Ultrasonic oil removal washing machine for cleaning chemical fiber fabric

Abstract

The invention provides an ultrasonic oil removal washing machine for chemical fiber fabric cleaning, and relates to the technical field of chemical fiber fabrics. The washing machine aims at improving the washing efficiency and quality of chemical fiber fabric and meanwhile reducing energy consumption and operation complexity. The ultrasonic generator is arranged in the cleaning tank, and oil stains and other stubborn stains on the fabric are effectively removed through the cavitation effect of ultrasonic waves. The guide roller system rotationally connected into the cleaning tank ensures that the fabric is uniformly stressed in the cleaning process, and the cleaning effect is improved. In addition, the device further comprises a vacuum suction assembly, a hot air assembly and a compression roller assembly, and the assemblies work cooperatively, so that efficient dehumidification treatment on the cleaned fabric is achieved. And the vacuum suction assembly quickly sucks and removes free water on the fabric. The washing machine is compact in structure, easy and convenient to operate, capable of remarkably improving the cleaning and dampness removing efficiency of the chemical fiber fabric and suitable for industrial-scale textile fabric cleaning operation.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chemical fiber fabric processing, in particular to an ultrasonic oil removal and water washing machine for cleaning chemical fiber fabric. BACKGROUND

[0002] During the production process of chemical fiber fabric, due to its special material and processing technology, the surface is easy to be contaminated with oil, dust and other impurities. These impurities not only affect the appearance quality of the fabric, but also may cause quality problems in subsequent processing. Therefore, cleaning is an indispensable link in the production of chemical fiber fabric. The traditional cleaning method mainly relies on mechanical friction and chemical detergents to remove stains on the surface of the fabric through physical and chemical action. However, this method has the problems of low cleaning efficiency, environmental pollution and great damage to chemical fiber fabric.

[0003] In recent years, ultrasonic cleaning technology has been gradually applied to the cleaning of chemical fiber fabric due to its high efficiency and environmental protection. The principle of ultrasonic cleaning is to use the cavitation effect of ultrasonic waves in liquid, through the rapid formation and rupture of micro-bubbles produced by high-frequency vibration in liquid, to produce strong shock waves, thereby achieving the effect of removing stains. This cleaning method not only can effectively remove oil and impurities on the surface of chemical fiber fabric, but also can reduce environmental pollution.

[0004] Although ultrasonic cleaning technology has significant advantages in the cleaning of chemical fiber fabric, there are still some problems in the existing technology. For example, patent CN115110226A discloses an ultrasonic oil removal and water washing machine for cleaning chemical fiber fabric, which realizes the cleaning of chemical fiber fabric through a water washing channel, a fabric traction mechanism and an ultrasonic wave generating device. The technology realizes the cleaning of chemical fiber fabric by stacking the fabric in the cleaning part for soaking, and uses the cavitation effect of ultrasonic waves to improve the cleaning effect. However, the existing ultrasonic cleaning equipment still needs to be improved in the aspect of moisture removal treatment after cleaning of chemical fiber fabric, and often needs an additional drying step, which increases the production cost and time. SUMMARY

[0005] (I) Technical problems solved

[0006] In view of the deficiencies of the prior art, the present application provides an ultrasonic oil removal and water washing machine for cleaning chemical fiber fabric, which solves the problems raised in the background art.

[0007] (II) Technical solutions

[0008] In order to achieve the above object, the present application is realized by the following technical scheme: An ultrasonic oil removal and water washing machine for cleaning chemical fiber fabric, comprising a cleaning tank, characterized in that: the left side wall of the cleaning tank is fixedly connected with a discharge rack, the right side wall of the cleaning tank is fixedly connected with a feeding rack, the inside of the cleaning tank is fixedly connected with a cleaning groove, the bottom of the cleaning groove is provided with a plurality of ultrasonic generators, the inside of the cleaning groove is rotatably connected with a fifth guide roller, a fourth guide roller, a third guide roller and a second guide roller, a transmission roller is arranged between the fourth guide roller and the third guide roller, and the outer side wall of the transmission roller is drivingly connected with a cleaning belt.

[0009] The inside of the discharge rack is provided with a vacuum suction assembly, the lower side wall of the discharge rack is provided with a hot air assembly below the vacuum suction assembly, the outer side wall of the discharge rack is provided with a compression roller assembly on the left side of the vacuum suction assembly, the inside of the compression roller assembly is slidingly connected with two bearing seats, the inside of the bearing seat is rotatably connected with a movable compression roller, and the inside of the compression roller assembly is rotatably connected with a fixed compression roller.

[0010] Preferably, the inside of the feeding rack is rotatably connected with a first guide roller, the inside of the discharge rack is rotatably connected with a sixth guide roller, and the chemical fiber fabric is guided in and out.

[0011] Preferably, the rear side wall of the cleaning tank is provided with a driving assembly, the output end of the driving assembly is fixedly connected with the transmission roller, the driving assembly can drive the cleaning belt to rotate through the transmission roller, the outer side wall of the cleaning belt is provided with a cleaning brush sleeve through magic tape, the cleaning belt rotates in the counterclockwise direction, which is opposite to the movement direction of the chemical fiber fabric, and the cleaning effect of the cleaning brush sleeve is improved.

[0012] Preferably, the upper end of the vacuum suction assembly and the upper end of the dust collection head are connected with an air suction assembly, the air suction assembly can form negative pressure in the inside of the lower end of the vacuum suction assembly and the dust collection head, the lower side wall of the vacuum suction assembly is fixedly connected with a matching pad, the wet extraction effect of the vacuum suction assembly is improved, the outer side wall of the matching pad is provided with a heating pad, the suction temperature is improved, the vacuum suction assembly can absorb free water on the fabric, and the load of the subsequent compression roller is reduced.

[0013] Preferably, the lower side wall of the hot air assembly is fixedly connected with a transmission fan, the output end of the transmission fan extends into the inside of the hot air assembly, the inside of the hot air assembly is provided with a heating assembly, the upper end of the hot air assembly is fixedly connected with a separation net, and the lower side wall of the separation net is provided with a temperature sensor for detecting the temperature of the hot air, the transmission fan can continuously spray air flow into the hot air assembly, the air flow can form hot air after passing through the heating assembly, and the water flow speed of the upper fabric is improved.

[0014] Preferably, the upper side wall of the compression roller assembly is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with an adjusting screw, the outer side wall of the adjusting screw is threadedly connected with a sliding frame, the two ends of the sliding frame are fixedly connected with two bearing seats respectively, the driving motor can drive the adjusting screw to rotate, thereby driving the sliding frame to move up and down, adjusting the distance between the two compression rollers, the outer side walls of the fixed compression roller and the movable compression roller are wrapped with EPDM rubber, and the dehumidification effect of the compression roller on the fabric is improved.

[0015] Preferably, the lower end of the left side wall of the dust collection head is fixedly connected with a cleaning scraper, the cleaning scraper cooperates with the cleaning belt, the cleaning scraper can scrape off the impurities remaining on the surface of the cleaning brush cover, and the dust collection head can suck the impurities on the cleaning scraper.

[0016] Preferably, the bottom of the cleaning tank is fixedly connected with a liquid outlet pipe, and the liquid outlet pipe is internally provided with an electromagnetic valve for controlling the outflow of the liquid in the cleaning tank.

[0017] (Three) beneficial effects

[0018] The application provides an ultrasonic oil removal water washing machine for chemical fiber fabric cleaning, which has the following beneficial effects:

[0019] 1. The ultrasonic oil removal water washing machine for chemical fiber fabric cleaning effectively improves the cleaning efficiency of the chemical fiber fabric by combining the ultrasonic oil removal technology with physical brushing.

[0020] 2. The ultrasonic oil removal water washing machine can effectively perform dehumidification treatment while cleaning the chemical fiber fabric through the cooperative work of the vacuum suction assembly, the hot air assembly and the compression roller assembly, so that the fabric can be quickly dried after cleaning, and the overall efficiency of cleaning and post-treatment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural schematic view of the application;

[0022] Figure 2 is a front view of the application;

[0023] Figure 3 is an internal view of the application;

[0024] Figure 4 is a top view of the application;

[0025] Figure 5This is a schematic diagram of the pressure roller assembly of the present invention;

[0026] Figure 6 This is a side view of the present invention.

[0027] The components include: 1. Cleaning tank; 101. Fifth guide roller; 102. Fourth guide roller; 103. Third guide roller; 104. Second guide roller; 105. Cleaning tank; 106. Liquid outlet pipe; 107. Ultrasonic generator; 2. Discharge rack; 201. Sixth guide roller; 3. Feed rack; 301. First guide roller; 4. Pressure roller assembly; 401. Drive motor; 402. Fixed pressure roller; 403. Movable pressure roller; 404. Bearing seat; 405. Sliding frame; 406. Adjusting screw; 5. Vacuum suction assembly; 501. Mating pad; 6. Dust suction head; 601. Cleaning scraper; 7. Hot air assembly; 701. Drive fan; 702. Partition screen; 703. Heating assembly; 8. Cleaning belt; 801. Drive assembly; 802. Cleaning brush sleeve. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example 1:

[0030] like Figures 1-6 As shown, this embodiment of the invention provides an ultrasonic degreasing washing machine for cleaning synthetic fiber fabrics, including a washing tank 1. A discharge rack 2 is fixedly connected to the left side wall of the washing tank 1, and a feed rack 3 is fixedly connected to the right side wall. The washing tank 1 contains a washing tank 105 filled with cleaning fluid. Several ultrasonic generators 107 are installed at the bottom of the tank. These ultrasonic generators 107 generate ultrasonic waves, effectively removing oil stains from the synthetic fiber fabric through cavitation. A fifth guide roller 101, a fourth guide roller 102, a third guide roller 103, and a second guide roller 104 are rotatably connected within the washing tank 105. These guide rollers work together to guide the synthetic fiber fabric through the washing tank, ensuring that the fabric is evenly stressed under the action of the ultrasonic generators 107, thus improving the cleaning effect.

[0031] The discharge rack 2 is equipped with a vacuum suction component 5, which is connected to an external suction component through its upper end and the upper end of the suction head 6 to form a negative pressure environment, thereby absorbing free water on the fabric. A mating pad 501 is fixedly connected to the lower side wall of the vacuum suction component 5, and a heating pad is installed on the outer side wall to improve the dehumidification effect and improve the suction temperature.

[0032] The lower side wall of the discharge frame 2 is internally provided with a hot air assembly 7 below the vacuum suction assembly 5. The lower side wall of the hot air assembly 7 is fixedly connected with a transmission fan 701, and the output end of the transmission fan 701 extends into the hot air assembly 7. The hot air assembly 7 is internally provided with a heating assembly 703, and the upper end of the heating assembly 703 is fixedly connected with a screen 702. The lower side wall of the screen 702 is provided with a temperature sensor for detecting the temperature of the hot air. The transmission fan 701 can continuously blow air into the hot air assembly 7, and the air can form hot air after passing through the heating assembly 703, thereby improving the flow speed of the moisture on the fabric and accelerating the drying process.

[0033] The outer side wall of the discharge frame 2 is provided with a pressure roller assembly 4 on the left side of the vacuum suction assembly 5. The pressure roller assembly 4 is internally provided with two bearing seats 404 which are slidingly connected, and the bearing seats 404 are internally rotatably connected with a movable pressure roller 403. The pressure roller assembly 4 is internally rotatably connected with a fixed pressure roller 402. The outer side wall of the fixed pressure roller 402 and the movable pressure roller 403 is wrapped with EPDM rubber, thereby improving the moisture removal effect of the pressure roller on the fabric. The upper side wall of the pressure roller assembly 4 is fixedly connected with a driving motor 401, and the output end of the driving motor 401 is fixedly connected with an adjusting screw 406. The outer side wall of the adjusting screw 406 is threadedly connected with a sliding frame 405, and the two ends of the sliding frame 405 are fixedly connected with the two bearing seats 404. The driving motor 401 can drive the adjusting screw 406 to rotate, thereby driving the sliding frame 405 to move up and down, and adjusting the distance between the two pressure rollers.

[0034] Through the cooperative work of the above structure, the ultrasonic oil removal washing machine can not only effectively clean the chemical fiber fabric, but also realize efficient moisture removal treatment of the cleaned fabric through the cooperation of the vacuum suction assembly 5, the hot air assembly 7 and the pressure roller assembly 4, thereby ensuring that the fabric can be quickly dried after cleaning and improving the overall cleaning and processing efficiency.

[0035] The ultrasonic oil removal washing machine of the present application realizes efficient cleaning and moisture removal treatment of chemical fiber fabrics by integrating ultrasonic cleaning technology and mechanical moisture removal technology. The chemical fiber fabric passes through the first guide roller 301, the second guide roller 104, the third guide roller 103, the fourth guide roller 102, the fifth guide roller 101 and the sixth guide roller 201 in turn; during the cleaning process, the ultrasonic generator 107 at the bottom of the cleaning tank 105 generates high-frequency sound waves, which form cavitation effect in the cleaning liquid, effectively destroying the oil and dirt on the fabric and making it fall off. At the same time, the fifth guide roller 101, the fourth guide roller 102, the third guide roller 103 and the second guide roller 104 in the cleaning tank 105 work cooperatively to guide the chemical fiber fabric through the cleaning tank, ensuring that the fabric is uniformly stressed under the action of ultrasonic waves and improving the cleaning effect. In the moisture removal process, the vacuum suction assembly 5 inside the discharge rack 2 generates negative pressure through the air suction assembly, absorbs the free water on the fabric, quickly removes the moisture on the surface of the fabric, the air is blown into the heating assembly 703 by the transmission fan 701, forming hot air to accelerate the flow of moisture on the surface of the fabric, improving the drying efficiency, and the movable pressure roller 403 and the fixed pressure roller 402 in the pressure roller assembly 4 are wrapped with EPDM rubber, which applies appropriate pressure to the fabric, further extruding the moisture in the fabric, ensuring that the fabric can be quickly dried after cleaning. In addition, the cleaning brush sleeve 802 is installed on the cleaning belt 8 by magic tape, which performs physical friction when the fabric passes through to remove residual stains and improve cleaning quality. The design of the whole system aims to improve the cleaning efficiency and moisture removal effect of chemical fiber fabrics, simplify the operation process, realize energy saving and environmental protection, and has significant practical value and market prospect.

[0036] Example two:

[0037] This embodiment describes in detail the moisture removal process of chemical fiber fabric in the ultrasonic oil removal washing machine of the present application. The process not only includes ultrasonic cleaning, but also highlights the cooperative work of the vacuum suction assembly 5, the hot air assembly 7 and the pressure roller assembly 4 to realize efficient moisture removal treatment of the cleaned fabric.

[0038] Firstly, the chemical fiber fabric enters the cleaning tank 105 inside the cleaning tank 1 through the feeding rack 3, and under the guidance of the first guide roller 301 and the sixth guide roller 201, the fabric passes through the fifth guide roller 101, the fourth guide roller 102, the third guide roller 103 and the second guide roller 104 in turn. In this process, the ultrasonic generator 107 at the bottom of the cleaning tank 105 generates ultrasonic waves, which effectively remove oil stains and stubborn stains on the fabric by cavitation effect.

[0039] After the fabric is ultrasonically cleaned, it enters the moisture removal treatment stage. At this time, the fabric first passes through the vacuum suction assembly 5 inside the discharge rack 2, which is connected to the external suction assembly through the upper end and the dust collection head 6 to form a negative pressure environment, thereby absorbing the free water on the fabric. In order to improve the moisture removal effect, the lower side wall of the vacuum suction assembly 5 is fixedly connected with a matching pad 501 inside, and the outer side wall is provided with heating pads, which can improve the suction temperature and accelerate the flow of water.

[0040] Next, the fabric enters the hot air assembly 7 area, the lower side wall of the hot air assembly 7 is fixedly connected with a transmission fan 701, the output end of which extends into the hot air assembly 7, and the hot air assembly 7 is provided with a heating assembly 703 inside, the upper end of which is fixedly connected with a screen 702, and the lower side wall of the screen 702 is provided with a temperature sensor. The transmission fan 701 continuously sprays air flow into the hot air assembly 7, and the air flow forms hot air after passing through the heating assembly 703, further improving the flow speed of the water on the fabric and accelerating the drying process.

[0041] Finally, the fabric passes through the pressure roller assembly 4, the upper side wall of which is fixedly connected with a drive motor 401, the output end of which is fixedly connected with an adjusting screw 406, the outer side wall of which is threadedly connected with a sliding frame 405, and the two ends of the sliding frame 405 are fixedly connected with two bearing seats 404. The drive motor 401 can drive the adjusting screw 406 to rotate, thereby driving the sliding frame 405 to move up and down, adjusting the distance between the two pressure rollers, and the outer side walls of the fixed pressure roller 402 and the movable pressure roller 403 are wrapped with EPDM rubber, improving the moisture removal effect of the pressure roller on the fabric.

[0042] Through the above moisture removal treatment process, the chemical fiber fabric can not only quickly remove the surface moisture, but also effectively improve the drying quality of the fabric, providing a better foundation for subsequent processing steps. The entire moisture removal process is reasonable in design and easy to operate, which can significantly improve the cleaning and moisture removal efficiency of the chemical fiber fabric, and is suitable for industrial scale textile fabric cleaning operations

[0043] Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic oil-removing washing machine for cleaning chemical fiber fabrics, comprising a cleaning tank (1), characterized in that: The left side wall of the cleaning box (1) is fixedly connected with a discharging rack (2), the right side wall of the cleaning box (1) is fixedly connected with a feeding rack (3), the inside of the cleaning box (1) is fixedly connected with a cleaning tank (105), the bottom of the cleaning tank (105) is provided with a plurality of ultrasonic generators (107), the inside of the cleaning tank (105) is rotatably connected with a fifth guide roller (101), a fourth guide roller (102), a third guide roller (103) and a second guide roller (104), a transmission roller is arranged between the fourth guide roller (102) and the third guide roller (103), and the outer side wall of the transmission roller is drivingly connected with a cleaning belt (8). The inside of the discharging rack (2) is provided with a vacuum suction assembly (5), the lower side wall of the discharging rack (2) is internally provided with a hot air assembly (7) below the vacuum suction assembly (5), the outer side wall of the discharging rack (2) is provided with a compression roller assembly (4) to the left of the vacuum suction assembly (5), the inside of the compression roller assembly (4) is slidably connected with two bearing seats (404), the inside of the bearing seat (404) is rotatably connected with a movable compression roller (403), and the inside of the compression roller assembly (4) is rotatably connected with a fixed compression roller (402).

2. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The inside of the feeding rack (3) is rotatably connected with a first guide roller (301), and the inside of the discharging rack (2) is rotatably connected with a sixth guide roller (201).

3. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The rear side wall of the cleaning box (1) is provided with a driving assembly (801), the output end of the driving assembly (801) is fixedly connected with the transmission roller, the outer side wall of the cleaning belt (8) is provided with a ring of cleaning brush sleeves (802) through magic tape, and the cleaning belt (8) rotates in the counterclockwise direction.

4. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The upper end of the vacuum suction assembly (5) and the upper end of the dust collection head (6) are connected with an air suction assembly, the lower side wall of the vacuum suction assembly (5) is fixedly connected with a matching pad (501) internally, and the outer side wall of the matching pad (501) is provided with a heating pad.

5. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The lower side wall of the hot air assembly (7) is fixedly connected with a transmission fan (701), the output end of the transmission fan (701) extends into the inside of the hot air assembly (7), the inside of the hot air assembly (7) is provided with a heating assembly (703), the upper end of the hot air assembly (7) is fixedly connected with a separation net (702), and the lower side wall of the separation net (702) is provided with a temperature sensor.

6. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The upper side wall of the compression roller assembly (4) is fixedly connected with a driving motor (401), the output end of the driving motor (401) is fixedly connected with an adjusting screw rod (406), the outer side wall of the adjusting screw rod (406) is threadedly connected with a sliding frame (405), and the two ends of the sliding frame (405) are fixedly connected with the two bearing seats (404).

7. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The left side wall of the dust collection head (6) is fixedly connected with a cleaning scraper (601) at the lower end, and the cleaning scraper (601) cooperates with the cleaning belt (8).

8. The ultrasonic oil removing and washing machine for cleaning chemical fiber fabric according to claim 1, characterized in that: The bottom of the cleaning tank (105) is fixedly connected with a liquid outlet pipe (106), and the inside of the liquid outlet pipe (106) is provided with a solenoid valve.

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