High-pressure jet grouting pile waterproof curtain construction device
By introducing a mixing mechanism and transmission components into the high-pressure jet grouting pile construction device, the problem of poor cement slurry delivery was solved, achieving efficient mixing and stable delivery of cement slurry, thus improving construction efficiency and equipment reliability.
Patent Information
- Application Number
- CN202511085767.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-10-31
AI Technical Summary
In complex geological formations, traditional high-pressure jet grouting equipment suffers from poor cement slurry delivery and is prone to clogging, leading to low construction efficiency and increased costs.
The system employs a mixing mechanism and transmission components, including a mixing bend, an inner auger, and an outer auger, to achieve efficient mixing and conveying of cement slurry through synchronous drive. Combined with maintenance auxiliary mechanisms, it facilitates equipment maintenance.
It improves the mixing uniformity and conveying stability of cement slurry, reduces construction downtime, extends equipment service life, and enhances construction efficiency and reliability.
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Figure CN120867306A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water-stop curtain construction technology, and in particular to a high-pressure jet grouting pile water-stop curtain construction device. Background Technology
[0002] In fields such as water conservancy projects and deep foundation pit support, high-pressure jet grouting pile water-stop curtain technology is widely used due to its good seepage prevention and reinforcement effects. High-pressure jet grouting piles use a drilling rig to send the jet grouting pipe and nozzle to the designed elevation of the pile bottom. The high-pressure generating device makes the grout sprayed from the nozzle at high speed. While destroying the soil, the drill rod rotates and lifts, so that the grout and soil are fully mixed and formed into a columnar solidified body to reinforce the foundation. Its construction follows the process of drilling first and then spraying, then drilling down and spraying and lifting and mixing, to ensure that the grout-soil ratio and quality of each meter of pile meet the standards. However, when faced with complex strata such as pebble layers and sand layers along riverbanks, this technology has exposed significant problems. In traditional construction, equipment such as feed pumps are placed directly on the stratum surface, making it extremely inconvenient to adjust the position of high-pressure jet grouting piles, which seriously affects construction efficiency. At the same time, the cement slurry in the connecting pipe between the cement slurry and the jet grouting pipe is prone to hardening and clogging when left to stand, resulting in frequent pipe cleaning and maintenance, which further delays the construction period. To address the aforementioned issues, Chinese patent CN216948294U proposes integrating the feed pump and cement slurry mixing tank onto a base with casters, facilitating overall equipment movement and reducing the risk of pipeline blockage. However, this solution still has limitations: in the cement slurry transmission stage, when the slurry flows through complex pipe structures such as four-way pipes, there is a lack of additional power drive. Relying solely on the initial pressure of the feed pump is insufficient to ensure smooth flow of the cement slurry. Due to the complex internal structure of the four-way pipe and its high fluid resistance, the cement slurry is prone to solidify inside the pipe due to reduced flow rate, leading to blockage, construction interruption, and increased construction costs and management difficulty. It is evident that the existing technology has certain defects and shortcomings, thus requiring improved design. Summary of the Invention
[0003] In order to improve the flow effect of cement slurry and avoid solidification during the application of existing technology, this application provides a high-pressure jet grouting pile waterstop curtain construction device.
[0004] This application provides a high-pressure jet grouting pile water-stop curtain construction device, which adopts the following technical solution: It includes a base, a support frame fixedly installed on one side of the top of the base, a tank fixedly installed on the top of the support frame, a maintenance auxiliary mechanism fixedly installed at the rear end of the top of the base near the tank, a mixing mechanism fixedly installed on the top of the maintenance auxiliary mechanism, the bottom of the mixing mechanism extending into the interior of the tank, a material guiding mechanism fixedly installed at the output end of the tank, the material guiding mechanism and the mixing mechanism being connected in a transmission manner, a water supply unit and an air compressor unit fixedly installed at both ends of the side of the base away from the tank, both the water supply unit and the air compressor unit being connected to the material guiding mechanism, a nozzle fixedly installed at the output end of the material guiding mechanism, and a spray head fixedly installed at the output end of the spray head; The material guiding mechanism includes a connecting valve and a material guiding assembly. The connecting valve is fixedly installed at the bottom output end of the tank. A feeding pump is fixedly installed at the output end of the connecting valve. A three-way pipe is fixedly installed at the output end of the feeding pump. The top of the three-way pipe is connected to the air compressor unit and the water supply unit. The nozzle is fixedly connected to the bottom output end of the three-way pipe. The material guiding assembly is fixedly installed in the middle of the side of the base away from the tank. The end of the material guiding assembly extends into the interior of the three-way pipe. The top of the material guiding assembly is connected to the stirring mechanism.
[0005] Optionally, the maintenance auxiliary mechanism includes a vertical rail frame, which is fixedly installed on the rear side of the base near the tank. A first motor is fixedly installed at the bottom of the vertical rail frame, and a lead screw is fixedly installed through the output end of the first motor through the vertical rail frame. The lead screw is rotatably connected to the inside of the vertical rail frame, and a slider is threadedly connected to the outer surface of the lead screw. The slider is slidably connected to the inside of the vertical rail frame, and a connecting arm is fixedly installed at the top of the slider. The outer end of the connecting arm is connected to the top of the stirring mechanism.
[0006] Optionally, the stirring mechanism includes a top cover, which is fixedly installed on the top of the connecting arm. A driving component is provided on the top of the top cover, and an agitating component is rotatably connected to the bottom of the top cover. The top cover covers the top of the tank. The main body of the agitating component extends into the interior of the tank. A transmission component is provided at the outer end of the driving component. The bottom of the transmission component is connected to the outer end of the material guiding component. A feeding pipe is fixedly installed on one side of the top of the top cover.
[0007] Optionally, the drive assembly includes a base frame, which is fixedly installed in the middle of the top of the top cover. A second motor is fixedly connected to the top of the base frame. A first synchronous pulley is fixedly installed through the base frame at the output end of the second motor. The first synchronous pulley is connected to the transmission assembly for transmission. The bottom of the first synchronous pulley is connected to the top of the agitation assembly.
[0008] Optionally, the agitation assembly includes a rotating shaft rotatably connected to the bottom of the top cover. Stirring frames are fixedly installed at equal intervals on the outer surface of the rotating shaft, and stirring plates are fixedly connected at equal intervals in a linear arrangement on the inner side of the stirring frames. The top of the rotating shaft is connected to the bottom of the first synchronous wheel.
[0009] Optionally, an inner auger is fixedly installed at the bottom of the rotating shaft. The inner auger extends into the bottom of the tank body, and the bottom of the tank body and the inner auger are arranged in a conical shape.
[0010] Optionally, the transmission assembly includes a side plate, which is fixedly installed on one side of the top cover. A second synchronous pulley is rotatably connected to the top outer end of the side plate. The second synchronous pulley is connected to the first synchronous pulley via a synchronous belt. A linkage group is rotatably connected to the bottom outer end of the side plate.
[0011] Optionally, the linkage assembly includes a hexagonal sleeve, a hexagonal support rod is slidably connected inside the hexagonal sleeve, a lower bevel gear is fixedly installed at the bottom of the hexagonal support rod, the lower bevel gear is connected to the material guide assembly in a transmission connection, and the lower end of the hexagonal support rod is rotatably connected to the inner outer end of the material guide assembly.
[0012] Optionally, the material guiding assembly includes a protective shell and an outer auger. A fixing frame is fixedly installed at the upper inner end of the protective shell. The hexagonal support rod is rotatably connected to the upper inner side of the fixing frame. The outer auger is rotatably connected to the inside of the three-way pipe. A shaft is fixedly installed at the outer end of the outer auger. The shaft and the three-way pipe are rotatably connected. An upper bevel gear is fixedly installed at the outer end of the shaft through the three-way pipe. The upper bevel gear and the lower bevel gear are connected in a transmission manner.
[0013] Optionally, a fixed seat is fixedly connected to each of the four corners at the bottom of the base, and a caster wheel is rotatably connected to the bottom of the fixed seat. A side frame is fixedly installed on the outside of the fixed seat, and a self-locking screw is threaded to the outer end of the side frame. The self-locking screw is a hand-tightening screw.
[0014] In summary, this application includes the following beneficial technical effects: This equipment, by incorporating a mixing mechanism, effectively improves the stability of material feeding and the uniformity of mixing, achieving efficient integration of cement slurry mixing and conveying. During construction, after the cement slurry is injected into the tank through the feeding pipe, the second motor starts, driving the rotating shaft to rotate via the first synchronous pulley and synchronous belt. This drives the mixing frame and mixing plate to agitate the cement slurry in all directions, ensuring thorough mixing of all components. Simultaneously, the rotating shaft, in conjunction with the inner auger, conveys the cement slurry from the bottom upwards, forming a circulating flow and enhancing the mixing effect. After mixing is complete, the second motor reverses, driving the inner auger to push the cement slurry in the opposite direction. This, combined with the feeding pump, quickly and stably conveys the slurry to the three-way pipe, reducing construction stagnation caused by poor flow and improving overall construction efficiency. This device uses a transmission component and a material guiding component through precision gear transmission to enable the external auger to assist in the conveying of cement slurry in the three-way pipe. During operation, when the second motor is running, the power is transmitted through the synchronous wheel and hexagonal sleeve, driving the hexagonal support rod and the lower bevel gear to rotate, which in turn drives the upper bevel gear and the external auger to rotate. During the discharge process, the inner auger assists in feeding in the tank, while the outer auger continuously pushes the cement slurry to flow in the three-way pipe. To address the problem that the complex structure of the three-way pipe can easily lead to a slowdown in the flow rate of cement slurry and solidification blockage, the synchronous drive of the two augers forms a stable thrust, reduces fluid resistance, and ensures continuous and smooth cement slurry conveying. This device, by incorporating an auxiliary maintenance mechanism, further enhances the convenience of overall maintenance. During use, when cement slurry clumps inside the tank or the mixing components wear out, the operator starts the first motor. The lead screw rotates, causing the slider to slide along the vertical rail frame. The top cover is then removed from the top of the tank via the connecting arm, allowing the mixing mechanism to be extracted for cleaning and maintenance. The sliding sleeve structure of the hexagonal sleeve and hexagonal support rod ensures smooth displacement of the top cover while maintaining power transmission of the drive components, ensuring that the maintenance process is unaffected. This design significantly improves the convenience of equipment maintenance, extends the equipment's service life, and enhances its reliability. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application; Figure 2 This is a schematic diagram of the rear view structure in an embodiment of this application; Figure 3 This is a front view structural diagram of the stirring mechanism in its extended state in an embodiment of this application; Figure 4 This is a rear view structural diagram of the stirring mechanism in its extended state in an embodiment of this application; Figure 5 This is a top view of the extended state of the stirring mechanism in the embodiments of this application; Figure 6 This is a schematic diagram of the overall structure of the stirring mechanism in the embodiments of this application; Figure 7 This is a bottom view of the stirring mechanism structure in an embodiment of this application; Figure 8 This is a bottom-view structural diagram of an embodiment of this application.
[0016] Reference numerals: 1. Base; 2. Support frame; 3. Tank body; 4. Nozzle; 5. Stirring mechanism; 51. Top cover; 52. Drive assembly; 521. Base frame; 522. Second motor; 523. First synchronous pulley; 53. Agitator assembly; 531. Rotating shaft; 532. Stirring frame; 533. Stirring plate; 534. Inner auger; 54. Feeding pipe; 55. Transmission assembly; 551. Side plate; 552. Second synchronous pulley; 553. Linkage assembly; 5531. Hexagonal sleeve; 5532. Hexagonal support rod; 553 3. Lower bevel gear; 6. Material guiding mechanism; 61. Connecting valve; 62. Material guiding assembly; 621. Protective housing; 622. External auger; 623. Fixing frame; 624. Shaft; 625. Upper bevel gear; 63. Feed pump; 64. T-pipe; 7. Water supply unit; 8. Air compressor unit; 9. Maintenance auxiliary mechanism; 91. Vertical rail frame; 92. First motor; 93. Lead screw; 94. Slider; 95. Connecting arm; 10. Nozzle; 11. Caster wheel; 12. Side frame; 13. Self-locking screw; 14. Fixing base. Detailed Implementation
[0017] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.
[0018] This application discloses a high-pressure jet grouting pile water-stop curtain construction device. For example... Figure 1-8 As shown, the system includes a base 1, a support frame 2 fixedly installed on one side of the top of the base 1, a tank 3 fixedly installed on the top of the support frame 2, a maintenance auxiliary mechanism 9 fixedly installed on the rear side of the top of the base 1 near the tank 3, a stirring mechanism 5 fixedly installed on the top of the maintenance auxiliary mechanism 9, the bottom of the stirring mechanism 5 extending into the interior of the tank 3, a material guiding mechanism 6 fixedly installed at the output end of the tank 3, the material guiding mechanism 6 and the stirring mechanism 5 being connected by a transmission, a water supply unit 7 and an air compressor unit 8 fixedly installed at both ends of the side of the base 1 away from the tank 3 respectively, both of the water supply unit 7 and the air compressor unit 8 being connected to the material guiding mechanism 6, a nozzle 4 fixedly installed at the output end of the material guiding mechanism 6, and a nozzle 10 fixedly installed at the output end of the nozzle 4. The material guiding mechanism 6 includes a connecting valve 61 and a material guiding assembly 62. The connecting valve 61 is fixedly installed at the bottom output end of the tank 3. A feeding pump 63 is fixedly installed at the output end of the connecting valve 61. A three-way pipe 64 is fixedly installed at the output end of the feeding pump 63. The top of the three-way pipe 64 is connected to the air compressor unit 8 and the water supply unit 7. The nozzle 4 is fixedly connected to the bottom output end of the three-way pipe 64. The material guiding assembly 62 is fixedly installed in the middle of the side of the base 1 away from the tank 3. The end of the material guiding assembly 62 extends into the interior of the three-way pipe 64. The top of the material guiding assembly 62 is connected to the mixing mechanism 5. When this high-pressure jet grouting pile water-stop curtain construction device is working, the base 1 provides stable support for the whole, the support frame 2 stabilizes the tank 3, and the maintenance auxiliary mechanism 9 can assist in the operation of the mixing mechanism 5 during equipment maintenance. When cement slurry needs to be prepared, the mixing mechanism 5 is started to mix the materials in the tank 3. After mixing, the bottom connecting valve 61 of the tank 3 is opened, and the cement slurry is transported through the three-way pipe 64 under the action of the feeding pump 63. During this process, the material guiding component 62 is connected to the mixing mechanism 5, and the power of the mixing mechanism 5 is transmitted to the material guiding component 62, driving it to operate inside the three-way pipe 64, assisting in promoting the flow of cement slurry and ensuring smooth transportation. At the same time, the water supply unit 7 and the air compressor unit 8 supply water and air to the three-way pipe 64 respectively, which mix with the cement slurry in the three-way pipe 64 to form a mixed fluid that meets the construction requirements. Finally, the mixed fluid is sprayed out from the nozzle 10 through the nozzle 4 for the construction of high-pressure jet grouting pile water-stop curtain, realizing the reinforcement and water-stopping functions of complex strata.
[0019] Please refer to Figures 6-7The transmission assembly 55 includes a side plate 551, which is fixedly installed on one side of the top cover 51. A second synchronous pulley 552 is rotatably connected to the top outer end of the side plate 551. The second synchronous pulley 552 is connected to the first synchronous pulley 523 via a synchronous belt. A linkage group 553 is rotatably connected to the bottom outer end of the side plate 551. The linkage group 553 includes a hexagonal sleeve 5531. A hexagonal support rod 5532 is slidably connected inside the hexagonal sleeve 5531. A lower bevel gear 5533 is fixedly installed at the bottom of the hexagonal support rod 5532. The lower bevel gear 5533 is connected to the material guide assembly 62. The lower end of the hexagonal support rod 5532 is rotatably connected to the material guide assembly. Inside the outer end of 62, the material guiding assembly 62 includes a protective shell 621 and an outer auger 622. A fixing frame 623 is fixedly installed at the upper inner end of the protective shell 621. A hexagonal support rod 5532 is rotatably connected to the upper inner side of the fixing frame 623. The outer auger 622 is rotatably connected to the inside of a three-way pipe 64. A shaft 624 is fixedly installed at the outer end of the outer auger 622. The shaft 624 and the three-way pipe 64 are rotatably connected. An upper bevel gear 625 is fixedly installed at the outer end of the shaft 624 through the three-way pipe 64. The upper bevel gear 625 and the lower bevel gear 5533 are connected in a transmission relationship. Fixing seats 14 are fixedly connected at the four corners of the bottom of the base 1. A caster wheel 11 is rotatably connected to the bottom. A side frame 12 is fixedly installed on the outside of the fixed base 14. A self-locking screw 13 is threaded to the outer end of the side frame 12. The self-locking screw 13 is a hand-tightening screw. During the use of this device, the transmission component 55 and the material guiding component 62 work together to realize power transmission and auxiliary conveying of cement slurry. At the same time, the equipment has flexible movement and positioning capabilities. When the first synchronous wheel 523 of the drive component 52 rotates, it drives the second synchronous wheel 552 on the top of the side plate 551 to rotate through the synchronous belt. The second synchronous wheel 552 drives the hexagonal sleeve 5531 of the linkage group 553 to rotate. Due to the slip between the hexagonal sleeve 5531 and the hexagonal support rod 5532... With a dynamic connection and matching cross-section, the hexagonal support rod 5532 rotates synchronously. The lower bevel gear 5533 at its bottom meshes with the upper bevel gear 625 of the material guide assembly 62, which is fixed to the end of the shaft 624. The shaft 624 drives the external auger 622 inside the three-way pipe 64 to rotate, thereby assisting in pushing the cement slurry and reducing flow resistance. When the equipment moves, the universal wheels 11 at the four corners of the base 1 provide support and facilitate turning. After reaching the designated position, the operator manually rotates the self-locking screw 13 at the outer end of the side frame 12 to press its lower end against the ground. The self-locking function of the screw is used to fix the equipment, prevent displacement during construction, and ensure operational stability.
[0020] Please refer to Figures 3-7The drive assembly 52 includes a base frame 521, which is fixedly installed in the middle of the top of the top cover 51. A second motor 522 is fixedly connected to the top of the base frame 521. A first synchronous pulley 523 is fixedly installed through the base frame 521 at the output end of the second motor 522. The first synchronous pulley 523 is connected to the transmission assembly 55. The bottom of the first synchronous pulley 523 is connected to the top of the agitation assembly 53. The agitation assembly 53 includes a rotating shaft 531, which is rotatably connected to the bottom of the top cover 51. The outer surface of the rotating shaft 531 is evenly spaced. A mixing frame 532 is fixedly installed. Mixing plates 533 are fixedly connected to the inner side of the mixing frame 532 in a linear arrangement at equal intervals. The top of the rotating shaft 531 is connected to the bottom of the first synchronous pulley 523. An inner auger 534 is fixedly installed at the bottom of the rotating shaft 531, extending into the bottom of the tank body 3. The bottom of the tank body 3 and the inner auger 534 are arranged in a conical shape. The drive assembly 52 and the agitator assembly 53 work together to achieve efficient mixing and auxiliary conveying of cement slurry. During use, the second motor 522 is installed on the base frame 52. 1. At the top, after the second motor 522 is started, its output end drives the first synchronous pulley 523 to rotate at high speed. The first synchronous pulley 523 transmits power to the transmission component 55 on one hand, providing auxiliary driving force for the material guiding component 62; on the other hand, it drives the rotating shaft 531 to rotate. The rotating shaft 531 penetrates the top cover 51 and extends into the tank 3. As the rotating shaft 531 rotates, the stirring frame 532 on its outer surface and the stirring plate 533 on its inner side rotate accordingly, stirring the cement slurry in the tank 3 from multiple angles and in all directions to ensure that all components are fully mixed. At the same time, the bottom of the rotating shaft 531... The inner auger 534 operates synchronously. Since the bottom of the tank 3 and the inner auger 534 are conical in shape, the inner auger 534 can effectively transport the cement slurry from the bottom of the tank 3 to the top, so that the cement slurry rises and falls naturally, forming an up-and-down circulation. This circulation, in conjunction with the stirring of the mixing frame 532 and the mixing plate 533, significantly improves the uniformity of cement slurry mixing. After the mixing is completed, the inner auger 534 can also push the cement slurry from the top to the bottom when the motor reverses, assisting the cement slurry to be discharged from the tank 3 and providing power support for subsequent conveying.
[0021] Please refer to Figures 1-4The maintenance auxiliary mechanism 9 includes a vertical rail frame 91, which is fixedly installed on the rear side of the base 1 near the tank body 3. A first motor 92 is fixedly installed at the bottom of the vertical rail frame 91. A lead screw 93 is fixedly installed through the output end of the first motor 92 and is rotatably connected to the interior of the vertical rail frame 91. A slider 94 is threadedly connected to the outer surface of the lead screw 93 and is slidably connected to the interior of the vertical rail frame 91. A connecting arm 95 is fixedly installed at the top of the slider 94. The outer end of the connecting arm 95 is connected to the top of the stirring mechanism 5. The stirring mechanism 5 includes a top cover 51, which is fixedly installed on the top of the connecting arm 95. A drive assembly 52 is provided on the top of the top cover 51, and an agitator 53 is rotatably connected to the bottom of the top cover 51. The top cover 51 covers the top of the tank 3. The main body of the agitator 53 extends into the interior of the tank 3. A transmission assembly 55 is provided at the outer end of the drive assembly 52, and the bottom of the transmission assembly 55 is drively connected to the outer end of the material guide assembly 62. A feeding pipe 54 is fixedly installed on one side of the top of the top cover 51. When the equipment needs maintenance, the first motor 92 at the bottom of the vertical rail frame 91 is started, and its output end drives the lead screw 93 to rotate. The lead screw 93 causes the slider 94 to slide up and down along the guide rail inside the vertical rail frame 91 through thread transmission. Since the top connecting arm 95 of the slider 94 is connected to the top cover 51 of the stirring mechanism 5, the movement of the slider 94 drives the top cover 51 to rise or fall. When the top cover 51 is removed from the top of the tank 3, the stirring component 5 of the stirring mechanism 5 can be moved. 3. The mixing mechanism 5 is pulled out from inside the tank 3 for easy cleaning and maintenance. During normal construction, the mixing mechanism 5 is driven by the drive component 52 to rotate the bottom stirring component 53 inside the tank 3 to mix the cement slurry. At the same time, the transmission component 55 at the outer end of the drive component 52 is connected to the material guiding component 62 to transmit power to the material guiding component 62 and assist in promoting the flow of the cement slurry during the conveying process. The feeding pipe 54 is used to add materials to the tank 3 to provide raw materials for the mixing operation and ensure continuous construction.
[0022] The implementation principle of the high-pressure jet grouting pile water-stop curtain construction device in this application embodiment is as follows: During the application of this equipment, after the construction personnel inject cement slurry into the tank 3 through the feeding pipe 54, the second motor 522 starts to run. The output shaft of the second motor 522 is closely connected to the first synchronous pulley 523. As the second motor 522 rotates, the first synchronous pulley 523 obtains power and rotates at high speed. The first synchronous pulley 523 transmits power to the rotating shaft 531 through the synchronous belt, causing the rotating shaft 531 to start rotating inside the mixing frame 532. The mixing frame 532 and the rotating shaft 531 adopt a special connection structure. When the rotating shaft 531 rotates, it can drive the mixing frame 532 to produce corresponding movement. At the same time, the internal components of the mixing frame 532... The mixing plate 533 also stirs, and the mixing plate 533 can stir the cement slurry inside the tank 3 in all directions during the rotation, ensuring that the components of the cement slurry are fully in contact. At the same time, the rotating shaft 531 will also drive the inner auger 534 to rotate synchronously during the rotation. The inner auger 534 is vertically installed inside the tank 3 and can effectively transport the cement slurry at the bottom of the tank 3 from bottom to top. When the cement slurry is transported to the upper part of the tank 3, it will automatically fall down due to the loss of upward thrust, forming an up-and-down circulating flow state. This flow state, combined with the stirring action of the mixing frame 532 and the mixing plate 533, allows the cement slurry to be more fully mixed in the tank 3, greatly improving the mixing uniformity. When the cement slurry is mixed and needs to be discharged from tank 3 for the next construction step, the operator first opens the connecting valve 61 at the bottom of tank 3 to provide a channel for the cement slurry to flow out. Then, the second motor 522 is rotated in reverse. At this time, the rotating shaft 531 drives the inner auger 534 to reverse. The inner auger 534 in the reverse state changes the conveying direction of the cement slurry, conveying the cement slurry located at the top of tank 3 from top to bottom, so that it flows quickly to the outlet of tank 3. At this time, the feed pump 63 is started. The suction force generated by the feed pump 63 and the pushing force of the inner auger 534 work together to quickly and stably convey the cement slurry inside tank 3 into the three-way pipe 64. This design not only realizes the efficient mixing of cement slurry, but also provides auxiliary conveying power for the feed pump 63, effectively improving the stability of the cement slurry fluid flow and reducing construction delays caused by poor cement slurry flow. The coordinated operation of the transmission component 55 and the material guiding component 62 further improves the conveying performance of cement slurry in the three-way pipe 64. When the second motor 522 starts running, its power is first transmitted to the first synchronous pulley 523. The first synchronous pulley 523 drives the second synchronous pulley 552 to rotate through the synchronous belt. The second synchronous pulley 552 is fixedly connected to the hexagonal sleeve 5531. Therefore, when the second synchronous pulley 552 rotates, the hexagonal sleeve 5531 will also rotate synchronously. The hexagonal sleeve 5531 has a special sliding groove structure inside, which matches the outer surface of the hexagonal support rod 5532, so that the hexagonal support rod 5532 can slide inside the hexagonal sleeve 5531 and rotate with it. A lower bevel gear 5533 is installed at the bottom of the hexagonal support rod 5532. When the hexagonal support rod 5532 rotates, the lower bevel gear 5533 also rotates. The lower bevel gear 5533 meshes with the upper bevel gear 625. Through the gear transmission principle, the rotation of the lower bevel gear 5533 will drive the upper bevel gear 625 to rotate. A connecting shaft is connected to the outside of the upper bevel gear 625. The other end of the connecting shaft is fixedly connected to the outer auger 622. Therefore, the rotation of the upper bevel gear 625 can drive the connecting shaft to rotate, thereby driving the outer auger 622 to rotate inside the three-way pipe 64. During the material discharge process, the inner auger 534 assists the feed pump 63 in the tank 3 to transport cement slurry to the three-way pipe 64, while the outer auger 622 further promotes the flow of cement slurry inside the three-way pipe 64. The internal structure of the three-way pipe 64 is complex. In traditional construction, the flow rate of cement slurry in the pipe is easily slowed down or even solidified. However, this equipment can provide a continuous and stable driving force for cement slurry through the synchronous drive of the inner auger 534 and the outer auger 622, which effectively reduces the flow resistance of cement slurry in the three-way pipe 64 and ensures that cement slurry can flow smoothly inside the three-way pipe 64. This avoids the situation where cement slurry solidifies and blocks the pipe due to slow flow rate, and greatly improves the continuity and stability of cement slurry transportation process. To facilitate daily maintenance and repair of the equipment, this equipment is also equipped with a maintenance auxiliary mechanism 9. After long-term operation of the equipment, some cement slurry may remain inside the tank 3, and the components of the mixing mechanism 5 may also wear out. At this time, it is necessary to carry out maintenance and repair of the equipment. When maintenance is required, the operator starts the first motor 92. The power output shaft of the first motor 92 is connected to the lead screw 93. As the motor runs, the lead screw 93 starts to rotate. The lead screw 93 is connected to the slider 94 inside the vertical rail frame 91 by a thread. When the lead screw 93 rotates, the slider 94 will slide along the guide rail inside the vertical rail frame 91. The slider 94 is fixedly connected to the connecting arm 95, so the sliding of the slider 94 can drive the connecting arm 95 to move. The other end of the connecting arm 95 is connected to the top cover 51. Under the drive of the connecting arm 95, the top cover 51 can be removed from the top of the tank 3. When the top cover 51 is removed, the stirring mechanism 5 is fully exposed. At this time, the operator can easily pull the stirring mechanism 5 out of the tank 3 and carry out a comprehensive cleaning and maintenance of the inside of the tank 3 and the various parts of the stirring mechanism 5. During the telescopic movement of the top cover 51, the special sleeve structure of the hexagonal sleeve 5531 and the hexagonal support rod 5532 plays an important role. Because the hexagonal sleeve 5531 and the hexagonal support rod 5532 are interlocked and can slide, they can ensure the smooth movement of the top cover 51 while maintaining the power transmission of the lower bevel gear 5533 when the top cover 51 moves up and down. This allows the transmission component 55 to continue to work normally without being affected by the movement of the top cover 51. This design ensures the efficiency and convenience of the maintenance process, meets the actual needs of daily equipment maintenance, effectively extends the service life of the equipment, and improves the overall convenience and reliability of the equipment.
[0023] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A high-pressure jet grouting pile water-stop curtain construction device, characterized in that; The base (1) is provided with a support frame (2) fixedly installed on one side of the top of the base (1). A tank (3) is fixedly installed on the top of the support frame (2). An auxiliary maintenance mechanism (9) is fixedly installed on the rear side of the top of the base (1) near the tank (3). A stirring mechanism (5) is fixedly installed on the top of the auxiliary maintenance mechanism (9). The bottom of the stirring mechanism (5) extends into the interior of the tank (3). A material guiding mechanism (6) is fixedly installed at the output end of the tank (3). The material guiding mechanism (6) and the stirring mechanism (5) are connected in a transmission. A water supply unit (7) and an air compressor unit (8) are fixedly installed at both ends of the side of the base (1) away from the tank (3). The water supply unit (7) and the air compressor unit (8) are both connected to the material guiding mechanism (6). A nozzle (4) is fixedly installed at the output end of the material guiding mechanism (6). A nozzle (10) is fixedly installed at the output end of the nozzle (4). The material guiding mechanism (6) includes a connecting valve (61) and a material guiding assembly (62). The connecting valve (61) is fixedly installed at the bottom output end of the tank (3). A feeding pump (63) is fixedly installed at the output end of the connecting valve (61). A three-way pipe (64) is fixedly installed at the output end of the feeding pump (63). The top of the three-way pipe (64) is connected to the air compressor unit (8) and the water supply unit (7). The nozzle (4) is fixedly connected to the bottom output end of the three-way pipe (64). The material guiding assembly (62) is fixedly installed in the middle of the side of the base (1) away from the tank (3). The end of the material guiding assembly (62) extends into the interior of the three-way pipe (64). The top of the material guiding assembly (62) is connected to the stirring mechanism (5) in a transmission connection.
2. The high-pressure jet grouting pile water-stop curtain construction device according to claim 1, characterized in that: The maintenance auxiliary mechanism (9) includes a vertical rail frame (91), which is fixedly installed on the rear side of the base (1) near the tank (3). A first motor (92) is fixedly installed at the bottom of the vertical rail frame (91). A lead screw (93) is fixedly installed through the vertical rail frame (91) at the output end of the first motor (92). The lead screw (93) is rotatably connected to the inside of the vertical rail frame (91). A slider (94) is threadedly connected to the outer surface of the lead screw (93). The slider (94) is slidably connected to the inside of the vertical rail frame (91). A connecting arm (95) is fixedly installed at the top of the slider (94). The outer end of the connecting arm (95) is connected to the top of the stirring mechanism (5).
3. The high-pressure jet grouting pile water-stop curtain construction device according to claim 2, characterized in that: The stirring mechanism (5) includes a top cover (51), which is fixedly installed on the top of the connecting arm (95). The top of the top cover (51) is provided with a driving assembly (52), and the bottom of the top cover (51) is rotatably connected with an agitator assembly (53). The top cover (51) covers the top of the tank (3). The main body of the agitator assembly (53) extends into the interior of the tank (3). The outer end of the driving assembly (52) is provided with a transmission assembly (55). The bottom of the transmission assembly (55) is connected to the outer end of the material guide assembly (62). A feeding pipe (54) is fixedly installed on one side of the top of the top cover (51).
4. The high-pressure jet grouting pile water-stop curtain construction device according to claim 3, characterized in that: The drive assembly (52) includes a base frame (521), which is fixedly installed in the middle of the top of the top cover (51). A second motor (522) is fixedly connected to the top of the base frame (521). A first synchronous pulley (523) is fixedly installed through the base frame (521) at the output end of the second motor (522). The first synchronous pulley (523) is connected to the transmission assembly (55) in a transmission connection. The bottom of the first synchronous pulley (523) is connected to the top of the agitation assembly (53).
5. A high-pressure jet grouting pile water-stop curtain construction device according to claim 4, characterized in that: The stirring assembly (53) includes a rotating shaft (531), which is rotatably connected to the bottom of the top cover (51). Stirring frames (532) are fixedly installed at equal intervals on the outer surface of the rotating shaft (531). Stirring plates (533) are fixedly connected at equal intervals in a linear arrangement on the inner side of the stirring frames (532). The top of the rotating shaft (531) is connected to the bottom of the first synchronous wheel (523).
6. The high-pressure jet grouting pile water-stop curtain construction device according to claim 5, characterized in that: An inner auger (534) is fixedly installed at the bottom of the rotating shaft (531). The inner auger (534) extends into the bottom of the tank body (3). The bottom of the tank body (3) and the inner auger (534) are arranged in a conical shape.
7. A high-pressure jet grouting pile water-stop curtain construction device according to claim 5, characterized in that: The transmission assembly (55) includes a side plate (551), which is fixedly installed on one side of the top cover (51). The top outer end of the side plate (551) is rotatably connected to a second synchronous pulley (552), which is connected to a first synchronous pulley (523) via a synchronous belt. The bottom outer end of the side plate (551) is rotatably connected to a linkage group (553).
8. A high-pressure jet grouting pile water-stop curtain construction device according to claim 7, characterized in that: The linkage assembly (553) includes a hexagonal sleeve (5531), a hexagonal support rod (5532) is slidably connected inside the hexagonal sleeve (5531), a lower bevel gear (5533) is fixedly installed at the bottom of the hexagonal support rod (5532), the lower bevel gear (5533) is connected to the material guide assembly (62) in a transmission connection, and the lower end of the hexagonal support rod (5532) is rotatably connected to the inner side of the outer end of the material guide assembly (62).
9. A high-pressure jet grouting pile water-stop curtain construction device according to claim 8, characterized in that: The material guiding assembly (62) includes a protective shell (621) and an outer auger (622). A fixing frame (623) is fixedly installed on the upper inner end of the protective shell (621). The hexagonal support rod (5532) is rotatably connected to the upper inner side of the fixing frame (623). The outer auger (622) is rotatably connected to the inside of the three-way pipe (64). A shaft (624) is fixedly installed on the outer end of the outer auger (622). The shaft (624) and the three-way pipe (64) are rotatably connected. An upper bevel gear (625) is fixedly installed through the three-way pipe (64) on the outer end of the shaft (624). The upper bevel gear (625) and the lower bevel gear (5533) are connected in a transmission manner.
10. A high-pressure jet grouting pile water-stop curtain construction device according to claim 1, characterized in that: The base (1) has a fixed seat (14) fixedly connected to each of the four corners at the bottom. The bottom of the fixed seat (14) is rotatably connected to a caster wheel (11). A side frame (12) is fixedly installed on the outside of the fixed seat (14). A self-locking screw (13) is threaded to the outer end of the side frame (12). The self-locking screw (13) is a hand-tightening screw.
Citation Information
Patent Citations
High-pressure jet grouting pile waterproof curtain construction device
CN216948294U