Multifunctional intelligent cabin cleaning equipment for bulk cargo cabin
By designing multifunctional intelligent tank cleaning equipment, the problems of time-consuming, labor-intensive and safety-hazardous tank cleaning operations on traditional dry bulk carriers have been solved, and efficient and safe automated tank cleaning operations have been achieved.
Patent Information
- Application Number
- CN202511307412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-13
- Publication Date
- 2025-10-24
AI Technical Summary
Traditional dry bulk cargo ship tank cleaning operations are time-consuming and labor-intensive, inefficient, and pose safety risks, with high manual labor participation and chaotic mechanical coordination.
A multifunctional intelligent cargo hold cleaning equipment is designed, including a bulk material conveying device, an excavating device and a loading device. It is equipped with sensors and an automatic control system and can independently detect and operate. The chassis is crawler-type, the excavating device can rotate 360°, and the cleaning brush is hydraulically retractable to adapt to complex cargo hold environments.
It improves the efficiency of cabin cleaning, reduces the number of machines and manual labor, reduces safety risks, enhances the flexibility of operating procedures and equipment, and adapts to complex cabin environments.
Smart Images
Figure CN120828918A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The patent application belongs to the technical field of ship cabin machinery, and particularly relates to a multifunctional intelligent cleaning equipment for a ship cabin. BACKGROUND
[0002] When shipping materials, due to the unfixing of the loaded goods in the process of going and returning, in order to ensure that the single trip is not empty during transportation, it is often necessary to clean the inside of the ship cabin after unloading, however, the cleaning operation of the dry bulk carrier has always been a time-consuming, labor-intensive and safety-hidden link. The traditional manual cleaning method is not only low in efficiency, but also has personnel safety risks.
[0003] The traditional cleaning operation usually adopts multiple excavators and loaders and is matched with manual work to complete the work, the operation efficiency is low, and multiple mechanical cooperation often leads to confusion in the operation process, and the workers have great safety risks in the work. In order to solve a series of problems, a multifunctional intelligent cleaning machine capable of adapting to complex cabin environment, having multiple cleaning functions and being capable of remote control and automatic operation is designed and developed. The equipment is expected to significantly improve the cleaning efficiency of the dry bulk carrier, reduce the labor intensity, and improve the operation safety. SUMMARY
[0004] The purpose of the present application is to solve the problems of time-consuming and labor-consuming in cleaning the dry bulk cargo cabin, the large number of participating machines, and the safety risks of workers. To this end, a multifunctional intelligent cleaning equipment for a dry bulk cargo cabin is provided.
[0005] The scheme adopted by the present application is as follows: A multifunctional intelligent cleaning equipment for a dry bulk cargo cabin, comprising: a bulk material conveying device, a digging device, a loading device and a vehicle body, the bulk material conveying device is arranged above the recess of the vehicle body, the digging device is arranged directly above the vehicle body, and the digging device is arranged at the rear side of the vehicle body.
[0006] Further, the width of the bulk material conveying device is consistent with the width of the recess of the vehicle body, so as to ensure that the device can be exactly clamped on the vehicle body.
[0007] Further, the bucket of the bulk material conveying device is located at the front side of the vehicle body and has a height slightly higher than the ground, so as to shovel the bulk material and push it to the conveying belt through the material claw.
[0008] Further, the turning conveyor is located lower than the discharge port of the climbing conveyor, and the horizontal conveyor is lower than the discharge port of the turning conveyor, so as to further convey the materials by inertia.
[0009] Further, the bulk material conveying device can transfer the materials in front of the vehicle to one side of the vehicle, so as to facilitate the centralized collection of the bulk materials.
[0010] Further, the bottom of the bulk material conveying device box is provided with a discharge port, so that the bulk material falling on the conveying belt can fall back into the cabin through the discharge port, avoiding accumulation affecting the operation of the conveying belt.
[0011] Further, the excavating device base can rotate 360 degrees, so as to cooperate with both ends of work.
[0012] Further, the vehicle body chassis is a tracked type, so as to adapt to the complex cabin environment.
[0013] Further, the cleaning brush rod part is a hydraulic telescopic type, and the chassis can rotate one circle, and when not working, it can be retracted on one side of the bucket rod, so as to avoid mutual interference between the excavating device and the bucket during work.
[0014] Further, the cleaning brush of the cleaning brush is made of elastic wear-resistant material.
[0015] Further, the vehicle body is provided with an automatic control system, sensors, laser radars, cameras and the like, so as to realize autonomous detection and operation of the whole vehicle.
[0016] Compared with the prior art, the advantages of the present application are: 1. The present application combines the types of machines used in traditional cleaning, and makes adjustments on this basis, which can reduce the amount of mechanical participation in cleaning operation, further reduce the confusion in operation, can be used alone, also can be used in combination with multiple machines, the mutual path will not interfere, and the order of the scene is strengthened, which can replace manual finishing and cleaning, and reduce safety accidents; 2. The vehicle body chassis of the present application adopts tracked wheels, which can effectively improve the working of the whole vehicle in the bulk cargo cabin, improve the adaptability, traction, stability, load capacity and operation flexibility in complex terrain; 3. The excavating device of the present application can rotate 360 degrees forward and backward, cooperate with the front side of the vehicle body to collect materials and the loading device to excavate, and scrape the bulk material into the bucket; 4. The excavating device of the present application is provided with a cleaning brush, which can effectively clean the bulk material in the cabin keel and corner; 5. The present application changes the traditional unloading method and unloading according to the order, and the bulk material is accumulated to the center of the cabin layer by layer, and the automatic working device on the vehicle body can automatically identify the position and state of the unloading machine, and cooperate with the unloading machine to work without stopping. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic view of the present application; Figure 2 is a structural schematic view of the bulk material conveying device in Figure 1 ; Figure 3 is a structural schematic view of the excavating device in Figure 1 ; Figure 4 is Figure 1 a structural schematic diagram of the loading device in Figure 5 is Figure 1 a mechanism schematic diagram of the vehicle body in
[0018] The relationship between each part in the figure and the multiple corresponding part numbers is as follows: 1 - bulk material conveying device, 1.1 - shovel, 1.2 - material claw, 1.3 - climbing conveyor, 1.4 - turning conveyor, 1.5 - horizontal conveyor, 1.6 - box, 1.7 - discharge port, 2 - excavating device, 2.1 - excavator arm, 2.2 - cleaning brush, 3 - loading device, 3.1 - shovel, 3.2 - movable arm, 4 - vehicle body. DETAILED DESCRIPTION
[0019] The present application will be further described in detail and comprehensively below in combination with the drawings, and the embodiments described in the present application are only a small part of the embodiments of the present application. Other embodiments obtained by those skilled in the art without creative labor are also within the scope of protection of the present application.
[0020] As Figure 1 shown, a bulk cargo ship cabin multifunctional intelligent cleaning equipment includes a bulk material conveying device 1, an excavating device 2, a loading device 3, and a vehicle body 4. The bulk material conveying device 1 is arranged in a groove above the vehicle body 4. The excavating device 2 is arranged directly above the vehicle body 4. The excavating device 3 is arranged at the rear side of the vehicle body 4. The bulk material conveying device 1 includes a shovel 1.1, a material claw 1.2, a climbing conveyor 1.3, a turning conveyor 1.4, a horizontal conveyor 1.5, and a box 1.6. The shovel 1.1 is connected with the box 1.6. The material claw 1.2 is installed above the box 1.6 and connected through a shaft. The climbing conveyor 1.3, the turning conveyor 1.4, and the horizontal conveyor 1.5 are located above the box 1.6 and connected through bolts. The turning conveyor 1.4 is located lower than the discharge port of the climbing conveyor 1.3. The horizontal conveyor 1.5 is lower than the discharge port of the turning conveyor 1.4. The excavating device 2 includes an excavator arm 2.1 and a cleaning brush 2.2. The bottom is fixed on the turntable of the vehicle body. The cleaning brush 2.2 is located above the excavator arm bucket rod and close to the shovel. The rod of the cleaning brush 2.2 is a hydraulic rod.
[0021] In order to prevent the conveying belt from rotating too fast and causing the conveying material to splash, the conveying device 1 is connected with a box 1.6 surrounded by two baffles and a floor and connected with each other through bolts.
[0022] Because two sides of the conveyer (1.3-1.6) have a gap with the box 1.6, the bulk material will fall into the box 1.6, and the excessive bulk material will affect the work of the conveying belt, in order to discharge the bulk material falling into the box 1.6, a small opening is cut at the bottom of the box 1.6 and the connecting place of the shovel 1.1, so as to facilitate the discharge of the bulk material.
[0023] In order to facilitate the work of the cleaning machine, the vehicle body platform adopts a tracked wheel to adapt to the complex working environment in the bulk cargo ship cabin.
[0024] Working principle: above the vehicle body, a digging device containing a cleaning brush 2.2 is arranged, which can clean the bulk material in the cabin wall keel or corner, and can ensure that the bulk material that cannot be handled by the digging shovel is cleaned, the digging shovel can push the scattered material in front of the bulk material conveying device shovel 1.1, and the bulk material is shovelled by the forward movement of the vehicle body, and the bulk material on the shovel 1.1 is conveyed to the conveying device by the material claw 1.2, because the discharge port height of the climbing conveyor 1.3 is higher than the inlet height of the turning conveyor 1.4, and the discharge port height of the turning conveyor 1.4 is also higher than the discharge port height of the horizontal conveyor 1.5, therefore, the material can be conveyed step by step, and finally the material is transferred from the front of the vehicle to the side of the vehicle, and the cleaning machine walks along the cabin for a week, and a layer of bulk material along the cabin bottom will be conveyed to the inner circle, so that the vehicle is moved to the inner circle or multiple vehicles work together, and finally the bulk material is accumulated in the center of the cabin, and the loading device on the other side can accumulate the bulk material accumulated in the center, and cooperate with the ship unloader.
[0025] The parts mentioned in the application are all common standard parts on the market, and the type and parameter of each part can be customized according to the instruction manual of the specific part, and the connection mode of each part adopts the most conventional and mature connection mode.
[0026] Although the embodiments of the application have been described, for those skilled in the art, the above-mentioned embodiments can be upgraded, modified and changed according to the principles and structures of the application, and the scope of the application is defined by the appended claims and equivalents.
Claims
1. A multi-functional stripping apparatus for a bulk carrier, characterized by: Including bulk material conveying device (1), excavating device (2), loading device (3), car body (4), the bulk material conveying device (1) is arranged in the recess of car body (4) above, the excavating device (2) is arranged in the just above of car body (4), the excavating device (3) is arranged in the back side of car body.
2. A bulk carrier multifunctional stripping apparatus according to claim 1, characterised in that The bulk material conveying device (1) includes a shovel (1.1), a spade claw (1.2), a climbing conveyor (1.3), a turning conveyor (1.4), a horizontal conveyor (1.5), a box (1.6), the shovel (1.1) is connected with the box (1.6), the spade claw (1.2) is installed above the box (1.6), is connected by shaft, the climbing conveyor (1.3), the turning conveyor (1.4) and the horizontal conveyor (1.5) are located above the box (1.6), are linked by bolt, the turning conveyor (1.4) position is lower than the climbing conveyor (1.3) discharge port, the horizontal conveyor (1.5) is lower than the turning conveyor (1.4) discharge port.
3. A bulk carrier multi-functional stripping apparatus according to claim 1, characterized in that: The excavating device (2) includes an excavator arm (2.1) and a cleaning brush (2.2), and the cleaning brush (2.2) is located above the excavator arm bucket lever close to the shovel.
4. A bulk carrier multi-functional stripping apparatus according to claim 2, characterized in that: The cleaning brush (2.2) and the excavator arm (2.1) are rotary pairs, and the cleaning brush (2.2) rod is a hydraulic rod.
5. A bulk carrier multi-functional stripping apparatus according to claim 2, characterized in that: The brush of the cleaning brush (2.2) is made of wear-resistant elastic material.