Battery cell tab shaping and cutting platform and jig and driving mechanism thereof

By designing a battery cell tab shaping and cutting platform, along with its fixtures and drive mechanism, the problems of tab surface flatness and positional accuracy were solved, enabling automated processing and efficient manufacturing of battery cells, and improving the precision and yield of battery cells and tabs.

CN120862343AActive Publication Date: 2025-10-31SHENZHEN YANSAI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202511349890.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2025-10-31
Estimated Expiration
2045-09-22

AI Technical Summary

Technical Problem

Existing technologies make it difficult to guarantee the consistency of surface flatness and length dimensions of the tabs during the battery cell manufacturing process. This leads to cutting errors and misalignment between the tabs and the cap holes during the tab capping process, affecting the battery cell manufacturing efficiency and yield.

Method used

A battery cell tab shaping and cutting platform and its fixture and drive mechanism are designed. The fixture and drive mechanism realize the shaping, cutting and capping of the tabs, including the piezoelectric cell assembly and the tab assembly, to ensure the flatness and positional accuracy of the tabs in the suspended state. The rotating turntable realizes the automatic connection of the process and reduces the turnout time.

Benefits of technology

It improves the positional accuracy and surface flatness of the battery cell and electrode, enhances the battery cell manufacturing efficiency and yield, and enables automated processing and precise capping of the electrode.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a battery cell tab shaping and cutting platform and a jig and a driving mechanism thereof. The battery cell tab shaping and cutting platform comprises a driving module and a mechanical head, and the driving module is arranged at the top of a support; the mechanical head is connected to the output end of the driving module; the mechanical head comprises a connecting base, a linear module, a lifting module, a bearing control mechanism, a material sucking and pressing mechanism and a welding and pressing mechanism. The connecting base is connected to the output end of the driving module. The linear module is arranged at the bottom of the connecting seat; the lifting module is connected to the output end of the linear module; the bearing control mechanism is arranged on the lifting linear module; the material sucking and pressing mechanism is arranged on one side of the bearing control mechanism; and the welding and pressing mechanism is connected to the bearing control mechanism. According to the invention, the relative stability of the positions of the battery cell, the tab and the nickel sheet in the assembly process is effectively ensured, and while the transmission of a welding signal is ensured, the tab and the nickel sheet are positioned in an auxiliary manner in the welding process, so that the flatness during welding is ensured, and the welding quality and the yield are improved.
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Description

Technical Field

[0001] This invention relates to the field of automated production equipment for new energy batteries, and in particular to a battery cell tab shaping and cutting platform and its fixture and drive mechanism. Background Technology

[0002] A battery cell is the core structure of a lithium-ion battery. It refers to a single electrochemical cell containing positive and negative electrodes. It is not used directly; the cell and the protection circuit board together form a battery that can be used directly. The cell includes the cell body, which is generally a block or columnar structure. It contains multiple layers of positive and negative electrodes, which are filled with electrolyte to form the cell body. One end wall of the cell body has flexible sheet-like positive and negative electrode plates that extend outwards for connection to the circuit to provide power.

[0003] In the manufacturing process of battery cells, the manufactured cells still require subsequent processing steps, such as capping the tabs. The cap needs to pass through the horizontally extending tab from the outside and be fastened to the side wall of the cell. Before capping, the tabs need to be shaped and cut to ensure consistent surface flatness and length. Based on these manufacturing process requirements, a battery cell platform needs to be designed to automate the feeding, shaping, tab cutting, capping, tab bending pre-pressing, and unloading of the cells. In completing these processes, the first step is to solve the problem of supporting and fixing the battery cell. Simultaneously, the surface flatness of the tabs in a suspended state needs to be addressed to ensure the accuracy of subsequent cutting and capping processes, avoiding cutting errors and misalignment between the tabs and the capping holes during the capping process, which could lead to bending deformation. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to address the shortcomings of the prior art by providing a battery cell tab shaping and cutting platform and its fixture and drive mechanism that, while ensuring the positional accuracy and flatness of the battery cell, achieves surface shaping of the tab in a suspended state, assists in pressing the tab during capping, and performs synchronous bending pre-pressing of the positive and negative tabs. This improves the battery cell manufacturing efficiency, effectively enhances the positional accuracy and surface flatness of the battery cell and tabs, and increases the yield rate.

[0005] The technical solution adopted in this invention is as follows: A battery cell tab shaping and cutting platform for processing battery cell tabs and automated transfer during the processing, comprising a horizontally arranged platform, the platform including a horizontally arranged turntable and a divider located below the turntable and providing rotational power, the divider driving the turntable to rotate to complete the switching of processing stations, characterized in that: it further includes a fixture and drive mechanism, a loading mechanism, a tab shaping mechanism, a tab cutting mechanism and a unloading mechanism, wherein the fixture and drive mechanism includes a fixture and a tab pressing drive assembly, the fixture including at least two, the at least two fixtures being spaced apart along the circumferential direction on the turntable for placing and pressing the battery cell assembly; the tab pressing drive assembly is located below the fixture, the tab pressing drive assembly simultaneously outputting vertical and horizontal power; the fixture includes a support assembly, a battery cell assembly and a tab pressing assembly, the support assembly The components are horizontally arranged for placing the battery cells; the battery cell piezoelectric assembly is mounted on the support assembly and simultaneously outputs rotational and lifting power to press the battery cells; the electrode tab assembly is located below the support assembly and extends through the support assembly to the top of the electrode tab; the vertical and horizontal power output by the electrode tab drive assembly acts independently on the electrode tab assembly, driving the electrode tab assembly to press against the surface of the electrode tab from above; the feeding mechanism, electrode tab shaping mechanism, electrode tab cutting mechanism, and unloading mechanism are spaced apart along the circumferential direction on the side of the turntable. The battery cell assembly is fed onto the fixture by the feeding mechanism, and the fixture rotates with the turntable, driving the battery cell assembly to sequentially complete electrode tab shaping, electrode tab cutting, electrode tab bending pre-pressing, and battery cell unloading; the unloading mechanism includes an electrode tab bending assembly, which bends the electrode tab horizontally connected to the side wall of the battery cell upward to the vertical direction, and then pre-presses it from the outside.

[0006] Preferably, the support assembly includes a fixture base, a battery cell holder, and a guide support, wherein the fixture base is horizontally disposed on the turntable; the battery cell holder is horizontally disposed on the fixture base, and the surface of the battery cell holder is provided with at least two vacuum suction holes for adsorbing and fixing the battery cell placed thereon; the fixture base has a through groove extending vertically, one end of which extends to the side of the fixture base to form an open opening, and the through groove is located on one side of the battery cell holder; the guide support is disposed on the fixture base and protrudes upward, and the guide support has a guide groove.

[0007] Preferably, the piezoelectric cell assembly includes a drive motor, a drive shaft, a cell pressing block, and guide wheels. The drive motor is located at the bottom of the fixture base, and its output end extends upward through the fixture base. The drive shaft is vertically connected to the output end of the drive motor and is driven by the power output of the drive motor to rotate in the horizontal plane and move up and down in the vertical direction. The cell pressing block is located on the drive shaft. The guide wheels are located at the ends of the cell pressing block. When removing or discharging the cell, the cell pressing block rotates to the outside of the cell base. After the cell is placed, the cell pressing block rotates to the top of the cell, presses the cell along the side of the cell, and slides in the guide groove through the guide wheels for guidance and limiting.

[0008] Preferably, the electrode tab assembly includes a support base, a first slide, a first pressure sensor, a second slide, a second pressure sensor, an electrode tab clamping plate, a first transmission wheel, and a second transmission wheel. The support base is connected to the bottom of the fixture base, and a slide rail is provided on the side wall of the support base. An outwardly extending support platform is provided at the bottom of the side wall of the support base. The first slide is slidably connected to the slide rail on the side wall of the support base. The first pressure sensor is disposed on the first slide, with its output end facing the support platform, so that it abuts against the support platform of the support base when moving downwards with the first slide, and senses the upward reaction force transmitted by the support platform in real time. The second slide is slidably connected to the side wall of the first slide, and a second pressure sensor is disposed on the second slide along the movement direction of the second slide, abutting against a protrusion provided on the first slide, so as to sense the force exerted when the second slide slide slides in real time. The electrode tab clamping plate is disposed on the second slide and extends above the electrode tab along the side of the battery cell. The first transmission wheel is rotatably disposed on the first slide. The second transmission wheel is rotatably disposed on the second slide.

[0009] Preferably, the pressure tab drive assembly includes a support, a horizontal push motor, a horizontal slide block, a horizontal push block, a vertical push motor, a vertical slide block, a vertical push block, and a sensor. The support is positioned below the pressure tab assembly. The horizontal push motor is horizontally positioned at one end of the support, with its output shaft extending horizontally. The horizontal slide block is slidably connected to the side wall of the support in a horizontal direction and connected to the output end of the horizontal push motor. The horizontal push block is positioned at the top of the horizontal slide block and protrudes upwards for horizontally pushing the second transmission wheel. The vertical push motor is positioned at the bottom of the horizontal slide block, with its output end extending upwards. The vertical slide block is slidably connected to the side wall of the horizontal slide block in a vertical direction and connected to the output end of the vertical push motor. The vertical push block is positioned at the top of the vertical slide block and extends horizontally outwards for vertically pushing the first transmission wheel.

[0010] Preferably, the feeding mechanism includes a feeding platform, a feeding bracket, an auxiliary light source, a first CCD component, and a conveying component. The feeding platform is spaced apart on the side of the turntable and is used to support and place the battery cell components, and to adjust the position and angle of the battery cell components. The feeding bracket is mounted above the feeding platform. The auxiliary light source includes at least two auxiliary light sources, which are mounted on the feeding bracket and directed towards the feeding platform to provide light during image capture and inspection. The first CCD component is located on the side of the feeding platform and is used to capture and inspect the battery cell components on the feeding platform. The conveying component is mounted on the feeding bracket and is used to convey the battery cell components.

[0011] Preferably, the tab shaping mechanism includes a shaping bracket, a transverse drive cylinder, a shaping slide, a lifting module, a lifting slide, a shaping cylinder, a connecting support, a buffer spring, a shaping pressure seat, a shaping pressure block, and a shaping support. The shaping bracket is located on the side of the turntable; the transverse drive cylinder is horizontally mounted on the shaping bracket; the shaping slide is slidably mounted on the shaping bracket and connected to the output end of the transverse drive cylinder; the lifting module is mounted on the side wall of the shaping bracket and outputs power vertically; the lifting slide is connected to the output end of the lifting module. The shaping cylinder is mounted on the side wall of the lifting slide and outputs power vertically. The connecting support is mounted on the side wall of the shaping cylinder and extends horizontally outward. The shaping pressure seat is connected to the output end of the shaping cylinder and is located below the connecting support. It is driven by the shaping cylinder to move up and down. The buffer spring is vertically mounted between the connecting support and the shaping pressure seat to provide elastic buffering. The shaping block is connected to the bottom of the shaping pressure seat to press down the shaping tab. The shaping supports are spaced below the shaping blocks to horizontally support the tab.

[0012] Preferably, the electrode cutting mechanism includes a cutting support, a cutting platform, a cutting cylinder, a cutting seat, a cutter, and a suction pipe. The cutting supports are spaced apart on the side of the turntable. The cutting platform is mounted on the side wall of the cutting support and extends horizontally towards the turntable, serving to support the battery cell assembly. The cutting cylinder is mounted on the side wall of the cutting support, located above the cutting platform, with its output end facing downwards. The cutting seat is connected to the output end of the cutting cylinder and has an inwardly recessed mounting groove. The cutter is embedded in the mounting groove of the cutting seat, with its lower blade extending below the cutting seat, for cutting the electrode tabs. The cutting support has an internal cavity structure with an opening at the top to collect the electrode tabs that have fallen off. The suction pipe is located at the bottom of the cutting support and communicates with the cavity structure, for extracting and collecting the fallen electrode tabs.

[0013] Preferably, the feeding mechanism includes an electrode bending assembly, a flipping assembly, a receiving assembly, a feeding support, a light source bracket, a feeding light source, and a third CCD assembly. The feeding support is horizontally spaced along the side of the turntable. The electrode bending assembly is located on the side of the feeding support, close to the turntable, and is used to pre-bend the electrodes on the fixture. The flipping assembly is located outside the electrode bending assembly and is used to receive the battery cell assembly transferred from the fixture and flip the battery cell assembly 180°. The receiving assembly is located on the feeding support, outside the flipping assembly, and is used to receive the battery cell assembly after it has been flipped 180°. The light source bracket is located on the feeding support... The platform is located on the outside of the receiving assembly; the unloading light source is mounted on the light source bracket to provide auxiliary light during unloading detection; the third CCD component is mounted on the unloading support platform and located on the outside of the light source bracket, with the shooting direction of the third CCD component facing upwards, for shooting and detecting the battery cell assembly taken from the receiving assembly; the tab bending assembly includes a bending support, a pre-pressure cylinder, a pre-pressure translation slide, a pre-pressure seat, a pre-pressure block, a bending support block, a bending cylinder, a bending seat, a bending block, a sensor bracket, a sensor sheet, a sensor head, and a detection sensor, wherein the bending support is vertically arranged, and its top forms a support platform; the pre-pressure cylinder is mounted on the bending support. The top support platform outputs linear power along the direction of approaching or moving away from the turntable; the pre-compression translation slide is mounted on the pre-compression cylinder and moves linearly driven by the pre-compression cylinder; the pre-compression seat is vertically mounted on the pre-compression translation slide; the pre-compression block is mounted on the top of the pre-compression seat and extends upward, the pre-compression block includes two blocks, the two pre-compression blocks are spaced apart, used for pre-compressing the pole lugs after bending; the bending support block is mounted on the pre-compression translation slide and spaced apart from the pre-compression seat; the bending cylinder is mounted on the side wall of the bending support block and located between the bending support block and the pre-compression seat, the output end of the bending cylinder is facing upward; the bending seat is horizontally mounted on the top of the bending cylinder; the bending... The bending block is set on the side wall of the bending support and extends horizontally towards the turntable; the bending block includes two blocks, which are arranged intersectingly with two pre-compression blocks, and are used to bend the positive and negative electrode tabs from a horizontal state to a vertical state respectively; the sensing bracket is set on the side wall of the bending support block and is connected to the output end of the bending cylinder; the sensing head is set on the sensing bracket and moves up and down with the sensing bracket, with its bottom contacting the support surface below, for real-time detection of the downward pressure; the detection sensor is set on the side wall of the bending support block and has a U-shaped sensing slot; the sensing plate is set on the side wall of the sensing bracket and extends into the sensing slot of the detection sensor.

[0014] A fixture and drive mechanism for a battery cell tab shaping and cutting platform, characterized in that: it includes a fixture and a tab driving assembly; the fixture includes at least two fixtures, which are spaced apart along the circumferential direction on a turntable for placing and pressing the battery cell assembly; the tab driving assembly is located below the fixture and simultaneously outputs vertical and horizontal power; the fixture includes a support assembly, a piezoelectric cell assembly, and a tab assembly; the support assembly is horizontally arranged for placing the battery cell; the piezoelectric cell assembly is located on the support assembly and simultaneously outputs rotational and lifting power for pressing the battery cell; the tab assembly is located below the support assembly and extends through the support assembly to above the tab; the vertical and horizontal power output by the tab driving assembly independently acts on the tab assembly, driving the tab assembly. The component rests flat against the surface of the electrode tab from above; the electrode tab drive assembly includes a support, a horizontal push motor, a horizontal slide block, a horizontal push block, a vertical push motor, a vertical slide block, a vertical push block, and a sensor, wherein the support is disposed below the electrode tab assembly; the horizontal push motor is horizontally disposed at one end of the support, and its output shaft extends horizontally; the horizontal slide block is slidably connected to the side wall of the support in the horizontal direction and is connected to the output end of the horizontal push motor; the horizontal push block is disposed at the top of the horizontal slide block and protrudes upward, for horizontally pushing the second transmission wheel; the vertical push motor is disposed at the bottom of the horizontal slide block and its output end extends upward; the vertical slide block is slidably connected to the side wall of the horizontal slide block in the vertical direction and is connected to the output end of the vertical push motor; the vertical push block is disposed at the top of the vertical slide block and extends horizontally outward, for vertically pushing the first transmission wheel.

[0015] The beneficial effects of this invention are as follows: This invention addresses the shortcomings and deficiencies of existing technologies by independently developing and designing a battery cell tab shaping and cutting platform, along with its fixture and drive mechanism. This platform achieves surface shaping of the tab in a suspended state, auxiliary pressing of the tab during capping, and synchronous bending and pre-pressing of the positive and negative tabs, while ensuring the positional accuracy and flatness of the battery cell. It also improves the battery cell manufacturing efficiency, effectively enhances the positional accuracy and surface flatness of the battery cell and tab, and increases the yield rate.

[0016] This invention aims to provide a battery cell tab shaping and cutting platform, along with its fixtures and drive mechanism, for automated battery cell manufacturing in the field of new energy batteries. Belonging to the category of automated battery cell manufacturing equipment, its function is to provide an automated battery cell and tab manufacturing platform. Through a rotating turntable, it achieves automatic connection and switching between various processes, reducing the time spent on process transfers and improving manufacturing efficiency. Specifically, the invention uses a circular turntable as the process switching carrier. Multiple fixtures are spaced along the circumference of the turntable to support and clamp battery cell components. Around the turntable, a feeding mechanism, a tab shaping mechanism, a second CCD component, a tab cutting mechanism, and a unloading mechanism are spaced. When the turntable rotates, the fixtures sequentially switch the battery cell components to the aforementioned mechanisms or components to complete processes such as feeding, tab shaping, CCD detection and imaging, tab cutting, and unloading. Simultaneously, a tab capping mechanism can be provided at the second CCD component for capping the tabs after shaping and imaging / inspection.

[0017] To address the issues of cell positioning and flatness during the manufacturing process, this invention designs a fixture. The fixture uses a fixture base as its support structure, mounted on a turntable. A cell holder is horizontally positioned on the fixture base to hold the cells, and the cells are secured using vacuum negative pressure adsorption to prevent positional shifts during turntable rotation. Since the tabs are located on one side wall of the cell and extend horizontally outwards, the tabs of the cells placed on the cell holders are suspended on the fixture, facilitating subsequent cutting and capping processes. To ensure tab flatness, the fixture of this invention includes a cell-pressing assembly. This assembly presses the side of the cell connected to the tabs via line contact, preventing tension during tab shaping or cutting from causing positional shifts and affecting tab positioning accuracy. The cell-pressing assembly uses a drive motor located below the fixture base as its power output structure. The drive motor drives a strip-shaped cell pressing block horizontally positioned at its top via a drive shaft to move up and down, thus ensuring the flatness of the tabs. The battery cell is pressed down from above, while the drive shaft rotates the battery cell pressing block in the horizontal plane to avoid motion interference when removing or discharging the battery cell. When the battery cell needs to be removed or discharged from the battery cell holder, the battery cell pressing block rotates to the outside of the battery cell holder. After the battery cell is placed, the battery cell pressing block rotates to the top of the side of the battery cell and presses the battery cell down. Furthermore, the end of the battery cell pressing block is also equipped with a guide wheel. During the downward pressing of the battery cell, the guide wheel slides in the guide groove of the guide support. Through the cooperation of the guide groove and the guide wheel, the battery cell pressing block is guided and limited, while ensuring that the battery cell pressing block and the side of the battery cell remain parallel. At the same time, it can also play a limit limiting role to prevent the battery cell pressing block from pressing the battery cell too much and causing pressure loss.

[0018] During the capping process, it is necessary to ensure the flatness of the suspended electrode tab to avoid problems such as the electrode tab failing to be inserted into the cap hole due to misalignment, or deformation and bending during insertion, leading to capping failure. To ensure the flatness of the electrode tab, the fixture of this invention also includes an electrode tab pressing assembly. The electrode tab pressing assembly is located below the fixture base. Its electrode tab pressing plate extends through a through groove in the fixture base to the top of the battery cell electrode tab and provides a bearing plane from above to allow the electrode tab to approach. The external electrode tab capping mechanism supports the bottom surface of the electrode tab from below, thereby supporting and limiting the electrode tab from both the top and bottom surfaces to ensure that the electrode tab is properly capped. The flatness of the tabs during the process is ensured. Furthermore, as the capping action progresses, the tab clamping plate gradually slides towards the side wall of the battery cell, allowing the tab to be gradually inserted into the outer cap hole. Simultaneously, the tab clamping plate moves inward during insertion, further inserting the exposed tab into the cap hole. This changing state of pressure and restraint on the tab surface ensures smooth insertion into the cap hole while maintaining continuous restraint on tabs not yet inserted. This significantly reduces the risk of bending deformation of the flexible tab during insertion, thus ensuring a high yield rate for the tab caps. The power for the tab clamping plate to move vertically towards the tab and horizontally during insertion is provided by the tab clamping drive assembly. Specifically, the electrode tab assembly is connected to the bottom of the fixture base via a support base. A first slide block is slidably mounted horizontally on the side wall of the support base. The first slide block is an L-shaped seat, with one side wall connected to the side wall of the support base and a second slide block slidably mounted vertically on the other vertical side wall. Simultaneously, a second drive wheel and a first drive wheel are rotatably connected to the bottoms of the first and second slide blocks, respectively. The electrode tab drive assembly drives the first slide block to move up and down by outputting vertical power to the second drive wheel, and drives the second slide block to move linearly horizontally by outputting horizontal power to the first drive wheel. The top of the second slide block is a Z-shaped rod structure that passes through a through slot. Extending upwards to above the tab, the tab clamp is set on the rod structure of the second slide along the side of the cell. The tab clamp has a corresponding piece near the positive and negative tabs. An L-shaped groove is formed between the piece and the rod of the tab clamp. Before the cap is put on, the bottom of the piece contacts the outer end of the tab from above. As the cap is put on, the piece slides inward on the tab surface until the L-shaped groove is fastened to the side wall of the cell, and the cap is completed. During the capping process, the piece always maintains a state of line contact with the tab surface and slides inward gradually as the cap is put on. This not only limits the tab from above and ensures the flatness of the tab surface during the capping process, but also stretches and flattens the tab during the movement of the tab surface.Furthermore, a first pressure sensor and a second pressure sensor are respectively provided on the first slide and the second slide. The first pressure sensor and the second pressure sensor realize elastic contact with the first slide and the second slide, and at the same time can detect the pressure of the tab pressing plate in real time during the movement of the vertical and horizontal directions, so as to control the movement of the tab pressing plate in real time and accurately to cooperate with the capping action of the capping mechanism. Furthermore, as the power drive structure for the tab pressing plate, the tab pressing drive assembly of the present invention uses a support as the bearing structure. A horizontal push motor is provided on the side wall of the support in the horizontal direction. The power output of the horizontal push motor drives the horizontal slide to drive the horizontal push block to move horizontally. The horizontal push block drives the second transmission wheel to drive the first slide to move horizontally. At the same time, the vertical movement motor provided on the horizontal slide drives the vertical slide to drive the vertical push block to move up and down in the vertical direction. The vertical push block drives the first transmission wheel to drive the second slide to move up and down. The interconnection between the horizontal slide and the vertical slide cooperates with the interconnection between the first slide and the second slide to realize the synchronous linkage drive of the tab pressing plate in the vertical and horizontal directions. Attached Figure Description

[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of the present invention.

[0020] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention.

[0021] Figure 3 This is a three-dimensional structural diagram of the turntable, fixture, and drive mechanism of the present invention.

[0022] Figure 4 This is one of the three-dimensional structural schematic diagrams of the fixture and drive mechanism of the present invention.

[0023] Figure 5 This is the second three-dimensional structural schematic diagram of the fixture and drive mechanism of the present invention.

[0024] Figure 6 This is the third three-dimensional structural schematic diagram of the fixture and drive mechanism of the present invention.

[0025] Figure 7 This is one of the three-dimensional structural schematic diagrams of the pressure electrode driving assembly of the present invention.

[0026] Figure 8 This is the second three-dimensional structural schematic diagram of the pressure electrode driving assembly of the present invention.

[0027] Figure 9 This is one of the three-dimensional structural schematic diagrams of the fixture of the present invention.

[0028] Figure 10 This is the second three-dimensional structural schematic diagram of the fixture of the present invention.

[0029] Figure 11This is the third three-dimensional structural schematic diagram of the fixture of the present invention.

[0030] Figure 12 This is a three-dimensional structural diagram of the fixture of the present invention with its components hidden.

[0031] Figure 13 This is one of the three-dimensional structural schematic diagrams of the pressure electrode tab assembly of the present invention.

[0032] Figure 14 This is the second three-dimensional structural schematic diagram of the pressure electrode tab assembly of the present invention.

[0033] Figure 15 This is the third three-dimensional structural schematic diagram of the pressure electrode assembly of the present invention.

[0034] Figure 16 This is a three-dimensional structural diagram of the feeding mechanism of the present invention.

[0035] Figure 17 This is one of the three-dimensional structural diagrams of the feeding mechanism of the present invention with hidden components.

[0036] Figure 18 This is the second three-dimensional structural diagram of the feeding mechanism of the present invention with the hidden components.

[0037] Figure 19 The figure shows a three-dimensional structural diagram of the first CCD component of the present invention.

[0038] Figure 20 This is one of the three-dimensional structural schematic diagrams of the conveying component of the present invention.

[0039] Figure 21 This is the second three-dimensional structural schematic diagram of the conveying component of the present invention.

[0040] Figure 22 This is one of the three-dimensional structural schematic diagrams of the tab shaping mechanism of the present invention.

[0041] Figure 23 This is the second three-dimensional structural schematic diagram of the tab shaping mechanism of the present invention.

[0042] Figure 24 This is the third three-dimensional structural schematic diagram of the tab shaping mechanism of the present invention.

[0043] Figure 25 This is one of the three-dimensional structural schematic diagrams of the second CCD component of the present invention.

[0044] Figure 26 This is the second three-dimensional structural schematic diagram of the second CCD component of the present invention.

[0045] Figure 27 This is one of the three-dimensional structural schematic diagrams of the tab cutting mechanism of the present invention.

[0046] Figure 28 This is the second three-dimensional structural schematic diagram of the tab cutting mechanism of the present invention.

[0047] Figure 29 This is one of the three-dimensional structural schematic diagrams of the feeding mechanism of the present invention.

[0048] Figure 30 This is the second three-dimensional structural schematic diagram of the feeding mechanism of the present invention.

[0049] Figure 31 This is one of the three-dimensional structural diagrams of the material feeding mechanism of the present invention with the hidden components.

[0050] Figure 32 This is the second three-dimensional structural diagram of the material feeding mechanism of the present invention with the hidden components.

[0051] Figure 33 This is one of the three-dimensional structural schematic diagrams of the electrode tab pre-compression bending assembly of the present invention.

[0052] Figure 34 This is the second three-dimensional structural schematic diagram of the tab pre-compression bending assembly of the present invention.

[0053] In the picture: 1. Platform; 2. Fixture and drive mechanism; 3. Loading mechanism; 4. Electrode shaping mechanism; 5. Second CCD component; 6. Electrode cutting mechanism; 7. Unloading mechanism; 8. Battery cell assembly; 01. Battery cell; 02. Terminal cap; 11. Turntable; 12. Support column; 21. Fixture; 22. Pressure tab drive assembly; 221. Support; 222. Horizontal push motor; 223. Horizontal slide; 224. Horizontal push block; 225. Vertical move motor; 226. Vertical slide; 227. Vertical push block; 228. Sensor; 211. Fixture base; 212. Cell holder; 213. Guide support; 214. Drive motor; 215. Drive shaft; 216. Cell clamping block; 217. Guide wheel; 218. Pressure electrode lug assembly; B. Through slot; C. Guide slot; 2181. Support base; 2182. First slide; 2183. First pressure sensor; 2184. Second slide; 2185. Second pressure sensor; 2186. Electrode pressure plate; 2187. First transmission wheel; 2188. Second transmission wheel; 31. Loading platform; 32. Loading bracket; 33. Auxiliary light source; 34. First CCD component; 35. Handling component; 311. UVW platform; 312. Loading carrier; 341. First CCD bracket; 342. First adjustment cap; 343. First adjustment screw; 344. CCD support; 345. First CCD lens; 346. First CCD light source; 351. Transport bracket; 352. Transport motor; 353. Drive rod; 354. Transport slide; 355. Spring connecting rod; 356. Transport suction base; 357. Suction nozzle; 41. Shaping bracket; 42. Horizontal drive cylinder; 43. Shaping slide; 44. Lifting module; 45. Lifting slide; 46. Shaping cylinder; 47. Connecting support; 48. Buffer spring; 49. Shaping pressure seat; 410. Shaping pressure block; 411. Shaping support; 51. Second CCD bracket; 52. CCD support plate; 53. Second adjustment cap; 54. Second adjustment screw; 55. Second CCD support; 56. Second CCD lens; 57. Second CCD light source; 61. Cutting support; 62. Cutting platform; 63. Cutting cylinder; 64. Cutting seat; 65. Cutting blade; 66. Vacuum suction pipe; 71. Electrode bending assembly; 72. Flipping assembly; 73. Receiving assembly; 74. Unloading support; 75. Light source bracket; 76. Unloading light source; 77. Third CCD assembly; 731. Material receiving bracket; 732. Material receiving slide rail; 733. Material receiving cylinder; 734. Material receiving sliding frame; 735. Material box; 711. Bending support; 712. Pre-compression cylinder; 713. Pre-compression translation slide; 714. Pre-compression seat; 715. Pre-compression block; 716. Bending support block; 717. Bending cylinder; 718. Bending seat; 719. Bending block; 7110. Sensor bracket; 7111. Sensor sheet; 7112. Sensor head; 7113. Detection sensor. Detailed Implementation

[0054] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0055] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0056] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances. Example 1

[0057] like Figures 1 to 6 As shown, this invention proposes a battery cell tab shaping and cutting platform for processing battery cell tabs and automating the transfer during the processing. It includes a horizontally positioned platform 1, which comprises a horizontally positioned turntable 11 and a divider located below the turntable 11 providing rotational power. The divider drives the turntable 11 to rotate, thus switching processing positions. The platform is characterized by further including a fixture and drive mechanism 2, a loading mechanism 3, a tab shaping mechanism 4, a tab cutting mechanism 6, and a unloading mechanism 7. The fixture and drive mechanism 2 includes a fixture 21 and a tab pressing drive assembly 22. At least two fixtures 21 are spaced circumferentially on the turntable 11 to place and press the battery cell assembly 0. The tab pressing drive assembly 22 is positioned below the fixture 21 and simultaneously outputs vertical and horizontal power. The fixture 21 includes a support assembly, a piezoelectric cell assembly, and a tab pressing assembly 218. The support assembly is horizontally positioned... The device is configured to hold the battery cell 01; the piezoelectric cell assembly is mounted on the support assembly and simultaneously outputs rotational and lifting power to press the battery cell 01; the electrode tab assembly 218 is located below the support assembly and extends through the support assembly to the top of the electrode tab; the vertical and horizontal power output by the electrode tab drive assembly 22 acts independently on the electrode tab assembly 218, driving the electrode tab assembly 218 to flatly press against the surface of the electrode tab from above; the feeding mechanism 3 and the electrode tab shaping mechanism... Mechanism 4, electrode cutting mechanism 6 and unloading mechanism 7 are arranged at intervals along the circumferential direction on the side of turntable 11. The battery cell assembly 0 is fed onto fixture 21 by loading mechanism 3. Fixture 21 rotates with turntable 11, driving battery cell assembly 0 to complete electrode shaping, electrode cutting, electrode bending pre-pressing and battery cell unloading in sequence. The unloading mechanism 7 includes electrode bending assembly 71. The electrode bending assembly 71 bends the electrode that is horizontally connected to the side wall of battery cell 01 upward to the vertical direction, and then pre-presses it from the outside.

[0058] like Figures 1 to 2 As shown, the present invention also includes a second CCD component 5, which is disposed on the side of the tab cutting mechanism 6 and is used to photograph and detect the tab and battery cell during tab cutting to ensure positional accuracy. Figure 3 As shown, the turntable 11 is also provided with an upwardly extending support column 12 in the middle. The second CCD component 5 is connected to the support column 12 by a crossbar and extends outward along the radial direction of the turntable 11 to the tab cutting mechanism 6.

[0059] like Figures 25 to 26 As shown in the figure, as an embodiment of the present invention, the second CCD assembly 5 of the present invention includes a second CCD bracket 51, a CCD support plate 52, a second adjustment cap 53, a second adjustment screw 54, a second CCD support 55, a second CCD lens 56, and a second CCD light source 57. The second CCD bracket 51 is vertically mounted on the side of the turntable 11 and connected to the support column 12 via a crossbeam. Wiring can be installed on the crossbeam. Horizontally extending support plates are respectively provided on both sides of the top of the second CCD bracket. The CCD support plate 52 is mounted on the horizontally extending support plate, and a horizontally extending support block is provided on its top sidewall. The second CCD support 55 is slidable in the vertical direction. The second adjustment cap 53 is rotatably mounted on the horizontally extending support block. The second adjustment screw 54 is connected to the bottom of the second adjustment cap 53 and passes through the horizontally extending support block to connect to the second CCD support 55 and is threaded to it. By rotating the second adjustment cap 53, the second adjustment screw 54 can be rotated to adjust the height of the second CCD support 55. The second CCD lens 56 is mounted on the second CCD support 55 and faces downwards. It is used to capture images of the detected battery cell and / or tabs. The second CCD light source 57 is located below the second CCD lens 56 to provide an auxiliary light source.

[0060] Furthermore, this invention addresses the deficiencies and shortcomings of existing technologies by independently developing and designing a battery cell tab shaping and cutting platform, along with its fixtures and drive mechanism. This platform ensures the positional accuracy and flatness of the battery cell while simultaneously shaping the surface of the tabs in a suspended state, assisting in pressing the tabs during capping, and synchronously bending and pre-pressing the positive and negative tabs. This improves battery cell manufacturing efficiency while effectively enhancing the positional accuracy and surface flatness of the battery cell and tabs, thereby increasing the yield rate. This invention aims to provide a battery cell tab shaping and cutting platform, along with its fixtures and drive mechanism, for use in the automated manufacturing of battery cells in the new energy battery field. Belonging to the category of automated battery cell manufacturing equipment, its function is to provide an automated battery cell and tab manufacturing platform. Through a rotating turntable, it achieves automatic connection and switching between various processes, reducing the time spent on inter-process transfers and improving manufacturing efficiency. Specifically, the present invention uses a circular turntable as the process switching carrier. Multiple fixtures are arranged at intervals along the circumference of the turntable to support and clamp the battery cell components. Around the turntable, there are a feeding mechanism, a tab shaping mechanism, a second CCD component, a tab cutting mechanism, and a unloading mechanism. When the turntable rotates, the fixtures switch the battery cell components one by one to the above-mentioned mechanisms or components to complete the processes of feeding, tab shaping, CCD detection and imaging, tab cutting, and unloading. At the same time, a tab capping mechanism can also be set at the second CCD component to cap the tabs after shaping and imaging and detection. Example 2

[0061] like Figures 9 to 12 As shown in the figure, as an embodiment of the present invention, the support assembly of the present invention includes a fixture base 211, a battery cell holder 212, and a guide support 213. The fixture base 211 is horizontally disposed on the turntable 11. The battery cell holder 212 is horizontally disposed on the fixture base 211, and the surface of the battery cell holder 212 is provided with at least two vacuum suction holes for adsorbing and fixing the battery cell 01 placed thereon. The fixture base 211 has a through groove B that runs vertically through it, and one end of the through groove B extends to the side of the fixture base 211 to form an open opening. The through groove B is located on one side of the battery cell holder 212. The guide support 213 is disposed on the fixture base 211 and protrudes upward. The guide support 213 has a guide groove C.

[0062] The piezoelectric cell assembly includes a drive motor 214, a drive shaft 215, a cell pressing block 216, and a guide wheel 217. The drive motor 214 is located at the bottom of the fixture base 211, and its output end extends upward through the fixture base 211. The drive shaft 215 is vertically connected to the output end of the drive motor 214 and is driven by the power output from the drive motor 214 to rotate in the horizontal plane and move up and down in the vertical direction. The cell pressing block 216 is located on the drive shaft 215. The guide wheel 217 is located at the end of the cell pressing block 216. When removing and discharging cell 01, the cell pressing block 216 rotates to the outside of the cell base 212. After the cell 01 is placed, the cell pressing block 216 rotates to the top of the cell 01, presses the cell 01 along the side of the cell 01, and slides in the guide groove C through the guide wheel 217 for guidance and limiting.

[0063] like Figures 13 to 15 As shown in the figure, as an embodiment of the present invention, the pressure tab assembly 218 of the present invention includes a support base 2181, a first slide 2182, a first pressure sensor 2183, a second slide 2184, a second pressure sensor 2185, a tab pressing plate 2186, a first transmission wheel 2187, and a second transmission wheel 2188. The support base 2181 is connected to the bottom of the fixture base 211. A slide rail is provided on the side wall of the support base 2181, and an outwardly extending support is provided at the bottom of the side wall of the support base 2181. The first slide 2182 is slidably connected to the slide rail on the side wall of the support base 2181. The first pressure sensor 2183 is disposed on the first slide 2182, and its output end faces the support, so that it can be adjusted according to the pressure of the first slide 2184. When the first slide 2182 moves downward, it abuts against the support of the support 2181, and senses the reaction force transmitted upward by the support in real time; the second slide 2184 is slidably connected to the side wall of the first slide 2182, and the second pressure sensor 2185 is set on the second slide 2184 along the movement direction of the second slide 2184 and abuts against the protrusion set on the first slide 2182, so as to sense the force when the second slide 2184 slides in real time; the electrode tab 2186 is set on the second slide 2184 and extends above the electrode tab along the side direction of the cell 01; the first transmission wheel 2187 is rotatably set on the first slide 2182; the second transmission wheel 2188 is rotatably set on the second slide 2184.

[0064] like Figures 7 to 8As shown in the figure, as an embodiment of the present invention, the electrode tab drive assembly 22 includes a support 221, a horizontal push motor 222, a horizontal slide block 223, a horizontal push block 224, a vertical push motor 225, a vertical slide block 226, a vertical push block 227, and a sensor 228. The support 221 is disposed below the electrode tab assembly 218; the horizontal push motor 222 is horizontally disposed at one end of the support 221, and its output shaft extends horizontally; the horizontal slide block 223 is slidably connected to the side wall of the support 221 in the horizontal direction, and is connected to the horizontal push motor 225. The output end of the motor 222 is connected; the horizontal push block 224 is located on the top of the horizontal slide block 223 and protrudes upward, for horizontally pushing the second transmission wheel 2188; the vertical motor 225 is located at the bottom of the horizontal slide block 223 and its output end extends upward; the vertical slide block 226 is slidably connected to the side wall of the horizontal slide block 223 in the vertical direction and is connected to the output end of the vertical motor 225; the vertical push block 227 is located on the top of the vertical slide block 226 and extends horizontally outward, for vertically pushing the first transmission wheel 2187.

[0065] Furthermore, to address the issues of cell position and flatness during the manufacturing process, this invention designs a fixture 21. The fixture 21 uses a fixture base 211 as a support structure and is mounted on a turntable 11. A cell base 212 is horizontally mounted on the fixture base 211 for placing the cell 01. The cell 01 is fixed by vacuum negative pressure adsorption to prevent the cell position from shifting during the rotation of the turntable 11. Since the tabs are located on one side wall of the battery cell 01 and extend horizontally outward, the battery cell and its tabs placed on the battery cell holder 212 are suspended on the fixture 21 to facilitate subsequent cutting and capping processes. To ensure the flatness of the tabs, the fixture 21 of this invention is specifically designed with a battery cell piezoelectric assembly. The function of the piezoelectric assembly is to press the side of the battery cell connected to the tabs in a line contact manner, so as to avoid the tension generated during the tab shaping or cutting process causing the battery cell to shift position, thereby affecting the positional accuracy of the tabs. The piezoelectric assembly uses a drive motor 214 located below the fixture holder 211 as the power output structure. The drive motor 214 drives the strip-shaped battery cell pressing block 216, which is horizontally set on its top, to move up and down through the drive shaft 215, so as to press the battery cell 01 from above. Simultaneously, the drive shaft 215 drives the cell pressing block 216 to rotate in the horizontal plane to avoid motion interference when removing and discharging the cell. When it is necessary to remove and discharge the cell from the cell holder 212, the cell pressing block 216 rotates to the outside of the cell holder 212. After the cell is placed, the cell pressing block 216 rotates to the side above the cell and presses the cell downward. Furthermore, the end of the cell pressing block 216 is also provided with a guide wheel 217. During the downward pressing of the cell, the guide wheel slides in the guide groove C of the guide support 213. Through the cooperation of the guide groove C and the guide wheel 217, the cell pressing block 216 is guided and limited, while ensuring that the cell pressing block 216 and the side of the cell remain parallel. At the same time, it can also play a limit limiting role to avoid the cell pressing block 216 pressing the cell too much and causing pressure loss.

[0066] Furthermore, during the capping process, the flatness of the suspended electrode tab needs to be ensured to avoid problems such as the electrode tab failing to be inserted into the cap hole due to misalignment, or deformation and bending during insertion, leading to capping failure. To ensure the flatness of the electrode tab, the fixture 21 of this invention also includes an electrode tab pressing assembly 218. The electrode tab pressing assembly 218 is disposed below the fixture base 211. Its electrode tab pressing plate 2186 extends through the through groove B opened on the fixture base 211 to the top of the battery cell electrode tab and provides a bearing plane from above to allow the electrode tab to approach. The external electrode tab capping mechanism supports the bottom surface of the electrode tab from below, thereby supporting and limiting the electrode tab from both the top and bottom surfaces. The flatness of the tab is ensured during the capping process. Furthermore, as the capping action progresses, the tab clamping plate 2186 gradually slides towards the side wall of the battery cell, allowing the tab to gradually insert into the cap hole of the outer tab cap 02. During insertion, the tab clamping plate moves inwards simultaneously, ensuring the exposed tab is gradually inserted into the cap hole. This changing state of pressure and limiting on the tab surface ensures smooth insertion into the cap hole while maintaining continuous limiting of the tab not inserted into the cap hole. This greatly avoids bending deformation of the flexible tab during insertion, preventing insertion failure and ensuring a high yield rate for the tab caps. The power for the tab clamping plate 2186 to move vertically towards the tab and horizontally during insertion is provided by the tab clamping drive assembly 22.Specifically, the pressure tab assembly 218 is connected to the bottom of the fixture base via a support base 2181. A first slide block 2182 is slidably mounted on the side wall of the support base 2181 in the horizontal direction. The first slide block 2182 is an L-shaped seat, with one side wall connected to the side wall of the support base 2181, and a second slide block 2184 slidably mounted on the other vertical side wall in the vertical direction. Simultaneously, a second transmission wheel 2188 and a first transmission wheel 2187 are rotatably connected to the bottoms of the first slide block 2182 and the second slide block 2184, respectively. The pressure tab drive assembly 22 outputs vertical power to the second transmission wheel 2188, thereby driving the first slide block 2182 to move up and down. The pressure tab drive assembly 22 outputs horizontal power to the first transmission wheel 2187, thereby driving the second slide block 2184 to move linearly in the horizontal direction. The top of the second slide block 2184 is a Z-shaped rod structure that extends upward through the through slot B to the top of the electrode tab. The electrode tab pressing plate 2186 is set on the rod structure of the second slide block 2184 along the side of the battery cell. The electrode tab pressing plate 2186 has a corresponding piece near the positive and negative electrode tabs. An L-shaped groove is formed between the piece and the rod of the electrode tab pressing plate 2186. Before the cap is put on, the bottom of the piece extends from the outer end of the electrode tab through the line contact. As the cap is put on, the piece slides inward on the surface of the electrode tab until the L-shaped groove is fastened to the side wall of the battery cell, and the cap is completed. During the capping process, the piece always maintains a line contact with the surface of the electrode tab and slides inward gradually as the cap is put on. This not only limits the electrode tab from above and ensures the flatness of the surface during the capping process, but also stretches and flattens the electrode tab during the movement of the electrode tab surface. Furthermore, the first slide 2182 and the second slide 2184 are respectively provided with a first pressure sensor 2183 and a second pressure sensor 2185. The first pressure sensor 2183 and the second pressure sensor 2185 realize elastic contact with the first slide 2182 and the second slide 2184, and can also detect the pressure of the tab plate in real time during the movement of the tab plate in the vertical and horizontal directions, so as to control the movement of the tab plate in real time and accurately to cooperate with the capping action of the capping mechanism.Furthermore, as the power drive structure for the tab pressing plate 2186, the tab pressing drive assembly 22 of the present invention uses a support 221 as a bearing structure. A horizontal push motor 222 is arranged on the side wall of the support 221 in the horizontal direction. The power output of the horizontal push motor 222 drives the horizontal sliding block 224 to move horizontally through the horizontal sliding block 224. The horizontal pushing block 224 pushes the second transmission wheel 2188 to drive the first sliding block 2182 to move horizontally. At the same time, the vertical moving motor 225 arranged on the horizontal sliding block 223 drives the vertical sliding block 226 to move the vertical pushing block 227 up and down in the vertical direction. The vertical pushing block 227 pushes the first transmission wheel 2187 to move the second sliding block 2184 up and down. The interconnection between the horizontal sliding block 223 and the vertical sliding block 226 cooperates with the interconnection between the first sliding block 2182 and the second sliding block 2184 to realize the synchronous linkage drive of the tab pressing plate 2186 in the vertical and horizontal directions. Example 3

[0067] like Figures 16 to 17 As shown in the figure, as an embodiment of the present invention, the feeding mechanism 3 of the present invention includes a feeding platform 31, a feeding bracket 32, an auxiliary light source 33, a first CCD component 34, and a conveying component 35. The feeding platform 31 is spaced apart on the side of the turntable 11 and is used to support and place the battery cell components 0 and adjust the position and angle of the battery cell components 0. The feeding bracket 32 ​​is mounted above the feeding platform 31. The auxiliary light source 33 includes at least two auxiliary light sources, which are mounted on the feeding bracket 32 ​​and arranged towards the feeding platform 31 to provide light during imaging and detection. The first CCD component 34 is mounted on the side of the feeding platform 31 and is used to image and detect the battery cell components 0 on the feeding platform 31. The conveying component 35 is mounted on the feeding bracket 32 ​​and is used to convey the battery cell components 0.

[0068] like Figure 18 As shown, as an embodiment of the present invention, the loading platform 31 of the present invention includes a UVW platform 311 and a loading seat 312. The UVW platform 311 is horizontally arranged and provides power in two mutually perpendicular directions in the horizontal plane so as to drive the loading seat 312 arranged thereon to move, thereby adjusting the horizontal position of the battery cell assembly 0 placed on the loading seat 312.

[0069] like Figure 19As shown, in one embodiment of the present invention, the first CCD assembly 34 includes a first CCD bracket 341, a first adjusting cap 342, a first adjusting screw 343, a CCD support 344, a first CCD lens 345, and a first CCD light source 346. The first CCD bracket 341 is disposed on the side of the loading platform 31 and extends vertically upwards, with a horizontally extending support block on its top sidewall. The first adjusting cap 342 is rotatably disposed on the horizontally extending support block. The first adjusting screw 343 connects to... At the bottom of the first adjusting cap 342, and through the horizontally extending support block, it is threadedly connected to the CCD support 344 below. When the first adjusting cap 342 drives the first adjusting screw 343 to rotate, the height of the CCD support 344 can be adjusted. The first CCD lens 345 is set on the CCD support 344, and the lens direction is set downward, so as to capture and detect the position of the battery cell assembly 0 on the loading platform 31. The first CCD light source 346 is set below the first CCD lens 345 to provide a downward auxiliary light source.

[0070] like Figures 20 to 21 As shown in the figure, as an embodiment of the present invention, the conveying assembly 35 includes a conveying bracket 351, a conveying motor 352, a drive rod 353, a conveying slide 354, a spring connecting rod 355, a conveying suction seat 356, and a suction nozzle 357. The conveying bracket 351 is horizontally disposed above the loading platform 31. The conveying motor 352 is disposed on the side wall of the conveying bracket 351. The drive rod 353 is horizontally disposed on the conveying motor 352 and rotates under the drive of the conveying motor 352. The conveying slide 354 is slidably disposed on the side wall of the conveying bracket 351 and is sleeved on the drive rod 353 via a connecting seat. The drive rod 353 is threadedly connected to the drive rod 353. When the drive rod 353 rotates, it drives the transport slide 354 to move horizontally. The transport slide 354 extends downward and has a transport suction seat 356 at its bottom. The transport suction seat 356 is movably connected to the side wall of the transport slide 354 in the vertical direction and is elastically connected to the protrusion extending from the side wall of the transport slide 354 through the spring connecting rod 355. The bottom of the transport suction seat 356 is provided with multiple suction nozzles 357 so as to fix the battery cell assembly 0 by vacuum negative pressure adsorption. When the transport suction seat 356 removes and discharges the battery cell assembly 0, the spring connecting rod 355 provides elastic buffer to reduce pressure loss on the surface of the battery cell. Example 4

[0071] like Figures 22 to 24As shown, in one embodiment of the present invention, the tab shaping mechanism 4 of the present invention includes a shaping bracket 41, a horizontal drive cylinder 42, a shaping slide 43, a lifting module 44, a lifting slide 45, a shaping cylinder 46, a connecting support 47, a buffer spring 48, a shaping pressure seat 49, a shaping pressure block 410, and a shaping support 411. The shaping bracket 41 is disposed on the side of the turntable 11; the horizontal drive cylinder 42 is horizontally disposed on the shaping bracket 41; the shaping slide 43 is slidably disposed on the shaping bracket 41 and connected to the output end of the horizontal drive cylinder 42; the lifting module 44 is disposed on the side wall of the shaping bracket 41 and outputs power in the vertical direction; the lifting slide 46 is connected to the side wall of the turntable 11. The forming cylinder 46 is mounted on the side wall of the lifting slide 45 and outputs power vertically. The connecting support 47 is mounted on the side wall of the forming cylinder 46 and extends horizontally outward. The forming pressure seat 49 is connected to the output end of the forming cylinder 46 and is located below the connecting support 47. It is driven by the forming cylinder 46 to move up and down. The buffer spring 48 is vertically mounted between the connecting support 47 and the forming pressure seat 49 to provide elastic buffering. The forming pressure block 410 is connected to the bottom of the forming pressure seat 49 to press down the forming tab. The forming support 411 is spaced below the forming pressure block 410 to horizontally support the tab. Example 5

[0072] like Figures 27 to 28 As shown in the figure, as an embodiment of the present invention, the electrode cutting mechanism 6 of the present invention includes a cutting support 61, a cutting platform 62, a cutting cylinder 63, a cutting seat 64, a cutter 65, and a suction pipe 66. The cutting support 61 is spaced apart on the side of the turntable 11; the cutting platform 62 is disposed on the side wall of the cutting support 61 and extends horizontally toward the turntable 11, for supporting the battery cell assembly 0; the cutting cylinder 63 is disposed on the side wall of the cutting support 61 and located above the cutting platform 62, with its output end facing downwards. The cutting base 64 is connected to the output end of the cutting cylinder 63, and the cutting base 64 has an inwardly recessed mounting groove; the cutter 65 is embedded in the mounting groove of the cutting base 64, and the lower end of the blade extends to the bottom of the cutting base 64 for cutting the tabs; the cutting support 61 has a cavity structure inside, and the top of the cavity structure is open to catch the tabs that fall off during cutting; the suction pipe 66 is set at the bottom of the cutting support 61 and communicates with the cavity structure of the cutting support 61 for extracting and collecting the fallen tabs. Example 6

[0073] like Figures 29 to 32As shown in the figure, as an embodiment of the present invention, the feeding mechanism 7 of the present invention includes an electrode tab bending assembly 71, a flipping assembly 72, a receiving assembly 73, a feeding support 74, a light source bracket 75, a feeding light source 76, and a third CCD assembly 77. The feeding support 74 is horizontally spaced on the side of the turntable 11. The electrode tab bending assembly 71 is located on the side of the feeding support 74 and close to the turntable 11, and is used to pre-bend the electrode tabs on the fixture 21. The flipping assembly 72 is located outside the electrode tab bending assembly 71, and is used to receive the battery cell assembly 0 transferred from the fixture 21 and... Component 0 is rotated 180°; the receiving component 73 is mounted on the unloading support 74 and located outside the rotating component 72, for receiving the battery cell component 0 after being rotated 180°; the light source bracket 75 is mounted on the unloading support 74 and located outside the receiving component 73; the unloading light source 76 is mounted on the light source bracket 75 and is used to provide an auxiliary light source during unloading detection; the third CCD component 77 is mounted on the unloading support 74 and located outside the light source bracket 75, with the shooting direction of the third CCD component 77 facing upwards, for shooting and detecting the battery cell component 0 taken from the receiving component 73.

[0074] The flipping assembly 72 of the present invention includes a flipping bracket, a flipping motor, and a flipping table. The flipping bracket is a U-shaped frame with an opening at the top. The flipping table is rotatably disposed in the U-shaped opening of the flipping bracket, and its surface is provided with a plurality of vacuum suction holes so as to fix the battery cell 01 by vacuum negative pressure adsorption. The flipping motor is connected to the end of the flipping table through a transmission belt so as to drive the flipping table to flip.

[0075] like Figure 32 As shown, the receiving assembly 73 of the present invention includes a receiving bracket 731, a receiving slide rail 732, a receiving cylinder 733, a receiving sliding frame 734, and a material box 735. The receiving bracket 731 is vertically arranged on the unloading support 74, and the receiving slide rail 732 is horizontally arranged on the side wall of the receiving bracket 731. The receiving sliding frame 734 is slidably connected to the receiving slide rail 732 and is driven by the receiving cylinder 733 to slide along the receiving slide rail 732. The receiving sliding frame 734 extends above the receiving bracket 731 and forms a horizontal support surface. The material box 735 is horizontally arranged on the receiving sliding frame 734 and is used to receive the battery cell assembly 0 after being flipped by the flipping assembly 72.

[0076] like Figures 33 to 34As shown in the figure, as an embodiment of the present invention, the tab bending assembly 71 of the present invention includes a bending support 711, a pre-compression cylinder 712, a pre-compression translation slide 713, a pre-compression seat 714, a pre-compression block 715, a bending support block 716, a bending cylinder 717, a bending seat 718, a bending block 719, a sensing bracket 7110, a sensing plate 7111, a sensing head 7112, and a detection sensor 7113. The bending support 711 is vertically arranged, and its top forms a support platform; the pre-compression cylinder 712 is disposed on the top of the bending support 711. The pre-pressure translation slide 713 is mounted on the pre-pressure cylinder 712 and moves linearly by being driven by the pre-pressure cylinder 712; the pre-pressure seat 714 is vertically mounted on the pre-pressure translation slide 713; the pre-pressure block 715 is mounted on the top of the pre-pressure seat 714 and extends upward, and the pre-pressure block 715 includes two blocks, which are spaced apart and used to pre-pressure the bent pole lugs; the bending support block 716 is mounted on the pre-pressure translation slide 713 and spaced apart from the pre-pressure seat 714. The bending cylinder 717 is disposed on the side wall of the bending support block 716 and located between the bending support block 716 and the pre-pressure seat 714, with the output end of the bending cylinder 717 facing upwards; the bending seat 718 is horizontally disposed on the top of the bending cylinder 717; the bending block 719 is disposed on the side wall of the bending seat 718 and extends horizontally toward the turntable 11; the bending block 719 includes two blocks, which are arranged intersectingly with the two pre-pressure blocks 715, and are used to bend the positive and negative electrode tabs from a horizontal state to a vertical state respectively; The sensing bracket 7110 is mounted on the side wall of the bending support block 716 and connected to the output end of the bending cylinder 717; the sensing head 7112 is mounted on the sensing bracket 7110 and moves up and down with the sensing bracket 7110, with its bottom contacting the support surface below for real-time detection of downward pressure; the detection sensor 7113 is mounted on the side wall of the bending support block 716 and has a U-shaped sensing slot; the sensing plate 7111 is mounted on the side wall of the sensing bracket 7110 and extends into the sensing slot of the detection sensor 7113.

[0077] The embodiments of this invention are merely illustrative of specific implementation methods and are not intended to limit the scope of protection. Those skilled in the art can make modifications based on these embodiments; therefore, all equivalent changes or modifications made in accordance with the scope of this invention's patent claims fall within the scope of this invention's patent claims.

Claims

1. A battery cell tab shaping and cutting platform for processing battery cell tabs and automated transfer during the processing, comprising a horizontally arranged platform (1), the platform (1) comprising a horizontally arranged turntable (11) and a divider located below the turntable (11) and providing rotational power, the divider driving the turntable (11) to rotate to complete the switching of processing stations, characterized in that: It also includes a fixture and drive mechanism (2), a feeding mechanism (3), an electrode shaping mechanism (4), an electrode cutting mechanism (6), and a unloading mechanism (7), among which, The fixture and drive mechanism (2) includes a fixture (21) and a pressure tab drive assembly (22). The fixture (21) includes at least two fixtures, which are spaced apart on the turntable (11) in a circumferential direction for placing and pressing the battery cell assembly (0). The pressure tab drive assembly (22) is located below the fixture (21) and outputs vertical and horizontal power simultaneously. The fixture (21) includes a support assembly, a piezoelectric core assembly, and a tab assembly (218). The support assembly is horizontally positioned for placing the battery cell (01). The piezoelectric core assembly is positioned on the support assembly and simultaneously outputs rotational and lifting power to press the battery cell (01). The tab assembly (218) is positioned below the support assembly and extends through the support assembly to the top of the tab. The vertical and horizontal power output by the tab drive assembly (22) acts independently on the tab assembly (218), driving the tab assembly (218) to press against the surface of the tab from above. The feeding mechanism (3), the tab shaping mechanism (4), the tab cutting mechanism (6) and the unloading mechanism (7) are arranged at intervals along the circumferential direction on the side of the turntable (11). The battery cell assembly (0) is fed onto the fixture (21) by the feeding mechanism (3). The fixture (21) rotates with the turntable (11) and drives the battery cell assembly (0) to complete the tab shaping, tab cutting, tab bending pre-pressing and battery cell unloading in sequence. The feeding mechanism (7) includes a tab bending assembly (71). The tab bending assembly (71) bends the tabs that are horizontally connected to the side wall of the cell (01) upward to the vertical direction, and then pre-presses them from the outside.

2. The battery cell tab shaping and cutting platform according to claim 1, characterized in that: The support assembly includes a fixture base (211), a cell holder (212), and a guide support (213). The fixture base (211) is horizontally mounted on the turntable (11). The cell holder (212) is horizontally mounted on the fixture base (211), and the surface of the cell holder (212) is provided with at least two vacuum suction holes for adsorbing and fixing the cell (01) placed thereon. The fixture base (211) has a through groove (B) that runs vertically through it. One end of the through groove (B) extends to the side of the fixture base (211) to form an open opening. The through groove (B) is located on one side of the cell holder (212). The guide support (213) is mounted on the fixture base (211) and protrudes upward. The guide support (213) has a guide groove (C).

3. The battery cell tab shaping and cutting platform according to claim 2, characterized in that: The piezoelectric core assembly includes a drive motor (214), a drive shaft (215), a core pressing block (216), and a guide wheel (217). The drive motor (214) is located at the bottom of the fixture base (211), and its output end extends upward through the fixture base (211). The drive shaft (215) is vertically connected to the output end of the drive motor (214) and is driven by the power output from the drive motor (214) to rotate in the horizontal plane and move up and down in the vertical direction. The cell pressing block (216) is mounted on the drive shaft (215); the guide wheel (217) is mounted at the end of the cell pressing block (216); when the cell (01) is removed, the cell pressing block (216) rotates to the outside of the cell holder (212). After the cell (01) is placed, the cell pressing block (216) rotates to the top of the cell (01), presses the cell (01) along the side of the cell (01), and slides in the guide groove (C) through the guide wheel (217) for guidance and limiting.

4. The battery cell tab shaping and cutting platform according to claim 2, characterized in that: The pressure tab assembly (218) includes a support base (2181), a first slide (2182), a first pressure sensor (2183), a second slide (2184), a second pressure sensor (2185), a tab pressing plate (2186), a first drive wheel (2187), and a second drive wheel (2188). The support base (2181) is connected to the bottom of the fixture base (211). A slide rail is provided on the side wall of the support base (2181), and an outwardly extending support is provided at the bottom of the side wall of the support base (2181). The first slide (2182) is slidably connected to the slide rail on the side wall of the support base (2181). The first pressure sensor (2183) is mounted on the first slide (2182), with its output end facing the support, so that it can move with the first slide (2182). When moving downwards, it abuts against the support base (2181) and senses the reaction force transmitted upwards by the support base in real time; the second slide (2184) is slidably connected to the side wall of the first slide (2182), and the second pressure sensor (2185) is set on the second slide (2184) along the movement direction of the second slide (2184) and abuts against the protrusion set on the first slide (2182) so as to sense the force when the second slide (2184) slides in real time; the electrode tab (2186) is set on the second slide (2184) and extends above the electrode tab along the side direction of the cell (01); the first transmission wheel (2187) is rotatably set on the first slide (2182); the second transmission wheel (2188) is rotatably set on the second slide (2184).

5. The battery cell tab shaping and cutting platform according to claim 4, characterized in that: The pressure tab drive assembly (22) includes a support (221), a horizontal push motor (222), a horizontal slide (223), a horizontal push block (224), a vertical push motor (225), a vertical slide (226), a vertical push block (227), and a sensor (228). The support (221) is located below the pressure tab assembly (218). The horizontal push motor (222) is horizontally located at one end of the support (221), and its output shaft extends horizontally. The horizontal slide (223) is slidably connected to the side wall of the support (221) in the horizontal direction and is connected to the horizontal push motor (222). The output end is connected; the horizontal push block (224) is set on the top of the horizontal slide (223) and protrudes upward, for horizontally pushing the second transmission wheel (2188); the vertical motor (225) is set at the bottom of the horizontal slide (223) and the output end extends upward; the vertical slide (226) is slidably connected to the side wall of the horizontal slide (223) in the vertical direction and is connected to the output end of the vertical motor (225); the vertical push block (227) is set on the top of the vertical slide (226) and extends horizontally outward, for vertically pushing the first transmission wheel (2187).

6. The battery cell tab shaping and cutting platform according to claim 1, characterized in that: The loading mechanism (3) includes a loading platform (31), a loading bracket (32), an auxiliary light source (33), a first CCD component (34), and a conveying component (35). The loading platform (31) is spaced apart on the side of the turntable (11) to support and place the battery cell components (0) and adjust the position and angle of the battery cell components (0). The loading bracket (32) is mounted above the loading platform (31). The auxiliary light source (33) includes at least two auxiliary light sources, which are mounted on the loading bracket (32) and facing the loading platform (31) to provide light during imaging and testing. The first CCD component (34) is mounted on the side of the loading platform (31) to image and test the battery cell components (0) on the loading platform (31). The conveying component (35) is mounted on the loading bracket (32) to convey the battery cell components (0).

7. The battery cell tab shaping and cutting platform according to claim 1, characterized in that: The tab shaping mechanism (4) includes a shaping bracket (41), a horizontal drive cylinder (42), a shaping slide (43), a lifting module (44), a lifting slide (45), a shaping cylinder (46), a connecting support (47), a buffer spring (48), a shaping pressure seat (49), a shaping pressure block (410), and a shaping support (411). The shaping bracket (41) is located on the side of the turntable (11); the horizontal drive cylinder (42) is horizontally mounted on the shaping bracket (41); the shaping slide (43) is slidably mounted on the shaping bracket (41) and connected to the output end of the horizontal drive cylinder (42); the lifting module (44) is mounted on the side wall of the shaping bracket (41) and outputs power in the vertical direction; the lifting slide (45) is connected to... The lifting module (44) is located at the output end; the shaping cylinder (46) is mounted on the side wall of the lifting slide (45) and outputs power in the vertical direction; the connecting support (47) is mounted on the side wall of the shaping cylinder (46) and extends horizontally outward; the shaping pressure seat (49) is connected to the output end of the shaping cylinder (46) and located below the connecting support (47), and is driven to move up and down by the shaping cylinder (46); the buffer spring (48) is vertically mounted between the connecting support (47) and the shaping pressure seat (49) to provide elastic buffer; the shaping block (410) is connected to the bottom of the shaping pressure seat (49) to press down the shaping tab; the shaping support (411) is spaced below the shaping block (410) to horizontally support the tab.

8. The battery cell tab shaping and cutting platform according to claim 1, characterized in that: The electrode cutting mechanism (6) includes a cutting support (61), a cutting platform (62), a cutting cylinder (63), a cutting seat (64), a cutter (65), and a suction pipe (66). The cutting support (61) is spaced apart on the side of the turntable (11). The cutting platform (62) is set on the side wall of the cutting support (61) and extends horizontally toward the turntable (11) to support the battery cell assembly (0). The cutting cylinder (63) is set on the side wall of the cutting support (61) and is located above the cutting platform (62), with its output end facing downward. The cutting seat (64) is connected to the output end of the cutting cylinder (63), and the cutting seat (64) has an inwardly recessed mounting groove; the cutter (65) is embedded in the mounting groove of the cutting seat (64), and the lower blade extends to the bottom of the cutting seat (64) for cutting the tabs; the cutting support (61) has a cavity structure inside, and the top of the cavity structure is open to catch the tabs that have fallen off; the suction pipe (66) is set at the bottom of the cutting support (61) and communicates with the cavity structure of the cutting support (61) for extracting and collecting the fallen tabs.

9. The battery cell tab shaping and cutting platform according to claim 1, characterized in that: The feeding mechanism (7) includes an electrode bending assembly (71), a flipping assembly (72), a receiving assembly (73), a feeding support (74), a light source bracket (75), a feeding light source (76), and a third CCD assembly (77). The feeding support (74) is horizontally spaced on the side of the turntable (11). The electrode bending assembly (71) is located on the side of the feeding support (74) and close to the turntable (11) for pre-bending the electrodes on the fixture (21). The flipping assembly (72) is located outside the electrode bending assembly (71) for receiving the battery cell assembly (0) transferred from the fixture (21) and flipping the battery cell assembly (0). 180°; The receiving component (73) is set on the unloading support (74) and located outside the flipping component (72) for receiving the battery cell assembly (0) after flipping 180°; The light source bracket (75) is set on the unloading support (74) and located outside the receiving component (73); The unloading light source (76) is set on the light source bracket (75) for providing an auxiliary light source during unloading detection; The third CCD component (77) is set on the unloading support (74) and located outside the light source bracket (75), with the shooting direction of the third CCD component (77) facing upwards for shooting and detecting the battery cell assembly (0) taken from the receiving component (73); The tab bending assembly (71) includes a bending support (711), a pre-compression cylinder (712), a pre-compression translation slide (713), a pre-compression seat (714), a pre-compression block (715), a bending support block (716), a bending cylinder (717), a bending seat (718), a bending block (719), a sensor bracket (7110), a sensing plate (7111), a sensor head (7112), and a detection sensor (7113). The bending support (711) is vertically arranged, with its top forming a support platform. The pre-compression cylinder (712) is mounted on the support platform at the top of the bending support (711). And output linear power along the direction close to or away from the turntable (11); the pre-pressure translation slide (713) is set on the pre-pressure cylinder (712) and moves linearly by being driven by the pre-pressure cylinder (712); the pre-pressure seat (714) is vertically set on the pre-pressure translation slide (713); the pre-pressure block (715) is set on the top of the pre-pressure seat (714) and extends upward, the pre-pressure block (715) includes two blocks, the two pre-pressure blocks (715) are spaced apart, and are used to pre-pressure the pole ears after bending; the bending support block (716) is set on the pre-pressure translation slide (713) and spaced apart from the pre-pressure seat (714); The bending cylinder (717) is disposed on the side wall of the bending support block (716) and located between the bending support block (716) and the pre-pressure seat (714), with the output end of the bending cylinder (717) facing upward; the bending seat (718) is horizontally disposed on the top of the bending cylinder (717); the bending block (719) is disposed on the side wall of the bending seat (718) and extends horizontally toward the turntable (11); the bending block (719) includes two blocks, which are arranged intersectingly with the two pre-pressure blocks (715), and are used to bend the positive and negative electrode tabs from a horizontal state to a vertical state respectively; The sensor bracket (7110) is mounted on the side wall of the bending support block (716) and connected to the output end of the bending cylinder (717); the sensor head (7112) is mounted on the sensor bracket (7110) and moves up and down with the sensor bracket (7110), with its bottom contacting the support surface below for real-time detection of downward pressure; the detection sensor (7113) is mounted on the side wall of the bending support block (716) and has a U-shaped sensing slot; the sensing plate (7111) is mounted on the side wall of the sensor bracket (7110) and extends into the sensing slot of the detection sensor (7113).

10. A fixture and drive mechanism for a battery cell tab shaping and cutting platform as described in claim 1, characterized in that: The device includes a fixture (21) and a pressure tab drive assembly (22). The fixture (21) includes at least two fixtures, which are spaced apart in the circumferential direction on the turntable (11) for placing and pressing the battery cell assembly (0). The pressure tab drive assembly (22) is located below the fixture (21) and outputs vertical and horizontal power simultaneously. The fixture (21) includes a support assembly, a piezoelectric core assembly, and a tab assembly (218). The support assembly is horizontally positioned for placing the battery cell (01). The piezoelectric core assembly is positioned on the support assembly and simultaneously outputs rotational and lifting power to press the battery cell (01). The tab assembly (218) is positioned below the support assembly and extends through the support assembly to the top of the tab. The vertical and horizontal power output by the tab drive assembly (22) acts independently on the tab assembly (218), driving the tab assembly (218) to press against the surface of the tab from above. The pressure tab drive assembly (22) includes a support (221), a horizontal push motor (222), a horizontal slide (223), a horizontal push block (224), a vertical push motor (225), a vertical slide (226), a vertical push block (227), and a sensor (228). The support (221) is located below the pressure tab assembly (218). The horizontal push motor (222) is horizontally located at one end of the support (221), and its output shaft extends horizontally. The horizontal slide (223) is slidably connected to the side wall of the support (221) in the horizontal direction and is connected to the horizontal push motor (222). The output end is connected; the horizontal push block (224) is set on the top of the horizontal slide (223) and protrudes upward, for horizontally pushing the second transmission wheel (2188); the vertical motor (225) is set at the bottom of the horizontal slide (223) and the output end extends upward; the vertical slide (226) is slidably connected to the side wall of the horizontal slide (223) in the vertical direction and is connected to the output end of the vertical motor (225); the vertical push block (227) is set on the top of the vertical slide (226) and extends horizontally outward, for vertically pushing the first transmission wheel (2187).

Citation Information

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