A high-precision intelligent tire tread slitting machine
By introducing a laser detection component and a ring-frame driven laser measuring instrument into the high-precision intelligent tire tread slitting machine, the problem of insufficient slitting quality detection has been solved, enabling real-time detection and fault diagnosis of the slitting surface, and improving the safety and slitting accuracy of the equipment.
Patent Information
- Application Number
- CN202511361066.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2045-09-23
AI Technical Summary
The high-precision intelligent tire tread slitting machine lacks quality inspection during the slitting process, which makes it impossible for staff to judge the malfunction of the blade or mechanism in time, affecting the subsequent slitting quality and increasing the risk of equipment damage.
A laser inspection component is used to perform precision inspection on the tire slit surface. Combined with a hydraulically and electrically driven ring frame that rotates the laser measuring instrument, the parameters and accuracy of the slit surface are analyzed through laser signal analysis, allowing for timely identification and repair of equipment malfunctions.
It enables real-time quality inspection of the slitting surface, reduces equipment fault diagnosis time, lowers safety hazards, and improves the stability of slitting quality and equipment lifespan.
Smart Images

Figure CN120839868B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tire tread measurement technology, specifically a high-precision intelligent tire tread slitting machine. Background Technology
[0002] Tire cutting refers to the process of cutting, slitting, or trimming waste tires and semi-finished tires using mechanical or CNC equipment. A high-precision CNC tire slitting machine is an automated device that uses computer numerical control (CNC) technology to cut tires with high precision. The CNC system accurately sets parameters such as the cutting path and speed to ensure minimal dimensional error in tire cutting and avoid the randomness of manual cutting.
[0003] In existing technologies, high-precision intelligent tire tread slitting machines typically only slit tires during operation, then collect the slit tires for further processing. However, the lack of precise measurement of the slit surface during tire slitting makes it impossible to determine the slitting quality. This prevents operators from immediately identifying malfunctions in the cutting tools or other mechanisms, hindering timely troubleshooting and repair. This not only affects the slitting quality of subsequent tires but also exacerbates equipment damage, creating safety hazards and threatening the safety of operators.
[0004] Therefore, we propose a high-precision intelligent tire tread slitting machine to solve the problems mentioned in the background technology. Summary of the Invention
[0005] The purpose of this invention is to provide a high-precision intelligent tire tread slitting machine to solve the problem that the high-precision intelligent tire tread slitting machine mentioned in the background technology lacks the detection of tread slitting quality during the tire slitting process. As a result, the operator cannot make a first judgment on whether the blade or other mechanism is malfunctioning, and cannot troubleshoot and repair it in time. This not only affects the slitting quality of subsequent tires, but also causes the equipment to be damaged more quickly, leading to safety hazards.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-precision intelligent tire tread slitting machine, comprising a base frame and a detection frame installed on the outer surface of one side of the base frame, wherein a laser detection component for detecting the tire slitting surface is provided inside the detection frame, a material picking component for picking up the slitting tire is provided at the bottom of the laser detection component, and a material unloading component is provided at the bottom of the material picking component.
[0007] The laser detection assembly includes a hydraulic cylinder, a movable stage is fixedly mounted on the output end of the hydraulic cylinder, an annular frame is fixedly mounted on the bottom of the movable stage, an annular tooth is fixedly mounted on the bottom surface inside the annular frame, a rotating plate is provided on the top of the annular tooth, a laser measuring instrument is fixedly mounted on one outer surface of the rotating plate, a motor is fixedly mounted on the top surface inside the rotating plate, a gear is fixedly mounted on the output end of the motor, the output end of the motor drives the gear to rotate on the outer surface of the annular tooth, and drives the rotating plate and the laser measuring instrument to rotate in an arc-shaped trajectory. The laser measuring instrument performs precision detection on the two side sections of the tire by rotating.
[0008] Preferably, a limiting groove is formed on the outer surface of the gear, and a limiting ring is movably embedded in the limiting groove. One side of the outer surface of the limiting ring is fixedly installed inside one side of the rotating plate. The outer surface of the gear meshes with the outer surface of the ring tooth, and fixing blocks are fixedly installed at both ends of the ring tooth.
[0009] Preferably, two annular rods are fixedly installed on one outer surface of the two fixed blocks, two arc-shaped holes are opened inside the rotating plate, and the outer surfaces of the two annular rods are respectively movably embedded in the two arc-shaped holes. An annular hole is opened at the top of the annular frame, a T-shaped block is fixedly installed at the top of the rotating plate, and the outer surface of the T-shaped block is movably embedded in the annular hole. An installation hole is opened at the top of the detection frame.
[0010] Preferably, the outer surface of the hydraulic cylinder is installed inside the mounting hole, the hydraulic cylinder is connected to the top of the testing frame by bolts, and two telescopic rods are fixedly installed on the top of the moving platform, with the top ends of the two telescopic rods fixedly installed on the top surface inside the testing frame.
[0011] Preferably, the material handling assembly includes a multi-stage electric actuator, a material handling plate is fixedly installed at the output end of the multi-stage electric actuator, a vacuum suction cup is fixedly installed on the outer surface of the material handling plate, a connecting pipe is fixedly connected to one side of the outer surface of the vacuum suction cup, one end of the connecting pipe is fixedly extended to the outer surface of the detection frame, one end of the multi-stage electric actuator is fixedly extended to the outer surface of the detection frame, an auxiliary frame is provided at one end of the multi-stage electric actuator, and a material handling hole is opened on one side of the outer surface of the base frame.
[0012] Preferably, the feeding assembly includes a feeding plate, a vibrating plate is movably embedded inside the feeding plate, an extrusion frame is fixedly installed on the front and rear surfaces of the top of the vibrating plate, a support pad is provided inside the feeding plate, a plurality of vibration springs are fixedly connected to the bottom surface inside the feeding plate, an inspection platform is fixedly installed inside the inspection frame, mounting blocks are fixedly installed on the front and rear surfaces of the bottom of the inspection platform, an electric push rod is fixedly installed on one side of each of the two mounting blocks, and a wedge-shaped extrusion block is fixedly installed at one end of each of the two electric push rods.
[0013] Preferably, a movable connector is provided on one side of the bottom of the feeding plate, a hydraulic mechanism is provided at the bottom of the feeding plate, one end of each of the multiple vibration springs is fixedly installed at the bottom of the vibration plate, and multiple cylindrical grooves are provided on the top of the support pad, with the outer surfaces of the multiple vibration springs respectively located inside the multiple cylindrical grooves.
[0014] Preferably, a feeding hole is provided at the bottom of one side of the outer surface of the testing frame, a feeding guide rail is fixedly installed inside the feeding hole, a flipping hole is provided at the top of the testing platform, and the outer surface of the feeding plate is movably embedded inside the flipping hole.
[0015] Preferably, the outer surface of the movable connector is fixedly installed on one side of the outer surface of the base frame near the testing table, one end of the hydraulic mechanism is installed at the bottom of one side of the outer surface of the base frame, and one side of the outer surface of the testing table is fixedly installed on one side of the outer surface of the base frame.
[0016] Preferably, a tightening mechanism is provided on the rear surface of the bottom surface inside the base frame, a grinding mechanism is provided at the bottom of the tightening mechanism, a conveying mechanism is provided on the front surface of the grinding mechanism, a rotating mechanism is provided on the outer surface of the conveying mechanism, a square guide rail mechanism is provided on the top of the rotating mechanism, two auxiliary clamping mechanisms are provided inside the square guide rail mechanism, a cross slide mechanism is provided on one side inside the base frame, and a cutting mechanism is provided on the outer surface of the cross slide mechanism.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. In use, the hydraulic cylinder is activated to push the ring frame around the outside of the tire being cut. The motor is then started, driving the gears to rotate along the outer surface of the ring teeth, causing the rotating plate and laser measuring instrument to rotate around the tire being cut. The laser measuring instrument emits a laser beam onto the cutting surface of the tire and receives the reflected laser signal. The computer control system analyzes the parameters and accuracy of the cutting surface to determine the cutting quality and precision. When the cutting surface quality is abnormal, the analysis results can indicate whether the problem lies with the cutting tool, the power source, or the feed speed. This allows operators to quickly determine if the equipment is operating normally based on the cutting precision, enabling timely troubleshooting, repair, and replacement, reducing the impact on subsequent tire cutting quality and minimizing safety hazards. The rotating laser measuring instrument can perform laser detection on both sides of the tire cutting surface, allowing for comparison of the two detection results and improving detection accuracy.
[0019] 2. In use, the hydraulic mechanism is activated, causing the feeding plate to tilt. The slidable tire slides along the tilted vibrating plate into the feeding guide rail for feeding. An electric push rod is activated, pushing the wedge-shaped extrusion block to move rapidly, generating extrusion force on the extrusion frame. This pressure on the vibrating plate compresses the support pad and vibration spring. When the electric push rod pulls the wedge-shaped extrusion block back to its original position, the extrusion frame and vibrating plate lose pressure. Under the rebound of the vibration spring, the vibrating plate vibrates slightly, which in turn causes the slidable tire to vibrate. This facilitates better feeding of the slidable tire and prevents excessive friction between some tires and the vibrating plate surface, which could hinder smooth feeding.
[0020] 3. In use, the expansion mechanism expands and stretches the tire, while the grinding mechanism grinds the tire surface. The expansion mechanism then releases the tire, allowing it to fall onto the conveying mechanism, which then transports it to the top of the rotating mechanism. Two auxiliary clamping mechanisms clamp and fix the tire, and the slitting mechanism is activated to slit the tire. Multi-stage electric push rods move the material-retrieving plate, which uses vacuum suction cups to hold the tire and pulls it onto the vibrating plate, completing the slitting and retrieving of the tire. Attached Figure Description
[0021] Figure 1 This is a first-angle perspective view of a high-precision intelligent tire tread slitting machine according to the present invention;
[0022] Figure 2 This is a second perspective view of a high-precision intelligent tire tread slitting machine according to the present invention;
[0023] Figure 3 This is a cross-sectional schematic diagram of the inspection frame in a high-precision intelligent tire tread slitting machine of the present invention;
[0024] Figure 4 This is another schematic diagram of the inspection frame in a high-precision intelligent tire tread slitting machine of the present invention;
[0025] Figure 5 This is a schematic diagram showing the structure of the laser detection component in a high-precision intelligent tire tread cutting machine according to the present invention.
[0026] Figure 6 This is a schematic diagram showing the unfolded structure of the ring frame in a high-precision intelligent tire tread slitting machine of the present invention;
[0027] Figure 7 This is a schematic diagram of the rotating plate in a high-precision intelligent tire tread slitting machine of the present invention;
[0028] Figure 8 This is a schematic diagram showing the unfolded structure of the material handling component in a high-precision intelligent tire tread slitting machine of the present invention;
[0029] Figure 9 This is a schematic diagram of the material feeding assembly in a high-precision intelligent tire tread slitting machine of the present invention;
[0030] Figure 10 This is a schematic diagram showing the unfolded structure of the feeding plate in a high-precision intelligent tire tread slitting machine of the present invention;
[0031] Figure 11 This is a schematic diagram of the flipping of the feeding plate in a high-precision intelligent tire tread slitting machine of the present invention.
[0032] In the picture:
[0033] 1. Base frame; 2. Inspection frame; 3. Laser inspection assembly; 301. Hydraulic cylinder; 302. Moving stage; 303. Ring frame; 304. Ring gear; 305. Rotating plate; 306. Laser measuring instrument; 307. Motor; 308. Gear; 309. Limiting groove; 310. Limiting ring; 311. Fixing block; 312. Ring rod; 313. Arc hole; 314. T-block; 315. Ring hole; 316. Telescopic rod; 4. Material handling assembly; 401. Multi-stage electric actuator; 402. Material handling plate; 403. Vacuum suction cup component; 404. Connecting pipe; 5. Unloading assembly; 501 502. Feeding plate; 503. Movable connector; 504. Hydraulic mechanism; 505. Mounting block; 506. Electric push rod; 507. Wedge-shaped extrusion block; 508. Vibrating plate; 509. Extrusion frame; 510. Support pad; 511. Vibration spring; 512. Columnar groove; 513. Feeding guide rail; 6. Expansion and tightening mechanism; 7. Grinding mechanism; 8. Conveying mechanism; 9. Rotating mechanism; 10. Square guide rail mechanism; 11. Auxiliary clamping mechanism; 12. Cross slide mechanism; 13. Cutting mechanism; 14. Material picking hole; 15. Inspection table; 16. Feeding hole; 17. Flipping hole; 18. Mounting hole. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figures 1-11 As shown, the present invention provides a technical solution: a high-precision intelligent tire tread slitting machine, including a base frame 1 and a detection frame 2 installed on the outer surface of one side of the base frame 1. The detection frame 2 is equipped with a laser detection component 3 for detecting the tire tread surface. A material-collecting component 4 for picking up the slid-out tires is located at the bottom of the laser detection component 3, and a material-discharging component 5 is located at the bottom of the material-collecting component 4. The laser detection component 3 includes a hydraulic cylinder 301, and a moving platform 302 is fixedly installed at the output end of the hydraulic cylinder 301. A ring frame 303 is fixedly installed at the bottom of the moving platform 302. A ring gear 304 is fixedly installed on the bottom surface inside the frame 303. A rotating plate 305 is provided on the top of the ring gear 304. A laser measuring instrument 306 is fixedly installed on one outer surface of the rotating plate 305. A motor 307 is fixedly installed on the top surface inside the rotating plate 305. A gear 308 is fixedly installed on the output end of the motor 307. The output end of the motor 307 drives the gear 308 to rotate on the outer surface of the ring gear 304, and drives the rotating plate 305 and the laser measuring instrument 306 to rotate in an arc-shaped trajectory. The laser measuring instrument 306, through rotation, performs measurements on the two sides of the tire's cut surface. For precision testing, a limiting groove 309 is formed on the outer surface of gear 308, and a limiting ring 310 is movably embedded inside the limiting groove 309. One side of the outer surface of the limiting ring 310 is fixedly installed inside one side of the rotating plate 305. The outer surface of gear 308 meshes with the outer surface of ring tooth 304. Fixing blocks 311 are fixedly installed at both ends of ring tooth 304. Two ring rods 312 are fixedly installed on one side of the outer surface of the two fixing blocks 311. Two arc-shaped holes 313 are formed inside the rotating plate 305, and the outer surfaces of the two ring rods 312 are movably embedded. Inside the two arc-shaped holes 313, the top of the ring frame 303 is provided with an annular hole 315. The top of the rotating plate 305 is fixedly installed with a T-shaped block 314. The outer surface of the T-shaped block 314 is movably embedded inside the annular hole 315. The top of the detection frame 2 is provided with a mounting hole 18. The outer surface of the hydraulic cylinder 301 is installed inside the mounting hole 18. The hydraulic cylinder 301 is connected to the top of the detection frame 2 by bolts. The top of the moving table 302 is fixedly installed with two telescopic rods 316. The top ends of the two telescopic rods 316 are fixedly installed on the top surface inside the detection frame 2.
[0036] In this embodiment, during use, after a portion of the tire is cut off, the cutting component 4 pulls the cut portion of the tire to the top of the unloading plate 501. Then, the hydraulic cylinder 301 is activated, its output end pushing the moving table 302 downwards, causing the ring frame 303 to move downwards. When the hydraulic cylinder 301 automatically closes, the bottom of the ring frame 303 falls onto the top of the inspection table 15 and loops around the cut tire. Next, the motor 307 is activated, its output end driving the gear 308 to rotate. Under the meshing of the fixed ring gear 304, the gear 308 rotates along the outer surface of the ring gear 304, simultaneously driving the rotating plate 305 to rotate along the arc-shaped trajectory of the ring gear 304, further driving the laser measuring instrument 306 to rotate around the cut tire. The laser measuring instrument 306 is connected to an external computer control system. The laser measuring instrument 306 is activated in advance. While rotating, it emits a laser beam onto the slitting surface of the tire and receives the reflected laser signal, converting it into an electrical signal and transmitting it to an external computer control system. The computer processes the signal using algorithms, analyzing the parameters and precision of the slitting surface to determine its quality and accuracy. If the slitting surface quality is abnormal, the analysis results can pinpoint whether the problem lies with the cutting tool, power source, or feed speed. This allows operators to quickly assess the equipment's operation based on the slitting precision, enabling timely troubleshooting and repair, minimizing the impact on subsequent tire slitting quality and reducing safety hazards. The rotating laser measuring instrument 306 can perform laser detection on both sides of the tire's slitting surface, comparing the results of two separate detections to improve accuracy. This solves the problem of high-precision intelligent tire tread slitting machines lacking tread slitting quality detection during the slitting process. This prevents operators from immediately identifying tool or other mechanism malfunctions, hindering timely troubleshooting and repair, which not only affects the quality of subsequent tire slitting but also exacerbates equipment damage and creates safety hazards. After the laser inspection of the slit surface of the split tire is completed, the hydraulic cylinder 301 is activated again to pull the moving table 302 and the ring frame 303 upward to reset and move away from the outside of the split tire. Then the material taking component 4 is turned off, so that the split tire is disconnected from the material taking component 4. Finally, the unloading component 5 is activated to unload the inspected split tire.
[0037] Example 2: Figures 4-5 and Figures 8-10As shown, the inspection frame 2 is equipped with a laser inspection component 3 for inspecting the tire slit surface. At the bottom of the laser inspection component 3 is a material-collecting component 4 for picking up the slit tires. At the bottom of the material-collecting component 4 is a material-discharging component 5, which includes a material-discharging plate 501. A vibrating plate 507 is movably embedded inside the material-discharging plate 501. Extrusion frames 508 are fixedly installed on the front and rear surfaces of the top of the vibrating plate 507. A support pad 509 is provided inside the material-discharging plate 501. Multiple vibration springs 510 are fixedly connected to the bottom surface inside the material-discharging plate 501. An inspection table 15 is fixedly installed inside the inspection frame 2. Mounting blocks 504 are fixedly installed on the front and rear surfaces of the bottom of the inspection table 15. Electric push rods 505 are fixedly installed on opposite sides of the two mounting blocks 504. A wedge-shaped extrusion block 506 is fixedly installed at one end of each of the two electric push rods 505. A movable connector 502 is provided on one side of the bottom of the material plate 501. A hydraulic mechanism 503 is provided on the bottom of the material plate 501. One end of each of the multiple vibration springs 510 is fixedly installed on the bottom of the vibration plate 507. Multiple cylindrical grooves 511 are provided on the top of the support pad 509. The outer surfaces of the multiple vibration springs 510 are respectively located inside the multiple cylindrical grooves 511. A material discharge hole 16 is provided at the bottom of the outer surface of one side of the detection frame 2. A material discharge guide rail 512 is fixedly installed inside the material discharge hole 16. A flipping hole 17 is provided on the top of the detection table 15. The outer surface of the material plate 501 is movably embedded inside the flipping hole 17. The outer surface of the movable connector 502 is fixedly installed on the outer surface of one side of the base frame 1 near the detection table 15. One end of the hydraulic mechanism 503 is installed at the bottom of the outer surface of one side of the base frame 1. The outer surface of one side of the detection table 15 is fixedly installed on the outer surface of one side of the base frame 1.
[0038] In this embodiment, during use, the material taking component 4 and the material feeding component 5 cooperate to take material from the slit tire and measure the slit surface. Then, the hydraulic mechanism 503 is activated. The retraction of the extended end of the hydraulic mechanism 503 generates a downward pulling force on the feeding plate 501. Under the movable connection of the movable connector 502, the feeding plate 501 rotates and tilts downward about the movable connector 502 as the axis. Figure 11As shown, at this time, one side of the feeding plate 501 falls above the feeding guide rail 512. Under the gravity of the split tire, it slides along the inclined vibrating plate 507 into the feeding guide rail 512 to continue sliding and feeding. When the hydraulic mechanism 503 automatically stops, the extrusion frame 508 rotates and tilts to the wedge-shaped extrusion block 506. At the same time, the two electric push rods 505 start, pushing the two wedge-shaped extrusion blocks 506 to move rapidly in opposite directions, gradually contacting the two extrusion frames 508 and generating extrusion force on the extrusion frames 508. This causes the vibrating plate 507 to be under pressure, extruding the support pad 509 and the vibration spring 510. When the electric push rod 505 pulls the wedge-shaped extrusion block 506 to quickly reset, the extrusion frame 508 and the vibrating plate 507 lose pressure. Under the rebound of the vibration spring 510, the vibrating plate 507 is driven to generate micro-vibration, which in turn drives the slitting tire to vibrate. This facilitates better slitting of the tires and prevents some tires from having excessive friction with the surface of the vibrating plate 507, which would affect the smooth slitting of the tires.
[0039] Example 3: Figures 1-4 and Figure 8 As shown, the inspection frame 2 is equipped with a laser inspection component 3 for inspecting the tire slit surface. At the bottom of the laser inspection component 3 is a material-collecting component 4 for picking up the slit tires. At the bottom of the material-collecting component 4 is a material-discharging component 5. The material-collecting component 4 includes a multi-stage electric actuator 401. A material-collecting plate 402 is fixedly installed at the output end of the multi-stage electric actuator 401. A vacuum suction cup component 403 is fixedly installed on the outer surface of the material-collecting plate 402. A connecting pipe 404 is fixedly connected to one side of the outer surface of the vacuum suction cup component 403. One end of the connecting pipe 404 is fixedly inserted through the outer surface of the inspection frame 2, and one end of the multi-stage electric actuator 401 is fixedly inserted through... The multi-stage electric push rod 401 extends to the outer surface of the detection frame 2. An auxiliary frame is provided at one end of the multi-stage electric push rod 401. A material picking hole 14 is provided on one side of the outer surface of the base frame 1. A tightening mechanism 6 is provided on the rear surface of the bottom of the base frame 1. A grinding mechanism 7 is provided at the bottom of the tightening mechanism 6. A conveying mechanism 8 is provided on the front surface of the grinding mechanism 7. A rotating mechanism 9 is provided on the outer surface of the conveying mechanism 8. A square guide rail mechanism 10 is provided on the top of the rotating mechanism 9. Two auxiliary clamping mechanisms 11 are provided inside the square guide rail mechanism 10. A cross slide mechanism 12 is provided on one side of the base frame 1. A cutting mechanism 13 is provided on the outer surface of the cross slide mechanism 12.
[0040] In this embodiment, during use, the tire is expanded by the expansion mechanism 6, and the surface of the tire is polished by the grinding mechanism 7. Then, the expansion mechanism 6 releases the tire, allowing it to fall onto the conveying mechanism 8, which then transports the tire to the top of the rotating mechanism 9. The square guide rail mechanism 10 drives two auxiliary clamping mechanisms 11 to move to the top of the tire, where they clamp and fix the tire. The cross slide mechanism 12 moves the cutting mechanism 13 to a suitable position on the tire, and then the cutting mechanism 13 is activated to cut the tire. One end of the connecting pipe 404 is connected to an external vacuum pump. After cutting, the multi-stage electric push rod 401 is activated, pushing the material picking plate 402 and the vacuum suction cup 403 to move together, passing through the material picking hole 14 to the rotating mechanism 9. Next, the vacuum pump is started, and the vacuum suction cup 403 picks up the slit tire. Under the pull of the multi-stage electric push rod 401, the slit tire is moved through the material picking hole 14 and onto the vibrating plate 507, completing the material picking of the slit tire. Then, the laser detection component 3 is started to perform laser detection on the slit surface of the slit tire. After the detection is completed, the vacuum pump is turned off, so that the suction force between the vacuum suction cup 403 and the slit tire is lost. Then, the multi-stage electric push rod 401 is restarted, continuing to pull the vacuum suction cup 403 to move away from the flipping hole 17 and separate from the slit tire, without affecting the subsequent material feeding.
[0041] The overall effect and working principle of the mechanism are as follows: In use, the tire is first expanded and stretched by the expansion mechanism 6, and the grinding mechanism 7 is activated to grind the tire surface. Then, the expansion mechanism 6 releases the tire, allowing it to fall onto the conveying mechanism 8, which then transports it to the top of the rotating mechanism 9. The square guide rail mechanism 10 drives two auxiliary clamping mechanisms 11 to move to the top of the tire, clamping and fixing it in place. The cross slide mechanism 12 is activated, causing the cutting mechanism 13 to move to the appropriate position on the tire, and then the cutting mechanism 13 cuts the tire. After cutting, the multi-stage electric push rod 401 is activated, pushing the material-taking plate 402 and the vacuum suction cup 403 together to move through the material-taking hole 14 to the rotating mechanism 9. The vacuum suction cup 403 holds the cut tire, and under the pull of the multi-stage electric push rod 401, the cut tire is moved to the vibrating plate 507. Then, the hydraulic cylinder 301 is activated, pushing the moving table 302 and the ring frame 303 downwards, which then loop around the outside of the tire being cut. Next, the motor 307 is activated, driving the gear 308 to rotate. Under the meshing of the fixed ring gear 304, the gear 308 rotates along the outer surface of the ring gear 304, simultaneously driving the rotating plate 305 and the laser measuring instrument 306 to rotate around the tire being cut. The laser measuring instrument 306 is activated, emitting a laser beam onto the cutting surface of the tire and receiving the reflected laser signal, converting it into an electrical signal, and sending it to the external computer control system to analyze the parameters and accuracy of the cutting surface. When the cutting surface quality is abnormal, the analysis results can determine whether the problem is with the cutting tool, the power source, or the feed speed. The hydraulic cylinder 301 is activated again, pulling the moving table 302 and the ring frame 303 upwards to reset. Then, the vacuum suction cup 403 is shut off, and the multi-stage electric actuator 401 is activated again, pulling the vacuum suction cup 403 to continue moving and separating it from the tire being cut. The hydraulic mechanism 503 is activated, generating a downward pulling force on the feed plate 501. Under the movable connection of the movable connector 502, the feed plate 501 rotates and tilts, allowing the slidable tire to slide into the feed guide rail 512 for feeding. When the hydraulic mechanism 503 automatically pauses, two electric push rods 505 are simultaneously activated, pushing two wedge-shaped extrusion blocks 506 to move rapidly in opposite directions, gradually contacting the two extrusion frames 508 and generating extrusion force on them. This causes the vibrating plate 507 to be under pressure, compressing the support pad 509 and the vibration spring 510. When the electric push rods 505 pull the wedge-shaped extrusion blocks 506 back to their original position, the extrusion frames 508 and the vibrating plate 507 lose pressure. Under the rebound of the vibration spring 510, the vibrating plate 507 generates micro-vibrations, facilitating better feeding of the slidable tire.
[0042] Among them, the hydraulic cylinder 301, laser measuring instrument 306, motor 307, multi-stage electric push rod 401, vacuum suction cup component 403, hydraulic mechanism 503, electric push rod 505, expansion and tightening mechanism 6, grinding mechanism 7, conveying mechanism 8, rotating mechanism 9, square guide rail mechanism 10, auxiliary clamping mechanism 11, cross slide mechanism 12 and cutting mechanism 13 are all existing technologies, and their components and operating principles are all publicly available technologies, so they will not be explained in detail here.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-precision intelligent tire tread slitting machine, comprising a base frame (1) and a detection frame (2) mounted on one side of the outer surface of the base frame (1), characterized in that: The inside of the detection frame (2) is provided with a laser detection assembly (3) for tire split face detection, the bottom of the laser detection assembly (3) is provided with a material taking assembly (4) for taking the split tire, and the bottom of the material taking assembly (4) is provided with a discharging assembly (5); The laser detection assembly (3) comprises a hydraulic cylinder (301), the output end of the hydraulic cylinder (301) is fixedly installed with a moving table (302), the bottom of the moving table (302) is fixedly installed with an annular frame (303), the bottom surface in the annular frame (303) is fixedly installed with an annular tooth (304), the top of the annular tooth (304) is provided with a rotating plate (305), one side of the outer surface of the rotating plate (305) is fixedly installed with a laser measuring instrument (306), the top surface in the rotating plate (305) is fixedly installed with a motor (307), the output end of the motor (307) is fixedly installed with a gear (308), the output end of the motor (307) drives the gear (308) to rotate on the outer surface of the annular tooth (304), and the rotating plate (305) and the laser measuring instrument (306) are driven to rotate in a circular arc track, the laser measuring instrument (306) is rotated to detect the precision of the two split faces of the tire; The material taking assembly (4) comprises a multi-stage electric push rod (401), the output end of the multi-stage electric push rod (401) is fixedly installed with a material taking plate (402), the outer surface of the material taking plate (402) is fixedly installed with a vacuum suction piece (403), one side of the outer surface of the vacuum suction piece (403) is fixedly connected with a connecting pipe (404), one end of the connecting pipe (404) is fixedly penetrated to the outer surface of the detection frame (2), one end of the multi-stage electric push rod (401) is fixedly penetrated to the outer surface of the detection frame (2), and the other end of the multi-stage electric push rod (401) is provided with an auxiliary frame; one side of the outer surface of the base frame (1) is provided with a material taking hole (14); The discharging assembly (5) comprises a discharging plate (501), the inside of the discharging plate (501) is movably embedded with a vibrating plate (507), the front surface and the rear surface of the top of the vibrating plate (507) are fixedly installed with extrusion frames (508), the inside of the discharging plate (501) is provided with a support pad (509), the bottom surface in the discharging plate (501) is fixedly connected with a plurality of vibration springs (510), the inside of the detection frame (2) is fixedly installed with a detection table (15), the front surface and the rear surface of the bottom of the detection table (15) are fixedly installed with mounting blocks (504), the opposite sides of the two mounting blocks (504) are fixedly installed with electric push rods (505), and the one ends of the two electric push rods (505) are fixedly installed with wedge-shaped extrusion blocks (506). The bottom of the blanking plate (501) is provided with a movable connecting piece (502), the bottom of the blanking plate (501) is provided with a hydraulic mechanism (503), one end of the plurality of vibration springs (510) is fixedly installed on the bottom of the vibrating plate (507), the top of the supporting pad (509) is provided with a plurality of cylindrical grooves (511), and the outer surfaces of the plurality of vibration springs (510) are located in the plurality of cylindrical grooves (511) respectively. The rear surface of the inner bottom surface of the base frame (1) is provided with an expanding mechanism (6), the bottom of the expanding mechanism (6) is provided with a polishing mechanism (7), the front surface of the polishing mechanism (7) is provided with a conveying mechanism (8), the outer surface of the conveying mechanism (8) is provided with a rotating mechanism (9), the top of the rotating mechanism (9) is provided with a square guide rail mechanism (10), the inside of the square guide rail mechanism (10) is provided with two auxiliary clamping mechanisms (11), one side of the inside of the base frame (1) is provided with a cross sliding table mechanism (12), and the outer surface of the cross sliding table mechanism (12) is provided with a slitting mechanism (13).
2. The high-precision intelligent tire tread slitting machine according to claim 1, characterized in that: The outer surface of the gear (308) is provided with a limiting groove (309), the limiting groove (309) is movably embedded with a limiting ring (310), one side of the outer surface of the limiting ring (310) is fixedly installed in one side of the inside of the rotating plate (305), the outer surface of the gear (308) is engaged with the outer surface of the annular tooth (304), and both ends of the annular tooth (304) are fixedly installed with fixing blocks (311).
3. The high-precision intelligent tire tread slitting machine according to claim 2, characterized in that: The outer surface of the two fixing blocks (311) is fixedly installed with two annular rods (312), the inside of the rotating plate (305) is provided with two arc-shaped holes (313), the outer surfaces of the two annular rods (312) are movably embedded in the two arc-shaped holes (313) respectively, the top of the annular frame (303) is provided with an annular hole (315), the top of the rotating plate (305) is fixedly installed with a T-shaped block (314), the outer surface of the T-shaped block (314) is movably embedded in the annular hole (315), and the top of the detection frame (2) is provided with a mounting hole (18).
4. The high-precision intelligent tire tread slitting machine according to claim 3, characterized in that: The outer surface of the hydraulic cylinder (301) is installed in the mounting hole (18), the hydraulic cylinder (301) is connected with the top of the detection frame (2) through bolts, and the top of the moving table (302) is fixedly installed with two telescopic rods (316). The top ends of the two telescopic rods (316) are fixedly installed on the top surface in the inside of the detection frame (2).
5. The high-precision intelligent tire tread slitting machine according to claim 1, characterized in that: The bottom of the outer surface of one side of the detection frame (2) is provided with a blanking hole (16), the blanking hole (16) is fixedly installed with a blanking guide rail (512) in the inside, the top of the detection table (15) is provided with a turnover hole (17), and the outer surface of the blanking plate (501) is movably embedded in the inside of the turnover hole (17).
6. The high-precision intelligent tire tread slitting machine according to claim 5, characterized in that: The outer surface of the movable connecting piece (502) is fixedly installed on one side of the base frame (1) near the detection table (15), one end of the hydraulic mechanism (503) is installed on the bottom of one side of the base frame (1), and one side of the detection table (15) is fixedly installed on one side of the base frame (1).
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