Novel tea processing pile fermentation device

Abstract

The invention relates to the technical field of tea processing, and discloses a novel tea processing pile fermentation device which comprises a pile fermentation box, the right side of the pile fermentation box is fixedly connected with a water tank, the top of the water tank is communicated with a water pipe, the other end of the water pipe is arranged in the pile fermentation box, and the right side of the pile fermentation box is fixedly connected with a humidity monitor. A humidity monitor is arranged for monitoring the humidity in the pile fermentation box, a flexible stirring mechanism is arranged in the pile fermentation box, a tea tray slides left and right along an arc-shaped groove, tea leaves are evenly distributed in a shaking mode, and the situation that the surfaces of the tea leaves are directly impacted is avoided; the tea leaves are shaken off again through slight vibration generated by contact of the first abutting rod and the second abutting rod, so that the tea leaves are uniformly turned over, direct impact of stirring blades on the tea leaves in the prior art is completely avoided through the flexible turning and stirring mode, the possibility that the surface structures of the tea leaves are damaged is remarkably reduced, and therefore the integrity of the tea leaves is effectively protected; the quality of the tea leaves is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tea processing, in particular to a novel tea processing heap device. BACKGROUND

[0002] Tea, commonly known as tea, generally includes the leaves and buds of tea plants, and is also known as tea, acer, tea, and tea. Tea contains catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health. Tea beverages made from tea are one of the world's three major beverages.

[0003] For example, the publication CN222193984U discloses a tea processing heap device that prevents blockage, which includes a housing assembly and a processing barrel. The improved tea heap device uses a combination of a separation net, a cleaning brush plate, and a connecting shaft to clean the broken tea that adheres to the surface of the separation net during use, thereby preventing the broken tea from causing blockage of the separation net and resulting in uneven tea heap. This effectively prevents the broken tea from causing blockage of the atomizing nozzle during stirring, thereby improving the efficiency of steam discharge. The combination of a sliding seat, a connecting rod, and a U-shaped fixing seat allows the tea processing heap device to adjust the stirring leaves according to the size of the processing barrel during use, thereby preventing the stirring leaves from being limited to a certain area of the processing barrel and improving the efficiency of tea heap.

[0004] Stirring the tea with stirring leaves allows the tea to be evenly heap fermented, but the stirring leaves can easily damage the surface structure of the tea, resulting in damaged tea and further affecting the quality of the tea. SUMMARY

[0005] The present application solves the technical problem of the prior art by providing a novel tea processing heap device.

[0006] In order to solve the above technical problems, the technical scheme adopted by the present application is: a novel tea processing pile device, comprising a pile box, a water tank is fixedly connected to the right side of the pile box, a water pipe is communicatively arranged on the top of the water tank, the other end of the water pipe is arranged in the interior of the pile box, a humidity monitor is fixedly connected to the right side of the pile box, the humidity monitor is arranged for monitoring the humidity in the interior of the pile box, a flexible turning and stirring mechanism is arranged in the interior of the pile box, the flexible turning and stirring mechanism comprises an electric push rod, the electric push rod is fixedly connected to the right inner wall of the pile box, arc-shaped grooves are respectively formed in the front and rear inner walls of the pile box, first sliding blocks are respectively and slidably connected to the interiors of the two arc-shaped grooves, a vertical plate is fixedly connected to the front face of the first sliding block, a first sliding groove is formed in the right side of the vertical plate, a second sliding block is slidably connected to the interior of the first sliding groove, the second sliding block is hingedly connected to the left end of the electric push rod, a second sliding groove is formed in the front face of the vertical plate, a third sliding block is slidably connected to the interior of the second sliding groove, a first spring is fixedly connected between the top of the third sliding block and the inner wall of the second sliding groove, a tea tray is fixedly connected to the front face of the third sliding block, the tea tray is arranged for placing tea leaves, the electric push rod drives the second sliding block to move, the second sliding block moves to drive the vertical plate to move, the vertical plate drives the first sliding block to slide in the interior of the arc-shaped groove, so that the tea tray is driven to swing left and right, the tea tray slides left and right along the arc-shaped groove, and the tea leaves are uniformly distributed by means of swinging, so as to avoid directly impacting the surface of the tea leaves.

[0007] Preferably, a fixed plate is fixedly connected to the inner wall of the pile box, and a first contact rod is fixedly connected to the bottom of the fixed plate.

[0008] Preferably, six second contact rods are fixedly connected to the top of the tea tray, the first contact rod contacts the second contact rod, the tea tray slides left and right along the arc-shaped groove while the first contact rod contacts the second contact rod, the second contact rod drives the tea tray to shake up and down under the action of the first contact rod, and the tea leaves are uniformly turned over when the tea tray shakes up and down.

[0009] Preferably, a scattering mechanism is arranged in the interior of the pile box, the scattering mechanism comprises two telescopic connecting rods, the two telescopic connecting rods are respectively fixedly connected to the left and right sides of the tea tray, a bottom plate is fixedly connected to the bottom of the two telescopic connecting rods, an arc-shaped block is fixedly connected to the bottom of the bottom plate, and the arc-shaped block is slidably connected to the bottom inner wall of the pile box.

[0010] Preferably, the inside of the tea tray is provided with eight longitudinal grooves, the top of the bottom plate is fixedly connected with eight ejection plates, the eight ejection plates are movably penetrated through the longitudinal grooves and extend outward, when the tea tray moves downward, the longitudinal grooves are driven to move downward, so that the ejection plates are exposed, thereby realizing the up-down movement of the ejection plates, and through the up-down ejection action of the ejection plates, the tea leaf pile can be further scattered, tea leaf clumping is avoided, and the uniformity and efficiency of fermentation are improved.

[0011] Preferably, the top of the bottom plate is fixedly connected with six air bags, the top of the six air bags is in contact with the bottom of the tea tray, the front and rear sides of two air bags are respectively provided with a connecting pipe in communication, and a one-way valve is arranged between the six connecting pipes and the air bags, the one-way valve can ensure that the airflow can only flow from the air bag to the tea leaf pile, prevents the gas from flowing back to the air bag, and when the tea tray moves downward, the air bags are pressed, the internal gas of the air bags is guided to the tea leaf pile through the connecting pipe to form a directional airflow, the airflow can effectively scatter the tea leaves, avoid tea leaf clumping due to long-term accumulation, ensure that the tea leaves always maintain a loose state during the process of the tea leaf pile, and the uniformity and efficiency of fermentation are improved.

[0012] Preferably, the inside of the ejection plate is provided with an odor adsorption mechanism, the odor adsorption mechanism comprises a placing groove, the placing groove is arranged in the inside of the ejection plate, the placing groove is arranged for placing activated carbon particles to adsorb the odor of tea leaves, and a plurality of holes are arranged on the left and right sides of the ejection plate, the plurality of holes are arranged to facilitate air circulation, thereby facilitating the adsorption of the odor on the tea leaves.

[0013] Preferably, the inside of the ejection plate is slidably connected with a fourth sliding block, the upper and lower sides of the fourth sliding block are fixedly connected with telescopic baffles, the telescopic baffles are arranged on the upper and lower sides of the fourth sliding block, no matter how the fourth sliding block moves up and down, the activated carbon particles are all shielded by the telescopic baffles and will not be exposed, the back of the fourth sliding block is fixedly connected with a turning rod, the bottom of the fourth sliding block is fixedly connected with a second spring, and the front of the fourth sliding block is fixedly connected with an abutting plate, the abutting plate is in contact with the tea tray, when the tea tray moves downward, the abutting plate is abutted, the abutting plate is abutted and drives the turning rod to move downward through the fourth sliding block, when the tea tray is separated from the abutting plate, the fourth sliding block is reset under the rebounding action of the second spring, thereby driving the turning rod to move upward, and the up-down reciprocating movement of the turning rod is realized, the activated carbon is turned up and down through the up-down movement of the turning rod, the surface of the activated carbon is constantly updated, the adsorption saturation is avoided, and the adsorption effect is further improved.

[0014] The above technical scheme can bring the following beneficial effects:

[0015] 1. The novel tea processing heap device, through the tea tray sliding along the arc-shaped groove left and right, uses the shaking mode to make the tea evenly distributed, avoids directly impacting the surface of the tea, and through the contact of the first and second contact rods, a slight vibration is generated to make the tea shake off again, so that the tea is evenly turned over, this flexible turning mode completely avoids the direct impact of the stirring blade on the tea in the prior art, significantly reduces the possibility of damage to the surface structure of the tea, thereby effectively protecting the integrity of the tea and improving the quality of the tea.

[0016] 2. The novel tea processing heap device, through the up and down ejection action of the ejection plate, further disperses the tea pile, avoids tea clumping, thereby improving the uniformity and efficiency of fermentation, and when the air bag is pressed, the internal gas is guided into the tea pile through the connecting pipe, forming a directional airflow, this airflow can effectively blow away the tea, avoid tea clumping due to long-term accumulation, ensure that the tea always remains loose during the heap process, thereby improving the uniformity and efficiency of fermentation.

[0017] 3. The novel tea processing heap device, through the placement groove inside the ejection plate to place activated carbon, using its porous structure and large surface area to adsorb odor molecules generated during the fermentation process of tea, the micropore, mesopore and macropore three pore size structures of activated carbon can adsorb odor molecules of different sizes, thereby effectively removing odor and improving the aroma quality of tea.

[0018] 4. The novel tea processing heap device, through the up and down movement of the turning rod to turn over the activated carbon, the surface of the activated carbon is constantly updated, avoiding adsorption saturation, further improving the adsorption effect. This turning method can also promote air circulation, allowing more odor molecules to contact activated carbon, thereby improving adsorption efficiency and improving the quality of tea. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a front view of the structure of the present application;

[0020] Figure 2 is a first sectional view of the structure of the present application;

[0021] Figure 3 is an enlarged view of structure A of the present application;

[0022] Figure 4 is a second sectional view of the structure of the present application;

[0023] Figure 5 is an enlarged view of structure B of the present application;

[0024] Figure 6 is a third sectional view of the structure of the present application;

[0025] Figure 7 is an enlarged view of structure C of the present application.

[0026] In the figure: 1, composting tank; 2, water tank; 3, water pipe; 4, humidity monitor; 5, flexible turning mechanism; 511, electric push rod; 512, arc-shaped groove; 513, first sliding block; 514, vertical plate; 515, second sliding block; 516, third sliding block; 517, first spring; 518, tea tray; 520, fixed plate; 521, first contact rod; 522, second contact rod; 6, scattering mechanism; 611, telescopic connecting rod; 612, bottom plate; 613, arc-shaped block; 614, longitudinal groove; 615, ejection plate; 616, air bag; 617, connecting pipe; 7, odor adsorption mechanism; 711, placing groove; 712, hole; 713, fourth sliding block; 714, telescopic baffle; 715, turning rod; 716, second spring; 717, contact plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0028] Please refer to Figures 1-7One embodiment of the application is: a new tea processing heap device, including heap box 1, the right side of the heap box 1 is fixedly connected with water tank 2, the top of the water tank 2 is communicated with water pipe 3, the other end of the water pipe 3 is arranged in the inside of the heap box 1, the right side of the heap box 1 is fixedly connected with humidity monitor 4, the humidity monitor 4 is arranged for monitoring the humidity inside the heap box 1, the inside of the heap box 1 is provided with flexible stirring mechanism 5, the flexible stirring mechanism 5 includes electric push rod 511, the electric push rod 511 is fixedly connected to the right side inner wall of the heap box 1, the front and rear inner walls of the heap box 1 are respectively provided with arc-shaped grooves 512, the inside of the two arc-shaped grooves 512 is respectively slidably connected with first sliding block 513, the front surface of the first sliding block 513 is fixedly connected with vertical plate 514, the right side of the vertical plate 514 is provided with first sliding groove, the inside of the first sliding groove is slidably connected with second sliding block 515, the second sliding block 515 is hinged to the left end of the electric push rod 511, the front surface of the vertical plate 514 is provided with second sliding groove, the inside of the second sliding groove is slidably connected with third sliding block 516, the top of the third sliding block 516 and the inner wall of the second sliding groove are fixedly connected with first spring 517, the front surface of the third sliding block 516 is fixedly connected with tea tray 518, the tea tray 518 is used for placing tea leaves, the electric push rod 511 drives the second sliding block 515 to move, the second sliding block 515 moves and drives the vertical plate 514 to move, the vertical plate 514 drives the first sliding block 513 to slide in the inside of the arc-shaped groove 512, so that the tea tray 518 is driven to shake left and right, the tea tray 518 slides left and right along the arc-shaped groove 512, the tea leaves are uniformly distributed by shaking, direct impact on the surface of the tea leaves is avoided, the inner wall of the heap box 1 is fixedly connected with fixed plate 520, the bottom of the fixed plate 520 is fixedly connected with first contact rod 521, the top of the tea tray 518 is fixedly connected with six second contact rods 522, the first contact rod 521 contacts with the second contact rod 522, the tea tray 518 slides left and right along the arc-shaped groove 512, the first contact rod 521 contacts with the second contact rod 522, the second contact rod 522 drives the tea tray 518 to shake up and down under the action of the first contact rod 521, the tea leaves are uniformly stirred when the tea tray 518 shakes up and down.

[0029] Working principle: the tea leaves are placed in the composting box 1, and a certain amount of water is added through the water pipe 3 to promote fermentation of the tea leaves. During the composting process, the electric push rod 511 is started, the electric push rod 511 pushes the second sliding block 515 to move, and the second sliding block 515 moves to drive the vertical plate 514 to move. The vertical plate 514 drives the first sliding block 513 to slide in the arc-shaped groove 512, so that the tea tray 518 is shaken left and right. The tea tray 518 slides left and right along the arc-shaped groove 512, and the tea leaves are uniformly distributed by shaking. When the tea tray 518 slides left and right along the arc-shaped groove 512, the first contact rod 521 will contact the second contact rod 522, and the second contact rod 522 will drive the tea tray 518 to shake up and down under the action of the first contact rod 521. The tea tray 518 shakes up and down, so that the tea leaves are uniformly turned over. This flexible stirring method completely avoids the direct impact of the stirring blade on the tea leaves, significantly reduces the possibility of damage to the surface structure of the tea leaves, effectively protects the integrity of the tea leaves, and improves the quality of the tea leaves.

[0030] Please refer to Figures 1-7 On the basis of the above embodiment, in another embodiment of the application, the inside of the composting box 1 is provided with a scattering mechanism 6, the scattering mechanism 6 includes two telescopic connecting rods 611, the two telescopic connecting rods 611 are fixedly connected to the left and right sides of the tea tray 518 respectively, the bottom of the two telescopic connecting rods 611 is fixedly connected with a bottom plate 612, the bottom of the bottom plate 612 is fixedly connected with an arc-shaped block 613, the bottom of the arc-shaped block 613 is slidingly connected with the inner wall of the bottom of the composting box 1, eight longitudinal grooves 614 are formed in the inside of the tea tray 518, eight ejection plates 615 are fixedly connected to the top of the bottom plate 612, the eight ejection plates 615 are movably penetrated through the longitudinal grooves 614 and extend outward, when the tea tray 518 moves downward, the longitudinal grooves 614 are driven to move downward, so that the ejection plates 615 are exposed, thereby realizing the up-and-down movement of the ejection plates 615. The up-and-down ejection action of the ejection plates 615 can further scatter the tea leaf pile, avoid tea leaf clumping, and improve the uniformity and efficiency of fermentation. The top of the bottom plate 612 is fixedly connected with six air bags 616, the top of the six air bags 616 is in contact with the bottom of the tea tray 518, the front and rear sides of the two air bags 616 are respectively provided with a connecting pipe 617 in communication, and a one-way valve is arranged between the six connecting pipes 617 and the air bags 616. The one-way valve can ensure that the airflow can only flow from the air bag 616 to the tea leaf pile, prevent the gas from flowing back to the air bag 616, and press the air bag 616 when the tea tray 618 moves downward. The internal gas of the air bag 616 is guided to the tea leaf pile through the connecting pipe 617 to form a directional airflow. This airflow can effectively blow away the tea leaves, avoid tea leaf clumping due to long-term accumulation, ensure that the tea leaves remain loose during the composting process, and improve the uniformity and efficiency of fermentation.

[0031] Working principle: when the tea tray 518 moves downward, the longitudinal groove 614 moves downward, so that the ejection plate 615 is exposed, thereby realizing the up-down movement of the ejection plate 615. Through the up-down ejection action of the ejection plate 615, the tea leaf pile can be further dispersed, avoiding tea leaf clumping, thereby improving the uniformity and efficiency of fermentation. At the same time, the tea tray 518 moves downward to squeeze the air bag 616. When the air bag 616 is squeezed, the internal gas is guided into the tea leaf pile through the connecting pipe 617 to form a directional air flow. This air flow can effectively disperse the tea leaves, avoid tea clumping due to long-term accumulation, and ensure that the tea leaves remain loose during the process of the tea pile, thereby improving the uniformity and efficiency of fermentation.

[0032] Please refer to Figures 1-7 On the basis of the above embodiment, in another embodiment of the application, the inside of the ejection plate 615 is provided with an odor adsorption mechanism 7, which includes a placing groove 711 opened in the inside of the ejection plate 615. The placing groove 711 is used to place activated carbon particles to adsorb tea leaf odor. A plurality of holes 712 are respectively opened on the left and right sides of the ejection plate 615. The plurality of holes 712 are used to facilitate air circulation, thereby facilitating the adsorption of tea leaf odor. A fourth sliding block 713 is slidingly connected to the inside of the ejection plate 615. The upper and lower sides of the fourth sliding block 713 are respectively fixedly connected with telescopic baffles 714, which are arranged on the upper and lower sides of the fourth sliding block 713. No matter how the fourth sliding block 713 moves up and down, the activated carbon particles will be blocked by the telescopic baffles 714 and will not be exposed. A turning rod 715 is fixedly connected to the back of the fourth sliding block 713. A second spring 716 is fixedly connected to the bottom of the fourth sliding block 713. A contact plate 717 is fixedly connected to the front of the fourth sliding block 713. When the tea tray 518 moves downward, it will contact the contact plate 717. When the contact plate 717 is contacted, it will drive the turning rod 715 to move downward through the fourth sliding block 713. When the tea tray 518 and the contact plate 717 are separated, the fourth sliding block 713 will be reset under the rebound action of the second spring 716, thereby driving the turning rod 715 to move upward. In this way, the turning rod 715 moves up and down reciprocally. Through the up-down movement of the turning rod 715, the activated carbon is turned over, the surface of the activated carbon is constantly updated, the adsorption saturation is avoided, and the adsorption effect is further improved.

[0033] Working principle: the placing groove 711 inside the ejection plate 615 places activated carbon, which uses its porous structure and large surface area to adsorb odor molecules produced during the fermentation process of tea leaves, and the microporous, mesoporous and macroporous three pore size structures of activated carbon can adsorb odor molecules of different sizes, thereby effectively removing odor and improving the aroma quality of tea leaves. When the tea tray 518 moves downward, it will touch the contact plate 717, and when the contact plate 717 is contacted, it will drive the turnover rod 715 to move downward through the fourth sliding block 713. When the tea tray 518 is separated from the contact plate 717, the fourth sliding block 713 will reset under the rebound action of the second spring 716, thereby driving the turnover rod 715 to move upward, so as to realize the up-down reciprocating movement of the turnover rod 715. Through the up-down movement of the turnover rod 715, the activated carbon is turned over, so that the surface of the activated carbon is constantly updated, avoiding adsorption saturation, and further improving the adsorption effect. This turning method can also promote air circulation, so that more odor molecules can contact activated carbon, thereby improving the adsorption efficiency and improving the quality of tea leaves.

[0034] The application provides a novel tea processing pile device, and there are many methods and ways to specifically realize the technical scheme. The above description is only a preferred embodiment of the application, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principles of the application, and these improvements and refinements should also be regarded as the protection scope of the application. The components not explicitly described in the embodiment can be realized by using existing technology.

Claims

1. A novel tea processing heap making device comprising a heap box (1) characterized by: The right side of the compost bin (1) is fixedly connected with a water tank (2), the top of the water tank (2) is communicatively provided with a water pipe (3), the other end of the water pipe (3) is arranged in the compost bin (1), and the right side of the compost bin (1) is fixedly connected with a humidity monitor (4); The inside of the compost bin (1) is provided with a flexible turning mechanism (5), the flexible turning mechanism (5) comprises an electric push rod (511), the electric push rod (511) is fixedly connected to the right inner wall of the compost bin (1), arc-shaped grooves (512) are respectively formed in the front and rear inner walls of the compost bin (1), first sliding blocks (513) are respectively and slidably connected to the inner parts of the two arc-shaped grooves (512), a vertical plate (514) is fixedly connected to the front surface of the first sliding block (513), a first sliding groove is formed in the right side of the vertical plate (514), a second sliding block (515) is slidably connected to the inside of the first sliding groove, the second sliding block (515) is hingedly connected to the left end of the electric push rod (511), a second sliding groove is formed in the front surface of the vertical plate (514), a third sliding block (516) is slidably connected to the inside of the second sliding groove, a first spring (517) is fixedly connected between the top of the third sliding block (516) and the inner wall of the second sliding groove, and a tea tray (518) is fixedly connected to the front surface of the third sliding block (516).

2. A novel tea processing heap device according to claim 1 characterized in that: The inner wall of the compost bin (1) is fixedly connected with a fixed plate (520), and the bottom of the fixed plate (520) is fixedly connected with a first contact rod (521).

3. A novel tea processing heap device as claimed in claim 2, wherein: The top of the tea tray (518) is fixedly connected with six second contact rods (522), and the first contact rod (521) is in contact with the second contact rod (522).

4. A novel tea processing heap device as claimed in claim 3, wherein: The inside of the compost bin (1) is provided with a dispersing mechanism (6), the dispersing mechanism (6) comprises two telescopic connecting rods (611), the two telescopic connecting rods (611) are respectively fixedly connected to the left and right sides of the tea tray (518), the bottom of each telescopic connecting rod (611) is fixedly connected with a bottom plate (612), the bottom of the bottom plate (612) is fixedly connected with an arc-shaped block (613), and the bottom of the arc-shaped block (613) is slidably connected to the bottom inner wall of the compost bin (1).

5. A novel tea processing heap device as claimed in claim 4, wherein: Eight longitudinal grooves (614) are formed in the inside of the tea tray (518), eight ejection plates (615) are fixedly connected to the top of the bottom plate (612), and the eight ejection plates (615) are movably and outwardly extended through the longitudinal grooves (614).

6. A novel tea processing heap device as claimed in claim 5, wherein: Six air bags (616) are fixedly connected to the top of the bottom plate (612), the top of each air bag (616) is in contact with the bottom of the tea tray (518), a connecting pipe (617) is communicatively arranged on the front side and the rear side of each air bag (616), and a one-way valve is arranged between each connecting pipe (617) and the air bag (616).

7. A novel tea processing heap device as claimed in claim 6, wherein: The inside of the ejection plate (615) is provided with an odor adsorption mechanism (7), which comprises a placing groove (711) opened in the inside of the ejection plate (615), and a plurality of holes (712) are respectively arranged on the left and right sides of the ejection plate (615).

8. A novel tea processing heap device as claimed in claim 7, wherein: The inside of the ejection plate (615) is slidably connected with a fourth sliding block (713), the upper and lower sides of the fourth sliding block (713) are fixedly connected with telescopic baffles (714), the back of the fourth sliding block (713) is fixedly connected with a turnover rod (715), the bottom of the fourth sliding block (713) is fixedly connected with a second spring (716), and the front of the fourth sliding block (713) is fixedly connected with a contact plate (717) which is in contact with the tea tray (518).

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