A corner protector for photovoltaic module packaging
By designing corner protectors for photovoltaic module packaging, which include components such as protective frames, rubber covers, and baffles, the problem of damage to photovoltaic modules during transportation and storage has been solved, achieving the effects of protection, positioning, and convenient transfer.
Patent Information
- Application Number
- CN202511393992.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-28
AI Technical Summary
Existing photovoltaic module packaging methods are easily damaged by bumps, scratches, and jolting during transportation and storage, and the packaging structure is not convenient for neat stacking and transfer.
A corner protector for photovoltaic module packaging was designed, including components such as a protective frame, rubber cover, baffle and pulley. It achieves protection, positioning and transfer of photovoltaic module through Velcro connection, limiting shaft and stacking groove.
It provides protection for photovoltaic modules, preventing bumps and scratches, and facilitating the neat stacking and sliding transfer of multiple modules, thus solving many problems associated with existing packaging methods.
Smart Images

Figure CN120864049B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of packaging protection, in particular to a corner protector for packaging photovoltaic modules. BACKGROUND
[0002] During the transportation and storage of photovoltaic modules, the photovoltaic panel modules are easily affected by bumps, scratches and jolts, etc., resulting in damage, reduced performance and lifespan.
[0003] The existing packaging method for photovoltaic modules is not comprehensive enough in protecting the photovoltaic panel modules, and can only provide simple protection for the corners, and cannot effectively prevent the surface of the photovoltaic panel modules from being scratched. In addition, there is insufficient anti-jolt measure for the photovoltaic panel modules during transportation, which can easily cause the modules to shake and collide in the package.
[0004] At the same time, the existing packaging structure is prone to offset and misalignment when multiple packages are stacked, which is not convenient for neat stacking. In addition, when multiple packages need to be transferred, the operation is not convenient, and there is a lack of effective pushing and transferring method. SUMMARY
[0005] The present application aims to provide a corner protector for packaging photovoltaic modules to solve the problems raised in the background.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a corner protector for packaging photovoltaic modules, comprising a protective frame, a photovoltaic panel module is placed inside the protective frame, the corners of the photovoltaic panel module are protected by the protective frame, a side slot is formed at one end of the protective frame, a rubber cover is fixed inside the side slot, the rubber cover covers the other end of the protective frame, and the other end of the protective frame is connected to the other end of the protective frame by magic tape.
[0007] Two groups of symmetrically distributed reserved slots are formed on the top surface of the protective frame, a baffle is placed inside the reserved slot, a limiting shaft one with a height greater than the reserved slot is inserted into the surface of the baffle, the bottom end of the limiting shaft one is fixed to the bottom surface of the reserved slot, a plurality of insertion plates corresponding to the baffle are inserted into the surface of the baffle, and one end of the insertion plate is inserted into the surface of the baffle.
[0008] A stacking slot corresponding to the limiting shaft one is formed on the bottom surface of the protective frame, when two protective frames are stacked, the limiting shaft one at the top of one protective frame is inserted into the stacking slot at the bottom of the other protective frame.
[0009] A pulley is rotatably connected to the two parallel side walls of the side slot, a through hole is formed on the surface of the limiting shaft one, and a long handle bolt is inserted into the plurality of through holes of the plurality of protective frames after being arranged side by side.
[0010] Preferably, the protective frame is a ring-shaped frame, a rubber pad is fixed on the top surface of the bottom plate of the protective frame, the rubber pad is clamped between the photovoltaic panel assembly and the bottom plate of the protective frame, the thickness of the photovoltaic panel assembly is less than the distance between the top surface of the protective frame and the bottom plate of the protective frame, and the distance between the top surface of the protective frame and the bottom plate of the protective frame is equal to the thickness of the baffle.
[0011] Preferably, the width of the side groove is greater than the width of the top notch of the protective frame, the width of the rubber cover is equal to the width of the side groove, a plurality of reserved openings are formed in the surface of the rubber cover, the top end of the limiting shaft one is inserted into the reserved opening when the rubber cover is laid on the photovoltaic panel assembly, a plurality of elastic traction pieces are fixed on the bottom surface of the side groove, the top end of each of the elastic traction pieces is fixed on the clamping strip on one side of the rubber cover, and the clamping strip clamps the rubber cover on one side wall of the side groove after being supported by the elastic traction pieces.
[0012] Preferably, the Velcro includes a Velcro male fastener fixed on one end of the rubber cover and a Velcro female fastener fixed on the other end of the protective frame, and the Velcro male fastener and the Velcro female fastener are connected in cooperation.
[0013] Preferably, the rubber clamping strip is fixed on the side wall of the reserved groove away from the limiting shaft one, the long side length of the reserved groove is greater than the length of the baffle, and the rubber clamping strip is clamped between the baffle and the reserved groove to produce elastic deformation after the baffle is received in the reserved groove.
[0014] Preferably, the baffle is provided with a notch one on the top surface of the end away from the limiting shaft one, the bottom surface of the notch one is fixed with a splicing column, the height of the splicing column is equal to the height of the notch one, the splicing column is a half cylinder with external threads on the side wall, and when the two baffles are close to each other after being extended from the corresponding reserved grooves, the limiting shaft ones at the ends of the two baffles are spliced to form a threaded column, and a nut is sleeved on the threaded column.
[0015] Preferably, the side wall of the protective frame is provided with an insertion opening corresponding to the reserved groove one, the insertion opening is a "convex" shaped groove, the insertion opening is communicated with the reserved groove, the insertion opening is provided with a scraping groove on the bottom surface of the end away from the reserved groove, a plug-in plate is inserted into the insertion opening, the plug-in plate is a "T" shaped plate, the plug-in plate is inserted into a positioning groove formed on the surface of the baffle after penetrating the insertion opening, the other end of the plug-in plate is provided with a "Fang" shaped notch two, a rubber belt is fixed on the surface of the notch two, the two ends of the rubber belt are respectively fixed on the top surface of the insertion opening and the bottom surface of the insertion opening, and the other end of the plug-in plate is fixed with a pull ring.
[0016] Preferably, the top surface of the stacking groove is fixed with a rubber sheet.
[0017] Preferably, the bottom surface of the limiting shaft one, the bottom surface of the reserved groove, and the surface of the rubber sheet are all provided with a through hole for a long handle bolt to penetrate.
[0018] Preferably, the surface of the pulley is inserted with a limiting shaft two, the limiting shaft two is a "T" shaped cylinder, one end of the limiting shaft two is fixed on the side wall of the side groove.
[0019] Compared with the prior art, the present application has the following advantages:
[0020] The corner protector for photovoltaic module packaging provided by the present application not only realizes the protection of photovoltaic modules, but also has multiple functions such as anti-deviation limiting, sliding transfer, and the like, is rich in functions, and effectively solves many problems existing in the existing photovoltaic module packaging mode. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The structure schematic view of the present application is shown in the figure;
[0022] Figure 2 The structure schematic view of the present application is shown in the figure; Figure 1 The structure enlarged view of the B position in the figure;
[0023] Figure 3 The structure schematic view of the present application is shown in the figure; Figure 1 The structure sectional view of the A-A position in the figure;
[0024] Figure 4 The structure schematic view of the present application is shown in the figure; Figure 3 The structure enlarged view of the C position in the figure;
[0025] Figure 5 The structure schematic view of the present application is shown in the figure; Figure 3 The structure enlarged view of the D position in the figure;
[0026] Figure 6 The structure schematic view of the present application is shown in the figure;
[0027] Figure 7 The structure schematic view of the present application is shown in the figure; Figure 6 The structure enlarged view of the E position in the figure;
[0028] Figure 8 The structure schematic view of the present application is shown in the figure;
[0029] Figure 9 The structure schematic view of the present application is shown in the figure; Figure 8 The structure sectional view of the F-F position in the figure;
[0030] Figure 10 The structure schematic view of the present application is shown in the figure; Figure 9 The structure enlarged view of the G position in the figure;
[0031] Figure 11 The structure schematic view of the present application is shown in the figure;
[0032] Figure 12 The structure schematic view of the present application is shown in the figure; Figure 11 The structure enlarged view of the H position in the figure;
[0033] Figure 13Structure schematic diagram of the reserved slot after the baffle is put into the invention;
[0034] Figure 14 For Figure 13 Structure enlarged schematic diagram at I in the middle;
[0035] Figure 15 Structure schematic diagram of the plug-in plate of the invention.
[0036] In the figure: guard frame 1, photovoltaic panel assembly 2, rubber pad 3, edge slot 4, rubber cover 5, magic male sticker 6, magic female sticker 7, clamping strip 8, elastic traction piece 9, reserved slot 10, limiting shaft 1 11, baffle 12, rubber clamping strip 13, slot 1 14, splicing column 15, socket 16, picking slot 17, plug-in plate 18, positioning slot 19, slot 2 20, rubber belt 21, pull ring 22, perforation 23, long handle bolt 24, limiting shaft 2 25, pulley 26, stacking slot 27, rubber piece 28. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme of the invention clear, complete and the advantages more clear and obvious, the following will further describe the embodiments of the invention in combination with the drawings. It should be understood that the specific embodiments described here are part of the embodiments of the invention, not all the embodiments, only to explain the embodiments of the invention, and not to limit the embodiments of the invention, all other embodiments obtained by the person skilled in the art without creative labor are within the scope of protection of the invention.
[0038] Please refer to Figures 1 to 15The application provides a technical scheme: a corner protector for photovoltaic module packaging, which comprises a protective frame 1, the inside of the protective frame 1 is provided with a photovoltaic panel assembly 2, the corners of the photovoltaic panel assembly 2 are protected by the protective frame 1, one end of the protective frame 1 is provided with an edge groove 4, the inside of the edge groove 4 is fixed with a rubber cover 5, the rubber cover 5 covers the other end of the protective frame 1 and is connected to the other end of the protective frame 1 through magic tape, the protective frame 1 is a ring-shaped frame, the top surface of the bottom plate of the protective frame 1 is fixed with a rubber pad 3, the rubber pad 3 is clamped between the photovoltaic panel assembly 2 and the bottom plate of the protective frame 1, the thickness of the photovoltaic panel assembly 2 is less than the distance from the top surface of the protective frame 1 to the bottom plate of the protective frame 1, the distance from the top surface of the protective frame 1 to the bottom plate of the protective frame 1 is equal to the thickness of the baffle 12, the width of the edge groove 4 is greater than the width of the top slot of the protective frame 1, the width of the rubber cover 5 is equal to the width of the edge groove 4, a plurality of reserved openings are formed in the surface of the rubber cover 5, when the rubber cover 5 is laid on the photovoltaic panel assembly 2 above the protective frame 1, the top end of the limiting shaft one 11 is inserted into the reserved opening, the bottom surface of the edge groove 4 is fixed with a plurality of elastic traction pieces 9, the top ends of the plurality of elastic traction pieces 9 are fixed on the clamping strip 8 on one side of the rubber cover 5, the clamping strip 8 is supported by the elastic traction pieces 9 and clamps the rubber cover 5 on one side wall of the edge groove 4, the magic tape comprises a magic male tape 6 fixed on one end of the rubber cover 5 and a magic female tape 7 fixed on the other end of the protective frame 1, and the magic male tape 6 and the magic female tape 7 are connected in cooperation.
[0039] In use, the photovoltaic panel assembly 2 is placed in the groove of the protective frame 1, the corners of the photovoltaic panel assembly 2 are protected by the protective frame 1, the corners of the protective frame 1 are prevented from being damaged by knocking, in order to better protect the photovoltaic panel assembly 2, the clamping strip 8 drives the elastic traction pieces 9 to deform, the clamping strip 8 is away from one side wall of the edge groove 4, the rubber cover 5 is pulled out of the edge groove 4 and covers the protective frame 1, the rubber cover 5 is pulled tight and is in a tense state, the magic male tape 6 is pressed and bonded on the magic female tape 7, at this time, the rubber cover 5 covers the photovoltaic panel assembly 2, the surface of the photovoltaic panel assembly 2 is prevented from being scratched, when the photovoltaic panel assembly 2 is removed, the rubber cover 5 is inserted into the edge groove 4 for storage, the rubber cover 5 in the edge groove 4 is limited by the clamping strip 8 and the plurality of elastic traction pieces 9 and cannot fall out.
[0040] In order to realize the use of the baffle 12 to limit the photovoltaic panel assembly 2 in the protective frame 1 from being jolted, the following is proposed:
[0041] The top surface of the protection frame 1 is provided with two groups of symmetrically distributed reserved slots 10, the inside of the reserved slot 10 is placed with a baffle 12, the surface of the baffle 12 is inserted with a limiting shaft one 11 with a height greater than the reserved slot 10, the bottom end of the limiting shaft one 11 is fixed on the bottom surface of the reserved slot 10, the reserved slot 10 is fixed with a rubber clamp strip 13 on the side wall of the end away from the limiting shaft one 11, the outer ring surface of the protection frame 1 is inserted with a plurality of plug plates 18 corresponding to the baffle 12 one by one, one end of the plug plate 18 extends into the reserved slot 10 and is inserted on the surface of the baffle 12; the long side length of the reserved slot 10 is greater than the plate length of the baffle 12, after the baffle 12 is received in the reserved slot 10, the rubber clamp strip 13 is clamped between the baffle 12 and the reserved slot 10 to produce elastic deformation; the baffle 12 is provided with a notch one 14 on the top surface of the end away from the limiting shaft one 11, the bottom surface of the notch one 14 is fixed with a splicing column 15, the height of the splicing column 15 is equal to the height of the notch one 14, the splicing column 15 is a half cylinder with external threads on the side wall, after the two baffles 12 symmetrically distributed about the slot of the protection frame 1 extend out of the corresponding reserved slots 10, when the two baffles 12 abut together, the limiting shaft one 11 at the end of the two baffles 12 is spliced into a threaded column, and a nut is sleeved on the threaded column; the side wall of the protection frame 1 is provided with a plug hole 16 corresponding to the reserved slot 10 one by one, the plug hole 16 is a "convex" shaped slot, the plug hole 16 communicates with the reserved slot 10, the plug hole 16 is provided with a picking slot 17 on the bottom surface of the end away from the reserved slot 10, the plug plate 18 is inserted in the plug hole 16, and the plug plate 18 is a "T" shaped plate, the plug plate 18 is inserted in the positioning slot 19 provided on the surface of the baffle 12 after penetrating the plug hole 16, the other end of the plug plate 18 is provided with a "Fang" shaped notch two 20, the surface of the notch two 20 is fixed with a rubber band 21, the two ends of the rubber band 21 are fixed on the top surface of the plug hole 16 and the bottom surface of the plug hole 16 respectively, and the other end of the plug plate 18 is fixed with a pull ring 22.
[0042] The distance operation using the baffle 12 is as follows:
[0043] The baffle 12 is pushed into the reserved slot 10 in the idle state, at this time the side wall of the baffle 12 pushes the plug plate 18, the plug plate 18 is elastically deformed by stretching the rubber belt 21, and the rubber clamping strip 13 is clamped between the baffle 12 and the reserved slot 10. The rebound force prevents the baffle 12 from swinging in the reserved slot 10, and the baffle 12 serves as a part of the side plate of the protective frame 1 to collectively protect the photovoltaic panel assembly 2; after the photovoltaic panel assembly 2 is placed in the groove of the protective frame 1, the baffle 12 is rotated by 90 degrees around the center axis of the limiting shaft one 11 into the inner ring opening of the protective frame 1. In this way, the baffle 12 on the other side is also adjusted out, at this time the plug plate 18 corresponds to the positioning groove 19, the rubber belt 21 rebounds to pull the plug plate 18 into the positioning groove 19, realizing the anti-swing limiting of the baffle 12, and the baffle 12 blocks the photovoltaic panel assembly 2 from being jolted in the protective frame 1; the baffle 12 serves as a part of the protective frame 1 to protect the photovoltaic panel assembly 2 when it is stored, and the baffle 12 serves as a part of the protective frame 1 to limit the photovoltaic panel assembly 2 from being jolted when it is extended, so the baffle 12 has multiple uses; in order to further reinforce the protection of the photovoltaic panel assembly 2 by the two baffles 12, a threaded nut can be sleeved on the stud formed by the limiting shaft one 11 at the ends of the two baffles 12 abutting against each other, so that the two baffles 12 are connected together and jointly bear the upward impact force of the photovoltaic panel assembly 2.
[0044] In order to facilitate the neat stacking of multiple protective frames 1, it is proposed that:
[0045] The bottom surface of the protective frame 1 is provided with a stacking groove 27 corresponding to each limiting shaft one 11, and when two protective frames 1 are stacked, the limiting shaft one 11 at the top of one protective frame 1 is inserted into the stacking groove 27 at the bottom of the other protective frame 1.
[0046] When multiple protective frames 1 are stacked, the height of the limiting shaft one 11 is greater than the height of the reserved slot 10, the top of the limiting shaft one 11 on the lower protective frame 1 is inserted into the stacking groove 27 at the bottom of the upper protective frame 1, the two adjacent protective frames 1 are neatly aligned and stacked, and the rubber sheet 28 clamped between the limiting shaft one 11 and the stacking groove 27 plays a certain role in shock absorption, the limiting shaft one 11 not only serves as a limiting center axis when the baffle 12 rotates, but also satisfies the positioning function when multiple protective frames 1 are stacked, so the limiting shaft one 11 has multiple uses.
[0047] In order to facilitate the pushing and transferring of multiple groups of erected protective frames 1, it is proposed that:
[0048] The pulley 26 is rotatably connected to the two parallel distributed side walls of the edge groove 4, the surface of the limiting shaft one 11 is provided with a through hole 23, and the long handle bolt 24 is inserted into the plurality of through holes 23 of the plurality of protective frames 1 after being arranged side by side; the surface of the limiting shaft one 11, the bottom surface of the reserved groove 10 and the surface of the rubber sheet 28 are all provided with through holes 23 for the long handle bolt 24 to penetrate; the surface of the pulley 26 is inserted with the limiting shaft two 25, the limiting shaft two 25 is a “T” shaped cylinder, and one end of the limiting shaft two 25 is fixed on the side wall of the edge groove 4.
[0049] When the plurality of protective frames 1 are stacked, the long handle bolt 24 can be locked after penetrating the through hole 23, and the long handle bolt 24 fixes the plurality of stacked protective frames 1 together to avoid the stacked protective frames 1 from being jolted. When unloading, the plurality of stacked protective frames 1 can be erected to contact the ground with the pulley 26, at this time, the plurality of protective frames 1 can be pushed to slide and move, at this time, the limiting shaft one 11 realizes the penetration limiting of the long handle bolt 24, and the limiting shaft one 11 also serves as the limiting center shaft when the baffle 12 rotates, and the limiting shaft one 11 also satisfies the positioning function when the plurality of protective frames 1 are stacked, so the limiting shaft one 11 is multi-purpose.
[0050] The protective frame 1 not only realizes the protection of the photovoltaic module 2, but also realizes the anti-deviation limiting function when a plurality of photovoltaic modules 2 are stacked, and realizes the sliding transfer function after the plurality of stacked photovoltaic modules 2 are erected, that is, the protective frame 1 is multi-purpose and has rich functions.
[0051] The use method of the corner protector for photovoltaic module packaging:
[0052] I. Placement and basic protection of photovoltaic panel assembly: the photovoltaic panel assembly 2 is stably placed in the groove body of the protective frame 1, at this time, the protective frame 1 protects the corners of the photovoltaic panel assembly 2, effectively avoiding the damage of the corners of the protective frame 1 caused by collision. The bottom plate of the protective frame 1 is fixed with a rubber pad 3, which is clamped between the photovoltaic panel assembly 2 and the bottom plate of the protective frame 1, and provides buffer protection for the photovoltaic panel assembly 2. It should be noted that the thickness of the photovoltaic panel assembly 2 should be less than the distance from the top surface of the protective frame 1 to the bottom plate of the protective frame 1, and the distance is equal to the thickness of the baffle 12.
[0053] II. The use of the rubber cover: In order to better protect the photovoltaic panel assembly 2, the tensioning strip 8 is deformed to drive the elastic traction piece 9 to move away from the side wall of the edge groove 4, and then the rubber cover 5 is pulled out of the edge groove 4. The traction rubber cover 5 is covered on the protective frame 1, ensuring that the rubber cover 5 is pulled tight in a tense state. The surface of the rubber cover 5 is provided with a plurality of reserved openings. When the rubber cover 5 is laid on the protective frame 1 and covers the photovoltaic panel assembly 2, the top end of the limiting shaft one 11 should be inserted into the reserved opening. The magic male fastener 6 fixed at one end of the rubber cover 5 is pressed and adhered to the magic female fastener 7 fixed at the other end of the protective frame 1, so that the rubber cover 5 is firmly covered on the photovoltaic panel assembly 2, avoiding scratching the surface of the photovoltaic panel assembly 2. When the photovoltaic panel assembly 2 needs to be removed, the rubber cover 5 is inserted into the edge groove 4 for storage. The rubber cover 5 in the edge groove 4 is limited by the tensioning strip 8 and the plurality of elastic traction pieces 9, and will not fall out.
[0054] III. The use of the baffle: The baffle 12 is pushed into the reserved groove 10 on the top surface of the protective frame 1 in the idle state. At this time, the side wall of the baffle 12 pushes the plug plate 18, the plug plate 18 tensioning the rubber belt 21 produces elastic deformation, and the rubber clamp strip 13 is clamped between the baffle 12 and the reserved groove 10, and the elastic force can avoid the baffle 12 from swinging in the reserved groove 10. At this time, the baffle 12 serves as part of the side plate of the protective frame 1, and together protects the photovoltaic panel assembly 2. After the photovoltaic panel assembly 2 is placed in the groove body of the protective frame 1, the baffle 12 is rotated by ninety degrees with the limiting shaft one 11 as the center axis into the inner ring opening of the protective frame 1, and the baffle 12 on the other side is also adjusted out according to this method. At this time, the plug plate 18 and the positioning groove 19 provided on the surface of the baffle 12 correspond, the rubber belt 21 returns to pull the plug plate 18 into the positioning groove 19, realizing the anti-swing limiting of the baffle 12, and the baffle 12 is blocked above the photovoltaic panel assembly 2, avoiding the photovoltaic panel assembly 2 from being jolted in the protective frame 1. In order to further reinforce the protection of the two groups of baffles 12 to the photovoltaic panel assembly 2, a threaded nut can be selected to be sleeved on the stud composed of the limiting shaft one 11 at the end of the two baffles 12 close to each other, so that the two baffles 12 are connected together to jointly bear the upward impact force of the photovoltaic panel assembly 2. When the baffle 12 is stored, it is pushed back into the reserved groove 10 to return to the idle state, and continues to serve as part of the protective frame 1 to protect the photovoltaic panel assembly 2.
[0055] IV. The stacking of a plurality of protective frames: The bottom surface of the protective frame 1 is provided with a stacking groove 27 corresponding to the limiting shaft one 11. When two protective frames 1 are stacked, the top of the limiting shaft one 11 on the lower protective frame 1 is inserted into the stacking groove 27 at the bottom of the upper protective frame 1, realizing the neat alignment and stacking of the two adjacent protective frames 1. The top surface of the stacking groove 27 is fixed with a rubber sheet 28, which is clamped between the limiting shaft one 11 and the stacking groove 27, and plays a certain damping role.
[0056] Five, the fixing and pushing transfer of multiple protective frames: the surface of the limiting shaft one 11 is provided with a through hole 23, multiple protective frames 1 are arranged side by side, then a long handle bolt 24 is inserted through the through hole 23 of the limiting shaft one 11 of multiple protective frames 1 (the surface of the limiting shaft one 11, the bottom surface of the reserved groove 10 and the surface of the rubber sheet 28 are all provided with the through hole 23 for the long handle bolt 24 to pass through), then the long handle bolt 24 is locked, multiple stacked protective frames 1 are fixed together, and the stacked protective frames 1 are prevented from bumping. The two parallel side walls of the side groove 4 are both rotationally connected with a pulley 26, the surface of the pulley 26 is inserted with a limiting shaft two 25, the limiting shaft two 25 is a "T" shaped cylinder, one end of which is fixed on the side wall of the side groove 4. When unloading, multiple stacked protective frames 1 are erected to the ground contacting position of the pulley 26, at this time, multiple protective frames 1 can be pushed and transferred.
[0057] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A corner protector for packaging photovoltaic modules, comprising a protective frame (1), wherein a photovoltaic panel module (2) is placed inside the protective frame (1), and the corners of the photovoltaic panel module (2) are protected by the protective frame (1), characterized in that: One end of the protective frame (1) is provided with a side groove (4), and a rubber cover (5) is fixed inside the side groove (4). After the rubber cover (5) covers the protective frame (1), the other end is connected to the other end of the protective frame (1) by Velcro. The top surface of the protective frame (1) has two sets of symmetrically distributed reserved slots (10). Inside the reserved slots (10) are placed baffles (12). A limiting shaft (11) with a height greater than that of the reserved slots (10) is inserted into the surface of the baffles (12). The bottom end of the limiting shaft (11) is fixed to the bottom surface of the reserved slots (10). Multiple inserts (18) corresponding to the baffles (12) are inserted into the outer ring surface of the protective frame (1). One end of the insert (18) extends into the reserved slots (10) and is inserted into the surface of the baffles (12). The bottom surface of the protective frame (1) is provided with a stacking groove (27) corresponding to the limiting shaft (11). When two protective frames (1) are stacked, the limiting shaft (11) at the top of one protective frame (1) is inserted into the stacking groove (27) at the bottom of the other protective frame (1). On the two parallel sidewalls of the side groove (4), pulleys (26) are rotatably connected. The surface of the limiting shaft (11) is provided with a through hole (23). Long-handled bolts (24) are inserted into the multiple through holes (23) after the multiple protective frames (1) are arranged side by side.
2. The corner protector for photovoltaic module packaging according to claim 1, characterized in that: The protective frame (1) is a ring frame. A rubber pad (3) is fixed on the top surface of the bottom plate of the protective frame (1). The rubber pad (3) is sandwiched between the photovoltaic panel assembly (2) and the bottom plate of the protective frame (1). The thickness of the photovoltaic panel assembly (2) is less than the distance between the top surface of the protective frame (1) and the bottom plate of the protective frame (1). The distance between the top surface of the protective frame (1) and the bottom plate of the protective frame (1) is equal to the thickness of the baffle (12).
3. The corner protector for photovoltaic module packaging according to claim 1, characterized in that: The width of the side groove (4) is greater than the width of the top groove of the protective frame (1). The width of the rubber cover (5) and the side groove (4) are equal. The surface of the rubber cover (5) is provided with multiple reserved openings. When the rubber cover (5) is laid on the top of the protective frame (1) to cover the photovoltaic panel assembly (2), the top end of the limiting shaft (11) is inserted into the reserved opening. Multiple elastic traction plates (9) are fixed on the bottom surface of the side groove (4). The top ends of the multiple elastic traction plates (9) are all fixed on the clamping strip (8) on one side of the rubber cover (5). After the clamping strip (8) is supported by the elastic traction plates (9), it clamps the rubber cover (5) on one side wall of the side groove (4).
4. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: The Velcro includes a male Velcro (6) fixed to one end of the rubber cover (5) and a female Velcro (7) fixed to the other end of the protective frame (1), with the male Velcro (6) and the female Velcro (7) connected together.
5. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: The reserved groove (10) has a rubber clamp (13) fixed on the side wall of the end away from the limiting shaft (11). The length of the long side of the reserved groove (10) is greater than the length of the baffle (12). After the baffle (12) is put into the reserved groove (10), the rubber clamp (13) is clamped between the baffle (12) and the reserved groove (10) and produces elastic deformation.
6. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: The baffle (12) has a first notch (14) opened on the top surface of the end far from the first limiting shaft (11). A splicing column (15) is fixed to the bottom surface of the first notch (14). The height of the splicing column (15) is equal to the height of the first notch (14). The splicing column (15) is a semi-cylindrical column with an external thread on its side wall. After the two baffles (12) symmetrically distributed about the notch of the protective frame (1) extend from the corresponding reserved slots (10), when the two baffles (12) are leaned together, the first limiting shafts (11) at the ends of the two baffles (12) are assembled into a stud, and a nut is sleeved on the stud.
7. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: The side wall of the protective frame (1) has sockets (16) corresponding to the reserved slots (10) one by one. The socket (16) is a "convex"-shaped groove. The socket (16) communicates with the reserved slot (10). A picking groove (17) is opened on the bottom surface of the end of the socket (16) far from the reserved slot (10). An insertion plate (18) is inserted into the socket (16). The insertion plate (18) is a "T"-shaped plate. After the insertion plate (18) penetrates through the socket (16), it is inserted into a positioning groove (19) opened on the surface of the baffle (12). A second notch (20) in the shape of a "匚" is opened at the other end of the insertion plate (18). An elastic rubber belt (21) is fixed to the surface of the second notch (20). The two ends of the elastic rubber belt (21) are respectively fixed to the top surface and the bottom surface of the socket (16). A pull ring (22) is fixed to the other end of the insertion plate (18).
8. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: A rubber sheet (28) is fixed to the top surface of the stacking groove (27).
9. A corner protector for photovoltaic module packaging according to claim 8, characterized in that: Perforations (23) for a long handle bolt (24) to penetrate are opened on the surfaces of the first limiting shaft (11), the bottom surface of the reserved slot (l0), and the rubber sheet (28).
10. A corner protector for photovoltaic module packaging according to claim 1, characterized in that: A second limiting shaft (25) is inserted into the surface of the pulley (26). The second limiting shaft (25) is a "T"-shaped cylinder. One end of the second limiting shaft (l25) is fixed to the side wall of the side groove (4).
Citation Information
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