Device for preparing combustible synthesis gas through quantum energy wave carbon cracking
By combining an automatic feeding mechanism, an oxygen-free high-temperature pyrolysis kiln, and a quantum catalytic reduction kiln, the problem of tar residue caused by the small frequency control range of quantum energy waves is solved, achieving efficient production of combustible syngas with zero waste emissions and high thermal efficiency.
Patent Information
- Application Number
- CN202511048696.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-11-07
AI Technical Summary
In existing technologies, the limited frequency control range of quantum energy waves results in residual tar in the syngas, with a calorific value lower than the theoretically calculated value.
Employing an automatic feeding mechanism, an oxygen-free high-temperature pyrolysis kiln, a quantum catalytic reduction kiln, and an AI intelligent control system, combined with a custom austenitic stainless steel alloy and graphite steel ring seals, and driven by a variable frequency motor through a three-stage sealing system, it achieves a highly efficient oxygen-free environment and high-temperature pyrolysis, using quantum energy waves to produce combustible syngas.
It achieves zero emissions of waste gas, wastewater, and solid waste throughout the entire process. Solid slag can be directly returned to the field or reprocessed. It is self-sufficient in electricity production, produces tar-free syngas, has a thermal efficiency of over 80%, a carbon utilization rate of 85%, and a long equipment lifespan.
Smart Images
Figure CN120900518A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of quantum energy wave carbon cracking, in particular to a device for preparing combustible synthetic gas by quantum energy wave carbon cracking. BACKGROUND
[0002] The carbon material is heated by quantum energy wave, and the cracking efficiency can be improved due to high-efficiency selective heating.
[0003] The inventor finds that the prior art has the following problems in the process of implementing the present application: if the control range of the frequency of the quantum energy wave is too small, a small amount of tar remains in the synthetic gas, so that the heat value of the synthetic gas is less than the theoretical calculation value. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a device for preparing combustible synthetic gas by quantum energy wave carbon cracking, which solves the technical problems of the prior art
[0005] To achieve the above object, the present application is implemented by the following technical scheme: a device for preparing combustible synthetic gas by quantum energy wave carbon cracking, comprising an automatic feeding mechanism, the output end of the automatic feeding mechanism is connected with a three-stage sealed feeding device, the output end of the three-stage sealed feeding device is connected with an oxygen-free high-temperature cracking kiln, the output end of the oxygen-free high-temperature cracking kiln is connected with a quantum catalytic reduction kiln, the output end of the quantum catalytic reduction kiln is connected with a slag and exhaust gas discharge mechanism, a first high-temperature dynamic sealing mechanism is arranged between the three-stage sealed feeding device and the oxygen-free high-temperature cracking kiln, a second high-temperature dynamic sealing mechanism is connected between the oxygen-free high-temperature cracking kiln and the quantum catalytic reduction kiln, and the device further comprises an AI intelligent control system, the automatic feeding mechanism, the oxygen-free high-temperature cracking kiln, the quantum catalytic reduction kiln, the first high-temperature dynamic sealing mechanism, the second high-temperature dynamic sealing mechanism, the slag and exhaust gas discharge mechanism, and the three-stage sealed feeding device are electrically connected with the AI intelligent control system. Material selection: austenitic stainless steel custom alloy.
[0006] Preferably, the automatic feeding mechanism has an inclination angle, and the automatic feeding mechanism is driven by a variable frequency motor, and the material flow rate is adjusted by negative pressure or a spiral mechanism.
[0007] Preferably, the three-stage sealed feeding device has an oxygen-free means cooperating with three-stage sealing to pass through the material accumulation, mechanism linkage and nitrogen gas air isolation in sequence.
[0008] Preferably, the oxygen-free high-temperature cracking kiln and the quantum catalytic reduction kiln can be independently operated, and are both driven by a variable frequency motor to realize the adjustment of the rotating speed and direction, and the oxygen-free high-temperature cracking kiln and the quantum catalytic reduction kiln are both made of austenitic high-temperature alloy steel to reduce the creep amount of the kiln body under high-temperature operation for a long time.
[0009] Preferably, the first high-temperature dynamic sealing mechanism and the second high-temperature dynamic sealing mechanism are both graphite steel ring seals, which ensure that the high-temperature combustible gas in the kiln body does not leak.
[0010] Preferably, the tail end of the slag and exhaust mechanism is provided with a one-way valve, and a two-stage plug plate is adopted to automatically discharge slag by relying on the gravity of the slag.
[0011] Quantum oscillator made of austenitic special steel through a three-step process of plasma bombardment, gas phase filmization and electric field polarization
[0012] Quantum energy wave oscillator processing technology, plasma treatment: argon / nitrogen mixed plasma bombardment to form a surface nanopore array; filmization treatment: gas deposition of Al2O3-TiO3 composite film; polarization activation: polarization under a 5kV / mm electric field to make the crystal lattice directional.
[0013] The quantum wave cracking system comprises a biomass anaerobic cracking furnace, tar-containing mixed gas, a quantum reaction cavity, a quantum oscillator and a synthetic gas outlet.
[0014] Control parameter requirements: at a suitable temperature of 500±10 DEG C, a pressure of 3000-5000 Pa and an exposure time of greater than or equal to 0.5 s, the quantum energy is prevented from attenuating, the probability of molecular collision is enhanced, and the bond breaking relaxation is ensured to be completed.
[0015] Beneficial effects
[0016] The present application provides a device for producing combustible synthetic gas through quantum energy wave carbon cracking, and has the following advantages: the whole process is carried out in a closed system, and there is no three-waste discharge; a small amount of solid slag can be directly returned to the field as fertilizer or processed into building materials again; the required electric energy is not supplied from outside, but is separated from 5% to 10% of the combustible gas, and a self-built power generation system is used to generate electricity by using a gas generator set to provide energy; the combustible gas is free of dioxin and tar; the system has a high thermal efficiency of more than 80%, and a high carbon utilization rate of about 85%; the complete equipment process is simple, and the production is controlled by digital intelligentization. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a schematic diagram of the overall structure of the present application.
[0018] Fig. 2 It is a schematic diagram of the top view structure of the present application.
[0019] In the figure: 1, automatic feeding mechanism; 2, anaerobic high-temperature cracking kiln; 3, quantum catalytic reduction kiln; 4, first high-temperature dynamic sealing mechanism; 5, second high-temperature dynamic sealing mechanism; 6, slag and exhaust mechanism; 7, three-stage sealing feeding device. DETAILED DESCRIPTION
[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0021] Please refer to Figs. 1-2 The present application provides a technical solution: a device for preparing combustible synthetic gas by quantum energy wave carbon cracking, comprising an automatic feeding mechanism 1, the output end of the automatic feeding mechanism 1 is connected with a three-stage sealed feeding device 7, the output end of the three-stage sealed feeding device 7 is connected with an oxygen-free high-temperature cracking kiln 2, the output end of the oxygen-free high-temperature cracking kiln 2 is connected with a quantum catalytic reduction kiln 3, the output end of the quantum catalytic reduction kiln 3 is connected with a slag and exhaust gas discharge mechanism 6, a first high-temperature dynamic sealing mechanism 4 is arranged between the three-stage sealed feeding device 7 and the oxygen-free high-temperature cracking kiln 2, a second high-temperature dynamic sealing mechanism 5 is connected between the oxygen-free high-temperature cracking kiln 2 and the quantum catalytic reduction kiln 3, and the device further comprises an AI intelligent control system, the automatic feeding mechanism 1, the oxygen-free high-temperature cracking kiln 2, the quantum catalytic reduction kiln 3, the first high-temperature dynamic sealing mechanism 4, the second high-temperature dynamic sealing mechanism 5, the slag and exhaust gas discharge mechanism 6 and the three-stage sealed feeding device 7 are electrically connected with the AI intelligent control system. The feeding mechanism is composed of a feeding bin, a sealing mechanism, a screw feeding mechanism and the like. The rotating mechanism is composed of a frequency converter, a speed reducer, a motor, a chain wheel, a carrier roller and the like.
[0022] Multiple different types of sensors collect data in real time and aggregate it to a control center. Detect, adjust equipment reliability and stability.
[0023] The embodiment is further provided with an automatic feeding mechanism 1 with an inclination angle, which is driven by a variable frequency motor and adjusts the material flow rate through negative pressure or a spiral mechanism.
[0024] The system provides saturation processing capacity.
[0025] The embodiment is further provided with a three-stage sealed feeding device 7, which has an oxygen-free means cooperating with three-stage sealing to pass through material accumulation, mechanism linkage and nitrogen air isolation in sequence.
[0026] Since the system needs to process materials in an oxygen-free environment, the oxygen-free means adopts three-stage sealing, the first-stage sealing relies on material accumulation to isolate air, the second-stage relies on mechanism linkage to isolate air, and the third-stage relies on nitrogen positive pressure to isolate air.
[0027] The oxygen-free high-temperature cracking kiln 2 and the quantum catalytic reduction kiln 3 can be independently operated, and are driven by variable frequency motors to realize the adjustment of the rotating speed and direction.
[0028] The oxygen-free high-temperature cracking kiln 2 and the quantum catalytic reduction kiln 3 are made of austenitic high-temperature alloy steel, so that the creep amount of the kiln body is reduced under high-temperature operation for a long time.
[0029] The first high-temperature dynamic sealing mechanism 4 and the second high-temperature dynamic sealing mechanism 5 are both made of graphite steel ring sealing, so that the high-temperature combustible gas in the kiln body is not leaked.
[0030] The high-temperature combustible gas in the kiln body is not leaked under the conditions of dynamic and high temperature and pressure of 3000-5000 pa, which fully meets the international standards.
[0031] The slag and exhaust mechanism 6 is provided with a one-way valve at the tail end, and adopts two-stage plug plates to automatically discharge slag by relying on the gravity of the slag.
[0032] The internal pressure of the kiln body is ensured to be within the set range, and when the set requirement is reached, the one-way valve is opened under the action of the pressure sensor, so that the combustible gas is smoothly discharged. The slag is discharged by adopting two-stage plug plates to automatically discharge slag by relying on the gravity of the slag, and the combustible gas is not leaked from the slag discharge port during the slag discharge process.
[0033] The oxygen-free high-temperature cracking kiln mainly comprises a feeding assembly, an adjusting assembly, a rotating assembly, a gas distribution assembly, a discharging assembly and the like. When working, the rotating assembly drives the furnace tube to make circular motion. The rotating speed of the furnace tube is variable frequency adjustable (1-4 rpm). A furnace tube rotating speed detection device is provided. When the rotating speed of the furnace tube is lower than the specified value or the furnace tube is stopped, the electrical control system will issue an audible and visual alarm to prompt the operator to make corresponding treatment according to the actual situation. The furnace tube runs by using independent power supply, and a switchable interface is configured, so that the customer emergency power supply can be quickly switched when power failure occurs. A hand crank mechanism is provided at the tail shaft of the converter motor. The gas distribution system mainly comprises an oxygen concentration analyzer, a flowmeter, an electromagnetic valve, a valve pipe fitting and a pipeline. The oxygen concentration analyzer is provided to detect the oxygen content in the furnace in a timely manner. When the oxygen analyzer detects that the oxygen concentration exceeds the specified range value, the nitrogen electromagnetic valve is automatically opened to maintain a large flow of nitrogen for emergency treatment; under normal conditions, a small flow of nitrogen is maintained.
[0034] The quantum catalytic reduction kiln mainly consists of a sealing assembly, an adjusting assembly, a rotating assembly, a gas distribution assembly and the like. Compared with the oxygen-free high-temperature cracking kiln, the rotating mechanism in the quantum catalytic reduction kiln consists of a frequency converter, a speed reducer, a motor, a chain wheel and a carrier roller and the like. A water pool is added to the periphery of the carrier roller for reducing the temperature of the carrier roller, and the carrier wheels of the whole kiln body are centrally watered. The discharging mechanism consists of a pressure one-way valve, a fireproof blocker and a permanent fire and the like. The minimum starting pressure of the pressure one-way valve is adjustable.
[0035] The detailed connection means is a known technology in the art, and the working principle and process are mainly introduced below. The specific work is as follows.
[0036] In Example 1, the raw material is pretreated in 7 to achieve anaerobic condition, transported into 2, and separated into combustible gas rich in tar and solid mainly composed of structural carbon, ash and lignin at a high temperature of 700-800℃. The solid residue and combustible gas after cracking are introduced into the quantum energy wave kiln in 3, and a large amount of combustible raw gas is generated at a high temperature of 800-900℃ by the quantum emitter releasing high-energy quantum waves to excite the long carbon chain tar, benzene ring carbon chain in the mixed gas and the structural carbon molecules in the solid residue.
[0037] In Example 2, the links in the device can be adjusted appropriately, including angle adjustment of the support part between 7 and 6, gradually lowering the angle from 7 to 6 to make the material slowly roll from the feeding end to the discharging end, and including the output end of 6 connected with a discharging water-cooled screw and a receiving hopper seal.
[0038] The technical advantages are as follows: deep tar cracking, with the residue rate reduced from about 30%-50% to <1.3% (30-50% for traditional catalytic method); energy efficient utilization, with energy consumption reduced by 40% by targeted excitation of quantum waves; catalyst maintenance free, overcoming the problem of poisoning and achieving a device life of >5000h; and significant heat value improvement, reaching 4120kcal / Nm 3 (super-standard Class 1 gas standard).
[0039] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions.
Claims
1. A device for producing combustible synthetic gas by quantum energy wave carbon splitting, comprising an automatic feeding mechanism (1), characterized in that, The output end of the automatic feeding mechanism (1) is connected with a three-stage sealing feeding device (7), the output end of the three-stage sealing feeding device (7) is connected with an oxygen-free high-temperature pyrolysis kiln (2), the output end of the oxygen-free high-temperature pyrolysis kiln (2) is connected with a quantum catalytic reduction kiln (3), the output end of the quantum catalytic reduction kiln (3) is connected with a slag and exhaust mechanism (6), a first high-temperature dynamic sealing mechanism (4) is arranged between the three-stage sealing feeding device (7) and the oxygen-free high-temperature pyrolysis kiln (2), a second high-temperature dynamic sealing mechanism (5) is connected between the oxygen-free high-temperature pyrolysis kiln (2) and the quantum catalytic reduction kiln (3), and an AI intelligent control system is further included, and the automatic feeding mechanism (1), the oxygen-free high-temperature pyrolysis kiln (2), the quantum catalytic reduction kiln (3), the first high-temperature dynamic sealing mechanism (4), the second high-temperature dynamic sealing mechanism (5), the slag and exhaust mechanism (6) and the three-stage sealing feeding device (7) are electrically connected with the AI intelligent control system.
2. The device for producing combustible synthesis gas by quantum energy wave carbon splitting according to claim 1, characterized in that, The automatic feeding mechanism (1) has an inclination angle, and is driven by a variable frequency motor, and the material flow rate is adjusted by negative pressure or a spiral mechanism.
3. The device for producing combustible synthesis gas by quantum energy wave carbon splitting according to claim 1, characterized in that, The three-stage sealing feeding device (7) has an oxygen-free means cooperating with three-stage sealing to pass through material accumulation, mechanism linkage and nitrogen air isolation in sequence.
4. The device for producing combustible synthesis gas by quantum energy wave carbon splitting according to claim 1, characterized in that, The oxygen-free high-temperature pyrolysis kiln (2) and the quantum catalytic reduction kiln (3) can be independently operated, and are driven by variable frequency motors to realize the adjustment of rotating speed and direction, and the oxygen-free high-temperature pyrolysis kiln (2) and the quantum catalytic reduction kiln (3) are made of austenitic high-temperature alloy steel to reduce the creep amount of the kiln body under high-temperature operation for a long time.
5. The device for producing combustible synthesis gas by quantum energy wave carbon splitting according to claim 1, characterized in that, The first high-temperature dynamic sealing mechanism (4) and the second high-temperature dynamic sealing mechanism (5) are both made of graphite steel ring sealing to ensure that the high-temperature combustible gas in the kiln body is not leaked.
6. The device for producing combustible synthesis gas by quantum energy wave carbon splitting according to claim 1, characterized in that, The tail end of the slag and exhaust mechanism (6) is provided with a one-way valve, two-stage plug plates are adopted, and the slag is automatically discharged by relying on the gravity of the slag.