H-shaped steel production process and production line
By introducing an adsorption and cutting scraping device on the support base into the H-beam production line, the welding sand strips are automatically recycled, solving the problems of time and manpower consumption in manual scraping during the welding process, ensuring the consistency and uniformity of weld quality, and improving production efficiency.
Patent Information
- Application Number
- CN202511387915.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-09-26
AI Technical Summary
In the automatic welding process of H-beams, the welding sand strips formed after the flux melts need to be scraped off manually, which results in a large consumption of time and manpower, and makes it difficult to ensure the consistency and uniformity of the weld quality.
Design an H-beam production line, comprising a first set of welding and straightening integrated machines, a spot fixing machine, a turning machine, and a second set of welding and straightening integrated machines. Equipped with a guide adsorption mechanism and a sand suction shell assembly on a support base, the welding sand strips are automatically recovered by adsorption and cutting scraping plates to prevent scattering and accumulation.
It enables automated recycling of welding abrasive strips, preventing scattering, ensuring the stability and uniformity of weld quality, reducing manual intervention, and improving production efficiency.
Smart Images

Figure CN120862345B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of H-shaped steel production process, in particular to an H-shaped steel production process and production line. BACKGROUND
[0002] When the H-shaped steel is produced, the steel plate is first clamped by an electromagnetic suction manipulator to a numerical control assembly machine, so that the web plate and the wing plate are accurately positioned, the H-shaped steel is spot welded by an automatic spot welding mechanism, then the H-shaped steel is conveyed to an automatic welding mechanism by a transmission guide mechanism, and automatic submerged arc welding of the H-shaped steel is realized. The H-shaped steel production line takes automation and integration as the core, and realizes efficient production through multi-process cooperation.
[0003] At present, when the H-shaped steel is automatically submerged arc welded by the automatic welding mechanism, the welding area is covered with granular flux during submerged arc welding, the flux melts and forms slag during the welding process, which protects the weld metal from air invasion. However, after the flux melts, long strip-shaped welding sand bars are easily formed on the surface of the weld, and the welding sand bars contain un-melted flux or impurities. The worker uses an iron rod to remove the excess welding sand bars, but since there are welding sand bars on both sides of the H-shaped steel, the worker needs to remove them on both sides of the H-shaped steel, which not only consumes a lot of time and manpower, but also requires manual removal of the welding sand bars to ensure the consistency and uniformity of the removal effect, thereby ensuring the quality of the weld. For this reason, we propose an H-shaped steel production process and production line. SUMMARY
[0004] The purpose of the present application is to provide an H-shaped steel production process and production line to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: an H-shaped steel production line, comprising a first group of welding and straightening integrated machines for preliminarily welding H-shaped steel into T-shaped steel, a spot welding machine for spot welding T-shaped steel and wing plates, a turnover machine for turning over the H-shaped steel after spot welding, and a second group of welding and straightening integrated machines for automatically submerged arc welding the formed H-shaped steel, wherein the first group of welding and straightening integrated machines and the second group of welding and straightening integrated machines are provided with support bases at the welding output ends, and the support bases are located below the wing plates.
[0006] A guide suction mechanism is provided on the support base, and two sand suction shell assemblies are connected at the guide suction mechanism, which are used to suck and crush the welding sand bars.
[0007] A cutting and scraping plate is provided on the outer side of the sand suction shell assembly, which is used to cut and scrape the welding sand bars, and a matching movement mechanism is further provided at the cutting and scraping plate, which is connected with the sand suction shell assembly.
[0008] The support base is further provided with a support connecting mechanism for connecting the two sand suction shell assemblies.
[0009] Further, the support connecting mechanism comprises adjusting supports, adjusting members, support blocks, a support shell, moving members and moving racks, the two adjusting supports are fixedly installed at the two ends of the top of the support base, the adjusting members are arranged on the adjusting supports, and the adjusting members are used for driving the support blocks on the adjusting supports, one side of the support shell is fixedly connected with the two support blocks;
[0010] The moving members are arranged on the support shell, and the two moving racks are slidably connected to the bottom of the support shell, and the moving members are used for synchronously driving the two moving racks;
[0011] The moving racks are connected with the sand suction shell assemblies and the matching moving mechanisms respectively.
[0012] Further, the sand suction shell assembly comprises a sand inlet shell, a rotating sleeve, a rotating member, a material blocking plate, a material pressing block and an elastic connecting piece, the sand inlet shell is fixedly installed on the moving rack, the sand inlet shell is composed of a sand inlet end and a cylindrical end, the sand inlet end is provided with a sand inlet, the cylindrical end is provided with a sand outlet, and the guiding and suction mechanism is communicated with the sand outlet;
[0013] The rotating sleeve is located at the cylindrical end, and the opening of the rotating sleeve faces downward, the rotating sleeve penetrates the cylindrical end, the rotating member is installed at the bottom of the cylindrical end, and the rotating member is used for driving the rotating sleeve;
[0014] The material blocking plate is provided with a plurality of material blocking plates, and the plurality of material blocking plates are fixedly installed on the outer side of the rotating sleeve, and the plurality of material blocking plates are slidably connected with the inner wall of the cylindrical end;
[0015] The material pressing block is provided with a plurality of material pressing blocks, the material pressing block is arranged between the two material blocking plates, the rotating sleeve is provided with a moving port corresponding to the position of the elastic connecting piece, the elastic connecting piece is arranged between the rotating sleeve and the plurality of material pressing blocks, and the sand suction shell assembly is arranged, so as to realize the recycling of the scraped welding sand strip.
[0016] Further, the elastic connecting piece comprises a connecting rod, a connecting block, a guide strip and a support rotating member, the connecting rod slidably penetrates the bottom end of the rotating sleeve, the connecting block is provided with a plurality of connecting blocks, the connecting block slidably penetrates the moving port, one end of the connecting block is fixedly connected with the material pressing block, and the other end of the connecting block is fixedly connected with the connecting rod;
[0017] Two guide bars are fixedly installed outside the connecting rod, the rotating sleeve is provided with a guide groove corresponding to the position of the guide bar, the support rotating part is arranged below the sand feeding shell and connected with the bottom of the connecting rod, and the telescopic connecting part is arranged to realize the synchronous driving of the plurality of material pressing blocks.
[0018] Further, the support rotating part includes a base frame, a guide sleeve, a guide shaft and a connecting spring, the base frame is fixedly installed at the bottom of the sand feeding shell, the guide sleeve is fixedly installed on the base frame, the connecting rod is slidingly connected inside the guide sleeve, the guide sleeve is provided with a guide opening, the guide shaft is slidingly penetrated through the guide opening, one end of the guide shaft is fixedly connected with the connecting rod, and the connecting spring is fixedly installed at the bottom end inside the guide sleeve and in contact with the connecting rod.
[0019] Further, the matching moving mechanism includes a side plate, a moving frame, a synchronizing part, a sliding block, a limiting part and an angle positioning part, one end of the side plate is fixedly connected with the moving frame, the moving frame is slidingly connected with the side plate, the synchronizing part is arranged at the bottom of the side plate and connected with the top of the rotating sleeve.
[0020] The sliding block is slidingly connected with the moving frame, the limiting part is arranged between the side plate and the sliding block, the angle positioning part is arranged between the sliding block and the cutting and scraping plate, and the matching moving mechanism is arranged to drive the cutting and scraping plate.
[0021] Further, the synchronizing part includes a fixed block, a reciprocating screw rod, a synchronizing block, a first extension rod, a first straight bevel gear, a second straight bevel gear and a second extension rod, two fixed blocks are fixedly installed at the bottom of the side plate, the reciprocating screw rod is rotatably connected between the two fixed blocks, the synchronizing block is slidingly connected at the bottom of the side plate and threadedly sleeved outside the reciprocating screw rod, the synchronizing block is fixedly connected with the moving frame, one end of the first extension rod is fixedly connected with the reciprocating screw rod, and the other end of the first extension rod is fixedly connected with the first straight bevel gear.
[0022] The first straight bevel gear is meshingly connected with the second straight bevel gear, the second extension rod is fixedly installed at the top of the rotating sleeve and fixedly connected with the second straight bevel gear, and the synchronizing part is arranged to drive the moving frame.
[0023] Further, the limiting part includes a limiting shaft, the limiting shaft is fixedly installed on the sliding block, the side plate is provided with a limiting groove corresponding to the position of the limiting shaft, and the limiting shaft is slidingly connected at the limiting groove, and the limiting part is arranged to limit and guide the sliding block.
[0024] Further, the angle positioning member comprises a fixing frame, a rotating shaft, a swing supporting rod, a connecting supporting rod, a connecting shaft and a connecting plate, the fixing frame is fixedly installed on the moving frame, the rotating shaft penetrates the bottom of the fixing frame and is rotationally connected with the fixing frame, one end of the rotating shaft is fixedly connected with the cutting and scraping plate, one end of the swing supporting rod is fixedly connected with the rotating shaft, and the other end of the swing supporting rod is rotationally connected with the connecting supporting rod through a pin shaft, the connecting shaft is fixedly installed at the other end of the connecting supporting rod and is fixedly connected with the connecting plate, and the connecting plate is fixedly installed on the sliding block.
[0025] A production process on an H-shaped steel production line, comprising the following steps:
[0026] S1: welding into T-shaped steel, after splicing one web plate and one wing plate, automatic submerged arc welding is performed through the first group of welding and correcting integrated machines, after welding, the two sides of the welded T-shaped steel are sequentially cut and scraped by the two cutting and scraping plates, and the scraped welding sand is pushed into the sand suction shell assembly;
[0027] S2: point welding, after splicing the welded T-shaped steel and another wing plate, automatic spot welding is performed at the point fixing machine;
[0028] S3: turning over, after point welding, the preliminarily formed H-shaped steel is turned over by the turning over machine and moved by the traction mechanism;
[0029] S4: H-shaped steel welding, after turning over, the preliminarily formed H-shaped steel is automatically submerged arc welded by the second group of welding integrated machines, after welding, the two sides of the welded H-shaped steel are sequentially cut and scraped by the two cutting and scraping plates, and the scraped welding sand is pushed into the sand suction shell assembly.
[0030] The present application has at least the following advantages:
[0031] 1、The present application is used, the support base is arranged at the welding output end of the first group of welding and correcting integrated machines and the second group of welding and correcting integrated machines, the guide adsorption mechanism and the sand suction shell assembly are arranged on the support base, so that the welding sand generated in the automatic production welding process of the H-shaped steel is adsorbed and recycled, the granular flux is prevented from flying in the production line, and stable production of the H-shaped steel in the production line is ensured.
[0032] 2, The cutting scraping plate is arranged, the cutting scraping plate is connected under the cooperation of the moving mechanism, and is cooperated with the sand suction shell assembly, so that the generated welding sand strip can be cut and recycled after the automatic submerged arc welding of the H-shaped steel, the welding sand strip is fully recycled, the strip-shaped welding sand strip is prevented from accumulating on the outside of the H-shaped steel, and the welding quality of the H-shaped steel is guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is a whole structure schematic view of the application;
[0034] Figure 2 It is a support base structure schematic view of the application;
[0035] Figure 3 It is a cutting scraping plate structure schematic view of the application;
[0036] Figure 4 It is a moving frame structure schematic view of the application;
[0037] Figure 5 It is a sand inlet shell structure schematic view of the application;
[0038] Figure 6 It is a guide adsorption mechanism structure schematic view of the application;
[0039] Figure 7 It is a support block structure schematic view of the application;
[0040] Figure 8 It is an adjusting support structure schematic view of the application;
[0041] Figure 9 It is a cooperation moving mechanism structure schematic view of the application;
[0042] Figure 10 It is a Figure 9 A region amplification structure schematic view in the application;
[0043] Figure 11 It is a fixed frame structure schematic view of the application;
[0044] Figure 12 It is a reciprocating screw structure schematic view of the application;
[0045] Figure 13 It is a sand inlet structure schematic view of the application;
[0046] Figure 14 It is a sand inlet shell internal structure schematic view of the application;
[0047] Figure 15 It is a material blocking plate structure schematic view of the application;
[0048] Figure 16Structure diagram of rotating part of the present application;
[0049] Figure 17 Structure diagram of connecting block of the present application;
[0050] Figure 18 Structure diagram of connecting spring of the present application;
[0051] Figure 19 Structure diagram of guide sleeve of the present application.
[0052] In the figure: 1-first group of welding and straightening integrated machine; 2-point fixing machine; 3-overturning machine; 4-second group of welding and straightening integrated machine; 5-supporting base; 6-guiding and adsorbing mechanism; 7-sand suction shell assembly; 71-sand inlet shell; 711-sand inlet end; 712-cylinder end; 713-sand inlet; 72-rotating sleeve; 721-moving port; 73-rotating part; 731-protection shell; 732-rotating motor; 733-first rotating gear; 734-second rotating gear; 74-material blocking plate; 75-pressing block; 76-telescopic connecting piece; 761-connecting rod; 762-connecting block; 763-guide strip; 77-supporting rotating part; 771-bottom frame; 772-guide sleeve; 7721-guide port; 773-guide shaft; 774-connecting spring; 8-truncation and scraping plate; 9-matching moving mechanism; 91-side plate; 911-limiting groove; 92-moving frame; 93-synchronous part; 931-fixed block; 932-reciprocating screw rod; 933-synchronous block; 934-first extending rod; 935-first straight bevel gear; 936-second straight bevel gear; 937-second extending rod; 94-sliding block; 95-limiting part; 951-limiting shaft; 96-angle positioning part; 961-fixed frame; 962-rotating shaft; 963-oscillating supporting rod; 964-connecting supporting rod; 965-connecting shaft; 966-connecting plate; 10-supporting connecting mechanism; 101-adjusting support; 102-adjusting part; 103-supporting block; 104-supporting shell; 105-moving part; 106-moving frame. DETAILED DESCRIPTION
[0053] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0054] Embodiment one
[0055] Please refer to Figure 1The utility model provides a H-shaped steel production line, including the first group of welding and straightening integrated machine 1 for carrying out preliminary welding to H-shaped steel into T-shaped steel, the spot welding machine 2 for carrying out spot welding to T-shaped steel and wing plate, the turnover machine 3 for carrying out turnover to H-shaped steel after spot welding and the second group of welding and straightening integrated machine 4 for carrying out automatic submerged arc welding to the H-shaped steel formed,
[0056] Please refer to Figures 2 to 5 The first group of welding and straightening integrated machine 1 and the second group of welding and straightening integrated machine 4 are provided with support bases 5 at welding output ends, and the support bases 5 are located below the wing plate.
[0057] Please refer to 6 to Figure 8 The support base 5 is provided with a guiding and adsorbing mechanism 6, and two sand suction shell assemblies 7 are connected at the guiding and adsorbing mechanism 6, and the sand suction shell assemblies 7 are used to suck and crush the welding sand strip.
[0058] As a supplementary description, the guiding and adsorbing mechanism 6 includes connecting pipes, hoses, a transfer pipe and a dust collector, two connecting pipes are provided, one end of each of the two connecting pipes is connected with the two sand suction shell assemblies 7, the other end of each of the two connecting pipes is communicated with a hose, the transfer pipe is communicated with the two hoses at two ends, and the dust collector is installed at the bottom of the support base 5 and the input end of the dust collector is communicated with the transfer pipe.
[0059] In the utility model, the dust collector is an existing dust collector, which can realize the function of negative pressure dust collection, so that when the dust collector operates, the two sand suction shell assemblies 7 generate a negative pressure environment through the transfer pipe, the two hoses and the two connecting pipes, thereby realizing the function of dust collection on the welding sand strip.
[0060] A cutting and scraping plate 8 is arranged outside the sand suction shell assembly 7, and the cutting and scraping plate 8 is used to cut and scrape the welding sand strip, and is connected with the sand suction shell assembly 7 through a moving mechanism 9.
[0061] The support base 5 is further provided with a support connecting mechanism 10, and the support connecting mechanism 10 is used to connect the two sand suction shell assemblies 7.
[0062] The support connecting mechanism 10 includes two adjusting supports 101, an adjusting part 102, support blocks 103, a support shell 104, a moving part 105 and two moving racks 106, the two adjusting supports 101 are fixedly installed at two ends of the top of the support base 5, the adjusting part 102 is arranged on the adjusting support 101, the adjusting part 102 is used to drive the support block 103 on the adjusting support 101, and one side of the support shell 104 is fixedly connected with the two support blocks 103.
[0063] The moving part 105 is arranged on the support shell 104, and the two moving racks 106 are slidably connected to the support shell 104 at bottoms, and the moving part 105 is used to synchronously drive the two moving racks 106.
[0064] The moving frame 106 is connected with the sand suction shell assembly 7 and the matching moving mechanism 9 respectively;
[0065] Please refer to Figure 9 and 13 to Figure 19 , the sand suction shell assembly 7 comprises a sand inlet shell 71, a rotating sleeve 72, a rotating part 73, a material blocking plate 74, a material pressing block 75 and an extension connecting piece 76, the sand inlet shell 71 is fixedly installed on the moving frame 106, the sand inlet shell 71 is composed of a sand inlet end 711 and a cylindrical end 712, a sand inlet 713 is arranged at the sand inlet end 711, in the present application, the sand inlet 713 of the sand inlet shell 71 is arranged at the welding seam of the H-shaped or T-shaped steel, which can guide the cut-off welding sand strip into the inside of the cylindrical end 712, a sand outlet is arranged at the cylindrical end 712, and the guiding and suction mechanism 6 is communicated with the sand outlet;
[0066] The rotating sleeve 72 is located at the cylindrical end 712, and the opening of the rotating sleeve 72 faces downward, the rotating sleeve 72 penetrates through the cylindrical end 712, the rotating sleeve 72 is rotationally connected with the cylindrical end 712, the rotating part 73 is installed at the bottom of the cylindrical end 712, and the rotating part 73 is used for driving the rotating sleeve 72;
[0067] As a supplementary description, the rotating part 73 comprises a protective shell 731, a rotating motor 732, a first rotating gear 733 and a second rotating gear 734, the protective shell 731 is fixedly installed inside the sand inlet shell 71, the rotating motor 732 is fixedly installed inside the protective shell 731, the output end of the rotating motor 732 is fixedly connected with the first rotating gear 733, the first rotating gear 733 is meshingly connected with the second rotating gear 734, and the second rotating gear 734 is fixedly sleeved outside the bottom of the rotating sleeve 72;
[0068] Therefore, when the rotating sleeve 72 is driven, the rotating motor 732 operates, so that the first rotating gear 733 drives the second rotating gear 734 to rotate, and when the second rotating gear 734 rotates, the rotating sleeve 72 is simultaneously driven to rotate relative to the cylindrical end 712;
[0069] The material blocking plate 74 is provided with a plurality of material blocking plates 74, the plurality of material blocking plates 74 are fixedly installed outside the rotating sleeve 72, and the plurality of material blocking plates 74 are slidingly connected with the inner wall of the cylindrical end 712, and in the present application, a plurality of through holes are arranged on the plurality of material blocking plates 74, so as to ensure that the inside of the sand inlet shell and the sand inlet are in a negative pressure state;
[0070] The plurality of pressing blocks 75 are arranged between the two material blocking plates 74. In this application, the pressing blocks 75 are triangular pyramid-shaped, so as to avoid the granular molten slag after crushing from adhering to the upper surface of the pressing block. The rotating sleeve 72 is provided with a moving opening 721 corresponding to the position of the telescopic connecting piece 76. The telescopic connecting piece 76 is arranged between the rotating sleeve 72 and the plurality of pressing blocks 75.
[0071] The telescopic connecting piece 76 comprises a connecting rod 761, a plurality of connecting blocks 762, a guide strip 763, and a support rotating piece 77. The connecting rod 761 is slidably penetrated into the bottom end of the rotating sleeve 72. The connecting blocks 762 are slidably penetrated into the moving opening 721. One end of the connecting block 762 is fixedly connected with the pressing block 75, and the other end of the connecting block 762 is fixedly connected with the connecting rod 761.
[0072] The guide strip 763 is provided with two guide strips 763 fixedly installed on the outer side of the connecting rod 761. The rotating sleeve 72 is provided with a guide groove corresponding to the position of the guide strip 763. The support rotating piece 77 is arranged below the sand inlet shell 71, and the support rotating piece 77 is connected with the bottom of the connecting rod 761.
[0073] The support rotating piece 77 comprises a base frame 771, a guide sleeve 772, a guide shaft 773, and a connecting spring 774. The base frame 771 is fixedly installed on the bottom of the sand inlet shell 71. The guide sleeve 772 is fixedly installed on the base frame 771. The bottom of the connecting rod 761 is slidably connected in the guide sleeve 772. The guide sleeve 772 is provided with a guide opening 7721. In this application, the guide opening 7721 can refer to the description of the drawings. Figures 17 to 19 The guide shaft 773 is slidably penetrated into the guide opening 7721, and one end of the guide shaft 773 is fixedly connected with the connecting rod 761. The connecting spring 774 is fixedly installed at the bottom end in the guide sleeve 772, and the connecting spring 774 is in contact with the connecting rod 761.
[0074] Specific implementation process: in this application, first, the two sand inlet openings 713 of the sand inlet shell 71 are attached to the weld of the H-shaped steel or T-shaped steel, and the sand inlet opening 713 is provided with a chamfer. At this time, the guiding and adsorbing mechanism 6 is operated to generate negative pressure at the two sand inlet shells 71, so as to adsorb the cut-off welded sand strip at the sand inlet opening 713 and near the sand inlet opening 713. At the same time of adsorption, the rotating motor 732 is operated to further rotate the rotating sleeve 72. When the rotating sleeve 72 rotates, the guide groove and the guide strip 763 on the connecting rod 761 further drive the connecting rod 761 to rotate synchronously. At this time, the rotating sleeve 72 rotates the cut-off welded sand strip between the two material blocking plates 74 to the sand outlet opening.
[0075] Meanwhile, although the connecting rod 761 rotates synchronously with the rotating sleeve 72, the connecting rod 761 is further moved up and down relative to the rotating sleeve 72 under the limiting action of the guide shaft 773 and the guide hole 7721, and when the connecting rod 761 moves up and down, the pressing block 75 is driven by the connecting block 762 to move up and down relative to the two material blocking plates 74, so that the pressing block 75 further crushes the cut-off welding sand strip, and then the crushed granular molten slag can be sucked into the guiding and adsorbing mechanism 6, so that the granular molten slag can be better collected.
[0076] Please refer to Figures 9 to 13 The cutting and scraping plate 8 is also provided with a matching moving mechanism 9, and the matching moving mechanism 9 comprises a side plate 91, a moving frame 92, a synchronous part 93, a sliding block 94, a limiting part 95 and an angle positioning part 96. One end of the side plate 91 is fixedly connected with the moving frame 106, the moving frame 92 is slidably connected with the side plate 91, the synchronous part 93 is arranged at the bottom of the side plate 91, and the synchronous part 93 is connected with the top of the rotating sleeve 72.
[0077] The sliding block 94 is slidably connected with the moving frame 92, the limiting part 95 is arranged between the side plate 91 and the sliding block 94, and the angle positioning part 96 is arranged between the sliding block 94 and the cutting and scraping plate 8.
[0078] The synchronous part 93 comprises two fixed blocks 931, a reciprocating screw rod 932, a synchronous block 933, a first extension rod 934, a first straight bevel gear 935, a second straight bevel gear 936 and a second extension rod 937. The two fixed blocks 931 are fixedly installed at the bottom of the side plate 91, the reciprocating screw rod 932 is rotatably connected between the two fixed blocks 931, the synchronous block 933 is slidably connected at the bottom of the side plate 91, the synchronous block 933 is threadedly sleeved outside the reciprocating screw rod 932, the synchronous block 933 is fixedly connected with the moving frame 92, one end of the first extension rod 934 is fixedly connected with the reciprocating screw rod 932, and the other end of the first extension rod 934 is fixedly connected with the first straight bevel gear 935.
[0079] The first straight bevel gear 935 is meshingly connected with the second straight bevel gear 936, the second extension rod 937 is fixedly installed at the top of the rotating sleeve 72, and the second extension rod 937 is fixedly connected with the second straight bevel gear 936.
[0080] The limiting part 95 comprises a limiting shaft 951, the limiting shaft 951 is fixedly installed on the sliding block 94, the side plate 91 is provided with a limiting groove 911 corresponding to the position of the limiting shaft 951, and the limiting shaft 951 is slidably connected at the limiting groove 911. In the application, the limiting groove 911 is provided in an inclined shape at both ends, thereby playing a guiding role for the limiting shaft 951.
[0081] The angle positioning piece 96 comprises a fixing frame 961, a rotating shaft 962, a swing supporting rod 963, a connecting supporting rod 964, a connecting shaft 965 and a connecting plate 966, the fixing frame 961 is fixedly installed on the moving frame 92, the rotating shaft 962 penetrates through the bottom of the fixing frame 961, and the rotating shaft 962 is rotationally connected with the fixing frame 961, one end of the rotating shaft 962 is fixedly connected with the cutting and scraping plate 8, one end of the swing supporting rod 963 is fixedly connected with the rotating shaft 962, and the other end of the swing supporting rod 963 is rotationally connected with the connecting supporting rod 964 through a pin shaft, the connecting shaft 965 is fixedly installed at the other end of the connecting supporting rod 964, and the connecting shaft 965 is fixedly connected with the connecting plate 966, and the connecting plate 966 is fixedly installed on the sliding block 94.
[0082] Specific implementation process: in the application, when the rotating motor 732 drives the rotating sleeve 72 to rotate, the rotating sleeve 72 drives the second spur gear 936 to rotate through the second extension rod 937 thereon, and then the first spur gear 935 drives the reciprocating lead screw 932 to rotate through the first extension rod 934, and when the reciprocating lead screw 932 rotates, the synchronous block 933 provides driving force, at this time, the synchronous block 933 is further driven to move relative to the side plate 91 under the limiting action of the side plate 91 and the moving frame 92;
[0083] At this time, the moving frame 92 is located at the end of the side plate 91 away from the sand inlet shell 71, and the bottom of the cutting and scraping plate 8 is in a vertical state in contact with the weld of the H-shaped steel or T-shaped steel, so that the welded sand strip can be quickly cut off, then, by running of the reciprocating lead screw 932, the moving frame 92 drives the cutting and scraping plate 8 to move quickly along the sand inlet 713, and in the application, the moving speed of the cutting and scraping plate 8 is greater than the moving speed of the H-shaped steel;
[0084] Until the limiting shaft 951 at the sliding block 94 moves to the bottom position of the other end of the limiting groove 911, and the moving frame 92 continues to move towards the sand inlet 713, the limiting shaft 951 moves up to limit the inclined position of the limiting groove 911, and when the sliding block 94 moves up relative to the moving frame 92, the swing supporting rod 963 is driven to rotate through the connecting plate 966 and the connecting supporting rod 964, and when the swing supporting rod 963 rotates, the cutting and scraping plate 8 is driven to rotate synchronously through the rotating shaft 962, so that the cutting and scraping plate 8 rotates in the moving angle, and at the same time of rotating, the cut-off welded sand strip is further pushed into the sand inlet 713, so that the cut-off welded sand strip fully enters the inside of the sand inlet shell 71;
[0085] Then, the reciprocating lead screw 932 continues to rotate, and the moving frame 92 moves in the opposite direction, and the cycle is repeated;
[0086] As a supplement, in the present application, in the actual production process, although the welding sand strip forms a connection at the weld, the continuous welding sand strip is composed of granular flux and slag, so it will also be subjected to the directional force of the sand inlet 713 when directly entering the sand inlet 713, causing the welding sand strip to break and fall. The cutting type pushing method can ensure stable welding of the H-shaped steel and fully recycle the welding sand strip.
[0087] A production process on an H-shaped steel production line, comprising the following steps:
[0088] S1: welding into a T-shaped steel, after splicing one web plate and one flange plate, automatic submerged arc welding is performed by the first group of welding and correcting all-in-one machine 1, and after welding is completed, the welding sand strip on both sides of the welded T-shaped steel is sequentially cut off and scraped off by the two cutting and scraping plates 8, and the scraped welding sand strip is pushed into the inside of the sand suction shell assembly 7;
[0089] S2: point welding, after splicing the welded T-shaped steel with another flange plate, automatic spot welding is performed at the spot welding machine 2;
[0090] S3: turning over, after the point welding, the preliminarily formed H-shaped steel is turned over by the turning machine 3 and moved by the traction mechanism;
[0091] S4: H-shaped steel welding, after turning over, the preliminarily formed H-shaped steel is automatically submerged arc welded by the second group of welding machines, and after welding is completed, the welding sand strip on both sides of the welded H-shaped steel is sequentially cut off and scraped off by the two cutting and scraping plates 8, and the scraped welding sand strip is pushed into the inside of the sand suction shell assembly 7.
[0092] Example Two
[0093] Please refer to Figures 6 to 8 , Example Two is a further supplement to Example One, specifically: the adjusting member 102 includes an adjusting screw rod and an adjusting block, the adjusting screw rod is rotatably connected to the adjusting support 101, and the adjusting block is fixedly installed on the top of the adjusting screw rod, the support block 103 is threadedly sleeved on the outside of the adjusting screw rod, and the support block 103 is slidingly connected to the adjusting bracket;
[0094] Thus, according to the thickness of the bottom flange plate of the H-shaped steel, the height of the cutting and scraping plate 8 and the height of the sand suction shell assembly 7 are adjusted respectively, then the two adjusting blocks are rotated synchronously, so that the adjusting screw rod is rotated, and at the same time the adjusting screw rod is rotated, the driving force of the support block 103 is provided, at this time, the two support blocks 103 drive the support shells 104 thereon to adjust the height relative to the vertical direction, until the bottom of the cutting and scraping plate 8 in the vertical state is in contact with the upper surface of the bottom flange plate of the H-shaped steel.
[0095] Example Three
[0096] Please refer to Figures 6 to 8 , embodiment three is supplementary to embodiment one, specifically: the moving part 105 includes a bidirectional screw rod and a handle, the bidirectional screw rod is rotationally connected inside the support shell 104, and one end of the bidirectional screw rod extends to one end outside the support shell 104 and is fixedly connected with the handle, and the two moving frames 106 are respectively threadedly sleeved outside the bidirectional screw rod;
[0097] According to the web width of the H-shaped steel, the positions of the two cutting-off scraping plates 8 are adjusted, then the handle is rotated, and the bidirectional screw rod is rotated, while the bidirectional screw rod is rotating, the two moving frames 106 are provided with driving forces in opposite directions, and the positions of the two moving frames 106 relative to the support shell 104 are adjusted, so that the positions of the two cutting-off scraping plates 8 are adjusted, and the two cutting-off scraping plates 8 can be in full contact with the welding sand strip.
[0098] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0099] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A H-beam production line comprising a first set of welding and straightening integrated machines (1) for initially welding a H-beam into a T-beam, a spot welding machine (2) for spot welding the T-beam with a wing plate, a turnover machine (3) for turning over the spot welded H-beam, and a second set of welding and straightening integrated machines (4) for automatically submerged-arc welding the formed H-beam, characterized in that: The first group of welding and straightening integrated machine (1) and the second group of welding and straightening integrated machine (4) are provided with support bases (5) at the welding output ends, and the support bases (5) are located below the wing plates; The support bases (5) are provided with guiding and adsorbing mechanisms (6), and two sand suction shell assemblies (7) are connected at the guiding and adsorbing mechanisms (6), and the sand suction shell assemblies (7) are used for sucking and crushing the welding sand bars; The sand suction shell assemblies (7) are provided with cutting and scraping plates (8) on the outer sides, the cutting and scraping plates (8) are used for cutting and scraping the welding sand bars, and the cutting and scraping plates (8) are also provided with cooperating moving mechanisms (9), and the cooperating moving mechanisms (9) are connected with the sand suction shell assemblies (7); The support bases (5) are also provided with support connecting mechanisms (10), and the support connecting mechanisms (10) are used for connecting the two sand suction shell assemblies (7); The support connecting mechanisms (10) comprise adjusting supports (101), adjusting pieces (102), support blocks (103), support shells (104), moving pieces (105) and moving frames (106), the adjusting supports (101) are provided with two, the two adjusting supports (101) are fixedly installed at the two ends of the top of the support base (5), the adjusting piece (102) is arranged on the adjusting support (101), and the adjusting piece (102) is used for driving the support block (103) on the adjusting support (101), and one side of the support shell (104) is fixedly connected with the two support blocks (103); The moving piece (105) is arranged on the support shell (104), and the moving frame (106) is provided with two, and the bottoms of the two moving frames (106) are slidably connected with the support shell (104), and the moving piece (105) is used for synchronously driving the two moving frames (106); The moving frame (106) is connected with the sand suction shell assembly (7) and the cooperating moving mechanism (9); The sand suction shell assembly (7) comprises a sand inlet shell (71), a rotating sleeve (72), a rotating piece (73), a material blocking plate (74), a material pressing block (75) and an extension connecting piece (76), the sand inlet shell (71) is fixedly installed on the moving frame (106), the sand inlet shell (71) comprises a sand inlet end (711) and a cylindrical end (712), the sand inlet end (711) is provided with a sand inlet (713), the cylindrical end (712) is provided with a sand outlet, and the guiding and adsorbing mechanism (6) is communicated with the sand outlet; The rotating sleeve (72) is located at the cylindrical end (712), and the rotating sleeve (72) is downwardly opened, the rotating sleeve (72) penetrates through the cylindrical end (712), the rotating piece (73) is installed at the bottom of the cylindrical end (712), and the rotating piece (73) is used for driving the rotating sleeve (72); The material blocking plate (74) is provided with a plurality of, and the plurality of material blocking plates (74) are fixedly installed on the outer side of the rotating sleeve (72), and the plurality of material blocking plates (74) are slidably connected with the inner wall of the cylindrical end (712). The pressing blocks (75) are provided in plurality, the pressing blocks (75) are arranged between two material blocking plates (74), the rotating sleeve (72) is provided with a moving port (721) corresponding to the position of the telescopic connecting piece (76), and the telescopic connecting piece (76) is arranged between the rotating sleeve (72) and the plurality of pressing blocks (75).
2. The H-shaped steel production line according to claim 1, characterized in that: The telescopic connecting piece (76) comprises a connecting rod (761), a connecting block (762), a guide strip (763) and a support rotating piece (77), the connecting rod (761) is slidably penetrated into the bottom end of the rotating sleeve (72), the connecting block (762) is provided in plurality, the connecting block (762) is slidably penetrated into the moving port (721), one end of the connecting block (762) is fixedly connected with the pressing block (75), and the other end of the connecting block (762) is fixedly connected with the connecting rod (761); The guide strip (763) is provided in two, the two guide strips (763) are fixedly installed outside the connecting rod (761), the rotating sleeve (72) is provided with a guide groove corresponding to the position of the guide strip (763), and the support rotating piece (77) is arranged below the sand feeding shell (71) and connected with the bottom of the connecting rod (761).
3. The H-shaped steel production line according to claim 2, characterized in that: The support rotating piece (77) comprises a base frame (771), a guide sleeve (772), a guide shaft (773) and a connecting spring (774), the base frame (771) is fixedly installed at the bottom of the sand feeding shell (71), the guide sleeve (772) is fixedly installed on the base frame (771), the bottom of the connecting rod (761) is slidably connected in the guide sleeve (772), the guide sleeve (772) is provided with a guide port (7721), the guide shaft (773) is slidably penetrated into the guide port (7721), one end of the guide shaft (773) is fixedly connected with the connecting rod (761), and the connecting spring (774) is fixedly installed at the bottom end in the guide sleeve (772) and in contact with the connecting rod (761).
4. The H-shaped steel production line according to claim 3, characterized in that: The matching moving mechanism (9) comprises a side plate (91), a moving frame (92), a synchronous piece (93), a sliding block (94), a limiting piece (95) and an angle positioning piece (96), one end of the side plate (91) is fixedly connected with the moving frame (106), the moving frame (92) is slidably connected on the side plate (91), the synchronous piece (93) is arranged at the bottom of the side plate (91) and connected with the top of the rotating sleeve (72); The sliding block (94) is slidably connected on the moving frame (92), the limiting piece (95) is arranged between the side plate (91) and the sliding block (94), and the angle positioning piece (96) is arranged between the sliding block (94) and the cutting and scraping plate (8).
5. The H-beam production line according to claim 4, characterized in that: The synchronizer (93) comprises fixing blocks (931), a reciprocating wire rod (932), a synchronization block (933), a first extension rod (934), a first straight bevel gear (935), a second straight bevel gear (936) and a second extension rod (937), the fixing blocks (931) are provided in two, the two fixing blocks (931) are fixedly installed at the bottom of the side plate (91), the reciprocating wire rod (932) is rotatably connected between the two fixing blocks (931), the synchronization block (933) is slidably connected at the bottom of the side plate (91), and the synchronization block (933) is threadedly sleeved outside the reciprocating wire rod (932), the synchronization block (933) is fixedly connected with the moving frame (92), one end of the first extension rod (934) is fixedly connected with the reciprocating wire rod (932), and the other end of the first extension rod (934) is fixedly connected with the first straight bevel gear (935); The first straight bevel gear (935) is meshedly connected with the second straight bevel gear (936), and the second extension rod (937) is fixedly installed at the top of the rotating sleeve (72) and fixedly connected with the second straight bevel gear (936).
6. The H-shaped steel production line according to claim 5, characterized in that: The limiting piece (95) comprises a limiting shaft (951) fixedly installed on the sliding block (94), and the side plate (91) is provided with a limiting groove (911) corresponding to the position of the limiting shaft (951), and the limiting shaft (951) is slidably connected at the limiting groove (911).
7. The H-shaped steel production line according to claim 6, characterized in that: The angle positioning piece (96) comprises a fixing frame (961), a rotating shaft (962), a swing supporting rod (963), a connecting supporting rod (964), a connecting shaft (965) and a connecting plate (966), the fixing frame (961) is fixedly installed on the moving frame (92), the rotating shaft (962) penetrates through the bottom of the fixing frame (961) and is rotatably connected with the fixing frame (961), one end of the rotating shaft (962) is fixedly connected with the truncated scraping plate (8), one end of the swing supporting rod (963) is fixedly connected with the rotating shaft (962), and the other end of the swing supporting rod (963) is rotatably connected with the connecting supporting rod (964) through a pin shaft, the connecting shaft (965) is fixedly installed at the other end of the connecting supporting rod (964) and fixedly connected with the connecting plate (966), and the connecting plate (966) is fixedly installed on the sliding block (94).
8. A production process of a H-shaped steel production line according to any one of claims 1 to 7, characterized in that, The method comprises the following steps: S1: welding into a T-shaped steel, after splicing one web plate and one wing plate, automatic submerged arc welding is carried out through the first welding and correcting all-in-one machine (1), and after welding is completed, the welding sand bars on both sides of the welded T-shaped steel are sequentially cut off and scraped off through the two truncated scraping plates (8), and the scraped welding sand bars are pushed into the sand suction shell assembly (7); S2: point welding after splicing, after splicing the welded T-shaped steel and another wing plate, automatic spot welding is carried out at the point fixing machine (2); S3: turning over, after the H-shaped steel preliminarily formed after spot welding is turned over through the turnover machine (3), the H-shaped steel is moved through the traction mechanism. S4: H-shaped steel welding, the preliminarily formed H-shaped steel after turning over is welded by the second group of welding integrated machine in an automatic submerged arc welding manner, and after the welding is completed, the welding sand strips on the two sides of the welded H-shaped steel are sequentially cut off and removed by the two cutting-off and removing plates (8), and the removed welding sand strips are pushed into the inside of the sand suction shell assembly (7).
Citation Information
Patent Citations
Intelligent H-shaped steel production device
CN112207576A
Assembling, welding and straightening integrated machining device for H-shaped steel component
CN220498244U