A marine air conditioning fitting manufacturing apparatus

Abstract

This invention relates to the field of marine air conditioning production technology, and more particularly to a marine air conditioning component manufacturing equipment, including an upper assembly mechanism. Two upper assembly mechanisms are mounted on a frame and arranged along the width of the frame. Each upper assembly includes a feeding component mounted on the frame for feeding spacers and woven fins. By inserting two needle rods into the gaps in the woven fins and moving them away from each other as they move, the woven fins are supported and fixed. With the assistance of multiple stops, the movement of the woven fins relative to the two needle rods is further reduced, improving the stability of the woven fin fixing and reducing bending of the woven fins during the upper assembly process. This reduces the low controllability of the woven fins during the processing of marine air conditioning condensers, thereby improving the processing efficiency of the condensers.

Description

Technical Field

[0001] This invention relates to the field of marine air conditioning production technology, and in particular to a marine air conditioning component manufacturing equipment. Background Technology

[0002] In the production of marine air conditioning components, the condenser plays a crucial role as a key component. Marine air conditioning systems require the condenser to effectively release heat from the refrigerant to the outside environment, ensuring the normal operation of the air conditioning system and a comfortable environment inside the ship. The condenser assembly process involves multiple steps, among which the precise fit between the fins and the manifold plays a decisive role. The fins increase the heat exchange surface area, giving the condenser higher heat dissipation efficiency, while the manifold ensures optimized flow path of the cooling medium, thereby improving the overall performance of the air conditioning system.

[0003] The patent, CN110972451A, is entitled "A Flexible Metal Fiber Braided Fin Heat Sink". It describes that the heat sink includes a substrate and heat sink fins. The heat sink fins include multiple flexible metal fibers, which are cross-woven and connected. One end of each flexible metal fiber is fixed to the substrate.

[0004] However, the aforementioned heat dissipation fins are flexible. During the production and assembly of the condenser, the flexible heat dissipation fins may bend, which reduces the controllability of the fin installation process and requires multiple adjustments to the shape of the flexible heat dissipation fins, resulting in reduced assembly efficiency. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by inserting a fixing component into the woven fins to fix their shape. Then, relying on two sets of feeding components, support components, and moving components, the spacers and woven fins are arranged and assembled. This solves the technical problem that in the condenser production and assembly process, flexible heat dissipation fins may bend, leading to reduced controllability during fin installation and requiring multiple adjustments to the shape of the flexible heat dissipation fins, resulting in reduced assembly efficiency.

[0006] To address the above technical issues, the following technical solution is adopted:

[0007] A marine air conditioning component manufacturing equipment, comprising:

[0008] The upper assembly mechanism, mounted on a frame and having two components arranged along the width of the frame, includes a feeding assembly mounted on the frame for feeding spacers and woven fins, a support assembly mounted on the frame and located below the feeding assembly, at least two sets of fixing assemblies mounted on the support assembly, multiple sets of transmission assemblies mounted on the support assembly, and a moving assembly mounted on the frame and located below the support assembly; and...

[0009] The mounting mechanism is mounted on the frame and is used to install two U-shaped manifolds.

[0010] During assembly, the shape of the woven fins is fixed by a fixing component inserted into them. Then, two sets of feeding components place individual partitions and individual woven fins into the support components one by one to form partition fin units. As the two sets of support components operate, the partition fin units are placed one by one into the corresponding moving components. Then, the fixing component releases the shape of the woven fins, forming a partition fin unit group. The moving components then carry the partition fin unit group and adjust it to be aligned and stacked in the vertical direction. After being squeezed by the installation mechanism, two U-shaped manifolds are installed on both sides of the two partition fin unit groups to form the condenser blank.

[0011] Preferably, the feeding assembly includes:

[0012] A material bin, which is mounted on the frame;

[0013] A sliding frame, slidably mounted on the material box and the frame, wherein two sliding frames are arranged along the length of the material box, and the two sliding frames are moved closer to each other or further apart by a drive unit; and

[0014] An extrusion plate is mounted on a sliding frame and is slidably disposed within a material box.

[0015] Preferably, the support component includes:

[0016] A baffle is installed below the sliding frame, and two baffles are symmetrically arranged about the axis of symmetry of the material box;

[0017] Support plate, which is mounted on the frame;

[0018] A support frame is installed on the side of the support plate near the feeding assembly;

[0019] A connecting plate, which is mounted on a support plate;

[0020] A stationary column, which is mounted on a connecting plate;

[0021] A connecting shaft, which is rotatably mounted on a stationary column; and a rotating housing, which is mounted on the connecting shaft.

[0022] Preferably, the fixing component includes:

[0023] A first hydraulic rod is mounted on a stationary column;

[0024] An arc-shaped block is installed at the output end of the first hydraulic rod;

[0025] Needle housing, which is slidably mounted on the support frame;

[0026] An arc-shaped rail is installed on the side of the needle housing near the stationary column;

[0027] The first friction wheel is rotatably mounted on the needle housing;

[0028] A movable housing, which is slidably disposed within the needle housing;

[0029] A sliding block is slidably disposed within a movable housing, and two sliding blocks are provided. The movable housing is provided with an elastic unit for causing the two sliding blocks to tend to move closer to each other.

[0030] The needle bar is provided in two parts, and the two needle bars are respectively mounted on the two sliding blocks. The needle bars are slidably disposed inside the needle housing.

[0031] Two triangular blocks are provided, and the two triangular blocks are respectively installed on the sides of the two needle bars that are close to each other;

[0032] A plurality of stop blocks are provided, and the plurality of stop blocks are respectively mounted on the needle bar; and

[0033] The needle shell has two grooves, which are adapted to fit the triangular block.

[0034] Preferably, the transmission assembly includes:

[0035] The U-shaped frame is mounted on the rotating shell, and there are two U-shaped frames. A transmission unit is mounted on each of the two U-shaped frames, and the two transmission units are arranged symmetrically.

[0036] The second friction wheel is provided in two parts, and the two second friction wheels are respectively rotatably mounted on two U-shaped frames;

[0037] A rotating rod is rotatably mounted on a rotating housing, and the rotating rod drives a second friction wheel to rotate synchronously via a transmission unit;

[0038] A sliding shell, wherein the sliding shell is slidably mounted on a stationary column, and the rotating rod is rotatably mounted on the sliding shell;

[0039] A spring, the two ends of which are respectively mounted on a sliding shell and a rotating rod;

[0040] A friction column, which is mounted on a rotating rod;

[0041] Two friction strips are provided, and both friction strips are mounted on a stationary column.

[0042] The two smooth belts are respectively installed on the upper and lower sides of the two corresponding friction belts.

[0043] Preferably, the moving component includes:

[0044] The support rails are provided in two parts, and both support rails are mounted on the frame;

[0045] A guide rail, wherein two guide rails are provided between the two support rails and both guide rails are mounted on the frame;

[0046] A movable plate, which is slidably mounted on two guide rails and slides via a moving unit;

[0047] A carrier tray, which is slidably mounted on a movable plate;

[0048] A connecting block is installed at the bottom of the carrier plate and is slidably disposed within the movable plate;

[0049] U-shaped pressure bar, the U-shaped pressure bar being slidably mounted on the carrier plate;

[0050] The second hydraulic rod is mounted on the carrier plate, and the output end of the second hydraulic rod is mounted on the U-shaped pressure rod;

[0051] Side blocks, two of which are provided and located on the front and rear sides of the carrier plate respectively, and both side blocks are slidably disposed on the carrier plate and the moving plate;

[0052] A fixing rod is mounted on the side block;

[0053] Clamping blocks, wherein multiple clamping blocks are provided, and all multiple clamping blocks are slidably mounted on a fixed rod;

[0054] The second spring, and multiple second springs are provided, each of which is sleeved on the fixed rod, and the multiple second springs are respectively located between two adjacent clamping blocks;

[0055] The mounting bracket is installed on the frame;

[0056] A rotating lever, which is rotatably mounted on a fixed frame; and a limiting plate, which is mounted on the fixed frame and located on the side of the rotating lever closer to the moving plate.

[0057] Preferably, the mounting mechanism includes:

[0058] A vertical plate, which is slidably mounted on the frame;

[0059] The first arc-shaped claw is mounted on the upright plate;

[0060] The second arc-shaped claw is mounted on the frame;

[0061] The sixth hydraulic rod is mounted on the frame, and its output end is mounted on the vertical plate.

[0062] Preferably, a reinforcement mechanism is also included, the reinforcement mechanism comprising:

[0063] The fifth hydraulic rod is mounted on the frame;

[0064] A lifting frame, which is mounted on the bottom end of the fifth hydraulic rod;

[0065] The limiting components are provided in two parts, both of which are located at the bottom of the lifting frame;

[0066] A bidirectional hydraulic rod is installed at the bottom of the lifting frame and is located between two limiting components;

[0067] A tightening assembly, wherein two tightening assemblies are provided and the tightening assemblies are mounted on a limiting assembly.

[0068] Preferably, the limiting component includes:

[0069] Mounting housing, which is slidably disposed at the bottom of the lifting frame;

[0070] An active locking shaft is rotatably mounted on the mounting housing.

[0071] The third gear is mounted on the drive shaft;

[0072] The second gear set is mounted on the lifting frame and meshes with the third gear; and the clamp is mounted on the bottom of the mounting housing.

[0073] Preferably, the tightening component includes:

[0074] A limiting frame, wherein the limiting frame is disposed below the mounting housing;

[0075] A card block is installed on the top of the limiting frame, and the card block is adapted to the card frame;

[0076] The driven locking shaft is rotatably mounted on the limiting frame, and the driven locking shaft is adapted to the driving locking shaft;

[0077] The fourth gear is mounted on the driven shaft;

[0078] A limiting claw holder, wherein the limiting claw holder is slidably mounted on a limiting frame;

[0079] The third gear set is installed on one side of the limiting claw frame and is meshed with the fourth gear.

[0080] A pull rod, which is vertically slidably mounted on the limiting frame and is adapted to the limiting claw frame;

[0081] A third spring is installed on the pull rod.

[0082] The beneficial effects of this invention are:

[0083] (1) In this invention, by inserting two needle bars into the gaps on the braided fins and moving the two needle bars away from each other as the needle bars move, the braided fins are supported and fixed. With the assistance of multiple blocks, the movement of the braided fins relative to the two needle bars is further reduced, which improves the stability of the braided fins and reduces the bending of the braided fins during the mounting process. This improves the controllability of the braided fins in the condenser for marine air conditioning during the processing and improves the processing efficiency of the condenser.

[0084] In this invention, a portion of the rotational power of the rotating shell can be stored through a transmission component. When the friction column contacts the corresponding smooth belt, the stored force is released, thereby driving the second friction wheel to rotate. This achieves the effect of the second friction wheel rotating on its own when it moves to the point where the corresponding friction column and the corresponding smooth belt are released. This, in turn, drives the first friction wheel above to rotate, thereby releasing the needle bar inside the needle shell, or drives the first friction wheel below to rotate, thereby retracting the corresponding needle bar inside the needle shell. This ensures the accuracy of material handling and feeding during the braiding fin process.

[0085] In this invention, the connecting block moves along the length of the guide rail, which in turn moves the carrier plate, making it convenient to place the combination of partitions and braided fins one by one, ensuring the continuity of condenser processing and production. After the connecting block is moved to the center of the moving plate, the two connecting blocks are controlled to move along the length of the guide rail, which allows the two carrier plates to move closer to each other, and finally achieves vertical overlap of the two carrier plates, improving the convenience of manifold installation.

[0086] In this invention, a bidirectional hydraulic rod can move two limiting components away from each other. During this process, the tightening component can flatten the protruding woven fins on the carrier plate, ensuring the quality of condenser production. Simultaneously, as the limiting components move, the corresponding limiting claws can retract into the limiting frame, thereby clamping and fixing the combination of the partition and woven fins. This reduces the likelihood of the assembled partitions and woven fins becoming scattered during subsequent condenser production, improving the stability of the partition and woven fin assembly.

[0087] In summary, this equipment has the advantages of high controllability of woven fins and high condenser assembly efficiency. Attached Figure Description

[0088] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0089] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0090] Figure 2 This is a partial structural schematic diagram of the present invention.

[0091] Figure 3 This is a schematic diagram of the enlarged structure of the upper assembly mechanism and part of the frame of the present invention.

[0092] Figure 4 This is an enlarged structural schematic diagram of the feeding assembly and the baffle of the present invention.

[0093] Figure 5 This is an enlarged structural diagram of the support component of the present invention.

[0094] Figure 6 This is an enlarged structural diagram of some of the fixing components of the present invention.

[0095] Figure 7 This is a schematic diagram of the internal structure of the needle shell of the present invention.

[0096] Figure 8 For the present invention Figure 7 A magnified view of A in the middle.

[0097] Figure 9 This is a schematic diagram of the transmission component and some support components of the present invention.

[0098] Figure 10 For the present invention Figure 9 A magnified view of B in the middle.

[0099] Figure 11 This is a schematic diagram of the transmission component and stationary column structure of the present invention.

[0100] Figure 12 This is a schematic diagram showing the separation of the mobile component structure according to the present invention.

[0101] Figure 13 This is a schematic diagram showing the separation of some of the moving component structures of the present invention.

[0102] Figure 14This is an enlarged structural diagram of the connection between the third hydraulic rod, the fourth hydraulic rod, and the connecting block of the present invention.

[0103] Figure 15 This is a schematic diagram of the enlarged structure of the local moving component of the present invention. Figure 1 .

[0104] Figure 16 This is a schematic diagram of the enlarged structure of the local moving component of the present invention. Figure 2 .

[0105] Figure 17 This is an enlarged structural schematic diagram of the reinforcement mechanism of the present invention.

[0106] Figure 18 This is a schematic diagram showing the separation of some of the reinforcement mechanisms of the present invention. Figure 1 .

[0107] Figure 19 This is a schematic diagram showing the separation of some of the reinforcement mechanisms of the present invention. Figure 2 .

[0108] Figure 20 This is a schematic diagram of the manifold, mounting mechanism, and part of the frame structure of the present invention. Detailed Implementation

[0109] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0110] Example 1: As Figure 1 and Figure 3As shown, a marine air conditioning component manufacturing equipment includes: an upper structure 2, which is mounted on a frame 1, and two upper structure 2s are arranged along the width direction of the frame 1. The upper structure 2 includes a feeding assembly 21 mounted on the frame 1 for feeding spacers 5 and woven fins 6; a support assembly 22 mounted on the frame 1 and located below the feeding assembly 21; at least two sets of fixing assemblies 23 mounted on the support assembly 22; multiple sets of transmission assemblies 24 mounted on the support assembly 22; and a moving assembly 25 mounted on the frame 1 and located below the support assembly 22; and an installation mechanism 4, mounted on the frame 1, for installing two U-shaped manifolds 7. During assembly, the shape of the woven fins 6 is fixed and restricted by the fixing component 23 inserted into the woven fins 6. Then, the two sets of feeding components 21 respectively put individual partitions 5 and individual woven fins 6 into the support components 22 to form partition fin units. As the two sets of support components 22 operate, the partition fin units are put into the corresponding moving components 25 one by one. Then, the fixing component 23 releases the shape fixation of the woven fins 6 to form a partition fin unit group. Then, the moving component 25 carries the partition fin unit group to move and adjust it to be aligned and stacked in the vertical direction. After being squeezed by the installation mechanism 4, the two U-shaped manifolds 7 are respectively installed on both sides of the two partition fin unit groups to form the condenser blank.

[0111] It is worth mentioning that the frame 1 provides stable support for the entire equipment. Two sets of upper structures 2 are installed on the frame 1, one high and one low, so that the combination of the two sets of partitions 5 and woven fins 6 produced by the upper structure 2 can be adjusted into a vertically stacked form, which facilitates the subsequent installation of the U-shaped manifold 7.

[0112] Furthermore, such as Figures 2 to 9 As shown, the feeding assembly 21 includes: a material box 211, which is mounted on the frame 1; a sliding frame 212, which is slidably disposed on the material box 211 and the frame 1, and two sliding frames 212 are arranged along the length of the material box 211, and the two sliding frames 212 are brought closer to each other or moved away from each other by a drive unit; and an extrusion plate 216, which is mounted on the sliding frame 212 and is slidably disposed inside the material box 211. The support assembly 22 includes: a baffle 221, which is installed below the sliding frame 212, and two baffles 221 are symmetrically arranged about the axis of symmetry of the material box 211; a support plate 222, which is installed on the frame 1; a support frame 223, which is installed on the side of the support plate 222 near the unloading assembly 21; a connecting plate 224, which is installed on the support plate 222; a stationary column 225, which is installed on the connecting plate 224; a connecting shaft 227, which is rotatably mounted on the stationary column 225; and a rotating shell 228, which is installed on the connecting shaft 227.

[0113] In this embodiment, the drive unit includes: a first motor 213 mounted on the frame 1; a first gear 214 mounted on the output end of the first motor 213; two first gear sets 215 mounted on the side of the two sliding frames 212 near the first gear 214, and the first gear 214 meshing with the first gear sets 215; it is also worth mentioning that the device is equipped with a second motor 226 mounted on the stationary column 225, and a connecting shaft 227 mounted on the output end of the second motor 226, thereby driving the connecting shaft 227 to rotate by the second motor 226; in the device, the side of the two material boxes 211 that is far apart from each other is set as an opening, so as to store the partition 5 and the braided fins 6 in the material box 211; the baffle 221 can block the rotating shell 228 from moving to the side opening, thereby preventing the partition 5 and the braided fins 6 inside the rotating shell 228 from falling off; the shape of the support frame 223 is adapted to the movement trajectory of the needle shell 233.

[0114] Furthermore, such as Figures 3 to 16As shown, the fixing component 23 includes: a first hydraulic rod 231, which is mounted on the stationary column 225; an arc-shaped block 232, which is mounted on the output end of the first hydraulic rod 231; a needle housing 233, which is slidably disposed on the support frame 223; an arc-shaped rail 234, which is mounted on the side of the needle housing 233 near the stationary column 225; a first friction wheel 235, which is rotatably disposed on the needle housing 233; a movable housing 236, which is slidably disposed within the needle housing 233; and two sliding blocks 237, which are slidably disposed within the movable housing 236. The needle housing 233 is provided with an elastic unit for causing the two sliding blocks 237 to tend to move closer to each other; there are two needle bars 239, and the two needle bars 239 are respectively mounted on the two sliding blocks 237, and the needle bars 239 are slidably disposed in the needle housing 233; there are two triangular blocks 2310, and the two triangular blocks 2310 are respectively mounted on the side of the two needle bars 239 that are close to each other; there are multiple stop blocks 2311, and the multiple stop blocks 2311 are respectively mounted on the needle bars 239; and there are two grooves 2312 on the needle housing 233, and the grooves 2312 are adapted to the triangular blocks 2310. The transmission assembly 24 includes: a U-shaped frame 241, which is mounted on the rotating housing 228, and two U-shaped frames 241 are provided. A transmission unit is mounted on each of the two U-shaped frames 241, and the two transmission units are symmetrically arranged; two second friction wheels 242, which are rotatably mounted on the two U-shaped frames 241 respectively; a rotating rod 249, which is rotatably mounted on the rotating housing 228, and drives the second friction wheels 242 to rotate synchronously via the transmission units; and a sliding housing 2411. The sliding shell 2411 is slidably mounted on the stationary column 225, and the rotating rod 249 is rotatably mounted on the sliding shell 2411; the mainspring 2412 has its two ends respectively mounted on the sliding shell 2411 and the rotating rod 249; the friction column 2413 is mounted on the rotating rod 249; there are two friction belts 2414, both of which are mounted on the stationary column 225; and the smooth belts 2415 are mounted on the upper and lower sides of the two corresponding friction belts 2414 respectively.The moving component 25 includes: two support rails 253, both of which are mounted on the frame 1; two guide rails 251, located between the two support rails 253, both of which are mounted on the frame 1; a moving plate 252, slidably mounted on the two guide rails 251, and sliding via a moving unit; a carrier plate 257, slidably mounted on the moving plate 252; a connecting block 2519, mounted on the bottom of the carrier plate 257, and slidably mounted within the moving plate 252; a U-shaped pressure rod 258, slidably mounted on the carrier plate 257; a second hydraulic rod 259, mounted on the carrier plate 257, with its output end mounted on the U-shaped pressure rod 258; and two side blocks 2510. Located on the front and rear sides of the carrier plate 257, two side blocks 2510 are slidably mounted on the carrier plate 257 and the moving plate 252; a fixing rod 2511 is mounted on the side blocks 2510; multiple clamping blocks 2512 are provided, and multiple clamping blocks 2512 are slidably mounted on the fixing rod 2511; multiple second springs 2513 are provided, and multiple second springs 2513 are sleeved on the fixing rod 2511, and multiple second springs 2513 are respectively located between two adjacent clamping blocks 2512; a fixing frame 2514 is mounted on the frame 1; a rotating lever 2515 is rotatably mounted on the fixing frame 2514; and a limiting plate 2516 is mounted on the fixing frame 2514, and the limiting plate 2516 is located on the side of the rotating lever 2515 closer to the moving plate 252.

[0115] In this embodiment, the elastic unit is preferably configured as a first spring 238, which is installed inside the movable housing 236, and its two ends are respectively installed on two sliding blocks 237. This configuration is simple and reduces production costs. The transmission unit includes a first pulley 243, of which two are provided, and the two first pulleys 243 are respectively installed on the left and right sides of the corresponding second friction wheel 242; a second pulley 244, which is rotatably mounted on the U-shaped frame 241, and the second pulley 244 is connected to the first pulley 243 by a belt drive; a driven bevel gear 245, which is mounted on the second pulley 244; and a rotating shaft 246, which rotates... The moving unit is mounted on a U-shaped frame 241; a driving bevel gear 247 is mounted on a rotating shaft 246 and meshes with a driven bevel gear 245; a third pulley 248 is mounted on the rotating shaft 246; a fourth pulley 2410 is mounted on a rotating rod 249 and is driven by the third pulley 248 via a belt; the moving unit includes: a rack 254, mounted on the frame 1 and located between two guide rails 251; a third motor 255, mounted on the bottom of the moving plate 252; and a second gear 256, mounted on the output end of the third motor 255. The second gear 256 meshes with the rack 254; preferably, a third hydraulic rod 2517 is provided, which is mounted on the moving plate 252 perpendicular to the moving direction of the moving plate 252, and the output end of the third hydraulic rod 2517 is movably engaged with the connecting block 2519; a fourth hydraulic rod 2518 is mounted on the moving plate 252 in a direction perpendicular to the third hydraulic rod 2517, and the fourth hydraulic rod 2518 is movably engaged with the connecting block 2519, thereby enabling the carrier plate 257 to move relative to the moving plate 252 in the front-back and left-right directions by moving the connecting block 2519; it is also worth mentioning that the height of the needle shell 233 is consistent with the corresponding opening on the rotating shell 228. The fitting mechanism is such that when the needle housing 233 falls into the rotating housing 228, as the rotating housing 228 rotates, the support frame 223 will not shake within the rotating housing 228 due to the obstruction of the baffle 221. When the needle bar 239 moves towards the outside of the needle housing 233, the triangular block 2310 will first contact the groove 2312 when it reaches its maximum position. With the continuous transmission of the first friction wheel 235, the triangular block 2310 slides on the groove 2312. This process can make the two needle bars 239 move away from each other, thereby fixing and restricting the shape of the braided fins 6. Furthermore, the friction between the triangular block 2310 and the groove 2312 prevents the triangular block 2310 from leaving the groove 2312. At least two sets of fixing components 23 are provided.In a set of transmission components 24, one driven bevel gear 245 is located to the left of the corresponding driving bevel gear 247, and the other driven bevel gear 245 is located to the right of the corresponding driving bevel gear 247. The friction strips 2414 contacted by the two corresponding friction pins 2413 are different. In one combination of friction strip 2414 and smooth strip 2415, the smooth strip 2415 is at the upper end, and in the other combination, the smooth strip 2415 is at the lower end. The two transmission units can respectively guide the needle bar 239 out of the upper needle housing 233 and retract the lower needle bar 239 into the needle housing 233.

[0116] Furthermore, such as Figure 20 As shown, the mounting mechanism 4 includes: a vertical plate 41, which is slidably mounted on the frame 1; a first arc-shaped claw 42, which is mounted on the vertical plate 41; a second arc-shaped claw 43, which is mounted on the frame 1; and a sixth hydraulic rod 44, which is mounted on the frame 1, with its output end mounted on the vertical plate 41.

[0117] In this embodiment, since both the first arc-shaped claw 42 and the second arc-shaped claw 43 have a certain degree of elasticity, when the manifold 7 is squeezed toward the position of the first arc-shaped claw 42 or the second arc-shaped claw 43, the first arc-shaped claw 42 or the second arc-shaped claw 43 will undergo a certain bending deformation, and then return to its original shape after the manifold 7 is fully inserted. Then the manifold 7 is installed on the first arc-shaped claw 42 or the second arc-shaped claw 43 to temporarily support the manifold 7.

[0118] Furthermore, such as Figures 17 to 19As shown, it also includes a reinforcement mechanism 3, which includes: a fifth hydraulic rod 31, which is mounted on the frame 1; a lifting frame 32, which is mounted on the bottom end of the fifth hydraulic rod 31; two limiting components 34, both of which are located at the bottom of the lifting frame 32; a bidirectional hydraulic rod 33, which is mounted on the bottom of the lifting frame 32 and located between the two limiting components 34; and two tightening components 35, which are mounted on the limiting components 34. The limiting component 34 includes: a mounting housing 341, which is slidably disposed at the bottom of the lifting frame 32; an active locking shaft 344, which is rotatably disposed on the mounting housing 341; a third gear 342, which is mounted on the active locking shaft 344; a second gear set 343, which is mounted on the lifting frame 32 and meshes with the third gear 342; and a locking bracket 345, which is mounted at the bottom of the mounting housing 341. The tightening assembly 35 includes: a limiting frame 351 disposed below the mounting housing 341; a locking block 352 mounted on the top of the limiting frame 351 and adapted to the locking frame 345; a driven locking shaft 353 rotatably mounted on the limiting frame 351 and adapted to the driving locking shaft 344; and a fourth gear 354 mounted on the driven locking shaft 353. Above; a limiting claw frame 355, which is slidably mounted on a limiting frame 351; a third gear set 356, which is mounted on one side of the limiting claw frame 355 and meshes with a fourth gear 354; a pull rod 357, which is vertically slidably mounted on the limiting frame 351 and is adapted to the limiting claw frame 355; and a third spring 358, which is mounted on the pull rod 357.

[0119] In this embodiment, the bidirectional hydraulic rod 33 is preferably a Parker Series P1D dual-piston hydraulic cylinder, which has precise synchronous control; the active locking shaft 344 is adapted to the driven locking shaft 353. When the bottom end of the active locking shaft 344 is engaged with the top end of the driven locking shaft 353, the driven locking shaft 353 can be synchronously driven to rotate when the active locking shaft 344 rotates; the bottom end of the pull rod 357 has a rounded corner on the side away from the driven locking shaft 353, and the limiting claw 355 has multiple holes and slots, so that when the pull rod 357 is not pulled, the limiting claw 355 can move into the limiting frame 351, but cannot move out of the limiting frame 351.

[0120] Work steps

[0121] Step 1: First, the height of the arc block 232 is controlled by two first hydraulic rods 231. Then, the connecting shaft 227 is rotated by the second motor 226, which causes the rotating shell 228 to rotate accordingly. As the rotating shell 228 rotates, the supporting frame 223 inside it can move accordingly, so that the upper and lower arc blocks 232 enter the corresponding arc rails 234 respectively. Then, the two first hydraulic rods 231 are extended, so that the two needle shells 233 can move away from each other.

[0122] First, regarding the top, the needle housing 233 rises to a height that matches the hole in the braided fin 6 with the inner needle bar 239. Then, the second motor 226 controls the rotating housing 228 to rotate, causing the adjacent friction column 2413 to move from its corresponding friction belt 2414 to the smooth belt 2415. At this point, the second friction wheel 242 is pressed against the bottom of the first friction wheel 235, releasing the energy stored in the spring 2412, causing the rotating rod 249 to rotate. Subsequently, the fourth pulley 2410 drives the third pulley 248 to rotate. The rotation of the first friction wheel 242 is driven by the first belt pulley 243, which in turn drives the second belt pulley 244 to rotate. This causes the first friction wheel 235 to rotate, which in turn drives the needle bar 239 to move out of the needle housing 233, so that the needle bar 239 is inserted into the braided fin 6. As the needle bar 239 moves, the triangular block 2310 is engaged in the groove 2312, so that the two needle bars 239 support and fix the braided fin 6.

[0123] Simultaneously below, the needle housing 233 drives the corresponding braided fins 6 to descend onto the carrier plate 257, and the needle bar 239 falls into the gap on the corresponding clamping block 2512. As the rotating housing 228 rotates in the above-mentioned upper process, the adjacent second friction wheel 242 contacts the first friction wheel 235, causing the needle bar 239 to retract into the needle housing 233. The rotating housing 228 is then controlled to rotate until the slots of the upper and lower support frames 223 align with the needle housing 233. Subsequently, the first motor 213 drives the second... A gear 214 rotates, causing two sliding frames 212 to move accordingly, causing the two extrusion plates 216 to move away from each other and contact the restriction on a partition 5 and a braided fin 6 near the center. As the partition 5 falls into the rotating shell 228 under its own weight, the braided fin 6 enters the rotating shell 228 along with the needle shell 233 under the traction of the first motor 213. Simultaneously, the first hydraulic rod 231 below shortens, taking the corresponding needle shell 233 back into the rotating shell 228, thus completing one placement of the partition 5 and the braided fin 6.

[0124] Step 2: After the first placement of spacers 5 and woven fins 6, the fourth hydraulic rod 2518 can be controlled to move the connecting block 2519 on the moving plate 252, thereby moving the carrier plate 257 on the moving plate 252. This aligns the position of the next set of spacers 5 and woven fins 6 on the carrier plate 257 with the placement position below the rotating shell 228. Repeating Step 1 yields the arrangement of spacers 5 and woven fins 6. At this point, the arrangement of spacers 5 and woven fins 6 furthest from the reinforcing mechanism 3 should contain woven fins 6, which need to be removed. The fourth hydraulic rod 2518 is then controlled to align the carrier plate 257 with the moving plate 252. The third motor 255 is then controlled to rotate the second gear 256, which, in conjunction with the rack 254... The lower moving plate 252 slides on the guide rail 251, causing the rotating lever 2515 to be pushed and moved by the woven fins 6. Then, it is positioned between the woven fins 6 and the spacer 5 on the side furthest from the reinforcement mechanism 3. Then, the third motor 255 drives the moving plate 252 to move towards the position of the reinforcement mechanism 3. Then, under the restriction of the limiting plate 2516, the rotating lever 2515 can remove the woven fins 6. Then, the second hydraulic rod 259 is controlled to drive the U-shaped pressure rod 258 to squeeze the arrangement of the spacer 5 and the woven fins 6, causing multiple clamping blocks 2512 to slide on the fixed rod 2511, so that the arrangement of the spacer 5 and the woven fins 6 is squeezed tightly. Then, the moving plate 252 is controlled to move to the bottom of the reinforcement mechanism 3 to perform the reinforcement operation.

[0125] Step 3: After the moving plate 252 moves below the reinforcement mechanism 3, control the fifth hydraulic rod 31 to drive the lifting frame 32 to descend, so that the bottom of the limiting frame 351 is attached to the top of the arrangement of the partition 5 and the woven fins 6. Then, control the bidirectional hydraulic rod 33 to drive the two limiting components 34 to move away from each other, so that the third gear 342 rotates relative to the second gear set 343. Subsequently, the active locking shaft 344 drives the driven locking shaft 353 to rotate, which in turn drives the limiting claw frame through the fourth gear 354 and the third gear set 356. 355 slides into the limiting frame 351, while simultaneously scraping the protruding woven fins 6 and adjusting the overall length of the limiting claw frame 355 and the limiting frame 351 to clamp the arrangement of the spacer 5 and the woven fins 6 at a suitable position. Then, the fifth hydraulic rod 31 is controlled to drive the lifting frame 32 to rise, thereby separating the limiting component 34 from the tightening component 35. During this process, the card holder 345 undergoes a certain deformation and separates from the card block 352. Subsequently, the moving plate 252 can be controlled to move away from below the reinforcement mechanism 3.

[0126] The operator then needs to reinstall the tightening assembly 35. First, control the bidirectional hydraulic rod 33 to drive the two limiting components 34 to slide closer to each other. Then, remove the tightening assembly 35, pull the lever 357 to release the sliding restriction on the third gear group 356, then pull the third gear group 356 to a suitable length, and then release the lever 357 so that the lever 357 can be inserted into the third gear group 356 under the action of the elastic force of the third spring 358. Then, align the driven locking shaft 353 with the active locking shaft 344, and align the locking block 352 with the locking frame 345 to press the limiting frame 351 upward so that the locking block 352 is locked into the locking frame 345. Then, control the moving plate 252 to move to the position of the installation mechanism 4.

[0127] Step 4: As the moving plate 252 moves toward the position of the mounting mechanism 4, the side block 2510 slides down from the carrier plate 257 onto the moving plate 252 under the influence of the inclined surface of the support rail 253. After the moving plate 252 moves to the position where the manifold 7 is installed, the third hydraulic rod 2517 is controlled to drive the carrier plate 257 to slide on the moving plate 252. Both sets of upper mounting mechanisms 2 and reinforcement mechanisms 3 operate synchronously, so the two carrier plates 257 move closer to each other. Since there is a height difference between the installation positions of the two sets of upper mounting mechanisms 2, the two sets of carrier plates 257 are stacked vertically. Due to the limitation of the frame 1, the lower carrier plate 257 moves less, while the higher third hydraulic rod 2517 extends more. The higher third hydraulic rod 2517 drives the connecting block 2519 through the internal gap of the second arc claw 43 to complete the vertical alignment of the two sets of carrier plates 257.

[0128] Subsequently, the manifold 7 is installed on the first arc-shaped claw 42 and the second arc-shaped claw 43 respectively. The two third hydraulic rods 2517 are controlled to make the arrangement of the partition 5 and the braided fins 6 contact the manifold 7 on the second arc-shaped claw 43. Then, the sixth hydraulic rod 44 is controlled to drive the vertical plate 41 to move, so that the manifold 7 on the first arc-shaped claw 42 contacts the arrangement of the partition 5 and the braided fins 6. Then, under the traction of the sixth hydraulic rod 44 and the two third hydraulic rods 2517, the two manifolds 7 are pressed and installed on both sides of the arrangement of the partition 5 and the braided fins 6 respectively, thus completing the initial assembly of the condenser.

[0129] In the description of this invention, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0130] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0131] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A manufacturing equipment for marine air conditioning components, characterized in that, include: The upper assembly (2) is mounted on the frame (1) and has two components arranged along the width of the frame (1). It includes a feeding assembly (21) mounted on the frame (1) for feeding spacers (5) and woven fins (6); a support assembly (22) mounted on the frame (1) and located below the feeding assembly (21); at least two sets of fixing assemblies (23) mounted on the support assembly (22); multiple sets of transmission assemblies (24) mounted on the support assembly (22); and a moving assembly (25) mounted on the frame (1) and located below the support assembly (22). The mounting mechanism (4) is mounted on the frame (1) and is used to install two U-shaped manifolds (7). During assembly, the shape of the woven fins (6) is fixed and restricted by the fixed component (23) inserted into the woven fins (6). Then, the two sets of feeding components (21) respectively put the individual partitions (5) and individual woven fins (6) into the support components (22) to form partition fin units. As the two sets of support components (22) operate, the partition fin units are put into the corresponding moving components (25) one by one. Then, the fixed component (23) is released to fix the shape of the woven fins (6) to form a partition fin unit group. Then, the moving component (25) carries the partition fin unit group to move and adjust it to be aligned and stacked in the vertical direction. After being squeezed by the installation mechanism (4), the two U-shaped manifolds (7) are installed on both sides of the two sets of partition fin unit groups to form the condenser blank. The feeding assembly (21) includes: A material bin (211) is mounted on a frame (1); A sliding frame (212) is slidably mounted on the material box (211) and the frame (1), and two sliding frames (212) are arranged along the length of the material box (211). The two sliding frames (212) are moved closer to each other or further away from each other by a drive unit; and An extrusion plate (216) is mounted on a sliding frame (212) and is slidably disposed in a material box (211); The support component (22) includes: A baffle (221) is installed below the sliding frame (212), and two baffles (221) are symmetrically arranged about the axis of symmetry of the material box (211); A support plate (222) is mounted on the frame (1); A support frame (223) is mounted on the side of the support plate (222) near the unloading assembly (21); A connecting plate (224) is mounted on a support plate (222); A stationary column (225) is mounted on a connecting plate (224); A connecting shaft (227) is rotatably mounted on a stationary column (225); and A rotating housing (228) is mounted on a connecting shaft (227); The installation mechanism (4) includes: A vertical plate (41) is slidably mounted on the frame (1); The first arc-shaped claw (42) is mounted on the upright plate (41); The second arc-shaped claw (43) is mounted on the frame (1); The sixth hydraulic rod (44) is mounted on the frame (1), and the output end of the sixth hydraulic rod (44) is mounted on the vertical plate (41).

2. The ship air conditioning component manufacturing equipment according to claim 1, characterized in that, The fixing component (23) includes: The first hydraulic rod (231) is mounted on the stationary column (225); An arc-shaped block (232) is installed at the output end of the first hydraulic rod (231); Needle housing (233), which is slidably disposed on support frame (223); An arc-shaped rail (234) is mounted on the side of the needle housing (233) near the stationary post (225); The first friction wheel (235) is rotatably mounted on the needle housing (233); A movable housing (236) is slidably disposed within a needle housing (233); Sliding block (237), the sliding block (237) is slidably disposed in the movable shell (236), and there are two sliding blocks (237). The movable shell (236) is provided with an elastic unit for making the two sliding blocks (237) tend to move closer to each other. Two needle bars (239) are provided, and the two needle bars (239) are respectively installed on the two sliding blocks (237). The needle bars (239) are slidably disposed in the needle housing (233). Two triangular blocks (2310) are provided, and the two triangular blocks (2310) are respectively installed on the side of the two needle bars (239) that are close to each other; A stop (2311), wherein multiple stops (2311) are provided, and multiple stops (2311) are respectively mounted on the needle bar (239); and The needle shell (233) has two grooves (2312), and the grooves (2312) are adapted to the triangular block (2310).

3. The ship air conditioning component manufacturing equipment according to claim 2, characterized in that, The transmission assembly (24) includes: U-shaped frame (241), the U-shaped frame (241) is mounted on the rotating shell (228), and there are two U-shaped frames (241), each of which is equipped with a transmission unit, and the two transmission units are arranged symmetrically. There are two second friction wheels (242), and the two second friction wheels (242) are respectively rotatably mounted on two U-shaped frames (241); A rotating rod (249) is rotatably mounted on a rotating housing (228). The rotating rod (249) drives the second friction wheel (242) to rotate synchronously through a transmission unit. A sliding shell (2411) is slidably disposed on a stationary column (225), and a rotating rod (249) is rotatably disposed on the sliding shell (2411); A spring (2412) is mounted on a sliding shell (2411) and a rotating rod (249) at its two ends, respectively. Friction column (2413), said friction column (2413) is mounted on rotating rod (249); Friction strips (2414), two friction strips (2414) are provided, both friction strips (2414) are mounted on the stationary column (225); and Smooth belts (2415), two of the smooth belts (2415) are respectively installed on the upper and lower sides of two corresponding friction belts (2414).

4. The marine air conditioning component manufacturing equipment according to claim 1, characterized in that, The moving component (25) includes: Support rail (253), two support rails (253) are provided, and both support rails (253) are mounted on the frame (1); Guide rail (251), the guide rail (251) is located between the two support rails (253) and there are two of them, both of the guide rails (251) are mounted on the frame (1); A movable plate (252) is slidably mounted on two guide rails (251), and the movable plate (252) slides through a moving unit; A carrier plate (257) is slidably disposed on a movable plate (252); A connecting block (2519) is installed at the bottom of the carrier plate (257) and is slidably disposed within the movable plate (252); U-shaped pressure bar (258), which is slidably disposed on the carrier plate (257); The second hydraulic rod (259) is mounted on the carrier plate (257), and the output end of the second hydraulic rod (259) is mounted on the U-shaped pressure rod (258); Side blocks (2510), two side blocks (2510) are provided and are respectively located on the front and rear sides of the carrier plate (257), and both side blocks (2510) are slidably disposed on the carrier plate (257) and the movable plate (252); A fixing rod (2511) is mounted on a side block (2510); Clamping blocks (2512), multiple clamping blocks (2512) are provided, and multiple clamping blocks (2512) are slidably arranged on the fixed rod (2511); The second spring (2513) is provided in multiple ways. The multiple second springs (2513) are all sleeved on the fixed rod (2511), and the multiple second springs (2513) are respectively located between two adjacent clamping blocks (2512). A mounting bracket (2514) is mounted on the frame (1); Rotate lever (2515), which is rotatably mounted on fixed frame (2514); A limiting plate (2516) is mounted on a fixed frame (2514) and the limiting plate (2516) is located on the side of the rotating lever (2515) near the moving plate (252).

5. The ship air conditioning component manufacturing equipment according to claim 1, characterized in that, It also includes a reinforcement mechanism (3), which includes: The fifth hydraulic rod (31) is mounted on the frame (1); The lifting frame (32) is mounted on the bottom end of the fifth hydraulic rod (31); Two limiting components (34) are provided, and both limiting components (34) are provided at the bottom of the lifting frame (32); A bidirectional hydraulic rod (33) is installed at the bottom of the lifting frame (32) and is located between two limiting components (34); Tightening assembly (35), two of which are provided and the tightening assembly (35) is mounted on the limiting assembly (34).

6. The marine air conditioning component manufacturing equipment according to claim 5, characterized in that, The limiting component (34) includes: Mounting housing (341), which is slidably disposed at the bottom of lifting frame (32); An active locking shaft (344) is rotatably mounted on a mounting housing (341); The third gear (342) is mounted on the drive shaft (344); The second gear set (343) is mounted on the lifting frame (32) and meshes with the third gear (342); and Card holder (345) is mounted on the bottom of mounting housing (341).

7. The marine air conditioning component manufacturing equipment according to claim 6, characterized in that, The tightening assembly (35) includes: A limiting frame (351) is disposed below the mounting housing (341); A card block (352) is mounted on the top of the limiting frame (351), and the card block (352) is adapted to the card frame (345); Driven locking shaft (353), which is rotatably mounted on the limiting frame (351), and is adapted to the active locking shaft (344); A fourth gear (354) is mounted on a driven cam shaft (353); A limiting claw (355) is slidably disposed on a limiting frame (351); The third gear set (356) is installed on one side of the limiting claw (355) and is meshed with the fourth gear (354); A pull rod (357) is vertically slidably mounted on a limiting frame (351), and the pull rod (357) is adapted to a limiting claw frame (355); The third spring (358) is mounted on the pull rod (357).

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