High-pressure cleaning and lubricating integrated plate rolling machine
By introducing a high-pressure cleaning and lubrication integrated device and a synchronous transmission system into the plate rolling machine, the problems of uneven lubrication, untimely cleaning, and high energy consumption have been solved, thereby improving the processing accuracy and equipment reliability of the plate rolling machine and reducing operating costs.
Patent Information
- Application Number
- CN202510847610.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-11-07
AI Technical Summary
Existing plate rolling machines suffer from problems such as uneven distribution of lubricant, untimely cleaning, and insufficient resource utilization in terms of lubrication and cleaning. They also have poor synchronization of the transmission system, high energy consumption, large equipment space occupation, and serious energy waste.
A high-pressure cleaning and lubrication integrated plate rolling machine was designed. The lubrication flushing device realizes the switching between the functions of lubricating fluid vaporization spraying and high-pressure gas cleaning. Combined with the linkage control of synchronous transmission components and air compression device, the cooling and lubrication system is integrated, and the transmission structure is optimized to improve synchronization and resource utilization efficiency.
It achieves uniform coverage and efficient cleaning of lubricant, reduces equipment energy consumption, improves processing accuracy and equipment reliability, extends the service life of key components, and reduces operating costs.
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Figure CN120901131A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of mechanical processing equipment, in particular to a high-pressure cleaning and lubrication integrated plate rolling machine. BACKGROUND
[0002] In the field of metal plate processing, plate rolling machines are key equipment for realizing plate bending and forming, and are widely used in mechanical manufacturing, shipbuilding, chemical industry and other industries. Traditional plate rolling machines usually include a frame, a transmission roller assembly, a pressure roller assembly, and a carrier roller assembly, etc. basic structure, through the coordinated action of the transmission roller assembly and the pressure roller assembly, pressure is applied to the plate to cause plastic deformation, thereby achieving the purpose of rolling.
[0003] However, the existing plate rolling machine has many problems in actual use. In terms of lubrication and cleaning, the traditional lubrication method mostly uses simple oil dripping lubrication, which cannot achieve uniform distribution and efficient use of lubricating oil, and it is difficult to clean the oxide and impurity particles on the surface of the pressure roller in time, which not only affects the rolling quality of the plate, but also accelerates the wear of the pressure roller, shortening the service life of the equipment. At the same time, the lubrication system and cooling system of the existing plate rolling machine are independent of each other, which cannot realize the effective integration and utilization of resources, resulting in high energy consumption of the equipment.
[0004] In terms of transmission system, the transmission structure of some plate rolling machines is complex, and the synchronization is poor, which is easy to cause the transmission roller assembly to rotate out of sync, thereby affecting the precision and stability of plate rolling. In addition, the air compression device of the traditional plate rolling machine is usually configured independently, which occupies a large space, and lacks effective linkage control with the power system of the plate rolling machine, resulting in energy waste.
[0005] Therefore, it is urgent to develop a plate rolling machine that can solve the above problems, by optimizing key components such as lubrication flushing devices, transmission systems and hydraulic systems, to improve the working efficiency, processing precision and reliability of the plate rolling machine, and reduce the operating cost and energy consumption of the equipment. SUMMARY
[0006] The purpose of the present application is to solve the problems existing in the prior art, and a plate rolling machine is provided, which comprises a frame;
[0007] a transmission roller assembly installed on the frame;
[0008] a pressure roller assembly movably installed on the frame above the transmission roller assembly;
[0009] a carrier roller assembly installed on the frame and in contact with the transmission roller assembly to support the transmission roller assembly;
[0010] a synchronous transmission assembly installed at one end of the transmission roller assembly for driving the transmission roller assembly to rotate synchronously;
[0011] A lubricating flushing device is arranged along the center axis of the compression roller assembly and attached to the outer side of the compression roller assembly for spraying gasified lubricating liquid or blowing off oxide and impurity particles by high pressure gas to the surface of the compression roller assembly;
[0012] An air storage tank is connected to the lubricating flushing device by a hose for storing compressed air;
[0013] An air compression device is connected to the air storage tank for providing compressed air to the air storage tank;
[0014] A hydraulic tank assembly is arranged for driving the compression roller assembly to move up and down by oil pressure, and a cooling device is arranged on the hydraulic tank assembly for cooling hydraulic oil and providing lubricating liquid for the lubricating flushing device.
[0015] Preferably, the synchronous transmission assembly comprises a synchronous drive unit for providing rotation power to the transmission roller assembly;
[0016] A synchronous drive shaft is connected to the synchronous drive unit;
[0017] A first drive gear is mounted on the synchronous drive shaft;
[0018] A second drive gear and a third drive gear are respectively mounted on the end portions of the transmission roller assembly, the second drive gear is engaged with the third drive gear, and either one of them is engaged with the first drive gear.
[0019] Preferably, a belt pulley is mounted on the synchronous drive shaft, and the belt pulley is connected to the air compression device by a belt; the air compression device comprises:
[0020] A transmission belt pulley, the rotation axis of which is connected to an electromagnetic clutch;
[0021] A rotation crank assembly is connected to the other end of the electromagnetic clutch;
[0022] A piston assembly is connected to the rotation crank assembly for linear reciprocating movement in a piston cylinder to compress air.
[0023] Preferably, the hydraulic tank assembly comprises a hydraulic oil tank for storing hydraulic oil, and a hydraulic pump and a hydraulic control valve are arranged on the hydraulic oil tank;
[0024] A water-based lubricating liquid tank is arranged for storing water-based lubricating liquid;
[0025] A liquid cooler is arranged for heat exchange cooling of the hydraulic oil and heating or cooling of the water-based lubricating liquid;
[0026] A liquid cooling distribution valve is connected to the liquid cooler for distributing water-based lubricating liquid;
[0027] The first switch valve, the second switch valve and the gas-liquid switch valve are installed on the liquid cooling distribution valve;
[0028] The gas-liquid mixing valve is connected with the gas-liquid switch valve and the gas storage tank, and is used for mixing compressed air and water-based lubricating liquid.
[0029] The pressure roller assembly comprises a first pressure roller seat and a second pressure roller seat, and a pressure roller is installed between the first pressure roller seat and the second pressure roller seat, and both ends of the pressure roller are connected with the first pressure roller seat and the second pressure roller seat through bearings;
[0030] The inner walls of the first pressure roller seat and the second pressure roller seat are provided with cooling channels surrounding the bearings, and the cooling channels are connected with the liquid cooling distribution valve and the gas-liquid mixing valve.
[0031] Preferably, the lubricating flushing device comprises a first lubricating pipe provided with a row of atomizing nozzles for spraying atomized lubricating liquid to the pressure roller and the surface of the workpiece.
[0032] A second lubricating pipe and a third lubricating pipe are connected with the cooling channels of the first pressure roller seat and the second pressure roller seat respectively, and the third lubricating pipe is provided with a through hole for uniformly flowing out lubricating liquid. Preferably, the gas-liquid mixing valve comprises a mixing valve shell, and a mixing valve core is installed inside the mixing valve shell.
[0033] A first channel, a second channel and a third channel are arranged between the mixing valve shell and the mixing valve core, the first channel is communicated with the air inlet hole of the gas storage tank, and the third channel is connected with the cooling channel of the first pressure roller seat.
[0034] A lubricating liquid channel is arranged inside the mixing valve core, and the bottom of the lubricating liquid channel is communicated with the gas-liquid switch valve for conveying water-based lubricating liquid.
[0035] A partition body is arranged in the lubricating liquid channel for mixing high-pressure gas flow and lubricating liquid and dispersing the lubricating liquid into atomized particles.
[0036] Preferably, the partition body comprises a cylindrical body and a conical body, a small through hole is arranged inside the cylindrical body, and an inner guide protrusion in the form of barbs is arranged inside the conical body, the high-pressure gas flow enters the conical body through the small through hole, and drives the inner guide protrusion to vibrate at a high frequency to disperse the lubricating liquid.
[0037] Preferably, the mixing valve core is provided with a side hole and a strip-shaped hole, the side hole is communicated with the first channel, and the strip-shaped hole is communicated with the inside of the partition body through the small through hole, for guiding the high-pressure gas flow to enter the lubricating liquid channel in advance to realize gas-liquid mixing.
[0038] Preferably, the lubricating flushing device can switch the working mode: when the gas-liquid switch valve is opened, the lubricating flushing device sprays the gasified lubricating liquid; when the gas-liquid switch valve is closed, the lubricating flushing device blows off the dirt on the surface of the compression roller or dries the residual lubricating liquid through the high-pressure gas flow.
[0039] Compared with the prior art, the present application has the following beneficial effects:
[0040] 1. The lubricating flushing device of the present application is attached to the outer circle side along the center axis of the compression roller assembly, which can realize the switching of the two functions of large-area spraying of gasified lubricating liquid and cleaning by high-pressure gas. Through the unique structural design of the gas-liquid mixing valve, such as the partition body and the flow guide groove in the mixing valve core, the lubricating liquid can be fully atomized, which not only greatly increases the lubricating area, but also uniformly covers the surface of the compression roller and the workpiece, effectively reducing friction and wear. At the same time, the high-pressure gas can timely blow off the oxide and dirt particles on the surface of the compression roller, avoiding their influence on the quality of the plate rolling, thereby significantly improving the product qualification rate and the reliability of the equipment.
[0041] 2. The air compression device is linked with the synchronous transmission assembly, and the pulley on the synchronous drive shaft drives the air compression device to work. When the air pressure in the air tank reaches the threshold value, the electromagnetic clutch is de-energized to separate, so that the air compression device stops running. This linkage control mode realizes the on-demand compression of air, avoids the energy waste of the traditional independent configuration of the air compression device, and reduces the energy consumption of the equipment. At the same time, the cooling device in the hydraulic tank assembly cools the hydraulic oil while providing lubricating liquid for the lubricating flushing device, which organically combines the cooling system and the lubricating system, further improves the utilization efficiency of resources, and reduces the operating cost.
[0042] 3. The inner wall of the first compression roller seat and the second compression roller seat of the compression roller assembly is provided with a cooling channel surrounding the bearing, which, in combination with the cooling function of the lubricating flushing device, can effectively reduce the high temperature generated during the operation of the compression roller, reduce the wear and failure of the bearing and related parts caused by overheating, prolong the service life of the compression roller assembly and other key components, and reduce the maintenance frequency and cost of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0043] Figure 1 is a schematic diagram of the overall structure of the present application;
[0044] Figure 2 is a schematic diagram of the overall structure of the present application from another perspective;
[0045] Figure 3 is a schematic diagram of the structure of the synchronous transmission assembly of the present application;
[0046] Figure 4 is a schematic diagram of the structure of the air compression device of the present application;
[0047] Figure 5Structure diagram of lubricating flushing device of the present application.
[0048] Figure 6 Structure diagram of lubricating flushing device of the present application.
[0049] Figure 7 Structure diagram of lubricating flushing device of the present application.
[0050] Figure 8 Structure diagram of lubricating flushing device of the present application.
[0051] Figure 9 Structure diagram of lubricating flushing device of the present application.
[0052] Figure 10 Structure diagram of lubricating flushing device of the present application.
[0053] In the figure: frame 1, transmission roller assembly 2, compression roller assembly 3, idler roller assembly, synchronous transmission assembly 5, lubricating flushing device 6, air storage tank 7, air compression device 8, hydraulic tank assembly 9, cooling device 10;
[0054] Synchronous drive unit 51, synchronous drive shaft 52, first drive gear 53, second drive gear 54, third drive gear 55;
[0055] First lubricating pipe 61, second lubricating pipe 62, third lubricating pipe 63;
[0056] Transmission pulley 81, electromagnetic clutch 82, rotating crank assembly 83, piston assembly 84, piston cylinder 85;
[0057] Liquid cooler 91, liquid cooling distribution valve 92, first switch valve 93a, second switch valve 93b, gas-liquid switch valve 94, gas-liquid mixing valve 95, hydraulic oil tank 96, water-based lubricating liquid oil tank 97;
[0058] Mixing valve core passage 11, partition body 12, cylindrical body 200, conical body 201, inner guide protrusion 202;
[0059] Mixing valve core 100, first passage 100a, second passage 100b, third passage 100c, mixing valve shell 101, adjusting valve core 102, telescopic rod 103, valve core cover plate 104. DETAILED DESCRIPTION
[0060] The following description is provided to enable any person skilled in the art to practice the present application. The preferred embodiments described below are only examples of the present application and other obvious variants can be conceived by those skilled in the art.
[0061] As Figures 1-10The illustrated high-pressure cleaning and lubrication integrated plate rolling machine comprises a frame 1, a transmission roller assembly 2, a pressure roller assembly 3, and a supporting roller assembly 4; the supporting roller assembly 4 is installed on the frame 1 and used to support the transmission roller assembly 2; the supporting roller assembly 4 and the transmission roller assembly 2 are in contact connection; one end of the transmission roller assembly 2 is provided with a synchronous transmission assembly 5; the pressure roller assembly 3 is arranged above the transmission roller assembly 2 and can be moved up and down on the frame 1.
[0062] The pressure roller assembly 3 is provided with a lubricating flushing device 6 along the center axis and in contact with the outer circle of the pressure roller; the lubricating flushing device 6 is used to spray the lubricating liquid in a large area on the surface of the pressure roller or switch the function to blow away the oxide or impurity particles on the surface of the pressure roller by high-pressure gas; the lubricating flushing device 6 is connected to the gas outlet hole 72 of the gas storage tank 7 through a hose; the gas storage tank 7 is connected to the air compression device 8 through the air inlet hole 72;
[0063] The plate rolling machine further comprises a hydraulic tank assembly 9 used to drive the pressure roller assembly 3 to move up and down by oil pressure; the hydraulic tank assembly 9 is provided with a cooling device 10; the cooling device 10 is used to cool the hydraulic oil and provide the lubricating flushing device 6 with lubricating liquid.
[0064] Please refer to Figure 3 Combined with Figure 4 The synchronous transmission assembly 5 comprises a synchronous drive unit 51, a synchronous drive shaft 52, a first drive gear 53, a second drive gear 54, and a third drive gear 55;
[0065] The end of the transmission roller assembly 2 is separately provided with the second drive gear 54 and the third drive gear 55; the second drive gear 54 and the third drive gear 55 are in meshing with each other and any one of the gears is in meshing with the first drive gear 53; the first drive gear 53 is connected to the synchronous drive shaft 52 and the synchronous drive unit 51; it is to be noted that the synchronous drive unit 51 is used to drive the synchronous drive shaft 52 to rotate and further drive the first drive gear 53 to make the transmission roller assembly 2 rotate synchronously; the synchronous drive unit 51 can be a motor, a hydraulic motor, or a power assembly that can make the synchronous drive shaft 52 rotate in a circle and drive the load;
[0066] As Figure 4As shown, the synchronous driving shaft 52 is provided with a belt pulley; the belt pulley is connected with the air compression device 8 through a belt; the air compression device 8 comprises a transmission belt pulley 81, an electromagnetic clutch 82, a rotating crank assembly 83, a piston assembly 84, and a piston cylinder 85; the rotating shaft of the transmission belt pulley 81 is connected with the electromagnetic clutch 82, the other end of the electromagnetic clutch 82 is connected with the driving shaft of the rotating crank assembly 83, the rotating crank assembly 83 is connected with the piston assembly 84 and drives the piston assembly 84 to move linearly and reciprocally; the end of the piston assembly 84 is movably connected in the piston cylinder 85; specifically, when the electromagnetic clutch 82 works, the rotating power of the transmission belt pulley 81 can drive the rotating crank assembly 83 to rotate, the crank rod of the rotating crank assembly 83 drives the piston assembly 84 to move linearly and reciprocally in the piston cylinder 85, and thus the piston assembly 84 compresses air into the air storage tank 7; when the air pressure reaches a threshold value, the electromagnetic clutch 82 is powered off to separate the transmission belt pulley 81 from continuing to rotate, and the rotating crank assembly 83 stops rotating.
[0067] Please refer to Figure 5 The hydraulic tank assembly 9 comprises a liquid cooler 91, a liquid cooling distribution valve 92, a first switch valve 93a, a second switch valve 93b, a gas-liquid switch valve 94, a gas-liquid mixing valve 95, a hydraulic oil tank 96, and a water-based lubricating liquid tank 97.
[0068] The hydraulic oil tank 96 is used to place hydraulic oil for driving the hydraulic system, and is further provided with a hydraulic pump, a hydraulic control valve, and a hydraulic pipe; the hydraulic pump pumps out the hydraulic oil to control various hydraulic actuators through the hydraulic control valve; the hydraulic oil tank 96 is provided with the liquid cooler 91, which is used to exchange heat inside the hydraulic oil tank 96, and thus prevents the temperature of the hydraulic oil from being too high; in this embodiment, the tank body of the hydraulic oil tank 96 is further provided with the water-based lubricating liquid tank 97 for storing water-based lubricating liquid; the lubricating liquid in the water-based lubricating liquid tank 97 is delivered to the liquid cooler 91 through a pumping assembly (not shown in the figure), and is then delivered to the liquid cooling distribution valve 92 after passing through the liquid cooler 91; the liquid cooling distribution valve 92 is provided with three joints to distribute the water-based lubricating liquid to the three joints; the liquid cooling distribution valve 92 is provided with the first switch valve 93a, the second switch valve 93b, and the gas-liquid switch valve 94.
[0069] The first switch valve 93a is connected with the joint of the first compression roller seat 31 through a hose; the first compression roller seat 31 is communicated with the third lubricating pipe 63; the third lubricating pipe 63 is provided with a row of through holes for the water-based lubricating liquid to flow out uniformly to the surface of the compression roller and the workpiece;
[0070] The second switch valve 93b is connected with the water-based lubricating liquid tank 97 to form an internal circulation; that is, the water-based lubricating liquid is pumped out from the water-based lubricating liquid tank 97 through a pumping assembly, flows into the liquid cooler 91, and then flows back to the water-based lubricating liquid tank 97 through the second switch valve 93b;
[0071] Reference Figure 6 、 7 , the gas-liquid switch valve 94 and the gas-liquid mixing valve 95 are connected, the gas-liquid mixing valve 95 is connected with the joint of the first pressure roller seat 31 through a pipeline, and the second lubricating pipe 62 and the third lubricating pipe 63 are arranged between the first pressure roller seat 31 and the second pressure roller seat 32; it should be noted that rolling bearings are mounted on the shaft centers of the first pressure roller seat 31 and the second pressure roller seat 32, and the bearings are arranged between the two ends of the pressure roller and the first pressure roller seat 31 and the second pressure roller seat 32; the inner wall of the first pressure roller seat 31 and the second pressure roller seat 32 is provided with a cooling channel 34 surrounding the bearing, one end of the cooling channel of the first pressure roller seat 31 is communicated with the gas-liquid mixing valve 95, the other end is communicated with the second lubricating pipe 62, the second lubricating pipe 62 is communicated with the cooling channel of the second pressure roller seat 32, the cooling channel of the second pressure roller seat 32 is communicated with the first lubricating pipe 61, and a row of atomizing nozzles are arranged on the first lubricating pipe 61; the atomizing nozzles are used for spraying water-based lubricating liquid mist particles to the pressure roller and the workpiece, increasing the lubricating area and reducing the high temperature generated by the first pressure roller seat 31 and the second pressure roller seat 32 during the working of the pressure roller, thereby improving the service life.
[0072] Further, the gas-liquid mixing valve 95 is communicated with the gas inlet hole 72 of the gas storage tank 7 through a pipeline, the gas-liquid mixing valve 95 includes a mixing valve core 100, a first channel 100a, a second channel 100b, a third channel 100c, a mixing valve shell 101, an adjusting valve core 102, an extension rod 103, and a valve core cover plate 104; the mixing valve core 100 is mounted in the mixing valve shell 101, the inner wall of the mixing valve shell 101 is sealingly connected with the lower half of the mixing valve core 100, and the first channel 100a, the second channel 100b, and the third channel 100c are arranged between the inner wall of the mixing valve shell 101 and the upper half of the mixing valve core 100; the first channel 100a is communicated with the gas inlet hole 72 and communicated with the second channel 100b and the third channel 100c in turn; the third channel 100c is connected with the joint of the first pressure roller seat 31, and then communicated with the cooling channel 34 of the first pressure roller seat 31, and then communicated with the cooling channel 33 of the second pressure roller seat 32 through the second lubricating pipe 62, and then into the first lubricating pipe 61;
[0073] The mixing valve core 100 is internally provided with a lubricating liquid channel 11, and the lubricating liquid channel 11 is internally provided with uniformly longitudinally arranged circular arc grooves; a corresponding partition body 12 is arranged at the center position of the circular arc groove, the partition body 12 is composed of a cylinder and a conical body to form a water drop structure, a circular arc-shaped flow guide groove is formed between the cylinder of the partition body 12 and the circular arc groove, and the flow guide groove can prevent the lubricating liquid in the lubricating liquid channel 11 from flowing backward; the lubricating liquid channel 11 is communicated with the gas-liquid switch valve 94, that is, the water-based lubricating liquid enters the lubricating liquid channel 11 through the gas-liquid switch valve 94;
[0074] In the embodiment, the second channel 100b is provided with an adjusting valve core 102, the adjusting valve core 102 and the inner wall of the mixing valve core 100 are attached and sealed, the adjusting valve core 102 is provided with a sealing ring, the adjusting valve core 102 is provided with an extension rod 103, the extension rod 103 and a valve core cover plate 104 are fixedly connected, the valve core cover plate 104 is rotated to move the extension rod 103 up and down; the adjusting valve core 102 and the top of the mixing valve core 100 form a horn-shaped space symmetrical along the central axis of the lubricating liquid channel 11; when the high-pressure airflow enters the second channel 100b from the first channel 100a, the opening gradually becomes smaller, the flow rate becomes faster at this time, and the airflow disperses the water-based lubricating liquid of the lubricating liquid channel 11 into a granular gas-liquid state, and is transported to the first lubricating pipe 61 through the third channel 100c, so that the press roller and the workpiece surface are covered in a large area.
[0075] In the embodiment, the mixing valve core 100 is internally provided with a side hole 14 communicated with the first channel 100a, the other end of the side hole 14 is communicated with the strip-shaped hole 13, the strip-shaped hole 13 is communicated with the internal small holes at the center positions of the separation body 12 and the various small holes 13a; further, after the high-pressure airflow enters the first channel 100a, part of the airflow enters the side hole 14, and is sequentially shunted to the various small holes 13a through the side hole 14 and the strip-shaped hole 13, and the small holes 13a enter the internal part of the conical body of the separation body 12 and are guided to the internal part of the lubricating liquid channel 11; it should be noted that the conical nozzle of the conical body is directed to the gas-liquid switch valve 94 to the second channel 100b, that is, all the high-pressure airflow entering the side hole 14 goes out from bottom to top along the conical nozzle, further preventing the water-based lubricating liquid from being backflowed by the air pressure, and the high-pressure airflow completes gas-liquid mixing in the lubricating liquid channel 11 in advance, and disperses the water-based lubricating liquid.
[0076] Further, referring to Figure 10 , the separation body 12 includes a cylindrical body 200, a conical body 201, and an internal guide protrusion 202; as shown in Figure 10 , the cylindrical body 200 is internally provided with a small hole 13a, the conical body 201 is internally provided with an internal guide protrusion 202, the internal guide protrusion 202 is a barb-shaped protrusion, and the barb-shaped protrusion is directed to the cylindrical body 200; when the high-pressure airflow comes out of the small hole 13a and passes through the internal guide protrusion 202, the conical body 201 continuously expands outward and restores under the elastic action of itself, thereby realizing high-frequency vibration, and thereby rapidly dispersing the water-based lubricating liquid of the lubricating liquid channel 11 to complete gas-liquidization.
[0077] It should be noted that the gas-liquid mixing valve 95 can complete different functions according to different use requirements of the plate rolling machine. Further, when only high-pressure gas flow is needed to clean the workpiece surface of particles or to clean the surface of the water-based lubricating liquid after the workpiece is processed, the gas-liquid switch valve 94 is closed. At this time, the gas-liquid mixing valve 95 only has high-pressure gas flow, which blows away the particles or blows off the water-based lubricating liquid remaining on the surface.
[0078] Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only the principles of the present application. Various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A high-pressure cleaning and lubrication integrated plate rolling machine, characterized in that, It includes: Frame (1); Transmission roller assembly (2) installed on the frame (1); Compression roller assembly (3) movably installed on the frame (1) above the transmission roller assembly (2); Roller assembly (4) installed on the frame (1) in contact with the transmission roller assembly (2) to support the transmission roller assembly (2); Synchronous transmission assembly (5) installed on one end of the transmission roller assembly (2) for driving the transmission roller assembly (2) to rotate synchronously; Lubricating flushing device (6) is arranged along the center axis of the compression roller assembly (3) and is attached to the outer side of the compression roller assembly (3) for spraying gasified lubricating liquid to the surface of the compression roller assembly (3) or blowing off oxide and impurity particles by high pressure gas; Air storage tank (7) connected with the lubricating flushing device (6) by a hose for storing compressed air; Air compression device (8) connected with the air storage tank (7) for providing compressed air to the air storage tank (7); Hydraulic tank assembly (9) for driving the compression roller assembly (3) to move up and down by oil pressure, the hydraulic tank assembly (9) is provided with a cooling device (10) for cooling hydraulic oil and providing lubricating liquid for the lubricating flushing device (6).
2. The high-pressure cleaning and lubricating integrated plate rolling machine according to claim 1, characterized in that, The synchronous transmission assembly (5) includes: Synchronous drive unit (51) for providing transmission roller assembly (2) rotation power; Synchronous drive shaft (52) connected with the synchronous drive unit (51); First drive gear (53) installed on the synchronous drive shaft (52); Second drive gear (54) and third drive gear (55) are respectively installed on the end of the transmission roller assembly (2), the second drive gear (54) is engaged with the third drive gear (55), and any one of them is engaged with the first drive gear (53).
3. The high-pressure cleaning and lubricating integrated plate rolling machine according to claim 2, characterized in that, The synchronous drive shaft (52) is provided with a belt pulley, and the belt pulley is connected with the air compression device (8) by a belt; the air compression device (8) includes: Transmission pulley (81), the rotation axis of which is connected with an electromagnetic clutch (82); Rotary crank assembly (83) connected with the other end of the electromagnetic clutch (82); Piston assembly (84) connected with the rotary crank assembly (83) for linear reciprocating movement in the piston cylinder (85) to compress air.
4. The high-pressure cleaning and lubricating integrated plate rolling machine according to claim 1, characterized in that, The hydraulic tank assembly (9) includes: Hydraulic oil tank (96) for storing hydraulic oil, the hydraulic oil tank (96) is provided with a hydraulic pump and a hydraulic control valve; Water-based lubricating liquid tank (97) for storing water-based lubricating liquid; Liquid cooler (91) for heat exchange cooling of the hydraulic oil and heating or cooling of the water-based lubricating liquid; Liquid cooling distribution valve (92) connected with the liquid cooler (91) for distributing water-based lubricating liquid; First switch valve (93a), second switch valve (93b) and gas-liquid switch valve (94) are all installed on the liquid cooling distribution valve (92); Gas-liquid mixing valve (95) connected with the gas-liquid switch valve (94) and the air storage tank (7) for mixing compressed air and water-based lubricating liquid.
5. The high-pressure cleaning and lubricating integrated log banding machine of claim 4, wherein, The compression roller assembly (3) comprises a first compression roller seat (31) and a second compression roller seat (32), and a compression roller is mounted between the first compression roller seat (31) and the second compression roller seat (32), and the two ends of the compression roller are connected with the first compression roller seat (31) and the second compression roller seat (32) through bearings; The inner walls of the first compression roller seat (31) and the second compression roller seat (32) are provided with cooling channels surrounding the bearings, and the cooling channels are connected with the liquid cooling distribution valve (92) and the gas-liquid mixing valve (95).
6. The high-pressure cleaning and lubricating integrated log banding machine of claim 5, wherein, The lubricating flushing device (6) comprises: A first lubricating pipe (61) is provided with a row of atomizing nozzles for spraying atomized lubricating liquid to the compression roller and the surface of the workpiece; A second lubricating pipe (62) and a third lubricating pipe (63) are connected with the cooling channels (33, 34) of the first compression roller seat (31) and the second compression roller seat (32) respectively, and the third lubricating pipe (63) is provided with a through hole for uniformly flowing out lubricating liquid.
7. The high-pressure cleaning and lubricating integrated log banding machine of claim 4, wherein, The gas-liquid mixing valve (95) comprises: A mixing valve housing (101) is internally mounted with a mixing valve core (100); A first channel (100a), a second channel (100b) and a third channel (100c) are arranged between the mixing valve housing (101) and the mixing valve core (100), the first channel (100a) is communicated with the gas inlet hole (72) of the gas storage tank (7), and the third channel (100c) is connected with the cooling channel (34) of the first compression roller seat (31); A lubricating liquid channel (11) is arranged inside the mixing valve core (100), and the bottom of the lubricating liquid channel (11) is communicated with the gas-liquid switch valve (94) for conveying water-based lubricating liquid; A partition body (12) is arranged in the lubricating liquid channel (11) for mixing high-pressure gas flow with lubricating liquid and dispersing to form atomized particles.
8. The high-pressure cleaning and lubricating integrated log banding machine of claim 7, wherein, The partition body (12) comprises a cylindrical body (200) and a conical body (201), the cylindrical body (200) is internally provided with a small through hole (13a), the conical body (201) is internally provided with an inner guide protrusion (202) in the form of barbs, the high-pressure gas flow enters the conical body (201) through the small through hole (13a) to drive the inner guide protrusion (202) to vibrate at high frequency to disperse the lubricating liquid.
9. The high-pressure cleaning and lubricating integrated log banding machine of claim 7, wherein, The mixing valve core (100) is provided with a side hole (14) and a strip-shaped hole (13), the side hole (14) is communicated with the first channel (100a), and the strip-shaped hole (13) is communicated with the inside of the partition body (12) through the small through hole (13a) for guiding the high-pressure gas flow to enter the lubricating liquid channel (11) in advance to realize gas-liquid mixing.
10. The high-pressure cleaning and lubricating integrated plate rolling machine according to claim 1, characterized in that, The lubricating flushing device (6) can switch working modes: when the gas-liquid switch valve (94) is opened, the lubricating flushing device (6) sprays gasified lubricating liquid; when the gas-liquid switch valve (94) is closed, the lubricating flushing device (6) blows off surface impurities of the compression roller or blows dry residual lubricating liquid through high-pressure gas flow.