the drain basket 223 and the inner wall of the washing tank frame 11, which is used to place the drain basket 223.
[0047] The function of the inclined plane 21 is to guide the quartz piece 12 from the side of the cleaning tank frame 11 near the threaded post 23 to the side near the drain basket 223 via the inclined plane guide.
[0048] Where: Reference Figure 4 , Figure 5 As shown, the bottom surface of the baffle 22 is set as an inclined surface. The inclined surface of the baffle 22 is parallel to and abuts against the inclined surface 21. Its function is to ensure that the baffle 22 can be moved horizontally on the inclined surface 21 to adjust its position.
[0049] Where: Reference Figure 3 , Figure 15 As shown, the top of the baffle 22 near the threaded post 23 extends out of the outside of the cleaning tank frame 11 and is threadedly connected to the threaded post 23. The baffle 22 is slidably connected to the guide rod 24.
[0050] Reference Figure 15 As shown, when the user rotates the handle 27, the handle 27 drives the threaded post 23 to rotate. When the threaded post 23 rotates, it tends to drive the baffle 22 to rotate. However, under the limiting action of the guide rod 24, the baffle 22 can only slide along the length direction of the guide rod 24. That is, as the user rotates the handle 27, the position of the baffle 22 on the threaded post 23 can be adjusted. As can be seen from the above, the position of the baffle 22 in the cleaning tank frame 11 can be adjusted.
[0051] Reference Figure 3 , Figure 15 As shown, the interaction between bolt 25 and nut 26 is as follows: when nut 26 is tightened onto the threaded part of bolt 25, nut 26 presses against the outer wall of the cleaning groove frame 11, preventing bolt 25 from rotating. Consequently, the threaded post 23 connected to bolt 25 also cannot rotate. In other words, the user can lock and unlock the threaded post 23 by tightening or loosening nut 26, thereby locking the position of baffle 22, ensuring the stability of baffle 22 after position adjustment, and preventing displacement of baffle 22 after adjustment.
[0052] Where: Reference Figure 3 , Figure 9 and Figure 12 As shown, the carrier plate 210 is slidably connected to the guide rod 29. The function of the guide rod 29 is to guide the carrier plate 210 to move horizontally.
[0053] Where: Reference Figure 3 , Figure 15 As shown, the guide rod assembly 212 consists of two vertical rods and a plate. The plate is used to prevent the support block 213 from detaching from the vertical rods. The two vertical rods of the guide rod assembly 212 are slidably connected to the support block 213 to guide the support block 213 to move vertically.
[0054] The outer surface of the synchronous belt 217 is uniformly provided with multiple outwardly protruding rubber scrapers. The function of the rubber scrapers is to enhance the friction between the scraper and the quartz part 12, and to scrape away impurities from the curved part of the quartz part 12.
[0055] Where: Reference Figure 9 , Figure 12As shown, when the output shaft of the servo motor 218 rotates, it drives the drive wheel 215 to rotate synchronously. Under the transmission cooperation of the synchronous belt 217 and the driven wheel 216, the drive wheel 215 causes the synchronous belt 217 to move from the threaded column 23 to the drain basket 223, specifically: the transmission is carried out from the high point of the inclined plane 21 to the low point.
[0056] Where: Reference Figure 7 , Figure 13 As shown, multiple ultrasonic generators 220 are divided into two groups. The two groups of ultrasonic generators 220 are respectively set on the side of the cleaning tank frame 11 and the baffle 22 where the bristles 219 are provided. That is, the ultrasonic generators 220 are set in the cleaning space formed by the baffle 22, the inclined surface 21 and the cleaning tank frame 11, and the multiple ultrasonic generators 220 in each group are arranged at equal intervals extending from the top to the bottom of the inclined surface 21.
[0057] Since the position of the baffle 22 within the cleaning tank frame 11 is adjustable, the width of the cleaning space formed between the cleaning tank frame 11, the baffle 22, and the inclined surface 21 for cleaning the quartz part 12 is adjustable, thereby accommodating quartz parts 12 of different thicknesses.
[0058] The function of the electric telescopic rod 28 is to extend and retract the telescopic shaft of the electric telescopic rod 28, thereby driving the carrier plate 210 to move horizontally, thereby driving the support block 213, support plate 214, and synchronous belt 217 to move horizontally, so that the horizontal position of the synchronous belt 217 can be freely adjusted, so that the rubber scraper on the synchronous belt 217 can always contact the quartz piece 12.
[0059] The function of the electric telescopic rod 211 is: by extending and retracting the telescopic shaft of the electric telescopic rod 211, the synchronous belt 217 can be moved vertically, so that the vertical position of the synchronous belt 217 can be freely adjusted, that is, the distance between the synchronous belt 217 and the inclined plane 21 can be freely adjusted to adapt to quartz parts 12 of different diameters.
[0060] The function of the drive pulley 215 is as follows: by rotating the output shaft of the drive pulley 215, the synchronous belt 217 can be controlled to drive from the high point of the inclined plane 21 to the low point. Combined with the friction of the rubber scraper of the synchronous belt 217 and the guiding effect of the inclined plane 21, when the output shaft of the drive pulley 215 rotates, the quartz piece 12 is driven to rotate on the inclined plane 21 by the synchronous belt 217 through the multiple rubber scrapers on the synchronous belt 217. The quartz piece 12 moves while rotating along the inclined plane 21. In addition to driving the quartz piece 12 to move, the rubber scrapers of the synchronous belt 217 can also rub and clean the outer surface of the quartz piece 12.
[0061] The function of the ultrasonic generator 220 is as follows: the ultrasonic generator 220 can emit ultrasonic waves into the cleaning space formed between the cleaning tank frame 11, the baffle 22, and the inclined surface 21, so that the quartz part 12 can be additionally cleaned by ultrasonic waves in addition to being immersed in boiling cleaning liquid. Furthermore, multiple ultrasonic generators 220 are arranged along the direction of movement of the quartz part 12, so that the quartz part 12 is not only cleaned by the brush bristles 219 during movement, but also by ultrasonic waves at the same time.
[0062] The function of the nozzle 222 is as follows: the spray end of the nozzle 222 is directed toward the top of the drain basket 223. The nozzle 222 is connected to a water pipe. When the drain basket 223 is lifted by the user from inside the cleaning tank frame 11, the nozzle 222 sprays water onto the quartz piece 12 inside the drain basket 223 to clean the impurities attached to the quartz piece 12, prevent the quartz piece 12, which has been boiled and cleaned, from being contaminated again, and prevent scale buildup on the quartz piece 12.
[0063] Where: Reference Figure 5 As shown, the top of the drain basket 223 extends out of the top surface of the washing tank frame 11 and is provided with a handle to facilitate the user to take the drain basket 223 out of the washing tank frame 11.
[0064] In summary, it is necessary to add the following: (Refer to...) Figure 3 , Figure 9 and Figure 15 As shown, there is a gap between the drive wheel 215 and the side of the cleaning tank frame 11 where the threaded post 23 is provided. This gap is used to insert the quartz piece 12 to be cleaned into the cleaning tank frame 11.
[0065] In summary, when the cleaning component is running, i.e. when the quartz component 12 needs to be cleaned, the cleaning component operates as follows:
[0066] The cleaning tank frame 11, quartz component 12, and cleaning assembly need to be pre-treated first, as follows:
[0067] The user controls the water supply and drainage system to supply cleaning fluid into the cleaning tank 11 via the control panel. The electric heating system and temperature control system work together to ensure that the cleaning fluid in the cleaning tank 11 reaches the boiling point and maintains a boiling state.
[0068] The user then loosens the nut 26 and turns the handle 27, causing the baffle 22 to move horizontally within the cleaning tank frame 11. When the distance between the cleaning tank frame 11 and the baffle 22 is adapted to the quartz piece 12 to be cleaned, the user stops turning the handle 27 and tightens the nut 26, thus fixing the position of the baffle 22 within the cleaning tank frame 11.
[0069] It should be noted that the above process only requires a single treatment before cleaning quartz parts 12 of the same thickness, and the pretreatment of the cleaning components for quartz parts 12 of the same thickness is universal.
[0070] At this time, the cleaning tank frame 11, the baffle 22 and the inclined surface 21 together form a space with an open top and an inclined bottom, and the two sides and the bottom of the space are densely covered with bristles 219.
[0071] After completion, the user places the quartz piece 12 into the inclined plane 21 through the gap between the drive wheel 215 and the end of the cleaning tank frame 11 near the threaded post 23, and fixes the quartz piece 12 by hand to prevent it from sliding down the inclined plane 21.
[0072] The user then controls the electric telescopic rod 28 and the electric telescopic rod 211 via the control panel. Specifically, the telescopic shaft of the electric telescopic rod 28 drives the support plate 214 to move horizontally, so that the synchronous belt 217 is directly above the quartz piece 12. The telescopic shaft of the electric telescopic rod 211 drives the support plate 214 to move vertically, so that the synchronous belt 217 touches the top of the quartz piece 12. Then, the servo motor 218 and the ultrasonic generator 220 are started. With the start of the servo motor 218, the output shaft of the servo motor 218 drives the drive wheel 215 to rotate, and the synchronous belt 217 is driven accordingly. The bottom of the synchronous belt 217 moves from the high point of the inclined plane 21 to the low point.
[0073] During the movement of the timing belt 217, the timing belt 217 uses the friction provided by multiple rubber scrapers on it to move the quartz piece 12 to rotate on the inclined surface 21. Since both the top surface of the inclined surface 21 and the timing belt 217 are inclined, as the quartz piece 12 rotates, it moves from the top to the bottom of the inclined surface 21 while rotating. The quartz piece 12 is gradually fully immersed in the cleaning solution until it rotates and moves to the bottom of the inclined surface 21. Then, under the agitation of the timing belt 217 and the guidance of the inclined surface 21, the quartz piece 12 enters the drain basket 223.
[0074] While the quartz component 12 is being cleaned by the boiling cleaning solution in the cleaning tank frame 11, it is also being brushed by the bristles 219 on both sides. The outer surface of the quartz component 12 is brushed by the bristles 219 on the inclined surface 21 and the scraper on the synchronous belt 217. Since the quartz component 12 rotates and moves, the circumferential surface of the quartz component 12 can be thoroughly brushed. The two sides of the quartz component 12 are dynamically rotated and brushed. Combined with the ultrasonic generator 220, in addition to the brushing and cleaning effect of the bristles 219, the quartz component 12 is also subjected to the ultrasonic vibration of the ultrasonic generator 220 during its movement, which enhances the cleaning effect of the quartz component 12.
[0075] When the cleaned quartz piece 12 falls into the drain basket 223, the user opens the nozzle 222 and uses the handle of the drain basket 223 to remove the drain basket 223 along with the quartz piece 12 from the cleaning tank frame 11. During this process, the nozzle 222 sprays and cleans the impurities attached to the quartz piece 12, preventing the quartz piece 12 from being contaminated with impurities in the cleaning solution.
[0076] The user then removes the quartz piece 12 from the drain basket 223, collects the cleaned quartz piece 12 for subsequent processing such as grinding and polishing. After completion, the user lowers the drain basket 223 back into the cleaning tank frame 11 and turns off the nozzle 222 and ultrasonic generator 220. At the same time, the user turns off the servo motor 218 and resets the telescopic shaft of the electric telescopic rod 211. Then, the user can proceed with the cleaning of the next quartz piece 12 to be boiled and cleaned.
[0077] In summary, this solution has the following beneficial effects, as detailed below:
[0078] By operating the cleaning components, not only can the quartz part 12 be cleaned with boiling cleaning solution, but also impurities on the quartz part 12 can be scraped off by the rubber scraper of the synchronous belt 217 and the bristles 219. Furthermore, the quartz part 12 can be cleaned by the ultrasonic oscillation of the ultrasonic generator 220. This solves the problem of insufficient cleaning ability of the quartz part 12 by a single method and improves the cleaning effect of the quartz part 12.
[0079] The operation of the cleaning components causes the quartz component 12 to move and rotate in an inclined direction. The bristles 219 contact the circumferential surface and both end faces of the quartz component 12, enabling the entire surface of the quartz component 12 to alternately contact the bristles 219 and the rubber scraper of the synchronous belt 217. This achieves dynamic rotational cleaning, avoids blind spots in static cleaning, and ensures a good cleaning effect on the quartz component 12.
[0080] The design incorporates a flexible movable baffle 22 and a height-adjustable synchronous belt 217, which allows for adjustment of the cleaning space based on the diameter and thickness of the cylindrical quartz component 12. This ensures that quartz components 12 of different thicknesses and diameters can effectively contact the bristles 219 and the rubber scraper of the synchronous belt 217, thereby improving the equipment's versatility.
[0081] The nozzle 222 cleans the impurities attached to the quartz part 12, preventing the quartz part 12 from being contaminated with impurities from the cleaning solution.
[0082] It should be noted that the above process is based on cleaning a single quartz piece 12. However, in actual use, multiple quartz pieces 12 can be placed sequentially on the top of the inclined plane 21 through the gap between the drive wheel 215 and the end of the cleaning tank frame 11 near the threaded post 23. Since the position of the baffle 22 and the height of the timing belt 217 have been set beforehand, the quartz pieces 12 placed on the inclined plane 21 will be directly moved by the rubber scraper of the timing belt 217 without the need for additional adjustments to the cleaning components. In other words, cleaning multiple quartz pieces 12 sequentially can achieve the same cleaning effect.
[0083] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0084] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quartz component processing boiling and cleaning device, comprising a cleaning tank frame (11), characterized in that: A cleaning assembly is provided on the cleaning tank frame (11). The cleaning assembly includes a baffle (22) set inside the cleaning tank frame (11). The bottom of the inner wall of the cleaning tank frame (11) is set as an inclined surface (21). A threaded column (23) is rotatably connected to the top of one end of the outer wall of the cleaning tank frame (11). The baffle (22) is threadedly connected to the threaded column (23). An electric telescopic rod one (28) is fixedly connected to the outer wall of the cleaning tank frame (11). The telescopic shaft end of the electric telescopic rod one (28) moves in the horizontal direction and a carrier plate (210) is fixedly connected to its telescopic shaft. An electric telescopic rod two (211) is fixedly connected to the top of the carrier plate (210). The telescopic shaft of rod 2 (211) moves vertically and a support block (213) is fixedly connected to its telescopic shaft. A support plate (214) is fixedly connected to the side of the support block (213) near the cleaning tank frame (11). The two ends of the support plate (214) are respectively rotatably connected to the drive wheel (215) and the driven wheel (216). A synchronous belt (217) is connected between the drive wheel (215) and the driven wheel (216). A servo motor (218) that drives the drive wheel (215) to rotate is fixedly connected to the support plate (214). Multiple ultrasonic generators (220) are installed inside the cleaning tank frame (11) and on the baffle (22). The side of the baffle (22) away from the support plate (214), the inner side of the cleaning tank frame (11) and the inclined surface (21) form a cleaning space with an open top and an inclined bottom, which is densely covered with bristles (219). The bottom surface of the baffle (22) is set as an inclined surface, and the inclined surface of the baffle (22) is parallel to and abuts against the inclined surface (21); After the two ends of the threaded column (23) pass through the cleaning tank frame (11), bolts (25) and handles (27) are fixedly connected respectively. Nuts (26) are threaded on the bolts (25). The top of the baffle (22) near the threaded column (23) extends out of the cleaning tank frame (11) and is threadedly connected to the threaded column (23). A guide rod (24) parallel to the threaded column (23) is fixedly connected to the cleaning tank frame (11). The baffle (22) and the guide rod (24) are slidably connected. Multiple outwardly protruding rubber scrapers are uniformly arranged on the outer surface of the synchronous belt (217).
2. The quartz component processing boiling and cleaning device according to claim 1, characterized in that: A support frame (221) is fixedly connected to the top of the cleaning tank frame (11) on the side away from the threaded post (23). A nozzle (222) is fixedly connected to the support frame (221). A drain basket (223) is provided inside the cleaning tank frame (11).
3. The quartz part processing boiling and cleaning device according to claim 1, characterized in that: A guide rod 2 (29) parallel to the electric telescopic rod 1 (28) is fixedly connected to the cleaning tank frame (11). The carrier plate (210) is slidably connected to the guide rod 2 (29). A guide rod assembly (212) is fixedly connected to the top of the carrier plate (210). The support block (213) is slidably connected to the guide rod assembly (212).
4. The quartz part processing boiling and cleaning device according to claim 1, characterized in that: Multiple ultrasonic generators (220) are divided into two groups. The two groups of ultrasonic generators (220) are respectively set on the side of the cleaning tank frame (11) and the baffle (22) with bristles (219). The multiple ultrasonic generators (220) in each group are arranged at equal intervals along the top to the bottom of the inclined plane (21).
5. The quartz part processing boiling and cleaning device according to claim 2, characterized in that: The spray nozzle (222) has its spray end facing the top of the drain basket (223), and a water pipe is connected to the outside of the nozzle (222).
6. The quartz part processing boiling and cleaning device according to claim 2, characterized in that: The drain basket (223) is located at the end of the slope (21) and is positioned below the slope (21).
Citation Information
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