Animal manure fermentation device and fermentation method
By using a combination of gears, racks, and one-way clutches, quantitative feeding and anti-clogging functions are achieved, solving the problems of unstable feeding and clogging in animal manure fermentation devices, improving the automation and operating efficiency of the fermentation device, and ensuring uniform material delivery and fermentation quality.
Patent Information
- Application Number
- CN202511332052.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Existing animal manure fermentation devices suffer from problems such as unstable feeding and easy clogging, poor anti-clogging effect of conveying and the need for manual intervention. In particular, when processing manure with high water content or high fiber content, uneven feeding and frequent clogging affect fermentation quality and equipment stability.
It adopts a combination structure of gears, racks, one-way clutches, lead screws, sliding supports and metering cylinders to achieve quantitative feeding. Through auxiliary fermentation mechanism and anti-blocking mechanism, it ensures uniform material delivery and prevents blockage. Combined with automated spraying of fermentation liquid, it improves fermentation efficiency.
This ensures the stability and uniformity of material supply, reduces the risk of blockage, improves the automation level and operating efficiency of the fermentation unit, reduces the intensity of manual operation, and ensures the continuity and stability of the fermentation process.
Smart Images

Figure CN120841799B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of agricultural waste treatment, and in particular to an animal manure fermentation device and a fermentation method. BACKGROUND
[0002] In the process of livestock breeding, a large amount of animal manure will be produced. If it is directly discharged without treatment, it will not only cause serious pollution to soil, water and air, but also breed bacteria and pests, affecting the surrounding environmental hygiene and the biological safety of the breeding farm. In order to realize the harmless and resource utilization of livestock and poultry manure, fermentation technology is usually used to convert manure into organic fertilizer.
[0003] In the actual implementation process, there are still some problems:
[0004] 1. In the material discharging link of the existing animal manure fermentation device, the material in the storage box is usually discharged directly or conveyed simply to the crushing device or the fermentation tank. Since there is a lack of stable and quantitative control mechanism, the supply amount of the material is prone to fluctuation, which reduces the uniformity of the subsequent crushing process and the fermentation process, and affects the fermentation quality. In addition, some devices have the problem of bidirectional transmission in the discharging structure. Furthermore, the capacity adjustment function of the existing discharging mechanism is relatively single, and the single discharging amount cannot be flexibly changed according to different fermentation requirements, which reduces the adaptability and stability of the device.
[0005] 2. In the process of conveying the material to the crushing device, the existing animal manure fermentation device usually adopts screw conveying or belt conveying. Since most of these conveying methods are continuous conveying, they lack precise coordination with the discharging rhythm, which easily causes accumulation at the feeding port or insufficient supply, thereby affecting the crushing efficiency and stability. In addition, at the position of the crushing device or the discharging port, the material is prone to adhere to the feeding channel or the entrance of the crushing cavity due to high humidity and strong adhesion, which forms accumulation and blockage. The existing technology relies on manual knocking or vibration device for unblocking, which not only increases the labor intensity, but also may cause equipment damage due to improper operation. In addition, some anti-blocking mechanisms need an additional power source to drive. SUMMARY
[0006] (I) Technical problems to be solved
[0007] In order to solve the above-mentioned problems of the prior art, the present application provides an animal manure fermentation device and a fermentation method, which solves the problems of unstable discharging and poor anti-blocking effect in the existing technology.
[0008] (II) Technical scheme
[0009] In order to achieve the above-mentioned purposes, the main technical scheme adopted by the present application is:
[0010] The utility model provides an animal excrement fermentation device and fermentation method, including fermentation tank, one side of fermentation tank is equipped with gear, rack, one way clutch, screw rod, sliding support and ration cylinder, the bottom end of gear is engagedly connected with the top end of rack, the inner side of rack is fixedly connected with one way clutch, the output end of one way clutch is fixedly connected with one end of ration cylinder, the middle part of screw rod is threadedly connected with sliding support, and one side wall of sliding support is fixedly connected with the inner side of rack.
[0011] One side wall of fermentation tank is fixedly connected with connecting pipe, one end of connecting pipe is connected with crushing device, the front of crushing device is fixedly connected with bearing support, and the inner wall of bearing support is slidably connected with push plate.
[0012] The top end of push plate is fixedly connected to the bottom end of sliding support, one side wall of bearing support is fixedly connected with two limit plates, the outer side of one of limit plates is fixedly connected with motor, the output end of motor penetrates one of limit plates and is fixedly connected with one end of screw rod.
[0013] The other end of screw rod is rotatably connected to the inner side of the other limit plate, and sliding rail is fixedly connected between the two limit plates, one side of the bottom end of sliding support is slidably connected to the top end of sliding rail, the outer side of sliding rail is fixedly connected with limit rod, and one end of limit rod is rotatably connected to the outer side of gear.
[0014] The top end of crushing device is provided with storage box, the bottom end of storage box is rotatably connected with ration cylinder, the outer side of ration cylinder is provided with through groove, the inner wall of ration cylinder is slidably connected with capacity locking plate, the outer side of capacity locking plate is rotatably connected with adjusting rod, and adjusting rod is threadedly connected with the outer side of ration cylinder.
[0015] One side wall of crushing device and one side wall of storage box are fixedly connected with extrusion blocks, the other side wall of sliding support is fixedly connected with connecting arm, the top end of connecting arm is fixedly connected with supporting plate, and supporting plate is fixedly connected with fixed plate.
[0016] One end of connecting arm is fixedly connected with connecting plate, the inner side of fixed plate and the inner side of connecting plate are fixedly connected with sleeve, the inner wall of sleeve is fixedly connected with reset spring, the inner wall of sleeve is vertically slidably connected with transmission rod, one end of reset spring is fixedly connected to the inner side of transmission rod, the outer side of transmission rod is fixedly connected with knocking block, and the position of knocking block matches with that of extrusion block.
[0017] The bottom end of the push plate is attached to the inner wall of the bearing support, the bottom end of the connecting plate is slidingly connected with a guide rail, the guide rail is fixedly connected to the outer wall of the crushing device, the top end of the two limiting plates is fixedly connected with a connecting rail, the bottom end of the rack is slidingly connected to the outer side of the connecting rail, and the inner side of the rack is fixedly connected with the outer wall of the sliding support.
[0018] The inside of the storage box is provided with an auxiliary fermentation mechanism, the auxiliary fermentation mechanism comprises a sealed gas tank, a one-way valve, a push rod, a connecting piece, a ball and a spring rod, the bottom end of the sealed gas tank is vertically slidingly connected with the push rod, the middle part of the push rod is fixedly connected with the connecting piece, the bottom end of the connecting piece is fixedly connected with two spring rods, the bottom end of the push rod is rotatably connected with the ball, the free ends of the two spring rods are attached to the outer wall of the ball, the middle part of the sealed gas tank is connected with the one-way valve, the inner wall of the storage box is rotatably connected with a connecting rod, one end of the connecting rod is rotatably connected with a transmission block, and the bottom end of the connecting rod is attached to the top end of the quantitative cylinder.
[0019] The sealed gas tank is fixedly connected to the inner side of the baffle, the top end of the sealed gas tank is fixedly connected with a fixed tube, the bottom end of the fixed tube is fixedly connected with a storage tank, the bottom end of the storage tank is fixedly connected to the top end of the baffle, one side of the top end of the storage tank is clamped and connected with a filling plug, the inner wall of the storage tank is fixedly connected with a conveying pipe, one end of the conveying pipe is arranged at the bottom of the inner wall of the storage tank, the other end of the conveying pipe penetrates through the storage tank and is fixedly connected with a spray head.
[0020] An animal excrement fermentation method, comprising the following steps:
[0021] S1: material preparation
[0022] The animal excrement is input into the quantitative cylinder through the storage box, and is uniformly conveyed into the fermentation tank through the through slot formed on the outer side of the quantitative cylinder;
[0023] S2: quantitative feeding
[0024] The motor is started to drive the screw rod to rotate, the rack is driven to move along the axial direction of the screw rod through the sliding support, thereby driving the gear to rotate, the gear drives the quantitative cylinder to rotate through the one-way clutch, quantitative feeding is realized, and the quantitative cylinder outputs the material into the fermentation tank when rotating in the clockwise direction, so as to ensure the uniformity and stability of the material supply;
[0025] S3: auxiliary fermentation liquid spraying
[0026] When the quantitative cylinder rotates, the connecting rod is driven to move, the transmission block and the ball are driven, the gas in the sealed gas tank is compressed, the gas is conveyed to the storage tank through the one-way valve, thereby driving the fermentation liquid to be sprayed to the surface of the animal excrement through the conveying pipe, increasing the humidity and microbial activity of the excrement, and promoting the decomposition of organic matter;
[0027] S4: Material crushing treatment
[0028] The material is evenly sent into the crushing device by the push plate for crushing, so that the material particles are uniform, thereby facilitating the subsequent fermentation process.
[0029] S5: Anti-blocking function
[0030] During the material transmission process, the linkage action of the reset spring and the knocking block ensures that the material is prevented from accumulating or blocking by contacting the extrusion block, thereby ensuring the smoothness of the material flow.
[0031] S6: Fermentation reaction
[0032] The material is subjected to fermentation reaction in the fermentation tank through continuous feeding, stirring and fermentation liquid spraying, so that the animal manure can complete the fermentation process under the set temperature and humidity conditions.
[0033] (Three) beneficial effects
[0034] The beneficial effects of the present application are:
[0035] 1、In the present application, by setting the cooperation structure of the motor, screw rod, sliding support, rack, gear, one-way clutch and quantitative cylinder, during the rotation of the motor driving the screw rod, the sliding support can move axially along the screw rod, driving the rack fixedly connected therewith to move linearly, the rack engages to drive the gear to rotate, and the gear is driven to rotate in one direction under the action of the one-way clutch, so that the animal manure in the storage box can be stably fed into the quantitative cylinder through the slot, realizing batch quantitative feeding, avoiding material backflow or reverse extrusion, improving the accuracy and stability of the feeding, and through the cooperation of the adjusting rod and the capacity locking plate, the effective volume of the quantitative cylinder can be flexibly adjusted according to the actual fermentation demand, avoiding blockage caused by excessive feeding amount, improving the continuity and uniformity of the material supply, the overall structure design is compact, the transmission path is short, the energy loss can be reduced, the animal manure can be ensured to be in a uniform and controllable state before entering the crushing device, thereby providing stable material conditions for subsequent crushing and fermentation treatment.
[0036] 2、The animal manure fermentation device provided by the present application comprises a sliding support, a push plate, a bearing support, a connecting arm, a supporting plate, a fixed plate, a connecting plate, a sleeve, a reset spring, a transmission rod, a knocking block, a crushing device and an extrusion block on one side wall of a storage box, and the animal manure in the bearing support can be gradually pushed into the crushing device during the movement of the sliding support, so that the stable conveying of the material is realized, the continuity of the crushing process is ensured, and the knocking block and the extrusion block interact and compress the reset spring when the sliding support drives the connecting arm to move, so that the reset spring releases the elastic force to drive the knocking block to periodically knock the outer wall of the storage box and the crushing device when the knocking block is separated from the extrusion block, the material is effectively prevented from being accumulated, adhered or blocked at the discharge opening and the crushing inlet, the smoothness of the discharging and crushing process is ensured, the knocking anti-blocking mechanism realizes the automatic action relying on the movement of the sliding support, no additional power source is needed, the structure is simple and reliable, and the working stability and long-term operation efficiency of the animal manure fermentation device can be significantly improved.
[0037] 3、The auxiliary fermentation mechanism is arranged in the storage box, so that the connecting rod can be driven to rotate while the quantitative cylinder rotates to discharge the material, the ball is periodically extruded through the oval transmission block, the push rod is driven to move to compress the gas in the sealed gas tank, the compressed gas enters the storage tank through the one-way valve to extrude the fermentation liquid in the storage tank, the fermentation liquid enters the spray head through the conveying pipe and is uniformly sprayed on the surface of the animal manure, the structure can not only complete the spraying of the fermentation liquid during the discharging and conveying of the manure, but also can improve the water content and microbial activity of the manure, speed up the decomposition speed of the organic matter, and significantly improve the fermentation efficiency, compared with the traditional single artificial or independent spraying system, the device can realize the automatic linkage of the liquid spraying by using the power of the quantitative discharging, no additional energy consumption is needed, the structure is compact and reliable in operation, meanwhile, the spraying process of the fermentation liquid is uniform and stable, the fermentation effect can be effectively avoided due to the local dryness or excessive wetness, and the stability and continuity of the material in the fermentation period are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 It is a structural schematic diagram of the present application;
[0039] Figure 2 It is a structural schematic diagram of one side of the present application;
[0040] Figure 3 It is a structural schematic diagram of the present application; Figure 2 It is an enlarged view of A in the present application;
[0041] Figure 4 It is a structural exploded schematic diagram of the crushing device part of the present application;
[0042] Figure 5 It is an enlarged view of B in the present application; Figure 4
[0043] Figure 6 Structure sectional view of the storage box part of the present application;
[0044] Figure 7 Structure schematic view of the baffle part of the present application;
[0045] Figure 8 Structure schematic view of the sleeve part of the present application; Figure 7 Enlarged view at C in the above figure;
[0046] Figure 9 Structure exploded schematic view of the sleeve part of the present application;
[0047] Figure 10 Structure schematic view of the sleeve part of the present application; Figure 9 Enlarged view at D in the above figure;
[0048] Figure 11 Workflow schematic view of the present application.
[0049]
Explanation of reference numerals
[0050] 1, fermenter; 2, connecting pipe; 3, limiting rod; 301, extrusion block; 302, connecting plate; 303, guide rail; 304, connecting arm; 305, sliding support; 306, sleeve; 307, knocking block; 308, fixed plate; 309, support plate; 310, dosing cylinder; 311, lead screw; 312, sliding rail; 313, connecting rail; 314, gear; 315, rack; 316, one-way clutch; 317, push plate; 318, through slot; 319, capacity locking plate; 320, adjusting rod; 321, transmission rod; 322, return spring; 4, bearing support; 5, crushing device; 6, storage box; 7, motor; 8, limiting plate; 9, auxiliary fermentation mechanism; 901, fixed pipe; 902, filling plug; 903, storage tank; 904, conveying pipe; 905, spray head; 906, baffle; 907, connecting rod; 908, transmission block; 909, one-way valve; 910, sealed gas tank; 911, push rod; 912, connecting piece; 913, spring rod; 914, ball. DETAILED DESCRIPTION
[0051] In order to better explain the present application, so as to be understood, the present application is described in detail in the specific embodiments, combined with the drawings.
[0052] Please refer to Figures 1 to 11As shown, the animal manure fermentation device and fermentation method of the present application comprises a fermentation tank 1, a gear 314, a rack 315, a one-way clutch 316, a lead screw 311, a sliding support 305 and a quantitative cylinder 310 are arranged on one side of the fermentation tank 1, the bottom end of the gear 314 is meshed and connected with the top end of the rack 315, the inner side of the rack 315 is fixedly connected with the one-way clutch 316, the output end of the one-way clutch 316 is fixedly connected with one end of the quantitative cylinder 310, the middle part of the lead screw 311 is threadedly connected with the sliding support 305, and one side wall of the sliding support 305 is fixedly connected with the inner side of the rack 315. In the actual implementation process, the lead screw 311 is driven to rotate by the motor 7, the sliding support 305 threadedly connected in the middle part of the lead screw 311 moves axially along the lead screw 311, drives the rack 315 fixedly connected therewith to move linearly, the bottom end of the rack 315 is meshed and connected with the top end of the gear 314, so that the gear 314 rotates and transmits power to the quantitative cylinder 310 in one direction through the one-way clutch 316 fixedly connected on the inner side thereof, so as to drive the quantitative cylinder 310 to rotate in the clockwise direction to realize material discharging, and in the counterclockwise direction, the one-way clutch 316 is in an idle state to prevent material backflow, the material enters the inside of the quantitative cylinder 310 through the slot 318 on the outside thereof from the storage box 6 and is output quantitatively, which ensures the uniformity and stability of material supply, avoids affecting the crushing and fermentation effect due to uneven continuous material supply, reduces energy loss and mechanical wear through the compact transmission chain, and thus improves the overall operation efficiency and service life of the animal manure fermentation device.
[0053] Optionally, a connecting pipe 2 is fixedly connected to one side wall of the fermentation tank 1, the connecting pipe 2 is connected with a crushing device 5 at one end, a bearing bracket 4 is fixedly connected to the front face of the crushing device 5, and a push plate 317 is slidingly connected to the inner wall of the bearing bracket 4. In the actual implementation process, after the material is output through the quantitative cylinder 310, it enters the inside of the bearing bracket 4 and is gradually pushed by the push plate 317 to the crushing device 5, which ensures that the material can be uniformly fed into the crushing device 5 for crushing treatment, effectively avoids the phenomenon of material accumulation and blockage during conveying, maintains the continuous and stable working state of the crushing device 5, reduces the labor intensity of manual operation, improves the overall automation level, and the pushing mode of this structure can reduce material damage and loss, so that the animal manure fermentation device has high durability and stability during long-term operation.
[0054] Optionally, the top end of the push plate 317 is fixedly connected to the bottom end of the sliding support 305, one side wall of the bearing bracket 4 is fixedly connected with two limiting plates 8, the outer side of one of the limiting plates 8 is fixedly connected with the motor 7, the output end of the motor 7 penetrates through the limiting plate 8, and is fixedly connected with one end of the lead screw 311. In actual implementation process, when the motor 7 operates to drive the lead screw 311 to rotate, the sliding support 305 moves along the lead screw 311 and drives the push plate 317 to advance forward, so that the animal manure in the bearing bracket 4 is continuously pushed into the crushing device 5, ensuring the continuity and stability of material conveying, avoiding uneven crushing caused by intermittent feeding, and effectively limiting the stroke of the sliding support 305 by the limiting plate 8 to prevent overtravel or deviation, improving the safety and reliability of the animal manure fermentation device in long-time operation.
[0055] Optionally, the other end of the lead screw 311 is rotatably connected to the inner side of the other limiting plate 8, the two limiting plates 8 are fixedly connected with the sliding rail 312, one side of the bottom end of the sliding support 305 is slidably connected to the top end of the sliding rail 312, and the outer side of the sliding rail 312 is fixedly connected with the limiting rod 3. One end of the limiting rod 3 is rotatably connected to the outer side of the gear 314. In actual implementation process, this structure can ensure that the sliding support 305 moves along the lead screw 311 stably without deviation, the guiding effect of the sliding rail 312 cooperates with the limiting function of the limiting rod 3 to avoid poor meshing during the meshing of the rack 315 and the gear 314, improve the smoothness and stability of transmission, and reduce wear caused by uneven stress of components, thereby prolonging the overall service life of the animal manure fermentation device and reducing maintenance cost.
[0056] Optionally, the top end of the crushing device 5 has a storage box 6, the bottom end of the storage box 6 is rotatably connected with the quantitative cylinder 310, the outer side of the quantitative cylinder 310 is provided with a through slot 318, the inner wall of the quantitative cylinder 310 is slidably connected with a capacity locking plate 319, the outer side of the capacity locking plate 319 is rotatably connected with an adjusting rod 320, and the adjusting rod 320 is threadedly connected with the outer side of the quantitative cylinder 310. In actual implementation process, the user can move the capacity locking plate 319 by rotating the adjusting rod 320 to adjust the effective volume of the quantitative cylinder 310, so as to realize precise feeding according to the characteristics of the material or the requirements of the subsequent processing, avoid feeding congestion or excessive feeding caused by improper quantification, improve the adaptability and flexibility of the animal manure fermentation device, and at the same time maintain the uniformity of material supply, providing a stable material basis for the subsequent crushing and fermentation links.
[0057] Optionally, one side wall of the crushing device 5 and one side wall of the storage box 6 are fixedly connected with extrusion blocks 301, the other side wall of the sliding support 305 is fixedly connected with a connecting arm 304, the top end of the connecting arm 304 is fixedly connected with a supporting plate 309, and the supporting plate 309 is fixedly connected with a fixed plate 308. In the actual implementation process, when the sliding support 305 moves, the connecting arm 304, the supporting plate 309 and the fixed plate 308 can be driven to move integrally, so that the structure on the fixed plate 308 is in contact and extrusion with the extrusion blocks 301, mechanical triggering or position adjustment of related components is realized, coordinated operation of various mechanisms during material transmission and crushing is ensured, operation failure caused by changes in material properties or component wear is reduced, and the stability and durability of the overall operation of the animal manure fermentation device are improved.
[0058] Optionally, one end of the connecting arm 304 is fixedly connected with a connecting plate 302, the inner side of the fixed plate 308 and the inner side of the connecting plate 302 are fixedly connected with sleeves 306, and the inner wall of the sleeve 306 is fixedly connected with a return spring 322. In the actual implementation process, when the sliding support 305 moves to drive the connecting arm 304 and the connecting plate 302 to move, the return spring 322 can store elastic potential energy after being compressed, and release energy when the compression is released, to drive related components to return to the initial position, ensure the repeatability and stability of the cyclic action of the mechanism, avoid position deviation caused by the inertia of mechanical components, improve the continuity and accuracy of the operation of the animal manure fermentation device, and reduce the frequency of manual intervention.
[0059] Optionally, the inner wall of the sleeve 306 is vertically and slidably connected with a transmission rod 321, one end of the return spring 322 is fixedly connected to the inner side of the transmission rod 321, the outer side of the transmission rod 321 is fixedly connected with a knocking block 307, and the position of the knocking block 307 matches that of the extrusion block 301. In the actual implementation process, when the connecting plate 302 and the fixed plate 308 move to drive the knocking block 307 to contact the extrusion block 301, the return spring 322 can be compressed and rebound rapidly when released, so that the knocking block 307 knocks on the outside of the storage box 6 and the outside of the crushing device 5, effectively preventing the material from adhering, accumulating and blocking at the inlet of the storage box 6 or the crushing device 5, maintaining the smoothness and stability of the material flow, and improving the anti-blocking performance of the animal manure fermentation device under long-time continuous operation.
[0060] Optionally, the bottom end of the push plate 317 is attached to the inner wall of the bearing support 4, and the bottom end of the connecting plate 302 is slidingly connected with the guide rail 303, which is fixedly connected to the outer wall of the crushing device 5. In actual implementation, the push plate 317 is smoothly pushed along the guide rail 303 under the driving of the sliding support 305, avoiding the inclination or jamming of the push plate 317 during operation, so as to ensure that the materials can be uniformly conveyed to the feed inlet of the crushing device 5 along the bearing support 4, preventing local accumulation or emptying, improving the uniformity and efficiency of material conveying, reducing component wear caused by uneven friction of the push plate 317, and prolonging the service life of the animal manure fermentation device.
[0061] Optionally, the top end of the two limiting plates 8 is fixedly connected with the connecting rail 313, and the bottom end of the rack 315 is slidingly connected to the outer side of the connecting rail 313, and the inner side of the rack 315 is fixedly connected with the outer wall of the sliding support 305. In actual implementation, the inner side of the rack 315 is fixedly connected with the outer wall of the sliding support 305, so that the rack 315 moves stably along the connecting rail 313 under the driving of the sliding support 305, maintaining the engagement accuracy with the gear 314, avoiding the engagement failure or transmission blockage caused by the deviation of the movement track of the rack 315, improving the reliability and durability of the transmission system, reducing the noise and energy consumption caused by the poor engagement of the gear 314 and the rack 315, and thus improving the overall working performance of the animal manure fermentation device.
[0062] Optionally, the inside of the storage box 6 is provided with an auxiliary fermentation mechanism 9, which includes a sealed gas tank 910, a one-way valve 909, a push rod 911, a connecting piece 912, a ball 914 and a spring rod 913. The bottom end of the sealed gas tank 910 is vertically slidingly connected with the push rod 911, the middle part of the push rod 911 is fixedly connected with the connecting piece 912, the bottom end of the connecting piece 912 is fixedly connected with two spring rods 913, the bottom end of the push rod 911 is rotatably connected with the ball 914, the free ends of the two spring rods 913 are attached to the outer wall of the ball 914, and the middle part of the sealed gas tank 910 is connected with the one-way valve 909. The inner wall of the storage box 6 is rotatably connected with a connecting rod 907, one end of the connecting rod 907 is rotatably connected with a transmission block 908, and the bottom end of the connecting rod 907 is attached to the top end of the quantitative cylinder 310. In actual implementation, the rotation of the quantitative cylinder 310 drives the movement of the connecting rod 907, so that the transmission block 908 presses the ball 914 and pushes the push rod 911, thereby compressing the gas in the sealed gas tank 910. The gas is transported under the action of the one-way valve 909 to provide power for the spraying of the fermentation liquid, realizing the linkage of discharging and spraying, and improving the automation level.
[0063] The sealing gas tank 910 is fixedly connected to the inner side of the baffle 906, the top end of the sealing gas tank 910 is fixedly connected with the fixed pipe 901, the bottom end of the fixed pipe 901 is fixedly connected with the storage tank 903, the bottom end of the storage tank 903 is fixedly connected to the top end of the baffle 906, one side of the top end of the storage tank 903 is clampingly connected with the filling plug 902, the inner wall of the storage tank 903 is fixedly connected with the conveying pipe 904, one end of the conveying pipe 904 is arranged at the bottom of the inner wall of the storage tank 903, the other end of the conveying pipe 904 penetrates through the storage tank 903 and is fixedly connected with the spray head 905. In the actual implementation process, the sealing gas tank 910 provides gas pressure to the storage tank 903, so that the fermentation liquid in the storage tank 903 is uniformly extruded, and after entering the spray head 905 through the conveying pipe 904, it is sprayed to the surface of the feces, so that the humidity of the feces is suitable and the activity of the bacterial population is stable during the fermentation process, thereby accelerating the decomposition of organic matter, improving the overall fermentation efficiency and improving the continuous operation capacity of the device.
[0064] Optionally, an animal feces fermentation method comprises the following steps:
[0065] S1: material preparation
[0066] The animal feces is input into the quantitative cylinder 310 through the storage box 6 and uniformly conveyed into the fermentation tank 1 through the through slot 318 opened on the outer side of the quantitative cylinder 310;
[0067] S2: quantitative feeding
[0068] The motor 7 is started to drive the screw rod 311 to rotate, the rack 315 is driven to move axially along the screw rod 311 through the sliding support 305, thereby driving the gear 314 to rotate, the gear 314 drives the quantitative cylinder 310 to rotate through the one-way clutch 316, realizing quantitative feeding, and when the quantitative cylinder 310 rotates in the clockwise direction, the material is output into the fermentation tank 1, ensuring the uniformity and stability of the material supply;
[0069] S3: auxiliary fermentation liquid spraying
[0070] When the quantitative cylinder 310 rotates, the connecting rod 907 is pushed to move, driving the transmission block 908 and the ball 914 to compress the gas in the sealing gas tank 910, the gas is conveyed to the storage tank 903 through the one-way valve 909, thereby pushing the fermentation liquid to be sprayed onto the surface of the animal feces through the conveying pipe 904, increasing the humidity and microbial activity of the feces and promoting the decomposition of organic matter;
[0071] S4: material crushing treatment
[0072] The material is uniformly sent into the crushing device 5 through the push plate 317 for crushing, ensuring that the material particles are uniform, so as to facilitate the subsequent fermentation process;
[0073] S5: anti-blocking function
[0074] In the material conveying process, the linkage of the reset spring 322 and the knocking block 307 ensures that the material is prevented from accumulating or blocking and the smoothness of the material flow is ensured by contacting the extrusion block 301.
[0075] S6: fermentation reaction
[0076] The material in the fermentation tank 1 undergoes continuous feeding, stirring and fermentation liquid spraying to perform a fermentation reaction, ensuring that the animal manure completes the fermentation process under the set temperature and humidity conditions.
[0077] The working principle is that when the motor 7 is started, the output end drives the screw rod 311 to rotate, the middle part of the screw rod 311 is screwed with the sliding support 305, so that the sliding support 305 moves along the axial direction of the screw rod 311 in the process of rotation of the screw rod 311, and the one side wall of the sliding support 305 is fixedly connected with the inner side of the rack 315, the bottom end of the rack 315 is engaged with the top end of the gear 314, so that the movement of the rack 315 drives the gear 314 to rotate, the inner side of the gear 314 is fixedly connected with the one-way clutch 316, and one end of the one-way clutch 316 is fixedly connected with one end of the quantitative cylinder 310, when the gear 314 rotates clockwise, the quantitative cylinder 310 can be driven to rotate synchronously through the one-way clutch 316, and when the gear 314 rotates counterclockwise, the one-way clutch 316 is in an idle state and cannot drive the quantitative cylinder 310, thereby effectively avoiding material backflow, the quantitative cylinder 310 is rotatably connected with the bottom end of the storage box 6, in the process of rotation of the quantitative cylinder 310, the animal manure in the storage box 6 can enter the inside of the quantitative cylinder 310 through the through slot 318 formed in the outer side of the quantitative cylinder 310, so as to realize quantitative feeding, and the user can rotate the adjusting rod 320 which is screw-connected with the outer side of the quantitative cylinder 310 to drive the capacity locking plate 319 to slide on the inner wall of the quantitative cylinder 310, so as to change the effective volume of the quantitative cylinder 310, thereby avoiding blockage caused by excessive feeding, and in the process of feeding of the quantitative cylinder 310, the outer wall of the quantitative cylinder 310 is in frictional contact with the connecting rod 907 which is rotatably connected with the inner wall of the storage box 6, since the surfaces of the two are rough, reliable friction transmission can be realized, so as to drive the connecting rod 907 to rotate, when the connecting rod 907 rotates, the transmission block 908 fixedly connected with one end of the connecting rod 907 also rotates, the transmission block 908 is an oval structure, periodically extrudes the ball 914 in the process of rotation, so as to drive the push rod 911 to move, and then compress the gas in the sealed gas tank 910, under the action of the one-way valve 909, the gas enters the fixed pipe 901 and is delivered to the storage tank 903, after the gas in the storage tank 903 is compressed, the fermented liquid in the storage tank 903 is extruded, so that the fermented liquid enters the nozzle 905 through the delivery pipe 904, and is sprayed to the surface of the animal manure in the storage box 6, so as to effectively improve the moisture content and microbial activity of the animal manure and accelerate the fermentation process of the animal manure, at the same time, the bottom end of the sliding support 305 is fixedly connected with the push plate 317, the push plate 317 is slidably connected with the inner wall of the bearing support 4, so that the push plate 317 can gradually push the animal manure in the bearing support 4 into the crushing device 5 when the sliding support 305 moves, so that the material continuously and uniformly enters the crushing device 5 for crushing treatment, in the process of movement of the sliding support 305, the support plate 309, the fixed plate 308 and the connecting plate 302 are also driven to move synchronously through the connecting arm 304 which is fixedly connected with the sliding support 305, the inner sides of the fixed plate 308 and the connecting plate 302 are provided with the sleeve 306, the inner wall of the sleeve 306 is fixedly connected with the reset spring 322, one end of the reset spring 322 is fixedly connected with the transmission rod 321,The outer side of the transmission rod 321 is fixedly connected with a knocking block 307, when the sliding support 305 moves, the knocking block 307 will be in contact with the extrusion block 301 on the outer wall of the smashing device 5 and the material storage box 6 and be compressed, so that the return spring 322 stores energy, when the knocking block 307 is separated from the extrusion block 301, the return spring 322 releases the elastic force, drives the knocking block 307 to knock on the outer side wall of the material storage box 6 and the smashing device 5, so as to prevent the material from being accumulated and blocked at the discharge port or the smashing inlet, after the smashing device 5 receives the animal excrement pushed into by the push plate 317, the animal excrement is smashed into relatively uniform particles, providing suitable raw materials for the subsequent fermentation process, thereby, the motor 7 drives the lead screw 311, the lead screw 311 drives the sliding support 305, the sliding support 305 drives the rack 315, the rack 315 drives the gear 314, the gear 314 drives the quantitative cylinder 310 through the one-way clutch 316 to realize the discharging; at the same time, the rotation of the quantitative cylinder 310 drives the auxiliary fermentation mechanism 9 to operate, so that the compressed gas of the sealed gas tank 910 pushes the fermentation liquid to be sprayed on the surface of the excrement, improving the fermentation effect; then the push plate 317 sends the material into the smashing device 5 for smashing treatment, and the anti-blocking function is realized by cooperating with the knocking assembly, so as to ensure that the device can still maintain stability and high efficiency under long-time operation.
[0078] The basic principles and main features of the present application are shown and described above, and the advantages of the present application are shown and described above, and the standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, and the specific connection mode of each part adopts the conventional bolt rivet, welding and other conventional means in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0079] The above only describes the embodiments of the present application, and does not limit the patent range of the present application, and any equivalent transformation or direct or indirect application in the related technical field according to the content of the specification and drawings of the present application is also included in the patent protection range of the present application.
Claims
1. An animal manure fermentation apparatus comprising a fermentation tank (1), characterised in that: One side of the fermenter (1) is provided with a gear (314), a rack (315), a one-way clutch (316), a lead screw (311), a sliding support (305) and a quantitative cylinder (310), the bottom end of the gear (314) is engaged with the top end of the rack (315), the inner side of the gear (314) is fixedly connected with the one-way clutch (316), the output end of the one-way clutch (316) is fixedly connected with one end of the quantitative cylinder (310), the middle part of the lead screw (311) is threadedly connected with the sliding support (305), one side wall of the sliding support (305) is fixedly connected with the inner side of the rack (315); One side wall of the fermenter (1) is fixedly connected with a connecting pipe (2), one end of the connecting pipe (2) is connected with a crushing device (5), the front surface of the crushing device (5) is fixedly connected with a bearing bracket (4), the inner wall of the bearing bracket (4) is slidably connected with a push plate (317); The top end of the push plate (317) is fixedly connected to the bottom end of the sliding support (305), one side wall of the bearing bracket (4) is fixedly connected with two limiting plates (8), one side of the limiting plate (8) is fixedly connected with a motor (7), the output end of the motor (7) penetrates through the limiting plate (8), and the other end of the lead screw (311) is fixedly connected with the limiting plate (8); The other end of the lead screw (311) is rotatably connected to the inner side of the limiting plate (8), the sliding support (305) is slidably connected to the top end of the sliding rail (312), the outer side of the sliding rail (312) is fixedly connected with a limiting rod (3), one end of the limiting rod (3) is rotatably connected to the outer side of the gear (314); The top end of the crushing device (5) is provided with a storage box (6), the bottom end of the storage box (6) is rotatably connected with the quantitative cylinder (310), the outer side of the quantitative cylinder (310) is provided with a through slot (318), the inner wall of the quantitative cylinder (310) is slidably connected with a capacity locking plate (319), the outer side of the capacity locking plate (319) is rotatably connected with an adjusting rod (320), and the adjusting rod (320) is threadedly connected with the outer side of the quantitative cylinder (310).
2. An animal waste fermentation apparatus as claimed in claim 1, wherein: The outer side of the sliding support (305) is fixedly connected with a connecting arm (304), the top end of the connecting arm (304) is fixedly connected with a supporting plate (309), and the supporting plate (309) is fixedly connected with a fixed plate (308).
3. An animal waste fermentation apparatus as claimed in claim 2, wherein: One end of the connecting arm (304) is fixedly connected with a connecting plate (302), the inner side of the fixed plate (308) and the inner side of the connecting plate (302) are fixedly connected with a sleeve (306), the inner wall of the sleeve (306) is fixedly connected with a reset spring (322), the inner wall of the sleeve (306) is vertically and slidably connected with a transmission rod (321), one end of the reset spring (322) is fixedly connected to the inner side of the transmission rod (321), the outer side of the transmission rod (321) is fixedly connected with a knocking block (307), the knocking block (307) is matched with the position of the extrusion block (301).
4. An animal waste fermentation apparatus as claimed in claim 3, wherein: The bottom end of the push plate (317) is attached to the inner wall of the bearing support (4), the bottom end of the connecting plate (302) is slidably connected with a guide rail (303), the guide rail (303) is fixedly connected to the outer wall of the crushing device (5), the top end of the two limiting plates (8) is fixedly connected with a connecting rail (313), the bottom end of the rack (315) is slidably connected to the outer side of the connecting rail (313), and the inner side of the rack (315) is fixedly connected with the outer wall of the sliding support (305).
Citation Information
Patent Citations
Energy-saving and environment-friendly building material crushing equipment and crushing method thereof
CN118698656A
Timed opening and closing type food bowl for cow breeding and use method of timing opening and closing type food bowl
CN118901603A