Tea packaging and screening device
By designing a shaking, slag removal, collection, and heating mechanism for a tea packaging screening device, the problem of difficult-to-remove impurities adhering to the surface of tea was solved, achieving efficient screening and drying of tea and improving the quality of tea.
Patent Information
- Application Number
- CN202510949225.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-10-31
AI Technical Summary
Existing tea packaging devices are ineffective at removing impurities such as clay and dust that adhere to the surface of tea leaves, thus affecting the quality of the tea.
A tea packaging sieving device was designed, comprising a shaking mechanism, a slag removal mechanism, a collection mechanism, a heating mechanism, and a conveying and drying mechanism. It removes adhering impurities and improves the sieving effect through shaking, centrifugation, and heating.
It effectively removes adhering impurities from the surface of tea leaves, improving the purity and quality of the tea and ensuring that the tea reaches a high standard of cleanliness before packaging.
Smart Images
Figure CN120861408A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tea sieving technology, specifically to a tea packaging sieving device. Background Technology
[0002] Tea packaging sieving devices are equipment used to sieve and clean tea leaves during the tea processing process. Their main uses include: 1. Grading tea leaves according to their size, shape, or quality for subsequent packaging and sales; 2. Removing impurities such as tea stems, broken leaves, and dust from the tea leaves, thereby improving the purity and quality of the tea.
[0003] During tea processing, due to the effects of picking, transportation, and storage, clay, dust, or other impurities may indeed adhere to the tea leaves. These adhering substances are usually tightly attached to the surface of the tea leaves, and ordinary sieving and shaking methods are often difficult to remove them effectively, which is not conducive to improving the quality of the sieved tea.
[0004] Based on this, a tea packaging screening device is now provided, which can eliminate the drawbacks of existing devices. Summary of the Invention
[0005] To address the aforementioned problems, a tea packaging sieving device is provided, which solves the problem of removing adhering impurities that is difficult to achieve with conventional sieving methods by using a shaking mechanism.
[0006] To address the problems of existing technologies, the present invention provides a tea packaging screening device, including a shaking box, a debris removal box below the shaking box, a feeding trough at the upper end of the shaking box, and a transport device below the debris removal box; The shaking box is equipped with a shaking mechanism for shaking off debris adhering to the tea leaves; The debris removal box is equipped with a slag removal mechanism for screening particles; Below the slag removal mechanism is a collection mechanism for collecting the debris that has been removed; Above the slag removal mechanism is a heating mechanism for heating and a conveying and drying mechanism for conveying heat.
[0007] Preferably, the shaking mechanism includes a fixed plate fixedly installed on the inner wall of the debris removal box, a drive motor installed on the fixed plate, a connecting shaft connected to the output end of the drive motor, a lead screw connected to the other end of the connecting shaft, and a lead screw rotatably engaged with the inner wall of the shaking box. Guide rods are symmetrically arranged in the shaking box and the discharge port, and sliding seats are slidably provided on both the guide rods and the lead screw. An installation block is provided at one end of the sliding seat near the inner wall of the shaking box, and a roller that slidably engages with the inner wall of the shaking box is rolled on the installation block. A spiral screen cylinder sidewall is fixedly installed between the sliding seats. Sliding cylinders are provided at both the upper and lower ends of the spiral screen cylinder, and the inner wall of the upper sliding cylinder slidably engages with the outer wall of the feed trough.
[0008] Preferably, the slag removal mechanism includes a slag removal cylinder, the outer wall of the sliding cylinder at the lower end is slidably fitted with the inner wall of the upper end of the slag removal cylinder, the slag removal cylinder is rotatably disposed inside the slag collection cylinder, the slag collection cylinder is fixedly mounted on a support frame, the support frame is fixedly disposed on the inner wall of the discharge port, the surface of the slag removal cylinder in contact with the slag collection cylinder is provided with a plurality of filter holes, and pulleys are provided on both the lead screw and the outer wall of the upper end of the slag removal cylinder, and a synchronous belt is sleeved between the pulleys.
[0009] Preferably, the collecting mechanism includes a guide port and a collecting frame, a gap is provided between the slag collecting cylinder and the bottom wall of the slag removing cylinder, a guide port is provided around the gap, and a collecting frame is provided on the inner wall of the discharge port below the guide port.
[0010] Preferably, the inner wall of the collection frame is provided with a through suction pipe, and the other end of the suction pipe is connected to the input end of the air pump.
[0011] Preferably, the heating mechanism includes a mounting ring and an arc-shaped heating plate. The mounting ring is fixedly mounted on the outer wall of the guide rod, and the arc-shaped heating plate is provided on the side wall of the mounting ring.
[0012] Preferably, the conveying and drying mechanism includes a mounting plate located below the mounting ring on the outer wall of the guide rod, an arc-shaped bracket fixedly mounted on the side wall of the mounting plate, a rotating shaft symmetrically rotatable on the arc-shaped bracket, a second gear sleeved on the outer wall of each rotating shaft, a first gear sleeved on the upper end of the slag removal cylinder, the first gear meshing with the second gear, and a fan cooperating with the arc-shaped heating plate on the upper end of the rotating shaft.
[0013] Preferably, the lower end of the slag removal cylinder is provided with a discharge port, which is matched with the packaging box above the transport device.
[0014] The advantages of this invention compared to the prior art are: 1. By setting up a shaking mechanism, the tea leaves pass through the feed trough and the spiral screen in sequence. Since the movement trajectory of the spiral screen is in the up and down direction, the tea leaves are not only moved in the horizontal direction during the sieving process, but also tumbled and shaken in the vertical direction. This movement mode greatly increases the contact frequency and force between the tea leaves and the screen. For clay or impurities that are tightly attached to the tea leaves, this enhanced shaking and tumbling effect helps to break the adhesion between them and the tea leaves, making it easier for the impurities to fall off the tea leaves.
[0015] 2. By setting up a slag removal mechanism, the tea leaves will be subjected to centrifugal force as they pass through the slag removal cylinder, and impurities will fly outward and enter the slag collection cylinder, which facilitates the treatment of waste residue.
[0016] 3. This invention, by setting up a collection mechanism, can collect and centrally process the waste residue collected by centrifugation, as well as the fine fragments shaken off by the spiral screen and the tea leaves that are too small. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a tea packaging sieving device.
[0018] Figure 2 This is a side view of a tea packaging sieving device.
[0019] Figure 3 This is a cross-sectional view (AA) of a tea packaging screening device.
[0020] Figure 4 This is a three-dimensional schematic diagram of the internal structure of a tea packaging sieving device.
[0021] Figure 5 A tea packaging sieving device Figure 4 A magnified three-dimensional structural diagram of part A.
[0022] The diagram is labeled as follows: 101, Shaking box; 102, Conveying device; 103, Feed chute; 104, Slag suction pipe; 105, Discharge port; 106, Debris removal box; 200, Shaking mechanism; 201, Drive motor; 202, Lead screw; 203, Guide rod; 204, Sliding seat; 205, Mounting block; 206, Roller; 207, Connecting shaft; 208, Spiral screen cylinder; 209, Sliding cylinder; 210, Fixing plate; 300, Slag remover. Structure; 301, pulley; 302, synchronous belt; 303, slag removal cylinder; 304, slag collection cylinder; 305, support frame; 400, collection mechanism; 401, guide port; 402, collection frame; 500, conveying and drying mechanism; 501, first gear; 502, second gear; 503, rotating shaft; 504, fan; 505, mounting plate; 506, arc-shaped bracket; 600, heating mechanism; 601, mounting ring; 602, arc-shaped heating plate. Detailed Implementation
[0023] To further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
[0024] Reference Figures 1-5 A tea packaging and sieving device includes a shaking box 101, a debris removal box 106 below the shaking box 101, a feeding trough 103 at the upper end of the shaking box 101, and a conveying device 102 below the debris removal box 106. The shaking box 101 contains a shaking mechanism 200 for shaking off debris adhering to the tea leaves; the debris removal box 106 contains a slag removal mechanism 300 for sieving particles; below the slag removal mechanism 300 is a collecting mechanism 400 for collecting the cleaned debris; above the slag removal mechanism 300 are a heating mechanism 600 for heating and a conveying and drying mechanism 500 for conveying heat.
[0025] The shaking mechanism 200 is used to more easily remove clay or impurities tightly adhering to the tea leaves. The slag removal mechanism 300 is used to centrifuge the tea leaves to remove impurities mixed in with them. The collection mechanism 400 is used to collect and centrally process the waste residue collected by centrifugation, as well as the small fragments and oversized tea leaves shaken off by the spiral screen cylinder 208. The conveying and drying mechanism 500 is used in conjunction with the heating mechanism 600 to dry the tea leaves that are undergoing the shaking motion.
[0026] Reference Figures 1-5The shaking mechanism 200 includes a fixed plate 210 fixedly installed on the inner wall of the debris removal box 106. A drive motor 201 is mounted on the fixed plate 210. The output end of the drive motor 201 is connected to a connecting shaft 207. The other end of the connecting shaft 207 is connected to a lead screw 202. The other end of the lead screw 202 is rotatably engaged with the inner wall of the shaking box 101. Guide rods 203 are symmetrically arranged inside the shaking box 101 and the discharge port 105 and on the lead screw 202. Sliding seats 204 are slidably provided on both 03 and lead screw 202. An installation block 205 is provided at one end of the sliding seat 204 near the inner wall of the shaking box 101. A roller 206 that slides and cooperates with the inner wall of the shaking box 101 is rolled on the installation block 205. The side wall of the spiral screen cylinder 208 is fixedly installed between the sliding seats 204. Sliding cylinders 209 are provided at both the upper and lower ends of the spiral screen cylinder 208. The inner wall of the upper sliding cylinder 209 slides and cooperates with the outer wall of the feed trough 103.
[0027] The drive motor 201 is started to drive the connecting shaft 207 and the lead screw 202 to rotate. The lead screw 202 cooperates with the sliding seat 204 to make the sliding seat 204 slide up and down. The sliding seat 204 can drive the spiral screen cylinder 208 to move up and down. The roller 206 is used to reduce the friction between the sliding seat 204 and the inner wall of the shaking box 101. The outer wall of the spiral screen cylinder 208 is provided with several small holes, which can screen out small fragments and oversized tea leaves and collect them centrally through the collection mechanism 400.
[0028] Reference Figures 1-4 The slag removal mechanism 300 includes a slag removal cylinder 303. The outer wall of the sliding cylinder 209 located at the lower end is slidably engaged with the inner wall of the upper end of the slag removal cylinder 303. The slag removal cylinder 303 is rotatably disposed inside the slag collection cylinder 304. The slag collection cylinder 304 is fixedly mounted on a support frame 305. The support frame 305 is fixedly disposed on the inner wall of the discharge port 105. The surface of the slag removal cylinder 303 in contact with the slag collection cylinder 304 is provided with a plurality of filter holes. Both the lead screw 202 and the upper outer wall of the slag removal cylinder 303 are provided with pulleys 301. A synchronous belt 302 is sleeved between the pulleys 301.
[0029] The lead screw 202 drives the pulley 301 to rotate, the pulley 301 drives the synchronous belt 302 to rotate, and the synchronous belt 302 drives the slag removal cylinder 303 to rotate on the slag collection cylinder 304. The filter holes on the outer wall of the slag removal cylinder 303 can screen large particles of debris into the slag collection cylinder 304 through centrifugal action, and collect them through the collection mechanism 400.
[0030] Reference Figures 1-4The collection mechanism 400 includes a guide port 401 and a collection frame 402. A gap is provided between the bottom wall of the slag collection cylinder 304 and the slag removal cylinder 303. The guide port 401 is provided around the gap. The collection frame 402 is provided on the inner wall of the discharge port 105 located below the guide port 401.
[0031] The collection frame 402 is used to collect the waste residue collected by centrifugation, as well as the small fragments and oversized tea leaves shaken off by the spiral screen cylinder 208, and to process them centrally. The guide port 401 is used to guide the sieved particles.
[0032] Reference Figures 1-4 The inner wall of the collection frame 402 is provided with a through suction pipe 104, and the other end of the suction pipe 104 is connected to the input end of the air pump.
[0033] Activating the air pump in this way can suck out the impurities in the collection box 402 and process them centrally. This is existing technology and will not be elaborated here.
[0034] Reference Figures 3-4 The heating mechanism 600 includes a mounting ring 601 and an arc-shaped heating plate 602. The mounting ring 601 is fixedly installed on the outer wall of the guide rod 203, and the arc-shaped heating plate 602 is provided on the side wall of the mounting ring 601.
[0035] The arc-shaped heating plate 602 is used for heating.
[0036] Reference Figures 3-4 The conveying and drying mechanism 500 includes a mounting plate 505 located below the mounting ring 601 on the outer wall of the guide rod 203. An arc-shaped bracket 506 is fixedly mounted on the side wall of the mounting plate 505. A rotating shaft 503 is symmetrically rotatably mounted on the arc-shaped bracket 506. A second gear 502 is sleeved on the outer wall of each rotating shaft 503. A first gear 501 is sleeved on the upper end of the slag removal cylinder 303. The first gear 501 meshes with the second gear 502. A fan 504 that cooperates with the arc-shaped heating plate 602 is provided on the upper end of the rotating shaft 503.
[0037] The rotation of the slag removal cylinder 303 drives the first gear 501 to rotate, which in turn drives the second gear 502 to rotate on the arc-shaped support 506. The second gear 502 then drives the fan 504 to rotate, thereby transferring the heat generated by the arc-shaped heating plate 602 to the tea leaves inside the spiral screen cylinder 208 for drying. At this time, the tea leaves are in a tumbling state, which ensures uniform drying and improves the quality of the tea.
[0038] Reference Figures 1-4 The slag removal cylinder 303 is provided with a discharge port 105 at its lower end, and the discharge port 105 cooperates with the packaging box above the transport device 102.
[0039] The discharge port 105 is used to quantitatively discharge the material into the packaging box on the transport device 102. The discharge port 105 is equipped with a valve, which is existing technology and will not be described in detail here. The transport device 102 transports the packaging box for the next collection. The transport device 102 transports the packaging box filled with tea to the designated location and seals it to complete the packaging work.
[0040] Working principle: S1. Tea leaves pass through the feed trough 103 and the spiral screen cylinder 208. The drive motor 201 is started to drive the connecting shaft 207 and the lead screw 202 to rotate. The lead screw 202 cooperates with the sliding seat 204 to make the sliding seat 204 slide up and down. The sliding seat 204 can drive the spiral screen cylinder 208 to move up and down. The roller 206 is used to reduce the friction between the sliding seat 204 and the inner wall of the shaking box 101. The outer wall of the spiral screen cylinder 208 is provided with several small holes, which can screen out small fragments and oversized tea leaves and collect them through the collection mechanism 400 for centralized processing. S2. The lead screw 202 drives the pulley 301 to rotate, the pulley 301 drives the synchronous belt 302 to rotate, and the synchronous belt 302 drives the slag removal cylinder 303 to rotate on the slag collection cylinder 304. The filter holes on the outer wall of the slag removal cylinder 303 can screen large particles of debris into the slag collection cylinder 304 through centrifugal action, and collect them through the collection mechanism 400. S3. The collection frame 402 is used to collect the waste residue collected by centrifugation, as well as the small fragments and tea leaves that are shaken off by the spiral screen cylinder 208, and to process them centrally. The guide port 401 is used to guide the sieved particles. Starting the air pump can suck out the impurities in the collection frame 402 and process them centrally. S4. The rotation of the slag removal cylinder 303 drives the first gear 501 to rotate. The first gear 501 drives the second gear 502 to rotate on the arc-shaped support 506. The second gear 502 drives the fan 504 to rotate, thereby transferring the heat generated by the arc-shaped heating plate 602 to the tea leaves in the spiral screen cylinder 208 and drying the tea leaves. At this time, the tea leaves are in a tumbling state, which can dry them evenly, thereby improving the quality of the tea leaves. S5. The discharge port 105 is used to quantitatively discharge the material into the packaging box on the transport device 102. The discharge port 105 is equipped with a valve, which is existing technology and will not be described in detail here. The transport device 102 transports the packaging box so that it can be collected again. The transport device 102 transports the packaging box filled with tea to the designated location and seals it to complete the packaging work.
[0041] The above embodiments only illustrate one or more implementations of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.
Claims
1. A tea packaging sieving device, characterized in that, It includes a shaking box (101), a debris removal box (106) is provided below the shaking box (101), a feeding trough (103) is provided at the upper end of the shaking box (101), and a transport device (102) is provided below the debris removal box (106). The shaking box (101) is equipped with a shaking mechanism (200) for shaking off debris adhering to the tea leaves. The debris removal box (106) is equipped with a slag removal mechanism (300) for screening particles. Below the slag removal mechanism (300) is a collection mechanism (400) for collecting the debris that has been removed. Above the slag removal mechanism (300) is a heating mechanism (600) for heating and a conveying and drying mechanism (500) for conveying heat.
2. The tea packaging sieving device according to claim 1, characterized in that, The shaking mechanism (200) includes a fixed plate (210) fixedly installed on the inner wall of the debris removal box (106). A drive motor (201) is installed on the fixed plate (210). The output end of the drive motor (201) is connected to a connecting shaft (207). The other end of the connecting shaft (207) is connected to a lead screw (202). The other end of the lead screw (202) is rotatably engaged with the inner wall of the shaking box (101). Guide rods (203) are symmetrically arranged in the shaking box (101) and the discharge port (105) along with the lead screw (202). Sliding seats (204) are slidably provided on both the screw (203) and the lead screw (202). An installation block (205) is provided at one end of the sliding seat (204) near the inner wall of the shaking box (101). A roller (206) that slides and cooperates with the inner wall of the shaking box (101) is rolled on the installation block (205). The side wall of the spiral screen cylinder (208) is fixedly installed between the sliding seats (204). Sliding cylinders (209) are provided at both the upper and lower ends of the spiral screen cylinder (208). The inner wall of the upper sliding cylinder (209) slides and cooperates with the outer wall of the feed trough (103).
3. The tea packaging sieving device according to claim 2, characterized in that, The slag removal mechanism (300) includes a slag removal cylinder (303). The outer wall of the sliding cylinder (209) located at the lower end is slidably engaged with the inner wall of the upper end of the slag removal cylinder (303). The slag removal cylinder (303) is rotatably disposed inside the slag collection cylinder (304). The slag collection cylinder (304) is fixedly mounted on the support frame (305). The support frame (305) is fixedly disposed on the inner wall of the discharge port (105). The surface of the slag removal cylinder (303) in contact with the slag collection cylinder (304) is provided with a plurality of filter holes. The lead screw (202) and the outer wall of the upper end of the slag removal cylinder (303) are both provided with pulleys (301). A synchronous belt (302) is sleeved between the pulleys (301).
4. The tea packaging sieving device according to claim 3, characterized in that, The collecting mechanism (400) includes a guide port (401) and a collecting frame (402). A gap is provided between the bottom wall of the slag collecting cylinder (304) and the slag removing cylinder (303). The guide port (401) is provided around the gap. The collecting frame (402) is provided on the inner wall of the discharge port (105) located below the guide port (401).
5. A tea packaging sieving device according to claim 4, characterized in that, The inner wall of the collection frame (402) is provided with a through suction pipe (104), and the other end of the suction pipe (104) is connected to the input end of the air pump.
6. A tea packaging sieving device according to claim 2, characterized in that, The heating mechanism (600) includes a mounting ring (601) and an arc-shaped heating plate (602). The mounting ring (601) is fixedly installed on the outer wall of the guide rod (203), and the arc-shaped heating plate (602) is provided on the side wall of the mounting ring (601).
7. A tea packaging sieving device according to claim 3, characterized in that, The conveying and drying mechanism (500) includes a mounting plate (505) located below the mounting ring (601) on the outer wall of the guide rod (203). An arc-shaped bracket (506) is fixedly mounted on the side wall of the mounting plate (505). A rotating shaft (503) is symmetrically rotatable on the arc-shaped bracket (506). A second gear (502) is sleeved on the outer wall of the rotating shaft (503). A first gear (501) is sleeved on the upper end of the slag removal cylinder (303). The first gear (501) meshes with the second gear (502). A fan (504) that cooperates with the arc-shaped heating plate (602) is provided on the upper end of the rotating shaft (503).
8. A tea packaging sieving device according to claim 3, characterized in that, The slag removal cylinder (303) is provided with a discharge port (105) at its lower end, and the discharge port (105) is matched with the packaging box above the transport device (102).