Fabricated slurry box for slurry balance jacking pipe

Abstract

The invention provides an assembly type slurry box for a slurry balance jacking pipe, and relates to the field of slurry boxes, the assembly type slurry box is characterized in that an assembly box seat is of a rectangular seat structure, fixing seats are fixed to the four corners of the top of the assembly box seat, and in order to further improve the sealing performance of the slurry box, a transmission shaft is rotated; the transmission shaft drives the adjusting screw rod to rotate synchronously under the transmission action of the bevel gear, and the adjusting screw rod and the adjusting cylinder are in threaded connection, so that when the adjusting screw rod rotates, the adjusting cylinder moves in the axial direction of the adjusting screw rod, and then the adjusting sliding seat is driven to move; when the mud box is assembled, the sealing strip originally installed between the mud box side plate A and the mud box side plate B is extruded to a certain degree, so that the sealing performance between the mud box side plate A and the mud box side plate B is effectively improved, and the problems that a common mud box is generally not provided with a good fine adjustment mechanism, and a gap is too large when the mud box is assembled are solved. And water leakage occurs in the using process of the slurry box, and slurry balance pipe jacking construction is affected.

Description

Technical Field

[0001] This invention relates to the field of mud box technology, and in particular to a prefabricated mud box for mud-water balance pipe jacking. Background Technology

[0002] Slurry balance pipe jacking is a trenchless construction method that uses slurry pressure generated at the front end of the pipe jacking machine to balance soil pressure and groundwater pressure, preventing soil collapse and water inrush. The slurry tank is a slurry storage and treatment facility specifically designed for slurry balance pipe jacking construction.

[0003] In the process of using mud boxes, assembled mud boxes are usually used to facilitate the handling of mud boxes. However, commonly used mud boxes usually do not have a good fine adjustment mechanism, which can easily lead to excessive gaps during the assembly of mud boxes, resulting in water leakage during the use of mud boxes and affecting the mud-water balance pipe jacking construction. Summary of the Invention

[0004] This invention application discloses a prefabricated mud box for slurry balance pipe jacking, in order to solve the problem mentioned in the background art that commonly used mud boxes usually do not have a good fine adjustment mechanism, which can easily lead to excessive gaps during mud box assembly, resulting in water leakage during the use of mud box and affecting slurry balance pipe jacking construction.

[0005] This invention provides a prefabricated mud tank for slurry-water balance pipe jacking, specifically comprising: a prefabricated tank base, the prefabricated tank base being rectangular in shape, with fixing seats fixed at the four corners of the top of the prefabricated tank base; the prefabricated tank base further comprising: a mud tank side plate A, the mud tank side plate A being rectangular in shape, and two mud tank side plates A being symmetrically installed on the top of the prefabricated tank base; a connecting block A, the connecting block A being T-shaped, and two connecting blocks A being symmetrically and integrally disposed on one side of the mud tank side plate A; and a sealing groove A, the sealing groove A being formed on one side and at the bottom of the mud tank side plate A.

[0006] As a further embodiment of the present invention, the assembly box base further includes: a mud box side plate B, which is rectangular in shape and two in number, and is symmetrically installed on the top of the assembly box base; the mud box side plate B and the mud box side plate A are designed in an interlaced manner; a connecting block B, which is T-shaped and two in number, and is symmetrically and integrally disposed at the rear end of the mud box side plate B; and a sealing groove B, which is formed on both sides and the bottom of the mud box side plate B.

[0007] As a further embodiment of the present invention, the assembly box base further includes a sealing strip, which is engaged and installed between the sealing groove B, the sealing groove A and the assembly box base.

[0008] As a further embodiment of the present invention, the fixing base includes: a connecting slot A, which is T-shaped and located at the rear end of the fixing base; the connecting slot A matches the connecting block A; three connecting side frames are fixedly installed on one side of the fixing base; a drive shaft, which is circular and rotates at one end of the connecting side frame; an adjusting screw, which rotates in the middle of the connecting side frame; one end of the adjusting screw is connected to the drive shaft via a bevel gear; and an adjusting slide, which is rectangular and slides on one side of the fixing base.

[0009] As a further embodiment of the present invention, the fixing base further includes: an adjusting cylinder, wherein the number of adjusting cylinders is set to three, and the adjusting cylinders are fixedly installed on one side of the adjusting slide; the adjusting cylinders are threadedly connected to the adjusting screw; a connecting groove B, the connecting groove B is T-shaped and is located at the rear end of the adjusting slide; a fixing side block, the fixing side block is rectangular and is set to two sets, the fixing side blocks are symmetrically fixedly installed at the front end of the top of the fixing base; and a fixing groove, the fixing groove is T-shaped and is located at the bottom of the fixing side block.

[0010] As a further embodiment of the present invention, the fixing base further includes: a mounting bracket, the mounting bracket being L-shaped and engaging with the top of the fixing base and the top of the adjusting slide; a fixing block, the fixing block being T-shaped and having two fixing blocks, which are symmetrically and integrally disposed on both sides of the bottom of the mounting bracket; the fixing blocks engaging with fixing slots; and two limiting joints, which are symmetrically and integrally disposed on both sides of the other end of the mounting bracket.

[0011] As a further embodiment of the present invention, the fixing base further includes: a limiting slider, the limiting slider being rectangular in shape and sliding on one side of the mounting bracket; a contact block, the contact block being rectangular in shape and integrally disposed at the bottom of the limiting slider; and two connecting heads, the connecting heads being symmetrically and integrally disposed on both sides of the limiting slider.

[0012] As a further embodiment of the present invention, the fixing base further includes: a limiting post, the limiting post being in the shape of a circular column structure, and the limiting post being integrally disposed on the top of the connecting side head; the limiting post being slidably connected to the limiting joint; a connecting screw, the connecting screw rotating on the top of the limiting slider; and a threaded connection between the connecting screw and the mounting bracket.

[0013] The prefabricated mud box for slurry balance pipe jacking provided by the present invention has the following beneficial effects:

[0014] After the main structure of the mud tank is assembled, to further improve its sealing performance, the construction personnel will initiate a sealing enhancement operation. By rotating the drive shaft, the drive shaft uses the transmission action of bevel gears to drive the adjusting screw to rotate synchronously. Since the adjusting screw and the adjusting cylinder are connected by a thread, when the adjusting screw rotates, the adjusting cylinder will move along the axial direction of the adjusting screw, which in turn drives the adjusting slide to move. As the adjusting slide moves, the sealing strip originally installed between mud tank side plate A and mud tank side plate B will be compressed to a certain extent. This compression action can make the sealing strip fit more tightly between the components, thereby effectively improving the sealing performance between mud tank side plate A and mud tank side plate B, ensuring that the mud tank will not leak during use.

[0015] In addition, to further enhance the overall stability and sealing of the mud tank, the construction workers will perform additional reinforcement operations. They will insert multiple sets of mounting brackets between the fixed side blocks at different positions, and then push the mounting brackets upward. During the pushing process, the fixing blocks on both sides of the mounting bracket will smoothly insert into the fixing slots, achieving the initial positioning of the mounting bracket. Next, the construction workers will rotate the connecting screw. Since the connecting screw and the mounting bracket are threaded, the rotation of the connecting screw will drive the limiting slider to move downward. As the limiting slider moves downward, the contact block at its bottom will gradually contact the top of the connecting block A and the connecting block B of mud tank side plate A and side plate B. During the continuous downward movement, the contact block will apply downward pressure to mud tank side plate A and side plate B. This downward pressure can make the mud tank side plate fit more tightly with the assembly box base, further strengthening the sealing of mud tank side plate A and side plate B with the assembly box base, providing a reliable mud storage and treatment facility for mud-water balance pipe jacking construction. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0017] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the overall axial three-dimensional structure of the assembled mud box for mud-water balance pipe jacking according to an embodiment of the present invention.

[0020] Figure 2 This is a schematic diagram of the assembly base structure of the assembled mud box for slurry balance pipe jacking according to an embodiment of the present invention.

[0021] Figure 3 This is a schematic diagram of the mud box side plate A structure of the assembled mud box for mud-water balance pipe jacking according to an embodiment of the present invention.

[0022] Figure 4 This is a schematic diagram of the mud box side plate B structure of the assembled mud box for mud-water balance pipe jacking according to an embodiment of the present invention.

[0023] Figure 5 This is a schematic diagram of the fixing base structure of the assembled mud box for slurry balance pipe jacking according to an embodiment of the present invention.

[0024] Figure 6 This is a schematic diagram of the adjusting slide structure of the assembled mud box for mud-water balance pipe jacking according to an embodiment of the present invention.

[0025] Figure 7 This is a schematic diagram of the fixed side block structure of the assembled mud box for mud-water balance pipe jacking according to an embodiment of the present invention.

[0026] Figure 8 This is a schematic diagram of the installation bracket structure for the prefabricated mud box used in mud-water balance pipe jacking according to an embodiment of the present invention.

[0027] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0028] 1. Assembly box base; 101. Mud box side plate A; 102. Connecting block A; 103. Sealing groove A; 104. Mud box side plate B; 105. Connecting block B; 106. Sealing groove B; 107. Sealing strip; 2. Fixed base; 201. Connecting slot A; 202. Connecting side frame; 203. Drive shaft; 204. Adjusting screw; 205. Adjusting slide; 206. Adjusting cylinder; 207. Connecting slot B; 208. Fixed side block; 209. Fixed slot; 210. Mounting bracket; 211. Fixed block; 212. Limiting joint; 213. Limiting slider; 214. Contact block; 215. Connecting side head; 216. Limiting post; 217. Connecting screw. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] As attached Figure 1 To be continued Figure 8 As shown:

[0031] Example: This invention proposes a prefabricated mud box for slurry-water balance pipe jacking, comprising: a prefabricated box base 1, which is rectangular in shape and has fixing seats 2 at the four corners of its top; the prefabricated box base 1 further comprises: mud box side plates A101, which are rectangular in shape and two in number, symmetrically installed on the top of the prefabricated box base 1; connecting blocks A102, which are T-shaped and two in number, symmetrically integrated on one side of the mud box side plates A101; and a sealing groove A103, which is formed in one side of the mud box side plates A101. Sides and bottom; mud box side plate B104, the mud box side plate B104 is rectangular plate structure, and there are two mud box side plates B104, which are symmetrically installed on the top of the assembly box base 1; the mud box side plate B104 and mud box side plate A101 are designed in an interlaced manner; connecting block B105, the connecting block B105 is T-shaped block structure, and there are two connecting blocks B105, which are symmetrically and integrally set at the rear end of the mud box side plate B104; sealing groove B106, the sealing groove B106 is opened on both sides and bottom of the mud box side plate B104; sealing strip 107, the sealing strip 107 is engaged and installed between the sealing groove B106, the sealing groove A103 and the assembly box base 1.

[0032] The fixed base 2 includes: a connecting slot A201, which is T-shaped and located at the rear end of the fixed base 2; the connecting slot A201 matches the connecting block A102; three connecting side frames 202 are fixedly mounted on one side of the fixed base 2; a drive shaft 203 is circular and rotates at one end of the connecting side frame 202; an adjusting screw 204 rotates in the middle of the connecting side frame 202; one end of the adjusting screw 204 is connected to the drive shaft 203 via a bevel gear; and an adjusting slide 205. The system comprises a rectangular base structure, with the adjusting slide 205 sliding on one side of the fixed base 2; three adjusting cylinders 206, fixedly installed on one side of the adjusting slide 205; the adjusting cylinders 206 and the adjusting screw 204 are threadedly connected; a connecting slot B207, shaped like a T-groove, is located at the rear end of the adjusting slide 205; two fixed side blocks 208, shaped like rectangular blocks, are symmetrically fixed at the top front end of the fixed base 2; and a fixing slot 209, shaped like a T-groove, is also present. 09 is located at the bottom of the fixed side block 208; mounting bracket 210, which is L-shaped and engages with the top of the fixed base 2 and the top of the adjusting slide 205; fixing block 211, which is T-shaped and consists of two symmetrically integrated mounting blocks on both sides of the bottom of the mounting bracket 210; the fixing block 211 matches the fixing slot 209; limiting joint 212, which consists of two symmetrically integrated mounting joints on both sides of the other end of the mounting bracket 210; limiting slider 213, which is rectangular in shape. The structure includes a limiting slider 213 that slides on one side of the mounting bracket 210; a contact block 214, which is rectangular in shape and integrally disposed at the bottom of the limiting slider 213; two connecting heads 215, which are symmetrically and integrally disposed on both sides of the limiting slider 213; a limiting post 216, which is circular in shape and integrally disposed at the top of the connecting head 215; a sliding connection between the limiting post 216 and the limiting connector 212; and a connecting screw 217, which rotates on the top of the limiting slider 213 and is threadedly connected to the mounting bracket 210.

[0033] The specific usage and function of this embodiment are as follows:

[0034] During the use of the mud box, mud box side plates A101 and B104 are placed alternately on the assembly box base 1. Sealing strips 107 are installed between the sealing grooves A103 and B106 of mud box side plates A101 and B104 and the assembly box base 1. During the placement of mud box side plates A101 and B104, the connecting clip A102 of mud box side plate A101 is inserted into the connecting clip slot A201 and the connecting clip B105 of mud box side plate B104 is inserted into the connecting clip slot B207, so that mud box side plates A101 and B104 can be stably placed on the assembly box base 1, thereby completing the mud box assembly operation.

[0035] After the mud box is assembled, the drive shaft 203 can be rotated, which will drive the adjusting screw 204 to rotate through the bevel gear. The adjusting screw 204 is threadedly connected to the adjusting cylinder 206. The adjusting screw 204 will drive the adjusting slide 205 to move through the adjusting cylinder 206, so that the sealing strip 107 between the mud box side plate A101 and the mud box side plate B104 will be compressed to a certain extent, thereby improving the sealing performance between the mud box side plate A101 and the mud box side plate B104.

[0036] Furthermore, by inserting multiple sets of mounting brackets 210 into the fixed side blocks 208 at different positions, and then pushing the mounting brackets 210 upward, the fixed clips 211 on both sides of the mounting brackets 210 will be inserted into the fixed clip slots 209. At this time, by rotating the connecting screw 217, the connecting screw 217 is threadedly connected to the mounting bracket 210. The connecting screw 217 will drive the limiting slider 213 to move downward, so that the contact block 214 at the bottom of the limiting slider 213 contacts the top of the connecting clips A102 and B105 of the mud box side plate A101 and mud box side plate B104. As the limiting slider 213 moves downward continuously, the limiting slider 213 can apply downward pressure to the mud box side plate A101 and mud box side plate B104 through the contact block 214, thereby strengthening the sealing between the mud box side plate A101, mud box side plate B104 and the assembly box 1.

[0037] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the scope of protection of the present invention, which is determined by the appended claims.

Claims

1. A prefabricated mud tank for slurry balance pipe jacking, characterized in that, include: Assembly box base (1), the assembly box base (1) is rectangular in shape, and the four corners of the top of the assembly box base (1) are fixed with fixing bases (2); the assembly box base (1) also includes: mud box side plate A (101), the mud box side plate A (101) is rectangular in shape, and the number of mud box side plates A (101) is set to two, the mud box side plates A (101) are symmetrically installed on the top of the assembly box base (1); connecting block A (102), the connecting block A (102) is T-shaped, and the number of connecting block A (102) is set to two, the connecting block A (102) is symmetrically integrated on one side of the mud box side plate A (101); sealing groove A (103), the sealing groove A (103) is opened on one side and bottom of the mud box side plate A (101); The fixed seat (2) further includes an adjusting slide (205), which is rectangular in shape and slides on one side of the fixed seat (2).

2. The assembled mud tank for slurry balance pipe jacking as described in claim 1, characterized in that: The assembly box base (1) further includes: mud box side plate B (104), which is rectangular in shape and has two components. The mud box side plate B (104) is symmetrically installed on the top of the assembly box base (1). The mud box side plate B (104) and the mud box side plate A (101) are designed in an interlaced manner. Connecting block B (105), which is T-shaped and has two components. The connecting block B (105) is symmetrically and integrally installed at the rear end of the mud box side plate B (104). Sealing groove B (106), which is opened on both sides and the bottom of the mud box side plate B (104).

3. The assembled mud tank for slurry balance pipe jacking as described in claim 2, characterized in that: The assembly box base (1) also includes a sealing strip (107), which is engaged between the sealing groove B (106), the sealing groove A (103) and the assembly box base (1).

4. The assembled mud tank for slurry balance pipe jacking as described in claim 1, characterized in that: The fixed base (2) includes: a connecting slot A (201), which is T-shaped and located at the rear end of the fixed base (2); the connecting slot A (201) matches the connecting block A (102); a connecting side frame (202), which has three components and is fixedly installed on one side of the fixed base (2); a drive shaft (203), which is circular and rotates at one end of the connecting side frame (202); an adjusting screw (204), which rotates in the middle of the connecting side frame (202); and a bevel gear drive connection between one end of the adjusting screw (204) and the drive shaft (203).

5. The assembled mud tank for slurry balance pipe jacking as described in claim 4, characterized in that: The fixed base (2) further includes: an adjusting cylinder (206), the number of adjusting cylinders (206) is set to three, the adjusting cylinders (206) are fixedly installed on one side of the adjusting slide (205); the adjusting cylinders (206) are threadedly connected to the adjusting screw (204); a connecting groove B (207), the connecting groove B (207) is T-shaped and is located at the rear end of the adjusting slide (205); a fixed side block (208), the fixed side block (208) is rectangular and is set to two sets, the fixed side blocks (208) are symmetrically fixedly installed at the top front end of the fixed base (2); and a fixed groove (209), the fixed groove (209) is T-shaped and is located at the bottom of the fixed side block (208).

6. The prefabricated mud tank for slurry balance pipe jacking as described in claim 5, characterized in that: The fixed base (2) further includes: a mounting bracket (210), which is L-shaped and is fitted onto the top of the fixed base (2) and the top of the adjusting slide (205); a fixing block (211), which is T-shaped and has two blocks, which are symmetrically and integrally disposed on both sides of the bottom of the mounting bracket (210); the fixing block (211) matches the fixing slot (209); and a limiting joint (212), which has two blocks, which are symmetrically and integrally disposed on both sides of the other end of the mounting bracket (210).

7. The assembled mud tank for slurry balance pipe jacking as described in claim 6, characterized in that: The fixed base (2) further includes: a limiting slider (213), which is rectangular in shape and slides on one side of the mounting bracket (210); a contact block (214), which is rectangular in shape and is integrally disposed on the bottom of the limiting slider (213); and a connecting head (215), which is two in number and is symmetrically disposed on both sides of the limiting slider (213).

8. The assembled mud tank for slurry balance pipe jacking as described in claim 7, characterized in that: The fixed base (2) further includes: a limiting post (216), which is in the shape of a circular column and is integrally set on the top of the connecting side head (215); the limiting post (216) is slidably connected to the limiting connector (212); a connecting screw (217), which rotates on the top of the limiting slider (213); and a threaded connection between the connecting screw (217) and the mounting bracket (210).

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