A highly integrated prefabricated substation
By combining a suction cooling mechanism and a buoyancy lifting mechanism with air cooling and water cooling, the problem of high temperature inside the prefabricated substation is solved, achieving a highly efficient and energy-saving heat dissipation effect.
Patent Information
- Application Number
- CN202511368440.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2045-09-24
AI Technical Summary
When existing prefabricated substations are used outdoors, the internal equipment generates heat, resulting in high temperatures. Existing heat dissipation methods are inefficient and energy-intensive, and water cooling is difficult to achieve overall heat dissipation.
It adopts a suction cooling mechanism that combines air cooling and water cooling. It uses wind-driven components and scraping components to draw in hot air, collects and stores rainwater for water cooling, and uses a buoyancy lifting mechanism to achieve automatic drainage and filter cleaning.
It improves heat dissipation effect and efficiency, saves heat dissipation costs, achieves overall heat dissipation of the prefabricated substation, and avoids filter clogging and rainwater overflow.
Smart Images

Figure CN120879382B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of prefabricated substations, specifically relating to a highly integrated prefabricated substation. Background Technology
[0002] Prefabricated substations, also known as modular substations or box-type substations, are compact indoor or outdoor substations that combine high-voltage switchgear, distribution transformers, and low-voltage distribution equipment according to a specific wiring scheme. They can convert voltage levels from 10kV or higher to the commonly used 380V / 220V and directly supply power to users. Prefabricated substations are suitable for mines, factories, oil and gas fields, and wind power stations. They replace traditional civil engineering substations and become a new type of complete power distribution system. However, existing prefabricated substations have the following problems in use:
[0003] 1. Prefabricated substations are usually used directly outdoors. During use, the heat generated by the internal equipment and the external exposure to sunlight can lead to high internal temperatures in the prefabricated substation, causing overheating damage to components, reduced equipment efficiency, and shortened service life. Therefore, it is necessary to cool the substation. However, existing substations usually use air cooling, water cooling, or a combination of both. However, no matter which cooling method is used, although it achieves the cooling effect, it increases energy consumption.
[0004] 2. Existing water cooling systems typically utilize heat exchangers such as copper tubes to directly contact heat-generating components, thereby achieving water cooling for these components. However, a single heat exchanger can only cool one component at a time, making it difficult to cool the overall environment inside the prefabricated substation. This results in poor cooling performance and low efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a highly integrated prefabricated substation with a simple structure and reasonable design in order to solve the above problems.
[0006] The present invention achieves the above objectives through the following technical solutions:
[0007] A highly integrated prefabricated substation includes a water collection cover, a filter screen is provided on the front top of the water collection cover, a suction and heat dissipation mechanism for suction heat dissipation and reciprocating scraping cleaning is provided on the water collection cover, a partition compartment is fixedly installed at the bottom of the water collection cover, a plug pipe is fixedly installed at the four corners of the bottom of the partition compartment, a column is detachably installed at the bottom of the plug pipe, a base is fixedly connected through the bottom of multiple columns, a number of support columns are provided between the base and the partition compartment, a number of box doors are hinged on the support columns and the columns, and the multiple box doors, support columns and the columns together form the box body of the prefabricated substation;
[0008] A horizontal partition is provided between the two symmetrical pillars on the left and right. Several vertical partitions are provided on the horizontal partition. The vertical partitions and the horizontal partitions divide the box into several cavities. The vertical partitions and the horizontal partitions are hollow inside, and the top of the vertical partitions and the horizontal partitions are fixedly connected to a water inlet trough. The top of the water inlet trough is connected to the inside of the water collection cover.
[0009] A buoyancy lifting mechanism is provided together between the water collection cover, the support column, and the upright column.
[0010] Preferably, the interior of the plurality of pillars and columns is hollow, the top of the pillars is movable through the partition compartment and communicates with the interior of the water collection cover, a sealing ring is provided between the water collection cover and the pillars, and the interior of the water collection cover is a cavity for storing water.
[0011] Preferably, each of the multiple enclosure doors has an air inlet at its bottom, a sealing ring is provided between the insertion pipe and the column, the top of the insertion pipe is fixedly inserted through the partition compartment, and the top of the insertion pipe is connected to the inside of the water collection cover.
[0012] Preferably, guide plates are fixedly installed at the bottom of the internal cavities of the horizontal and vertical partitions, and No. 1 connecting holes are opened on both sides of the horizontal partition to communicate with the interior of the support column, and No. 2 connecting holes are opened at the bottom of the vertical partition to communicate with the interior of the support column.
[0013] Preferably, the suction and heat dissipation mechanism includes a wind-driven component, a scraping component, and a suction pipe. The suction pipe is located at the top center of the water collection cover, and the bottom of the suction pipe is fixedly inserted through the top center of the partition compartment. The wind-driven component is located on the suction pipe, and the scraping component is located on the wind-driven component.
[0014] Preferably, the wind-driven assembly includes a drive shaft that rotates through the center of the top of the main exhaust pipe. Several fixed rods are evenly installed on the outer side of the top of the drive shaft. A wind scoop is fixedly installed at the end of the fixed rod away from the drive shaft. A driving bevel gear is fixedly sleeved in the middle of the drive shaft. Two triangular brackets are symmetrically fixedly installed on the left and right sides of the inner wall of the top of the main exhaust pipe. A connecting shaft is rotatably installed between the two triangular brackets. A driven bevel gear that meshes with the driving bevel gear is fixedly sleeved on the left end of the connecting shaft. Several suction fan blades are evenly fixedly installed on the outer side of the connecting shaft. The bottom of the drive shaft rotates through the bottom of the main exhaust pipe.
[0015] Preferably, a plurality of suction branch pipes are evenly fixedly installed at the bottom of the main suction pipe via an installation plate. The inside of the suction branch pipes is connected to the inside of the main suction pipe. The end of the suction branch pipe away from the main suction pipe is fixedly connected to the bottom of the partition chamber and then fixedly connected to the suction hood.
[0016] Preferably, the scraping assembly includes a worm gear fixedly sleeved at the bottom of the drive shaft, a protective box fixedly installed on the outside of the main exhaust pipe, a conveyor shaft rotatably passing through the left side of the protective box, a worm wheel meshing with the worm gear fixedly sleeved at one end of the conveyor shaft, a bearing plate rotatably sleeved at the middle of the conveyor shaft, a turntable fixedly installed at the other end of the conveyor shaft, a fixing pin fixedly installed at an eccentric position on the turntable, a connecting rod hinged to the fixing pin, a limit slider hinged to the end of the connecting rod away from the turntable, a limit slider slidably installed on the top of a limit rail, a limit rail fixedly installed on the top of the water collection cover, a fixing frame fixedly installed on the front side of the top of the limit slider, an mounting plate fixedly installed at the end of the fixing frame away from the limit slider, several scrapers evenly installed on the bottom of the mounting plate, and the protective box sleeved on the outside of the worm gear and worm wheel.
[0017] Preferably, the buoyancy lifting mechanism includes a float frame disposed inside the water collection cover, a float plate fixedly installed on the inner wall of the float frame, a plurality of fixing lugs fixedly installed on the side wall of the float frame, the float frame being hollow inside, a plurality of No. 1 springs evenly fixedly installed on the top of the float frame, the top of the No. 1 springs being fixedly connected to the inner top surface of the water collection cover, a plurality of lifting rods evenly fixedly installed on the fixing lugs and the float frame, the lifting rods being located inside the support column and the upright column, a sealing plug being fixedly installed at the bottom of the lifting rod, the bottom of the sealing plug having a conical surface, a sealing seat being fixedly installed at the bottom of the support column and the upright column, the top of the sealing seat fitting against the bottom of the sealing plug, and a linkage compression assembly being provided on the float frame.
[0018] Preferably, the linkage extrusion assembly includes two mounting slide rails symmetrically fixedly installed on the top surface inside the water collection cover. A mounting slider is slidably installed at the bottom of each of the two mounting slide rails. A fixing strip is fixedly installed at the bottom of both mounting sliders. A cleaning brush is fixedly installed at the center of the top of the fixing strip. A second spring is fixedly installed between the mounting slider and the front side of the mounting slide rail. A second connecting rod is fixedly installed at the center of the front side of the fixing strip. A driven wedge is fixedly installed at the front side of the second connecting rod. A first connecting rod is fixedly installed on the float frame. An active wedge that cooperates with the driven wedge is fixedly installed on the side of the first connecting rod away from the float frame.
[0019] The beneficial effects of this invention are as follows:
[0020] 1. This invention utilizes a suction cooling mechanism to drive the movement of components using wind power, thereby drawing in hot air from inside the prefabricated substation and accelerating the rapid outflow of hot air, which is beneficial for achieving air cooling. Additionally, a water collection cover is used to collect rainwater, which is then used for water cooling of the prefabricated substation. The combination of these two cooling methods enhances the overall cooling effect.
[0021] 2. Compared with existing technologies, using rainwater as a heat dissipation medium eliminates the need for water pumps to draw clean water for heat dissipation, saving heat dissipation costs. Furthermore, rainwater flows through columns, supports, horizontal partitions, and vertical partitions, achieving overall heat dissipation of the prefabricated substation with a larger heat dissipation area compared to single-point water cooling of components, thus improving heat dissipation efficiency.
[0022] 3. This invention uses a wind-driven component to synchronously drive the reciprocating motion of the scraping component, thereby achieving reciprocating scraping of the top of the filter screen and effectively preventing clogging. When rainwater enters the water collection cover, it drives the floating frame and the lifting rod on it to move upward, achieving automatic drainage and avoiding the problem of rainwater overflow. During the upward movement, it synchronously drives the linkage squeezing component to achieve scraping and clogging of the bottom of the filter screen. Attached Figure Description
[0023] Figure 1 This is a three-dimensional view of the overall structure of the present invention;
[0024] Figure 2 This is a partial sectional view of the overall structure of the present invention;
[0025] Figure 3 This is a bottom view of the overall structure of the present invention;
[0026] Figure 4 This is a perspective view of the column, box door, support column, horizontal partition and vertical partition of the present invention;
[0027] Figure 5 This is a partial sectional view of the column, box door, support column, horizontal partition and vertical partition of the present invention;
[0028] Figure 6 yes Figure 5 Enlarged view of region A in the middle;
[0029] Figure 7 This is a partial cross-sectional view of the suction and heat dissipation mechanism and the buoyancy lifting mechanism of the present invention;
[0030] Figure 8 This is a partial cross-sectional view of the suction and heat dissipation mechanism of the present invention;
[0031] Figure 9 yes Figure 8 Enlarged view of region B in the middle;
[0032] Figure 10 This is a partial structural diagram of the suction and heat dissipation mechanism of the present invention;
[0033] Figure 11 This is a perspective view of the buoyancy lifting mechanism and sealing seat of the present invention;
[0034] Figure 12 This is a perspective view of the linkage extrusion component of the present invention.
[0035] In the diagram: 1. Water collection cover; 2. Filter screen; 3. Suction and heat dissipation mechanism; 31. Wind-driven assembly; 311. Air scoop; 312. Fixing rod; 313. Drive shaft; 314. Driving bevel gear; 315. Driven bevel gear; 316. Connecting shaft; 317. Triangular bracket; 318. Suction fan blade; 32. Scraper assembly; 321. Worm gear; 322. Worm wheel; 323. Bearing plate; 324. Fixing frame; 325. Limiting slide rail; 326. Limiting slider; 327. Connecting rod; 328. Turntable; 329. Conveyor shaft; 33. Main suction pipe; 34. Suction branch pipe; 35. Suction hood; 36. Scraper; 37. Mounting plate; 38. Protective box; 4 1. Column; 5. Box door; 6. Base; 7. Support column; 8. Buoyancy lifting mechanism; 81. Fixed lug; 82. Sealing plug; 83. Lifting rod; 84. Spring No. 1; 85. Floating frame; 86. Linkage compression assembly; 861. Connecting rod No. 1; 862. Active wedge; 863. Driven wedge; 864. Connecting rod No. 2; 865. Cleaning brush; 866. Fixing strip; 867. Mounting slide rail; 868. Mounting slider; 869. Spring No. 2; 9. Divider compartment; 10. Sealing seat; 11. Horizontal partition; 12. Air inlet; 13. Water inlet trough; 14. Vertical partition; 15. Floating plate; 16. Connecting hole No. 1; 17. Guide plate; 18. Insertion pipe. Detailed Implementation
[0036] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0037] Example: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 11A highly integrated prefabricated substation includes a water collection cover 1, a filter screen 2 on the front top of the water collection cover 1, a heat dissipation mechanism 3 for suction and reciprocating scraping cleaning on the water collection cover 1, a partition compartment 9 fixedly installed at the bottom of the water collection cover 1, and insertion pipes 18 fixedly installed at the four corners of the bottom of the partition compartment 9. Columns 4 are inserted and fixedly connected to the bottom of the insertion pipes 18, facilitating assembly between the water collection cover 1 and the columns 4. A base 6 is fixedly connected through the bottom of multiple columns 4. Several support pillars 7 are provided between the base 6 and the partition compartment 9. Several box doors 5 are hinged to the column 4. The multiple box doors 5, the support column 7, and the column 4 together form the box body of the box-type substation. A horizontal partition 11 is set between two symmetrical support columns 7. Several vertical partitions 14 are set on the horizontal partition 11. The vertical partitions 14 and the horizontal partitions 11 divide the box body into several cavities. The vertical partitions 14 and the horizontal partitions 11 are hollow inside, and the top of the vertical partitions 14 and the horizontal partitions 11 are fixedly connected to a water inlet trough 13. The top of the water inlet trough 13 is connected to the inside of the water collection cover 1. A buoyancy lifting mechanism 8 is set together between the water collection cover 1, the support column 7, and the column 4.
[0038] In use, the water collection cover 1 is used to collect rainwater, the filter screen 2 is used to filter the rainwater entering the water collection cover 1, the suction and heat dissipation mechanism 3 is used to suction and dissipate heat inside the box-type substation while scraping the top of the filter screen 2, effectively reducing the probability of filter screen 2 clogging, the insertion pipe 18 at the bottom of the partition compartment 9 is used to realize the insertion and fixing between the insertion pipe 18 and the column 4, the cavity divided by the vertical partition 14 and the horizontal partition 11 is used to place equipment such as transformers, low voltage cabinets and capacitors, and the buoyancy lifting mechanism 8 is used to realize automatic drainage and automatic scraping and anti-clogging of the bottom of the filter screen 2.
[0039] Please see Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 11 The interiors of multiple support columns 7 and multiple upright columns 4 are hollow. The top of the support column 7 can be moved through the partition compartment 9 and then communicate with the interior of the water collection cover 1. A sealing ring is provided between the water collection cover 1 and the support column 7. Air inlets 12 are provided at the bottom of multiple boxes 5. A sealing ring is provided between the insertion pipe 18 and the upright column 4. The top of the insertion pipe 18 is fixedly inserted through the partition compartment 9 and communicates with the interior of the water collection cover 1. Guide plates 17 are fixedly installed at the bottom of the internal cavities of the horizontal partition 11 and the vertical partition 14. The horizontal partition 11 has a first connecting hole 16 on both sides that communicates with the interior of the support column 7. The vertical partition 14 has a second connecting hole at the bottom that communicates with the interior of the support column 7.
[0040] In use, the cavities inside the support column 7, upright column 4, vertical partition 14 and horizontal partition 11 are used to store rainwater. After being filtered by the filter screen 2, the rainwater enters the water collection cover 1, then enters the support column 7 and upright column 4, and then enters the vertical partition 14 and horizontal partition 11 through the water inlet trough 13. The rainwater stored in the above structure is used to dissipate heat from the components inside the box-type substation.
[0041] Please see Figure 2 , Figure 7 , Figure 8 and Figure 9 The suction and heat dissipation mechanism 3 includes a wind-driven assembly 31, a scraping assembly 32, and a suction main pipe 33. The suction main pipe 33 is located at the top center of the water collection cover 1, and its bottom is fixedly inserted through the top center of the partition compartment 9. The wind-driven assembly 31 is mounted on the suction main pipe 33, and the scraping assembly 32 is mounted on the wind-driven assembly 31. The wind-driven assembly 31 includes a drive shaft 313 that rotates through the top center of the suction main pipe 33. Several fixing rods 312 are evenly installed on the top exterior of the drive shaft 313. An air scoop 311 is fixedly installed at the end of the fixing rod 312 away from the drive shaft 313. The air scoop 311 is detachable and can be replaced with different sizes according to actual usage needs, i.e., at high altitudes. When used in areas with strong winds, a smaller size air scoop 311 can be used. When used in areas with low altitude and weak winds, a larger size air scoop 311 can be used to ensure sufficient wind power to drive the mechanism. The drive shaft 313 is fixedly sleeved with a drive bevel gear 314 in the middle. Two triangular brackets 317 are symmetrically fixedly installed on the inner wall of the top of the main exhaust pipe 33. A connecting shaft 316 is rotatably installed between the two triangular brackets 317. A driven bevel gear 315 that meshes with the drive bevel gear 314 is fixedly sleeved on the left end of the connecting shaft 316. Several suction fan blades 318 are evenly fixedly installed on the outside of the connecting shaft 316. The bottom of the drive shaft 313 rotates through the bottom of the main exhaust pipe 33.
[0042] Please see Figure 7 , Figure 8 , Figure 9 and Figure 10A plurality of suction branch pipes 34 are evenly fixedly installed at the bottom of the main suction pipe 33 via an installation plate. The interior of the suction branch pipes 34 is connected to the interior of the main suction pipe 33. The end of the suction branch pipe 34 away from the main suction pipe 33 is fixedly inserted through the bottom of the partition chamber 9 and then fixedly connected to the suction cover 35. The scraping assembly 32 includes a worm gear 321 fixedly sleeved at the bottom of the drive shaft 313. A protective box 38 is fixedly installed at the bottom of the main suction pipe 33. A conveying shaft 329 is rotatably inserted through the left side of the protective box 38. A worm wheel 322 that meshes with the worm gear 321 is fixedly sleeved at one end of the conveying shaft 329. A bearing plate 323 is rotatably sleeved in the middle of the conveying shaft 329. The other end of the conveying shaft 329 is fixedly... A turntable 328 is fixedly installed, and a fixing pin is fixedly installed at an eccentric position on the turntable 328. A connecting rod 327 is hinged to the fixing pin. A limit slider 326 is hinged to the end of the connecting rod 327 away from the turntable 328. The limit slider 326 is slidably installed on the top of the limit slide rail 325. The limit slide rail 325 is fixedly installed on the top of the water collection cover 1. A fixing frame 324 is fixedly installed on the front side of the top of the limit slider 326. An installation plate 37 is fixedly installed on the end of the fixing frame 324 away from the limit slider 326. Several scrapers 36 are evenly installed on the bottom of the installation plate 37. The scrapers 36 are located on the filter screen 2. A protective box 38 is sleeved on the outside of the worm gear 321 and the worm wheel 322.
[0043] During operation, the suction cooling mechanism 3 firstly uses external wind to rotate the air scoop 311 and its fixed rod 312, which in turn rotates the drive shaft 313 and its driving bevel gear 314, which in turn rotates the driven bevel gear 315 and its connecting shaft 316. Simultaneously, the suction fan blades 318 rotate to draw in hot air from the enclosure of the box-type substation, which is formed by the box door 5, the support column 7, and the upright column 4, through the suction hood 35 into the suction branch pipe 34. The hot air then enters the main exhaust pipe 33 and is discharged, thus achieving suction cooling of the box-type substation enclosure. Meanwhile, cool air from the outside enters the box-type substation through the air inlet 12, achieving circulating air cooling of the box-type substation. No external power source is required for cooling, resulting in good heat dissipation.
[0044] Please see Figure 2 , Figure 10 and Figure 11The buoyancy lifting mechanism 8 includes a float frame 85 disposed inside the water collection cover 1. A float plate 15 is fixedly installed on the inner wall of the float frame 85. The float plate 15 is made of EVA material and is used to provide buoyancy. Several fixing lugs 81 are fixedly installed on the side wall of the float frame 85. The float frame 85 is hollow inside. Several No. 1 springs 84 are evenly fixedly installed on the top of the float frame 85. The top of the No. 1 springs 84 is fixedly connected to the inner top surface of the water collection cover 1. Several lifting rods 83 are evenly fixedly installed on the fixing lugs 81 and the float frame 85. The lifting rods 83 are located inside the support column 7 and the upright column 4. A sealing plug 82 is fixedly installed at the bottom of the lifting rod 83. The bottom of the sealing plug 82 has a conical surface. A sealing seat 10 is fixedly installed at the bottom of the support column 7 and the upright column 4. The sealing seat 10 has a hole. The top of the hole is sealed and fitted to the bottom of the sealing plug 82. A linkage compression assembly 86 is provided on the float frame 85.
[0045] Please see Figure 2 , Figure 10 , Figure 11 and Figure 12 The linkage extrusion assembly 86 includes two mounting slide rails 867 symmetrically fixedly installed on the top surface inside the water collection cover 1. Mounting sliders 868 are slidably mounted on the bottom of each of the two mounting slide rails 867. A fixing strip 866 is fixedly mounted on the bottom of both mounting sliders 868. A cleaning brush 865 is fixedly mounted at the top center of the fixing strip 866. A second spring 869 is fixedly mounted between the mounting slider 868 and the front side of the mounting slide rail 867. A second connecting rod 864 is fixedly mounted at the front center of the fixing strip 866. A driven wedge 863 is fixedly mounted on the front side of the second connecting rod 864. A first connecting rod 861 is fixedly mounted on the float frame 85. An active wedge 862, which cooperates with the driven wedge 863, is fixedly mounted on the side of the first connecting rod 861 away from the float frame 85.
[0046] In use, when rainwater fills the support column 7, upright column 4, and water collection cover 1, the buoyancy of the water causes the float plate 15, float frame 85, and lifting rod 83 to move upwards, simultaneously causing the sealing plug 82 to move upwards, releasing the seal of the sealing seat 10. At this time, the rainwater in the support column 7 and upright column 4 is discharged from the holes in the sealing seat 10, preventing the rainwater from overflowing from the water collection cover 1 and achieving automatic drainage. Simultaneously, as the float frame 85 moves upwards, it also drives the first connecting rod 861 and its active wedge 862 to move upwards. The active wedge 862 presses against the driven wedge 863, causing the driven wedge to move upwards. The moving wedge 863 and its second connecting rod 864 move from front to back, simultaneously driving the fixing strip 866 and its cleaning brush 865 to move from front to back. The cleaning brush 865 cleans the bottom of the filter screen 2 from front to back, reducing the probability of filter screen 2 clogging. After the water is drained, under the elastic force of the first spring 84, the float frame 85 and its lifting rod 83 move downward, and the sealing plug 82 seals the sealing seat 10. At this time, under the elastic force of the second spring 869, the mounting slider 868 and its fixing strip 866 reset from back to front, realizing the back-to-back brushing of the cleaning brush 865.
[0047] It should be noted that, in the use of this highly integrated prefabricated substation, the support column 7 and the upright column 4 are first welded and fixed to the base 6, and the box door 5 is hinged and installed to the support column 7 and the upright column 4 according to the design drawings. Then, the insertion pipe 18 is inserted and fixed to the bottom of the partition compartment 9, ensuring communication between the insertion pipe 18 and the inside of the water collection cover 1. The insertion pipe 18 is then inserted and fixed into the upright column 4. A sealing ring is then installed between the upright column 4 and the insertion pipe 18 to ensure a good seal between them. The vertical partition plate 14 and the horizontal partition plate 11 are used to divide the interior of the prefabricated substation into several cavities. These cavities are used to house equipment such as transformers, low-voltage cabinets, and capacitors. After the equipment installation is completed, sufficient clean water can be poured into the water collection cover 1, the support column 7, and the upright column 4 to ensure that the highly integrated prefabricated substation has water-cooled heat dissipation capabilities in its initial state. Functionally, when there is sufficient wind outside, the wind-driven component 311 blows the wind scoop 311 in the wind-driven component 31, which then drives the fixed rod 312 to rotate. At the same time, it drives the transmission shaft 313 and the active bevel gear 314 on it to rotate, which drives the driven bevel gear 315 and the connecting shaft 316 on it to rotate. Simultaneously, it drives the suction fan blade 318 to rotate and suck up the hot air in the box-type substation enclosure formed by the box door 5, the support column 7 and the upright column 4. The hot air is sucked from the suction hood 35 into the suction branch pipe 34, and then into the main suction pipe 33 for discharge. This realizes the suction and heat dissipation of the box-type substation enclosure. The suction and heat dissipation mechanism 3 itself is one of the heat dissipation methods and does not need to work all the time. When there is wind outside, the suction and heat dissipation mechanism 3 is driven to work to realize air-cooled suction and heat dissipation. When there is no wind outside, water-cooled heat dissipation and air convection heat dissipation can be achieved by using the heat dissipation holes opened on the equipment box door 5.
[0048] When it rains, the rainwater is filtered by the filter screen 2 and enters the water collection cover 1. Then, the rainwater enters the vertical partition 14 and horizontal partition 11 through the inlet trough 13. The rainwater stored in this structure is used to dissipate heat from the internal components of the prefabricated substation. Compared to the single-point heat dissipation mode of traditional heat exchangers for electrical components, the heat dissipation effect is better. When the rainwater overflows the support column 7 and the upright column 4 and enters the water collection cover 1, the buoyancy of the water drives the float frame 85 and its lifting rod 83 to move upwards, simultaneously driving the sealing plug 82 to move upwards, releasing the seal of the sealing seat 10. At this time, the rainwater in the support column 7 and the upright column 4 is discharged from the holes in the sealing seat 10, preventing the rainwater from overflowing from the water collection cover 1 and achieving automatic drainage. Simultaneously, as the float frame 85 moves upwards, it also drives the first connecting rod 861 and its active wedge 862 to move upwards. Block 862 presses against driven wedge 863, causing driven wedge 863 and its second connecting rod 864 to move from front to back. At the same time, it causes fixed bar 866 and its cleaning brush 865 to move from front to back. The cleaning brush 865 cleans the bottom of filter screen 2 from front to back, reducing the probability of filter screen 2 clogging. After the water is discharged, under the elastic force of spring 84, float frame 85 and its lifting rod 83 move downward, and sealing plug 82 seals sealing seat 10. At this time, under the elastic force of spring 869, mounting slider 868 and its fixed bar 866 reset from back to front, realizing the back-to-back brushing of cleaning brush 865. The initial water filling can ensure that the high-integration box substation also has heat dissipation capacity even without wind, and the heat dissipation holes opened on the box door 5 of the high-integration box substation itself have air convection heat dissipation function.
[0049] The embodiments described above are merely examples of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.
Claims
1. A highly integrated prefabricated substation, comprising a water collection cover (1), characterized in that: A filter screen (2) is provided on the front side of the top of the water collection cover (1). A suction and heat dissipation mechanism (3) for suction heat dissipation and reciprocating scraping cleaning is provided on the water collection cover (1). A partition compartment (9) is fixedly installed at the bottom of the water collection cover (1). A plug pipe (18) is fixedly installed at the four corners of the bottom of the partition compartment (9). A column (4) is detachably installed at the bottom of the plug pipe (18). A base (6) is fixedly passed through the bottom of multiple columns (4). Several pillars (7) are provided between the base (6) and the partition compartment (9). Several box doors (5) are hinged on the pillars (7) and the columns (4). The multiple box doors (5), pillars (7) and columns (4) together form the box body of the box-type substation. A horizontal partition (11) is provided between the two symmetrical pillars (7). Several vertical partitions (14) are provided on the horizontal partition (11). The vertical partitions (14) and the horizontal partitions (11) divide the box into several cavities. The vertical partitions (14) and the horizontal partitions (11) are hollow inside. The top of the vertical partitions (14) and the horizontal partitions (11) are fixedly connected to a water inlet trough (13). The top of the water inlet trough (13) is connected to the inside of the water collection cover (1). A buoyancy lifting mechanism (8) is provided between the water collection cover (1), the support column (7), and the upright column (4). The buoyancy lifting mechanism (8) includes a float frame (85) installed inside the water collection cover (1). A float plate (15) is fixedly installed on the inner wall of the float frame (85). Several fixing lugs (81) are fixedly installed on the side wall of the float frame (85). The float frame (85) is hollow inside. Several No. 1 springs (84) are evenly fixedly installed on the top of the float frame (85). The top of the No. 1 springs (84) is connected to the inner wall of the water collection cover (1). The top surface of the part is fixedly connected, and a number of lifting rods (83) are evenly fixedly installed on the fixed ear block (81) and the floating frame (85). The lifting rods (83) are located inside the support column (7) and the column (4). A sealing plug (82) is fixedly installed at the bottom of the lifting rod (83). A tapered surface is opened at the bottom of the sealing plug (82). A sealing seat (10) is fixedly installed at the bottom of the support column (7) and the column (4). The top of the sealing seat (10) is in contact with the bottom of the sealing plug (82). A linkage extrusion assembly (86) is provided on the floating frame (85). The linkage extrusion assembly (86) includes two mounting slide rails (867) symmetrically fixedly installed on the top surface inside the water collection cover (1). The bottom of each mounting slide rail (867) is slidably mounted with a mounting slider (868). The bottom of the two mounting sliders (868) is fixedly mounted with a fixing strip (866). A cleaning brush (865) is fixedly mounted at the top center of the fixing strip (866). A second spring (869) is fixedly mounted between the mounting slider (868) and the front side of the mounting slide rail (867). A second connecting rod (864) is fixedly mounted at the front center of the fixing strip (866). A driven wedge (863) is fixedly mounted on the front side of the second connecting rod (864). A first connecting rod (861) is fixedly mounted on the float frame (85). An active wedge (862) that cooperates with the driven wedge (863) is fixedly mounted on the side of the first connecting rod (861) away from the float frame (85).
2. The highly integrated prefabricated substation according to claim 1, characterized in that: The interiors of the multiple pillars (7) and multiple columns (4) are hollow. The top of the pillar (7) moves through the partition compartment (9) and connects with the interior of the water collection cover (1). A sealing ring is provided between the water collection cover (1) and the pillar (7).
3. A highly integrated prefabricated substation according to claim 1, characterized in that: Each of the multiple boxes (5) has an air inlet (12) at the bottom. A sealing ring is provided between the insertion pipe (18) and the column (4). The top of the insertion pipe (18) is fixedly inserted through the partition compartment (9). The top of the insertion pipe (18) is connected to the inside of the water collection cover (1).
4. A highly integrated prefabricated substation according to claim 2, characterized in that: Guide plates (17) are fixedly installed at the bottom of the internal cavity of the horizontal partition (11) and the vertical partition (14). The horizontal partition (11) has a first connecting hole (16) on both sides that communicates with the inside of the support column (7). The vertical partition (14) has a second connecting hole at the bottom that communicates with the inside of the support column (7).
5. A highly integrated prefabricated substation according to claim 1, characterized in that: The suction and heat dissipation mechanism (3) includes a wind-driven component (31), a scraping component (32), and a suction pipe (33). The suction pipe (33) is located at the top center of the water collection cover (1). The bottom of the suction pipe (33) is fixed through the top center of the partition compartment (9). The wind-driven component (31) is located on the suction pipe (33), and the scraping component (32) is located on the wind-driven component (31).
6. A highly integrated prefabricated substation according to claim 5, characterized in that: The wind-driven assembly (31) includes a drive shaft (313) that rotates through the center of the top of the exhaust pipe (33). Several fixed rods (312) are evenly installed on the outer side of the top of the drive shaft (313). A wind scoop (311) is fixedly installed at the end of the fixed rod (312) away from the drive shaft (313). An active bevel gear (314) is fixedly sleeved in the middle of the drive shaft (313). Two triangular brackets (317) are symmetrically fixedly installed on the inner wall of the top of the exhaust pipe (33). A connecting shaft (316) is rotatably installed between the two triangular brackets (317). A driven bevel gear (315) that meshes with the active bevel gear (314) is fixedly sleeved on the left end of the connecting shaft (316). Several suction fan blades (318) are evenly fixedly installed on the outer side of the connecting shaft (316). The bottom of the drive shaft (313) rotates through the bottom of the exhaust pipe (33).
7. A highly integrated prefabricated substation according to claim 5, characterized in that: The bottom of the main exhaust pipe (33) is evenly fixed with several suction branch pipes (34) by the mounting plate. The inside of the suction branch pipe (34) is connected to the inside of the main exhaust pipe (33). The end of the suction branch pipe (34) away from the main exhaust pipe (33) is fixedly connected to the bottom of the partition chamber (9) and then fixedly connected to the suction hood (35).
8. A highly integrated prefabricated substation according to claim 6, characterized in that: The scraping assembly (32) includes a worm gear (321) fixedly sleeved at the bottom of the drive shaft (313). A protective box (38) is fixedly installed on the outside of the main exhaust pipe (33). A conveyor shaft (329) rotatably passes through the left side of the protective box (38). A worm wheel (322) meshing with the worm gear (321) is fixedly sleeved at one end of the conveyor shaft (329). A bearing plate (323) is rotatably sleeved in the middle of the conveyor shaft (329). A turntable (328) is fixedly installed at the other end of the conveyor shaft (329). A fixing pin is fixedly installed at an eccentric position on the turntable (328). A connecting rod (327) is hinged to the fixing pin. The connecting rod (327) is hinged to a limit slider (326) at one end away from the turntable (328). The limit slider (326) is slidably installed on the top of the limit slide rail (325). The limit slide rail (325) is fixedly installed on the top of the water collection cover (1). A fixing frame (324) is fixedly installed on the front side of the top of the limit slider (326). An installation plate (37) is fixedly installed at one end of the fixing frame (324) away from the limit slider (326). Several scrapers (36) are evenly installed on the bottom of the installation plate (37). The protective box (38) is sleeved on the outside of the worm (321) and the worm wheel (322).
Citation Information
Patent Citations
Box-type substation with dampproof and heat radiating functions
CN108847596A
Environment-friendly and energy-saving box-type substation
CN220122455U