High-dietary-fiber beverage and filtering equipment for preparing same

Abstract

The invention discloses a high dietary fiber beverage and filtering equipment for preparation thereof, the high dietary fiber beverage comprises a filtering barrel, three mounting racks are movably arranged in the filtering barrel, each mounting rack is fixedly provided with a filter screen, the upper end of the filtering barrel is movably provided with a cover body, the lower end of the cover body is rotatably provided with a gear ring, and the lower end of the gear ring is fixedly connected with a rotating ring; a first motor is fixedly arranged at the upper end of the cover body, the driving end of the first motor penetrates through the cover body and is fixedly connected with a gear, the gear is in meshed connection with the gear ring, a plurality of first scraping plates are symmetrically and fixedly arranged at the lower end of the rotating ring, and a second scraping plate is fixedly arranged at the lower end of each first scraping plate; the lower end of the feeding hopper penetrates through the cover body and the rotating ring to extend into the filtering barrel, high-dietary-fiber drinks can be filtered in a classified mode through the three filtering nets, impurities are intercepted on the filtering nets in a layered mode, the phenomenon that the filtering nets are blocked can be reduced, meanwhile, a first scraping plate rotates to scrape and clean the filtering nets, and therefore the filtering nets are prevented from being blocked.

Description

Technical Field

[0001] This invention relates to the field of high dietary fiber beverage filtration technology, and more specifically, to a high dietary fiber beverage and a filtration device for its preparation. Background Technology

[0002] Filtration equipment is frequently used in the production of high-fiber beverages. It filters raw materials and finished beverages. Existing multi-layer filtration systems for high-fiber beverage processing typically use multiple filter screens to intercept metal debris. However, after prolonged use, these screens easily become clogged with debris and other impurities, reducing filtration efficiency and the flow rate of the high-fiber beverage, thus significantly decreasing filtration effectiveness. Furthermore, the filter screens in existing multi-layer filtration systems for high-fiber beverage processing are usually secured with multiple screws and nuts. Replacing the filter screen requires specialized tools to loosen these screws, wasting maintenance time and reducing the efficiency of filter replacement. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] To address the problems existing in the prior art, the present invention provides a high dietary fiber beverage and a filtration device for its preparation, thereby solving the technical problem mentioned in the background art that existing multi-layer filtration devices used in the processing of high dietary fiber beverages typically have multiple filter screens to intercept metal waste, but after long-term use, the filter screens are easily clogged by waste and other impurities.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the present invention provides the following technical solution: a filtration device for preparing high dietary fiber beverages, comprising a filter barrel, three mounting frames movably disposed inside the filter barrel, a filter screen fixedly disposed on each mounting frame, a cover movably disposed at the upper end of the filter barrel, a toothed ring rotatably disposed at the lower end of the cover, a rotating ring fixedly connected to the lower end of the toothed ring, a first motor fixedly disposed at the upper end of the cover, a gear fixedly connected to the drive end of the first motor through the cover, the gear meshing with the toothed ring, a plurality of first scrapers symmetrically fixedly disposed at the lower end of the rotating ring, a second scraper fixedly disposed at the lower end of each first scraper, a feed hopper fixedly disposed on the cover, the lower end of the feed hopper extending into the filter barrel through the cover and the rotating ring;

[0007] The filter barrel and the rotating ring are respectively provided with three mounting slots that cooperate with the mounting bracket. Each mounting bracket is fixed with multiple limiting rods at its lower end, and the filter barrel is provided with multiple limiting holes that cooperate with the limiting rods.

[0008] The present invention is further configured such that a plurality of support columns are fixedly provided at the lower end of the filter barrel, and a base is fixedly connected to the lower end of the plurality of support columns, so as to facilitate the support of the entire device.

[0009] The present invention is further configured such that a lifting frame is fixedly provided on the base, and two screws are rotatably provided inside the lifting frame. Each screw is threadedly connected to a lifting seat, and one side of each of the two lifting seats is fixedly connected to the cover body, so as to facilitate the movement of the cover body.

[0010] The invention is further configured such that the upper ends of the two screws are connected to a transmission belt structure passing through the lifting frame, which facilitates the simultaneous rotation of the two screws.

[0011] The invention is further configured such that one of the screws is fixedly connected to a second motor fixedly mounted on the lifting frame, which facilitates driving the screw to rotate.

[0012] The invention is further configured such that each of the mounting slots on the rotating ring is provided with a plurality of rotating wheels for easy rotation of the rotating wheels.

[0013] The present invention is further configured such that each of the first scrapers is fixedly provided with a plurality of stirring rods on one side, so as to facilitate the rotation of the stirring rods.

[0014] The present invention is further configured such that three drain pipes are fixedly provided at the lower end of the filter barrel, and a liquid outlet pipe is fixedly provided on one side of the filter barrel, so as to facilitate the discharge of impurities such as metal shavings.

[0015] The present invention also includes a high dietary fiber beverage, which is filtered using the aforementioned high dietary fiber beverage preparation filtration equipment. The beverage comprises, by weight, the following components: 40-60 parts non-GMO defatted soybean flour, 6-15 parts erythritol, 4-10 parts xylitol, 0.5-2 parts fructooligosaccharides, 0.4-0.6 parts food additives, 0.3-0.5 parts edible flavoring, and 0.1-0.4 parts Lactobacillus plantarum.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a high dietary fiber beverage and a filtration device for its preparation, which has the following beneficial effects:

[0018] 1. Through the cooperation of the filter bucket, mounting frame, filter screen, cover, toothed ring, rotating ring, first motor, gear, first scraper, second scraper, and feed hopper, the processed high-fiber beverage can be filtered in stages through three filter screens. The mesh size of the three filter screens gradually decreases, so impurities are intercepted in layers on the filter screens, which can reduce the phenomenon of filter screen clogging. At the same time, the first scraper rotates to scrape and clean the filter screen, thereby preventing filter screen clogging, ensuring the filtration effect and the flow rate of high-fiber beverage, and improving filtration efficiency.

[0019] 2. The mounting bracket and filter screen can be quickly replaced by the cooperation of the cover, mounting bracket, filter screen, mounting groove, limit rod, limit hole and rotating wheel. The operation method is simple and does not require the use of professional tools to tighten multiple screws, saving the working time of filter screen replacement and improving the efficiency of maintenance.

[0020] 3. Through the cooperation of support columns, base, lifting frame, screw, lifting seat, transmission belt structure, and second motor, the cover can be opened and closed automatically. The whole process does not require manual operation by staff, saving the labor burden of staff and making it more convenient to use.

[0021] 4. A stirring rod is installed so that the high-fiber beverage is stirred while being filtered, thereby accelerating the flow rate of the high-fiber beverage and improving the filtration efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a multi-layer filter used in the processing of high-fiber beverages.

[0023] Figure 2 This is a schematic cross-sectional view of the filter barrel and its connecting components in the rotating ring state.

[0024] Figure 3 for Figure 2 A magnified view of part A in the diagram;

[0025] Figure 4 for Figure 2 A magnified view of part B in the diagram;

[0026] Figure 5 This is a schematic diagram of the filter canister and its connecting components in the filter screen installation state.

[0027] In the diagram: 1. Filter barrel; 2. Mounting frame; 3. Filter screen; 4. Cover; 5. Gear ring; 6. Rotating ring; 7. First motor; 8. Gear; 9. First scraper; 10. Second scraper; 11. Feed hopper; 12. Mounting groove; 13. Limiting rod; 14. Limiting hole; 15. Support column; 16. Base; 17. Lifting frame; 18. Screw; 19. Lifting seat; 20. Transmission belt structure; 21. Second motor; 22. Rotating wheel; 23. Stirring rod; 24. Drain pipe; 25. Liquid outlet pipe. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.

[0031] Please see Figure 1-5 A filtration device for preparing high dietary fiber beverages includes a filter barrel 1. Three mounting brackets 2 are movably disposed within the filter barrel 1, and a filter screen 3 is fixedly mounted on each mounting bracket 2. A cover 4 is movably disposed at the upper end of the filter barrel 1. A toothed ring 5 is rotatably disposed at the lower end of the cover 4. A rotating ring 6 is fixedly connected to the lower end of the toothed ring 5. A first motor 7 is fixedly disposed at the upper end of the cover 4. A gear 8 is fixedly connected to the drive end of the first motor 7 through the cover 4. The gear 8 meshes with the toothed ring 5. Multiple first scrapers 9 are symmetrically fixed at the lower end of the rotating ring 6. A second scraper 10 is fixedly fixed at the lower end of each first scraper 9. A feed hopper 11 is fixedly disposed on the cover 4. The lower end of the feed hopper 11 extends into the filter barrel 1 through the cover 4 and the rotating ring 6.

[0032] The filter barrel 1 and the rotating ring 6 are respectively provided with three mounting grooves 12 that cooperate with the mounting bracket 2. Each mounting bracket 2 is fixed with multiple limiting rods 13 at its lower end. The filter barrel 1 is provided with multiple limiting holes 14 that cooperate with the limiting rods 13.

[0033] In this embodiment, during the processing of the high-fiber beverage, the used high-fiber beverage, carrying impurities such as metal shavings, enters the filter barrel 1 from the feed hopper 11 and then undergoes graded filtration through three filter screens 3. The mesh size of the three filter screens 3 gradually decreases, allowing impurities to be intercepted in layers on the filter screens 3, reducing the phenomenon of clogging the filter screens 3. At the same time, the first motor 7 is started, which drives the gear 8 to rotate. The gear 8 drives the gear ring 5 to rotate around the rotating connection with the cover body 4. The gear ring 5 drives the rotating ring 6 to rotate, and the rotating ring 6 drives multiple first scrapers 9 to rotate. The first scrapers 9 drive the second scrapers 10 to rotate. The first scrapers 9 contact the filter screens 3, thereby scraping and cleaning the filter screens 3. The second scrapers 10 contact the bottom of the filter barrel 1 to scrape and clean it.

[0034] More specifically, the high-fiber beverage can be filtered in multiple stages, allowing impurities to be trapped in layers on the filter screen 3. The first scraper 9 cleans the filter screen 3 by scraping. When the filter screen 3 needs to be replaced, the cover 4 is opened, and the mounting bracket 2 is pulled upwards. This causes the mounting bracket 2 to move the limiting rod 13 out of the limiting hole 14, and the mounting bracket 2 moves the filter screen 3, thereby removing the filter screen 3.

[0035] Please see Figure 1-5 As one embodiment of automatic lid opening: multiple support columns 15 are fixedly provided at the lower end of the filter barrel 1, and a base 16 is fixedly connected to the lower end of the multiple support columns 15. A lifting frame 17 is fixedly provided on the base 16. Two screws 18 are rotatably provided inside the lifting frame 17. A lifting seat 19 is threadedly connected to each screw 18. One side of each of the two lifting seats 19 is fixedly connected to the cover body 4. The upper ends of the two screws 18 pass through the lifting frame 17 and are connected to a transmission belt structure 20. One of the screws 18 is fixedly connected to a second motor 21 fixedly provided on the lifting frame 17. Multiple rotating wheels 22 are rotatably provided in each of the mounting slots 12 on the rotating ring 6.

[0036] Specifically, the second motor 21 is started, which drives one of the screws 18 to rotate. The screw 18 is driven by the transmission belt structure 20. The other screw 18 rotates at the same time, causing the two lifting seats 19 to move upward at the same time. The lifting seats 19 drive the cover 4 to move upward, causing the cover 4 to open automatically. At the same time, the cover 4 drives the toothed ring 5 and the rotating ring 6 to move upward, causing the mounting groove 12 on the rotating ring 6 to move upward. Meanwhile, the rotating wheel 22 separates from the mounting frame 2.

[0037] Please see Figure 1-5 As one embodiment of stirring a high-fiber beverage: each of the first scrapers 9 is fixedly provided with a plurality of stirring rods 23 on one side, the filter barrel 1 is fixedly provided with three drain pipes 24 at the lower end, and the filter barrel 1 is fixedly provided with a liquid outlet pipe 25 on one side.

[0038] Specifically, when the rotating ring 6 rotates, the rotating ring 6 drives multiple stirring rods 23 to rotate through the first scraper 9, thereby driving the high dietary fiber beverage to stir, accelerating the flow rate of the high dietary fiber beverage, and accelerating the filtration of the high dietary fiber beverage. The filtered high dietary fiber beverage is discharged from the liquid outlet pipe 25. The drain pipe 24 can be opened periodically to discharge impurities such as metal shavings intercepted by the filter screen 3.

[0039] It includes, by weight, the plant-based lactic acid bacteria beverage prepared from the following components: 40 parts non-GMO defatted soybean flour, 6 parts erythritol, 4 parts xylitol, 0.5 parts fructooligosaccharides, 0.4 parts food additives, 0.3 parts edible flavoring, and 0.1 parts Lactobacillus plantarum. The above components are processed, and the above-mentioned filtration equipment is used for filtration during the processing.

[0040] In summary, when using the overall equipment:

[0041] When filtering the used high-fiber beverage during processing is required, the used beverage, carrying impurities such as metal shavings, enters the filter barrel 1 from the feed hopper 11. It then undergoes tiered filtration through three filter screens 3, with progressively smaller mesh sizes. This allows impurities to be trapped in layers on the filter screens, reducing clogging. Simultaneously, the first motor 7 is activated, driving the gear 8 to rotate. The gear 8 drives the gear ring 5 to rotate around the connection point with the cover 4. The gear ring 5 drives the rotating ring 6 to rotate, which in turn drives multiple first scrapers 9 to rotate. The first scrapers 9 then drive second scrapers 10 to rotate. The first scrapers 9 contact the filter screens 3, cleaning them, while the second scrapers 10 contact the bottom of the filter barrel 1, cleaning it as well.

[0042] When it is necessary to accelerate the filtration of the high-fiber beverage, the rotating ring 6 rotates, which in turn drives multiple stirring rods 23 to rotate via the first scraper 9. This agitates the high-fiber beverage, speeding up its flow and filtration. The filtered beverage is discharged from the outlet pipe 25. The drain pipe 24 can be opened periodically. During the discharge of impurities, the second scraper 10 cleans the bottom of the filter tank 1 while also moving metal shavings and other impurities, causing them to be discharged from the drain pipe 24. The entire device is controlled by a controller. Since the controller is matched with commonly used equipment and represents existing mature technology, its electrical connections and specific circuit structure will not be described in detail here.

[0043] When the filter screen 3 needs to be replaced, the second motor 21 is started. The second motor 21 drives one of the screws 18 to rotate, and the screw 18 is driven by the transmission belt structure 20. The other screw 18 rotates at the same time, causing the two lifting seats 19 to move upward at the same time. The lifting seats 19 drive the cover 4 to move upward, so that the cover 4 opens automatically. At the same time, the cover 4 drives the toothed ring 5 and the rotating ring 6 to move upward, so that the mounting groove 12 on the rotating ring 6 moves upward. At the same time, the rotating wheel 22 separates from the mounting frame 2 and pulls the mounting frame 2 upward, so that the mounting frame 2 drives the limiting rod 13 to move out of the limiting hole 14. The mounting frame 2 drives the filter screen 3 to move, thereby removing the filter screen 3. The replaced mounting bracket 2 drives the filter screen 3 to be installed into the mounting groove 12 of the filter barrel 1, and the limiting rod 13 is inserted into the limiting hole 14. When the cover 4 moves down onto the filter barrel 1, the cover 4 drives the toothed ring 5 and the rotating ring 6 to move down, so that the upper end of the mounting bracket 2 is inserted into the mounting groove 12 and comes into contact with the rotating wheel 22. When the rotating ring 6 rotates, the multiple rotating wheels 22 can fix the mounting bracket 2 while rotating to reduce the friction between the mounting bracket 2 and the mounting bracket 2.

[0044] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A filtration device for preparing high-fiber beverages, comprising a filter barrel (1), characterized in that: The filter barrel (1) is movably provided with three mounting brackets (2), and each mounting bracket (2) is fixedly provided with a filter screen (3). The filter barrel (1) is movably provided with a cover (4). The lower end of the cover (4) is rotatably provided with a toothed ring (5). The lower end of the toothed ring (5) is fixedly connected with a rotating ring (6). The upper end of the cover (4) is fixedly provided with a first motor (7). The driving end of the first motor (7) passes through the cover (4) and is fixedly connected with a gear (8). The gear (8) meshes with the toothed ring (5). The lower end of the rotating ring (6) is symmetrically provided with multiple first scrapers (9). The lower end of each first scraper (9) is fixedly provided with a second scraper (10). The cover (4) is fixedly provided with a feed hopper (11). The lower end of the feed hopper (11) passes through the cover (4) and the rotating ring (6) and extends into the filter barrel (1). The filter barrel (1) and the rotating ring (6) are respectively provided with three mounting grooves (12) that cooperate with the mounting bracket (2). Each mounting bracket (2) is fixed with multiple limiting rods (13) at its lower end. The filter barrel (1) is provided with multiple limiting holes (14) that cooperate with the limiting rods (13).

2. The filtration device for preparing high-fiber beverages according to claim 1, characterized in that: The filter barrel (1) is fixedly provided with multiple support columns (15) at its lower end, and the lower ends of the multiple support columns (15) are fixedly connected with bases (16).

3. The filtration device for preparing high-fiber beverages according to claim 2, characterized in that: A lifting frame (17) is fixedly provided on the base (16). Two screws (18) are rotatably provided inside the lifting frame (17). Each screw (18) is threadedly connected to a lifting seat (19). One side of each of the two lifting seats (19) is fixedly connected to the cover (4).

4. The filtration device for preparing high-fiber beverages according to claim 3, characterized in that: The upper ends of the two screws (18) pass through the lifting frame (17) and are connected to a transmission belt structure (20).

5. The filtration device for preparing high-fiber beverages according to claim 4, characterized in that: One of them The screw (18) is fixedly connected to a second motor (21) that is fixedly mounted on the lifting frame (17).

6. The filtration device for preparing high-fiber beverages according to claim 5, characterized in that: Each of the mounting slots (12) on the rotating ring (6) is provided with a plurality of rotating wheels (22).

7. A filtration device for preparing high-fiber beverages according to any one of claims 1 or 2, characterized in that: Each of the first scrapers (9) has multiple stirring rods (23) fixedly provided on one side.

8. The filtration device for preparing high-fiber beverages according to claim 7, characterized in that: The filter barrel (1) is fixedly provided with three drain pipes (24) at the lower end, and the filter barrel (1) is fixedly provided with a liquid outlet pipe (25) on one side.

9. The present invention also includes a high-fiber beverage, which is filtered using the aforementioned filtration equipment for preparing a high-fiber beverage, characterized in that... It includes, by weight, the plant-based lactic acid bacteria beverage prepared from the following components: 40-60 parts non-GMO defatted soy flour, 6-15 parts erythritol, 4-10 parts xylitol, 0.5-2 parts fructooligosaccharides, 0.4-0.6 parts food additives, 0.3-0.5 parts edible flavoring, and 0.1-0.4 parts Lactobacillus plantarum.

Images