A device and method for evaluating collagen sausage casing by air blowing
By designing clamping rollers to separate the detection area and using the method of moving the casing to flatten the wrinkles, the problem of wrinkles and stacking on the surface of the casing affecting the detection accuracy was solved, and high-precision collagen casing detection was achieved.
Patent Information
- Application Number
- CN202511414774.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-09-30
AI Technical Summary
When using existing air blowing devices to test collagen casings, the wrinkles and stacking on the casing surface make it difficult to expel air bubbles, thus reducing the accuracy of the test.
An air-blowing detection device for evaluating collagen sausage casings was designed. The device uses clamping rollers to divide the casing into detection areas and utilizes the movement of the casing to flatten the folds. Combined with a support collar and a squeezing plate to guide the casing, it ensures sealing and detection accuracy.
It improves the precision and accuracy of sausage casing detection, reduces the probability of sausage casing damage, and enhances the sensitivity to detect minute defects.
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Figure CN120890620B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of casing detection, and in particular to a blowing detection device and method for evaluating collagen casing. BACKGROUND
[0002] The raw material of collagen casing mainly comes from the dermis of animals, usually collagen extracted from the skin or tendon of cattle, pigs and other livestock. Collagen itself is a natural protein and the main component of animal connective tissue. Because collagen casing is artificially reconstructed, any process fluctuation (such as slurry concentration, extrusion speed, solidification time, etc.) in the production process will lead to inconsistent product quality, so a blowing detection device for collagen casing is needed.
[0003] Through research, it is found that the existing blowing device directly inflates the whole collagen casing during use, and the whole casing is immersed in water for detection. When the whole casing is detected, there will be wrinkles on the surface of the casing, and the casing will be stacked after being immersed in water. Wrinkles and stacking will affect the discharge of bubbles at the defect of the casing, making it difficult to find bubbles, thereby reducing the detection accuracy. SUMMARY
[0004] In order to overcome the shortcomings mentioned in the background, the present application provides a blowing detection device and method for evaluating collagen casing.
[0005] The technical implementation scheme of the present application is: a blowing detection device for evaluating collagen casing, comprising a base, a detection pool is fixedly connected on the base, symmetrical fixed modules are installed on the base, a mounting seat is fixedly connected on the base, an electric push rod is fixedly connected to the mounting seat, the extension end of the electric push rod is fixedly connected to a mounting bracket, the mounting bracket is slidingly connected with the mounting seat, the mounting bracket is provided with symmetrical main support frames, the main support frames are rotatably connected with symmetrical vice support frames, the vice support frames are slidingly connected with symmetrical fixed rods, clamping rollers are rotatably connected to the fixed rods, a gas supply module is installed on the base, a gas supply tube is provided on the fixed module and communicates with the gas outlet of the gas supply module, and the gas supply tube passes through between the adjacent and symmetrical fixed rods.
[0006] Furthermore, the vice support frame is slidingly connected with a driving bracket, the driving bracket is used for extruding the adjacent and symmetrical fixed rods, the symmetrical fixed rods are relatively moved, and the driving brackets on the same main support frame are commonly fixedly connected with a pull rod.
[0007] Further, the auxiliary support frame is rotationally connected with a rotating rod, the rotating rod is threadedly connected with a sliding block, the sliding block is slidingly connected with the adjacent auxiliary support frame, and the sliding block and the adjacent driving frame are provided with a first elastic member.
[0008] Further, the auxiliary support frame and the adjacent main support frame are fixedly connected with a second elastic member, the main support frame is fixedly connected with a plurality of pairs of symmetrically distributed blocking blocks, and each pair of the blocking blocks is used for limiting the corresponding auxiliary support frame.
[0009] Further, the base is rotationally connected with symmetrically distributed driving shafts, the driving shafts are spline-connected with conveying rollers, the symmetrically distributed driving shafts are commonly slidingly connected with an adjusting frame, the adjusting frame is used for driving all the conveying rollers to move, the adjusting frame is threadedly connected with a limiting screw rod used for extruding the adjacent fixed modules, the base is provided with a driving module, and the driving module is used for driving all the driving shafts to rotate.
[0010] Further, it further comprises: a plurality of groups of telescopic support rods which are fixedly connected to the mounting frame, and the telescopic ends of the telescopic support rods are fixedly connected to the corresponding main support frames; and a driving rod which is rotationally connected to the mounting frame, the main support frames are threadedly connected with the driving rod, and the driving rod is used for relatively moving the symmetrically distributed main support frames.
[0011] Further, it further comprises: a plurality of support collars which are rotationally connected to the adjacent main support frames, the gas conveying pipe passes through the adjacent support collars, the support collars are fixedly connected with symmetrically distributed extrusion plates, the extrusion plates are fixedly connected with the corresponding fixed rods, and the gas conveying pipe passes through the adjacent symmetrically distributed extrusion plates.
[0012] Further, it further comprises: two mounting plates which are fixedly connected to the mounting frame, and the mounting plates are located between the symmetrically distributed main support frames; and two guide plates which are fixedly connected to the adjacent mounting plates, and the guide plates are used for positioning the materials.
[0013] Further, an array of extrusion rollers are rotationally connected between the two mounting plates, and the diameters of the middle extrusion rollers are greater than those of the remaining extrusion rollers.
[0014] A blowing detection method for evaluating collagen sausage casing, based on a blowing detection device for evaluating collagen sausage casing, the specific detection steps are as follows:
[0015] Step 1: adjust the distance between all main support frames according to the detection requirements of the material, control the distance between the clamping rollers on different main support frames to determine the detection area of the material, and rotate the rotating rod according to the characteristics of the material to store the force of the first elastic member;
[0016] Step 2: sequentially push all the pull rods, the pull rods drive the clamping rollers on the corresponding fixed rods to move through the driving frame, the clamping rollers symmetrically distributed up and down move, the two ends of the material are inserted between the corresponding clamping rollers, and the two ends of the material are fixed through the fixed module;
[0017] Step 3: control all the main support frames to move downward through the electric push rod, and move the material downward through the auxiliary support frame, the fixed rod and the clamping roller, so that the material enters the detection pool;
[0018] Step 4: inject gas into all gas supply pipes through the control of the gas supply module, the gas supply pipes guide the gas into the material detection area, the material starts to expand, the middle extrusion roller extrudes the material, the pressure on both sides of the material detection area increases, and then the material detection is started;
[0019] Step 5: after the detection of the material detection area is completed, control the driving module, the driving module drives the conveying rollers to rotate through the driving shaft, all the conveying rollers move the material and change the detection position of the material, so as to realize the detection of different positions of the material;
[0020] Step 6: in the process of moving the material, the support sleeve ring and the extrusion plate guide and pre-clamp the material, and the guide plate positions the material;
[0021] Step 7: in the process of moving the material, when the extrusion force of the material on the adjacent clamping rollers increases, the adjacent clamping rollers move and drive the driving frame to move and compress the first elastic member through the fixed rod, so that the material smoothly passes through the clamping rollers;
[0022] Step 8: after the material detection is completed, control the fixed module to release the fixation of the material, and take the material out from between all the clamping rollers.
[0023] The beneficial effects of the present application are that the present application clamps the casing through all the clamping rollers, separates the detection area of the casing, and changes the detection area of the casing by moving the casing, so as to realize the segmented detection of the casing and improve the detection accuracy of the casing.
[0024] The present application adjusts the position of the main support frame to change the distance between the clamping rollers on different main support frames, adjusts the size of the detection area of the casing, and increases the application range of the device.
[0025] The present application guides the casing through the support ring and the extrusion plate, reduces the probability of forming a bending dead angle of the casing at the clamping roller, thereby reducing the damage to the casing; meanwhile, the casing is pre-clamped by the extrusion plate to stabilize the casing at the correct position, preliminarily arrange and flatten the casing, reduce the slack and wrinkles, reduce the probability of damage of the casing after being directly extruded, and ensure the reliability of the sealing, thereby improving the detection accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application;
[0027] Figure 2 It is a schematic diagram of the three-dimensional structure of the fixed module, mounting seat and electric push rod of the present application;
[0028] Figure 3 It is a sectional view of the three-dimensional structure of the fixed module of the present application;
[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the electric push rod, mounting bracket and main support bracket of the present application;
[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the vice support bracket and clamping roller of the present application;
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the driving bracket and pull rod of the present application;
[0032] Figure 7 It is a sectional view of the three-dimensional structure of the vice support bracket of the present application;
[0033] Figure 8 It is an exploded view of the three-dimensional structure of the components at the vice support bracket of the present application;
[0034] Figure 9 It is a schematic diagram of the three-dimensional structure of the driving shaft and conveying roller of the present application;
[0035] Figure 10 It is a schematic diagram of the three-dimensional structure of the support ring and the extrusion plate of the present application;
[0036] Figure 11 It is a schematic diagram of the three-dimensional structure of the mounting plate and the guide plate of the present application;
[0037] Figure 12 It is a schematic diagram of the three-dimensional structure of the guide plate and the extrusion roller of the present application.
[0038] The meanings of the reference signs in the drawings are as follows: 1 - base, 2 - detection pool, 3 - fixing module, 4 - mounting seat, 5 - electric push rod, 6 - mounting frame, 7 - main support frame, 8 - auxiliary support frame, 9 - fixing rod, 10 - clamping roller, 11 - air supply module, 12 - air conveying pipe, 21 - driving frame, 22 - pull rod, 23 - rotating rod, 24 - sliding block, 25 - first elastic member, 31 - second elastic member, 32 - blocking block, 41 - driving shaft, 42 - conveying roller, 43 - adjusting frame, 44 - limiting screw, 45 - driving module, 51 - telescopic support rod, 52 - driving rod, 61 - support sleeve ring, 62 - extrusion plate, 71 - mounting plate, 72 - guide plate, 73 - extrusion roller. DETAILED DESCRIPTION
[0039] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings.
[0040] Example 1
[0041] A kind of to evaluate collagen sausage skin blow detection device, as Figures 1-8 Shown, including base 1, base 1 is fixedly connected with detection pool 2, detection pool 2 is filled with water, by putting the sausage skin after inflation into detection pool 2, whether the gas bubble is generated on the surface of sausage skin is observed, base 1 is installed with two fixing modules 3 of symmetrical distribution, fixing module 3 is existing air bag clamping structure (as Figure 3 Shown), it is composed of vertical plate, round rod, sleeve and annular air bag, base 1 is fixedly connected with mounting seat 4, mounting seat 4 is fixedly connected with electric push rod 5, the telescopic end of electric push rod 5 is fixedly connected with mounting frame 6, mounting frame 6 is slidably connected with mounting seat 4, initially, the rear part of mounting frame 6 is located at the upper portion of mounting seat 4, the left and right sides of mounting frame 6 are both provided with main support frame 7 (in this embodiment, mounting frame 6 is fixedly connected with main support frame 7), and the two main support frames 7 are symmetrically distributed, the lower side of main support frame 7 is rotatably connected with two auxiliary support frames 8 of symmetrical distribution, auxiliary support frame 8 is provided with two inclined sliding grooves of symmetrical distribution, two auxiliary support frames 8 are slidably connected with fixing rod 9 in the corresponding inclined arc grooves, fixing rod 9 is U-shaped, fixing rod 9 is rotatably connected with clamping roller 10, clamping roller 10 is used to clamp sausage skin, base 1 is installed with air supply module 11, air supply module 11 is existing air pump, the internal structure will not be repeated, the annular air bag on fixing module 3 is communicated with the air outlet of air supply module 11, the sausage skin is fixedly connected with the expansion of annular air bag, the probability of sausage skin damage is reduced, fixing module 3 is provided with air conveying pipe 12 communicated with the air outlet of air supply module 11 through hose, air conveying pipe 12 is hose, air conveying pipe 12 is used to convey gas to the detection area of sausage skin, air conveying pipe 12 passes through between two adjacent and symmetrical fixing rods 9.
[0042] As Figures 5-8As shown, the auxiliary support frame 8 is slidingly connected with a driving frame 21, the driving frame 21 is provided with two inclined straight grooves, the fixed rod 9 is slidingly arranged in the corresponding inclined straight groove on the driving frame 21, the driving frame 21 is used for extruding the adjacent and symmetrically distributed fixed rods 9, and the symmetrically distributed fixed rods 9 are relatively moved, the driving frames 21 on the same main support frame 7 are commonly fixedly connected with a pull rod 22, the pull rod 22 is used for simultaneously controlling the movement of the two driving frames 21, and the operation is facilitated.
[0043] As shown in the figure, Figures 5-8 The auxiliary support frame 8 is rotatably connected with a rotating rod 23, the rotating rod 23 is composed of a threaded rod and a knob, the rotating rod 23 is threadedly connected with a sliding block 24, the sliding block 24 is slidingly connected with the adjacent auxiliary support frame 8, and a first elastic member 25 is arranged between the sliding block 24 and the adjacent driving frame 21, the first elastic member 25 is a spring and is used for buffering the extrusion force received by the driving frame 21, and the elastic force applied by the first elastic member 25 can guarantee the clamping force of the corresponding clamping roller 10 on the casing.
[0044] As shown in the figure, Figures 5-8 The auxiliary support frame 8 and the adjacent main support frame 7 are fixedly connected with a second elastic member 31, the second elastic member 31 is a torsion spring and is used for driving the adjacent auxiliary support frame 8 to reset, the main support frame 7 is fixedly connected with two pairs of blocking blocks 32 which are symmetrically distributed in front and back, each pair of blocking blocks 32 is used for limiting the corresponding auxiliary support frame 8, when the auxiliary support frame 8 is in contact with the corresponding blocking block 32, the blocking block 32 blocks the auxiliary support frame 8, so as to limit the swing range of the auxiliary support frame 8 and guarantee the normal use of the auxiliary support frame 8.
[0045] As shown in the figure, Figure 9 The base 1 is fixedly connected with two mounting rods which are symmetrically distributed in front and back, the mounting rods of the base 1 are rotatably connected with driving shafts 41, the driving shafts 41 are spline-connected with conveying rollers 42, the conveying rollers 42 are circular truncated cone-shaped, the opposite sides of the two conveying rollers 42 are in contact with the casing and drive the casing to move through the friction force between the conveying rollers 42 and the casing, the two driving shafts 41 are commonly slidingly connected with an adjusting frame 43, the adjusting frame 43 is used for driving the conveying rollers 42 to move, the adjusting frame 43 is threadedly connected with a limiting screw rod 44 which is used for extruding the vertical plate of the right fixing module 3, the base 1 is provided with a driving module 45, the driving module 45 is of an existing structure and mainly comprises a servo motor, a belt pulley belt and a gear set, the driving module 45 is used for driving all the driving shafts 41 to rotate, and the rotating directions of the two driving shafts 41 are opposite.
[0046] The working principle of the embodiment is as follows:
[0047] When the casing needs to be detected by using the device, the specific operation is as follows:
[0048] Preparation work:
[0049] The operator first pulls the right pull rod 22 to the right (taking the right side as an example). The pull rod 22 drives the driving frame 21 to move to the right, and the driving frame 21 extrudes the two fixed rods 9, so that the fixed rods 9 move away and slide along the auxiliary support frame 8. The fixed rods 9 drive the clamping rollers 10 to move, thereby increasing the distance between the upper and lower distributed clamping rollers 10. Then, the operator inserts one end of the casing between the upper and lower distributed clamping rollers 10, and sleeves the casing onto the gas conveying pipe 12. The operator continues to push the casing to the right, so that the casing slides along the gas conveying pipe 12, until the end of the casing enters the fixed module 3, the gas supply module 11 is opened, and the gas supply module 11 pumps gas into the annular air bag of the right fixed module 3, so that the annular air bag gradually expands and clamps the casing. Then, the gas supply module 11 is closed, at this time the right end of the casing is fixed, and then the pull rod 22 is moved in the opposite direction, the driving frame 21 drives the upper and lower distributed clamping rollers 10 to move away from each other and clamp the casing, thereby flattening the clamped part of the casing and ensuring the sealing of the clamped position.
[0050] Before the casing enters the right fixed module 3, the end of the casing needs to pass between the two conveying rollers 42. The positions of the two conveying rollers 42 are adjusted according to the outer diameter of the casing. The specific operation is as follows: rotate the limiting screw 44 to lose contact with the vertical plate of the right fixed module 3, then slide the adjusting frame 43 up and down, the adjusting frame 43 drives the two conveying rollers 42 to move synchronously, until the opposite sides of the two conveying rollers 42 are in contact with the casing, stop moving the adjusting frame 43, then reverse the limiting screw 44 to make it contact with the vertical plate of the right fixed module 3 again and extrude it, thereby limiting the adjusting frame 43.
[0051] After the right end of the casing is fixed, the operator pulls the left pull rod 22 to the left. The pull rod 22 drives the left upper and lower distributed clamping rollers 10 to move away from each other through the driving frame 21 and the fixed rod 9. Then, the other end of the casing is inserted between the upper and lower distributed clamping rollers 10, and the casing is pushed to the left until the end of the casing contacts the left fixed module 3. The left end of the casing is fixed by controlling the gas supply module 11 and the left fixed module 3. Then, the middle part of the casing is pushed to the left, so that the casing is accumulated on the left fixed module 3. Then, the left pull rod 22 is pulled in the opposite direction, so that the upper and lower distributed clamping rollers 10 clamp the casing and ensure the sealing of the clamped position. At this time, the preparation work for the casing blowing detection is completed, and the casing between the left and right distributed clamping rollers 10 is the detection area.
[0052] After the casing is fixed, the operator rotates the rotating rod 23 according to the thickness and shape characteristics of the casing. The rotating rod 23 drives the sliding block 24 to compress the first elastic member 25, so that the first elastic member 25 stores energy, thereby increasing the resistance to the movement of the driving frame 21.
[0053] Detection work:
[0054] After the preparation work is completed, a certain amount of water is injected into the processing pool 2, and then the electric push rod 5 is started, the telescopic end of the electric push rod 5 pushes the mounting frame 6 to move downward, the mounting frame 6 drives the two main support frames 7 to move downward, and all the clamping rollers 10 jointly drive the casing detection area to move downward and enter the water, until the casing detection area is completely immersed in the water, the electric push rod 5 is turned off.
[0055] After the casing detection area is completely immersed in the water, the gas supply module 11 is started, the gas supply module 11 injects gas into the casing detection area through the two gas supply pipes 12 and makes the casing swell, at this time, under the clamping action of all the clamping rollers 10, the left and right sides of the casing detection area remain sealed, so that the casing detection area starts to swell gradually, until the casing swells to a specified state, the gas pressure in the casing detection area is kept stable by the gas supply module 11, so that the detection of the casing begins, if there is a defect on the surface of the casing, the gas in the casing detection area will be discharged, that is, bubbles will be generated on the surface of the casing, and the operator can judge the quality of the casing by observing whether there are bubbles and how many bubbles there are.
[0056] After the detection in the detection area is completed, the driving module 45 is started, the driving module 45 drives the two driving shafts 41 to rotate, the driving shafts 41 drive the conveying rollers 42 thereon to rotate, so that the two conveying rollers 42 jointly drive the casing to move to the right, the casing moves to the right and drives all the clamping rollers 10 to rotate, in the process of movement of the casing, under the action of all the clamping rollers 10, the wrinkles of the casing are flattened, so that the surface of the casing is more flat, which is convenient for the discharge of gas at the defect position and improves the accuracy of detection, in this process, the casing accumulated on the left fixed module 3 gradually decreases, until the next detection area of the casing moves between the left and right clamping rollers 10, the driving module 45 is turned off, and the gas supply module 11 injects gas into the casing detection area, so that the pressure in the new casing detection area is consistent with the initial pressure, then the detection of the new casing detection area begins, and then the above process is repeated to move the casing to the right and detect different positions of the casing in turn.
[0057] After the detection of the casing is completed, the electric push rod 5 is started, the telescopic end of the electric push rod 5 drives all the parts to move upward through the mounting frame 6, that is, the casing loses contact with the water, then the gas supply module 11 is controlled to release the fixation of the casing by the two fixed modules 3, and at the same time, the left and right pull rods 22 are pushed in turn to release the clamping of the casing by all the clamping rollers 10, then the detected casing is taken down, and the above process is repeated to detect the next casing.
[0058] In the process of moving the casing, if the casing has a hard protrusion or a hard wrinkle, the casing is squeezed against the corresponding clamping roller 10 (taking the right side as an example), so that the upper and lower clamping rollers 10 are separated, at this time the clamping roller 10 squeezes the driving frame 21, so that the driving frame 21 moves to the right and further compresses the first elastic member 25, so that the sliding of the driving frame 21 is controlled by the first elastic member 25, thereby avoiding the hard squeezing force of the upper and lower clamping rollers 10 on the casing, reducing the probability of casing damage, and after the wrinkle passes through the clamping roller 10, the driving frame 21 is reset under the action of the first elastic member 25 and the corresponding clamping roller 10 is reset.
[0059] In the process of moving the casing, if the casing swings the secondary support frame 8 through the clamping roller 10, at this time the secondary support frame 8 rotates relative to the primary support frame 7, the second elastic member 31 is twisted and stored, and in the process of rotating the secondary support frame 8, when the support frame 8 contacts the blocking block 32, the blocking block 32 limits the support frame 8, so as to control the swing range of the support frame 8.
[0060] Example 2
[0061] Based on example 1, as shown in Figure 1 , Figure 2 and Figure 4 , it further comprises: a telescopic support rod 51, having two groups of symmetrical distribution, the number of each group of telescopic support rods 51 is two, and they are symmetrically distributed front and back, and are fixedly connected to the mounting frame 6, the telescopic end of the telescopic support rod 51 is fixedly connected with the corresponding primary support frame 7 (in this embodiment, the primary support frame 7 has no direct connection with the mounting frame 6); a driving rod 52 is rotatably connected to the mounting frame 6, the driving rod 52 has two threads symmetrically distributed on the left and right, the primary support frame 7 is connected with the corresponding thread on the driving rod 52, and the driving rod 52 is used to drive the two primary support frames 7 to move towards or away from each other.
[0062] The working principle of this embodiment is as follows:
[0063] When the casing is detected by blowing, according to the detection efficiency and the range required to be detected, the distance between the two primary support frames 7 is adjusted, so as to control the distance between the left and right clamping rollers 10, when the detection range needs to be increased, the driving rod 52 is rotated, the driving rod 52 drives the two primary support frames 7 to move away from each other, at the same time, the primary support frame 7 drives the telescopic end of the corresponding telescopic support rod 51 to move, so that the telescopic end of the corresponding telescopic support rod 51 is extended, the primary support frame 7 drives all the clamping rollers 10 to move through the two secondary support frames 8 and the two fixed rods 9 on it, so that the distance between the left and right clamping rollers 10 is increased, until the primary support frame 7 is adjusted to the appropriate position, stop rotating the driving rod 52.
[0064] By increasing the distance between the left and right clamping rollers 10, the area for detecting the casing is expanded, and the efficiency of casing detection is improved. Meanwhile, the sample area for detection is increased, which can better represent the average quality of the whole casing and make the detection of uniformity defects (such as overall thinness) more reliable.
[0065] If it is necessary to improve the detection accuracy and focus on detecting small defects, the driving rod 52 is rotated in the opposite direction, and the two main support frames 7 move towards each other, thereby shortening the distance between the left and right clamping rollers 10. When the main support frames 7 are adjusted to the appropriate position, the rotation of the driving rod 52 is stopped, thereby achieving the purpose of reducing the detection area of the casing and improving the detection sensitivity of small and concentrated defects.
[0066] Embodiment 3
[0067] Based on Embodiment 2, as shown in Figure 2 、 Figures 4-6 and Figure 10 , it further comprises: two support collars 61 symmetrically distributed on the left and right, respectively rotatingly connected to the lower side of the adjacent main support frame 7. During the detection process, the casing penetrates through the support collar 61, and the gas delivery pipe 12 passes through the adjacent support collar 61. The support collar 61 is fixedly connected with two extrusion plates 62 symmetrically distributed vertically. The left extrusion plate 62 is used to pre-press the casing, so that the casing is gradually flattened. The right extrusion plate 62 guides the casing to slowly reset and open. The extrusion plate 62 is fixedly connected with the corresponding fixed rod 9, and the gas delivery pipe 12 passes through the adjacent symmetrically distributed extrusion plates 62. The extrusion plate 62 and the support collar 61 jointly guide the casing to avoid forming a bending dead angle at the clamping roller 10.
[0068] The working principle of this embodiment is as follows:
[0069] During the preparation process, the two ends of the casing are inserted between the two extrusion plates 62 on the left and right sides, respectively. Then the two ends of the casing are passed through the two support collars 61, respectively. After the preparation work is completed, the detection area of the casing is placed in the detection pool 2 and the detection begins.
[0070] During the detection of the casing, taking the right support collar 61 as an example, the support collar 61 and the two extrusion plates 62 jointly support the right part of the casing, making the part of the casing between the fixed module 3 and the clamping roller 10 more gentle, reducing the probability of forming a bending dead angle at the clamping roller 10, and thereby reducing the damage to the casing.
[0071] In the process of detecting the casing, the two left extrusion plates 62 extrude the casing, so that the part of the casing on the left side of the clamping roller 10 is gradually flattened, and the two extrusion plates 62 stabilize the casing in the correct position, preliminarily arrange and flatten it, reduce slackness and wrinkles, reduce the probability of damage to the casing after being directly extruded, ensure the reliability of the seal, thereby improving the detection accuracy, and the right extrusion plate 62 limits the casing, so that the casing slowly opens.
[0072] After the distance adjustment between the two main support frames 7 is completed, when the casing is detected, due to the change in the position of the main support frame 7, the casing will swing through all the clamping rollers 10 to control the corresponding auxiliary support frame 8. In the process of deflection of the auxiliary support frame 8, the auxiliary support frame 8 drives the adjacent extrusion plate 62 to deflect through the fixed rod 9, and the extrusion plate 62 drives the adjacent support sleeve ring 61 to deflect synchronously, that is, the deflection angles of the extrusion plate 62, the support sleeve ring 61 and all the clamping rollers 10 are consistent.
[0073] Embodiment 4
[0074] On the basis of embodiment 3, as shown in Figure 2 , Figure 4 , Figure 11 and Figure 12 , further comprising: two mounting plates 71 distributed in front and back, both fixedly connected to the mounting frame 6, and the mounting plate 71 is located between the symmetrically distributed main support frames 7; two guide plates 72, each fixedly connected to the adjacent mounting plate 71, the guide plate 72 is used for positioning the material to avoid the casing from deviating during the inspection process, and the lower side of the guide plate 72 is provided with a curved surface to make it more fit the casing; and an array of extrusion rollers 73 is rotatably connected between the two mounting plates 71, the extrusion roller 73 is used for guiding the casing to facilitate the movement of the casing, the diameter of the middle extrusion roller 73 is greater than that of the remaining extrusion rollers 73, the middle extrusion roller 73 extrudes the casing to increase the air pressure in the casing detection area, and the gas at the damaged part of the casing is easily discharged.
[0075] The working principle of the embodiment is as follows:
[0076] In the process of moving the mounting frame 6 downward, the mounting frame 6 drives the two mounting plates 71 thereon to move downward, the mounting plate 71 drives the guide plate 72 thereon to move synchronously, and the two mounting plates 71 jointly drive all the extrusion rollers 73 thereon to move, until the mounting frame 6 moves to the specified position and stops moving, the guide plate 72 and all the extrusion rollers 73 stop moving.
[0077] When the casing is inflated for detection, the two front and rear guide plates 72 wrap the upper side of the casing, so that the deformation of the casing is more regular, and the inflated casing is positioned, so that the detection area of the casing is more stable in the detection pool 2.
[0078] After the casing is inflated, the middle extrusion roller 73 extrudes the casing, increasing the pressure in the casing detection area, facilitating the discharge of gas from the casing detection area through the small defects, improving the accuracy of the casing detection, and allowing the casing to move along all the extrusion rollers 73 during the movement of the casing.
[0079] Example 5
[0080] A kind of evaluation collagen casing blow detection method, as shown in Figures 1-12 A kind of evaluation collagen casing blow detection device, the specific detection steps are as follows:
[0081] Step 1: adjust the distance between all main support frames 7 according to the detection requirements of the material, control the distance between the clamping rollers 10 on different main support frames 7, thereby determining the detection area of the material, and according to the characteristics of the material, rotate the rotating rod 23, so that the first elastic member 25 stores energy;
[0082] Step 2: sequentially push all the pull rods 22, the pull rods 22 move the clamping rollers 10 on the corresponding fixed rods 9 through the driving frames 21 and the corresponding fixed rods 9, move the clamping rollers 10 symmetrically distributed above and below, insert the two ends of the material between the corresponding clamping rollers 10 respectively, and fix the two ends of the material through the fixed module 3;
[0083] Step 3: control all the main support frames 7 to move downward through the electric push rod 5, and move the material downward through the auxiliary support frame 8, the fixed rod 9 and the clamping roller 10, so that the material enters the detection pool 2;
[0084] Step 4: control the gas supply module 11 to inject gas into all the gas supply pipes 12, the gas supply pipes 12 guide the gas into the material detection area, so that the material starts to expand, and the middle extrusion roller 73 extrudes the material, so that the pressure on both sides of the material detection area increases, and then the material detection is started;
[0085] Step 5: after the detection in the material detection area is completed, control the driving module 45, the driving module 45 drives the conveying rollers 42 to rotate through the driving shaft 41, all the conveying rollers 42 move the material, and change the detection position of the material, so as to realize the purpose of detecting different positions of the material;
[0086] Step 6: in the process of moving the material, the support collar 61 and the extrusion plate 62 guide and pre-clamp the material, and the guide plate 72 positions the material;
[0087] Step 7: in the process of moving the material, when the extrusion force of the material on the adjacent clamping rollers 10 increases, the adjacent clamping rollers 10 move and drive the driving frame 21 to move and compress the first elastic member 25 through the fixed rod 9, so that the material smoothly passes through the clamping rollers 10;
[0088] Step 8: After the material is detected, the fixed mold module 3 releases the fixation of the material, and the material is taken out from between all the clamping rollers 10.
[0089] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. A device for evaluating collagen casings by blowing air, characterized in that, The device includes a base (1), a detection pool (2) fixedly connected to the base (1), symmetrically distributed fixed modules (3) installed on the base (1), a mounting seat (4) fixedly connected to the base (1), an electric push rod (5) fixedly connected to the mounting seat (4), a mounting frame (6) fixedly connected to the telescopic end of the electric push rod (5), the mounting frame (6) being slidably connected to the mounting seat (4), the mounting frame (6) being provided with symmetrically distributed main support frames (7), the main support frames (7) being rotatably connected to symmetrically distributed secondary support frames (8), the symmetrically distributed secondary support frames (8) being slidably connected to symmetrically distributed fixed rods (9), a clamping roller (10) being rotatably connected to the fixed rods (9), an air supply module (11) installed on the base (1), an air supply pipe (12) connected to the air outlet of the air supply module (11) on the fixed module (3), and the air supply pipe (12) passing through the adjacent and symmetrically distributed fixed rods (9). The secondary support frame (8) is slidably connected to a drive frame (21). The drive frame (21) is used to press the adjacent symmetrically distributed fixed rods (9) so that the symmetrically distributed fixed rods (9) move relative to each other. The drive frames (21) on the same main support frame (7) are all fixedly connected to a tie rod (22). The base (1) is rotatably connected to symmetrically distributed drive shafts (41), and the drive shafts (41) are splined to conveying rollers (42). The symmetrically distributed drive shafts (41) are slidably connected to an adjustment frame (43). The adjustment frame (43) is used to drive all the conveying rollers (42) to move. The adjustment frame (43) is threaded to a limiting screw (44) for pressing adjacent fixed modules (3). The base (1) is equipped with a drive module (45), which is used to drive all the drive shafts (41) to rotate. Also includes: Telescopic support rods (51) have several groups symmetrically distributed and are all fixed to the mounting frame (6). The telescopic end of the telescopic support rod (51) is fixed to the corresponding main support frame (7). The drive rod (52) is rotatably connected to the mounting frame (6), and the main support frame (7) is threadedly connected to the drive rod (52). The drive rod (52) is used to drive the symmetrically distributed main support frames (7) to move relative to each other. Also includes: There are two mounting plates (71), both of which are fixed to the mounting frame (6). The mounting plates (71) are located between the symmetrically distributed main support frames (7). Two guide plates (72) are fixed to adjacent mounting plates (71), and the guide plates (72) are used to position materials. An array of extrusion rollers (73) are rotatably connected between the two mounting plates (71), with the diameter of the middle extrusion roller (73) being larger than the diameter of the other extrusion rollers (73); By placing the inflated sausage casing into the detection pool (2), observe whether air bubbles are generated on the surface of the sausage casing. The clamping roller (10) is used to clamp the sausage casing, and the gas supply pipe (12) is used to supply gas to the detection area of the sausage casing. The drive frame (21) is provided with two inclined straight grooves, and the fixing rod (9) slides in the corresponding inclined straight groove on the drive frame (21); The conveying roller (42) is frustum-shaped, and the opposite sides of the two conveying rollers (42) are in contact with the casing, and the casing is moved by the friction between them.
2. The air-blowing detection device for evaluating collagen casings according to claim 1, characterized in that, The sub-support frame (8) is rotatably connected to a rotating rod (23), the rotating rod (23) is threadedly connected to a sliding block (24), the sliding block (24) is slidably connected to the adjacent sub-support frame (8), and a first elastic element (25) is provided between the sliding block (24) and the adjacent drive frame (21).
3. The air-blowing detection device for evaluating collagen casings according to claim 2, characterized in that, The secondary support frame (8) is fixedly connected to the adjacent main support frame (7) with a second elastic element (31). The main support frame (7) is fixedly connected with a plurality of symmetrically distributed blocking blocks (32). Each pair of blocking blocks (32) is used to limit the corresponding secondary support frame (8).
4. The air-blowing detection device for evaluating collagen casings according to claim 3, characterized in that it further... include: The support collar (61) has several symmetrically distributed members, which are rotatably connected to the adjacent main support frame (7). The gas supply pipe (12) passes through the adjacent support collar (61). The support collar (61) is fixedly connected to symmetrically distributed extrusion plates (62). The extrusion plates (62) are fixedly connected to the corresponding fixing rods (9). The gas supply pipe (12) passes through the adjacent symmetrically distributed extrusion plates (62).
5. A method for evaluating collagen casings by air blowing, characterized in that, According to claim 4, the air-blowing detection device for evaluating collagen casings comprises the following specific detection steps: Step 1: Adjust the distance between all main support frames (7) according to the material detection requirements, control the distance between the clamping rollers (10) on different main support frames (7) to determine the material detection area, and at the same time, rotate the rotating rod (23) according to the characteristics of the material to make the first elastic element (25) store force; Step 2: Push all the pull rods (22) in sequence. The pull rods (22) drive the clamping rollers (10) on them to move through the drive frame (21) and the corresponding fixed rods (9), so that the clamping rollers (10) distributed symmetrically on the upper and lower sides move, insert the two ends of the material into the corresponding clamping rollers (10) respectively, and fix the two ends of the material through the fixing module (3); Step 3: Control all the main support frames (7) to move downwards by electric push rod (5), and drive the material downwards by secondary support frame (8), fixed rod (9) and clamping roller (10) so that the material enters the detection pool (2); Step 4: By controlling the gas supply module (11) to inject gas into all gas pipes (12), the gas pipes (12) introduce the gas into the material detection area, causing the material to start to expand. At the same time, the middle extrusion roller (73) extrudes the material, increasing the pressure on both sides of the material detection area. Then, the material is detected. Step 5: After the material detection area is completed, control the drive module (45). The drive module (45) drives the conveyor roller (42) to rotate through the drive shaft (41). All the conveyor rollers (42) drive the material to move and change the detection position of the material to achieve the purpose of detecting the material at different positions. Step 6: During the material movement process, the support collar (61) and the extrusion plate (62) guide the material and pre-clamp the material, while the guide plate (72) positions the material. Step 7: During the material movement, when the extrusion pressure of the material on the adjacent clamping roller (10) increases, the adjacent clamping roller (10) moves and drives the drive frame (21) to move through the fixed rod (9) and compress the first elastic element (25), so that the material passes smoothly through the clamping roller (10). Step 8: After the material inspection is completed, control the fixing module (3) to release the fixing of the material and remove the material from between all the clamping rollers (10).
Citation Information
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