Plant dyeing fiber raw material treatment process and equipment for blending

By improving the equipment and process flow, the problems of large footprint and difficulty in removing impurities in existing equipment have been solved, achieving efficient impurity removal and improved dyeing uniformity, thus improving the processing quality of blended plant-dyed fibers.

CN120905982APending Publication Date: 2025-11-07CONSINEE GRP CO LTD
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Patent Information

Application Number
CN202511150090.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing cotton processing equipment is large in size and cost when processing blended plant dyed fibers, and it is difficult to effectively remove impurities, which affects processing efficiency and quality.

Method used

The equipment includes a chassis, air duct, feed pipe, cotton suction roller and vibrator. Through the process flow of refining, desizing, soybean protein optimization, dye extraction and mordant synergy, combined with the design of magnets and cutting blades, it can achieve efficient removal of impurities from cotton fibers and improve dyeing uniformity.

Benefits of technology

It improves the efficiency and precision of impurity removal from cotton fibers, reduces equipment footprint and cost, and enhances dyeing uniformity and color adhesion, thereby improving textile quality.

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Abstract

The invention relates to the technical field of plant fiber dyeing devices, and discloses a plant dyeing fiber raw material treatment process and equipment for blending, comprising an air inducing pipe fixedly mounted on one side of a case, a material guiding pipe fixedly mounted at the top of one side of the case, a guiding plate fixedly mounted at the bottom in the material guiding pipe, and a feeding hopper fixedly connected to the top of one side of the material guiding pipe; a plurality of first through holes are formed in one side of the guiding plate, the air inducing pipe is communicated with the material guiding pipe through the first through holes, and the other side of the material guiding pipe is movably connected with a plurality of cotton suction rollers. According to the plant dyeing fiber raw material processing equipment for blending, cotton fibers on the cotton suction rollers are pulled out of the material guiding pipe, and part of the cotton fibers are reserved in the material guiding pipe; and meanwhile, the second motor is driven to rotate forwards and backwards, so that the remaining cotton fibers are directly discharged onto the hopper plate through the second through hole, then the vibrator is started to work, and finally the cotton fibers fall onto the vibrator through the hopper plate, the workload of the vibrator for treating the cotton fibers at a time is reduced, and the impurity removal efficiency and precision are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plant fiber dyeing device, in particular to a plant dyeing fiber raw material processing technology and equipment for blending. BACKGROUND

[0002] Plant dyeing fiber raw materials include pure cotton, flax, cotton-flax blended fabric, bamboo fiber, etc. These plant fiber fabrics are easy to find and relatively cheap, suitable for practice or making finished products. However, the adhesion effect of plant dyes on these fibers may not be as good as animal fibers, and the dyed color may be lighter or prone to color loss. In order to improve the dyeing effect, mordanting treatment can be carried out.

[0003] The existing cotton processing equipment generally processes blended plant dyeing fibers by pre-processing cotton with large equipment. The processing is carried out by passing the cotton through a humidifier to wet the surface of the cotton, then passing the cotton through a cotton press to remove the seeds under pressure, then passing the cotton through a cotton picker to remove the cotton fibers outside the seeds. The inside of the cotton picker has multiple rotating rollers to separate the cotton fibers and their seeds. Finally, the cotton and impurities are removed by a vibrating machine. Since the gravity of cotton is relatively light, impurities are easily dropped below the equipment after vibration. Finally, the seeds and impurities are separated by a screening machine to complete the entire cotton fiber processing process.

[0004] In the traditional production process of cotton, the cotton needs to be pretreated in a relatively complex way, including opening cotton, cleaning cotton, and loosening cotton, etc. Although impurities can be removed, the processing procedure is complex, the equipment occupies a large area, the cost is uncontrollable, and the processing method involves wetting treatment. In the subsequent cotton picking process, the gravity of cotton is relatively large, and some color impurities have small particle size, which are difficult to pick and separate directly. Moreover, it is also difficult to completely remove the impurities mixed in the cotton fibers during vibration and screening, which affects the processing efficiency of cotton and the processing quality of subsequent cotton fibers, and further affects the quality of cotton textiles. Therefore, we propose a plant dyeing fiber raw material processing technology and equipment for blending. SUMMARY

[0005] The present application aims to provide a plant dyeing fiber raw material processing technology and equipment for blending to solve the problems raised in the background.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a plant dyeing fiber raw material processing technology for blending, comprising a machine box, specifically comprising the following steps: Refining process: First, the cotton raw material is put into the machine for impurity removal. After the impurities are removed, the cotton is taken out manually and put into the treatment pot. 2%-3% caustic soda and 0.5% of the fabric weight of additive-free soap are used to boil in clean water for 2 hours. This process effectively removes impurities such as wax and pectin from the fiber surface and improves the uniformity of subsequent dyeing. After completion, it is necessary to wash and dry it thoroughly to avoid alkaline residue affecting the dyeing. Desizing and washing: Soak the cotton in 60°C hot water for 6-8 hours to remove industrial sizing through biological enzyme decomposition or theophylline treatment. Incomplete desizing will cause dyeing spots, so it is necessary to rub and wash with soap to fully expose the fibers. Soy milk protein optimization: Soak cotton wool in raw soy milk for 20 minutes. The plant protein in the soy milk fills the fiber pores and forms a dyeing buffer layer, which significantly improves the color adhesion. After processing, it needs to be flattened and dried to prevent wrinkles. Dye extraction technology: Pigments are extracted from raw materials such as sappanwood and indigo through differential extraction: woody materials need to be boiled for 2 hours, while root and rhizome materials are cold-soaked and fermented (such as indigo mud). After filtration, a dye solution with a stable pH value is obtained, and the concentration is adjusted by the boiling time. Dynamic dyeing control: The cotton fibers must be fully expanded in the dye bath, and the silk must be kept at a low temperature of 40-60°C to prevent damage. The cotton fibers need to be turned over intermittently. The dyeing time is adjusted according to the target color level, 30 minutes for light colors and up to 8 hours for dark colors with repeated immersion. Synergistic effect of mordants: Alum (potassium aluminum sulfate) gives madder a red color, while iron mordant turns it dark brown; tin salts enhance color brightness, and copper salts produce a blue-green hue. The concentration of the mordant solution must be strictly controlled (0.5%-5%), as excessive amounts can lead to fiber embrittlement. Biological re-fixation: Dark colors require 3-5 alternating dips and oxidations. For indigo dyeing, each dip lasts 20 minutes, followed by 30 minutes of oxidation. Before each re-dyeing, surface excess dye must be removed to ensure molecular-level bonding.

[0007] Preferably, the equipment required in the above-mentioned processing technology for blended plant dyed fiber raw materials includes: an air duct fixedly installed on one side of the machine casing, a guide pipe fixedly installed on the top of one side of the machine casing, a guide plate fixedly installed at the bottom of the guide pipe, a feed hopper fixedly connected to the top of one side of the guide pipe, multiple first through holes opened on one side of the guide plate, the air duct communicating with the guide pipe through the multiple first through holes, a spiral blade rotatably connected to one side of the guide pipe, multiple cotton suction rollers movably connected to the other side of the guide pipe, an inner rotating rod rotatably connected to the inner ring of the cotton suction roller, a rotating rod fixedly connected to one end of the inner rotating rod, a conical column fixedly connected to one end of the rotating rod, a lead screw rotatably connected to the top of the machine casing, a rotating cylinder threadedly connected to the lead screw, the rotating cylinder and the conical column rotatably connected together, a movable plate slidably connected to one side of the guide pipe, the lead screw and the movable plate threadedly connected together, a vibrator fixedly installed at the bottom of the machine casing, and an inclined plate fixedly connected between one side of the machine casing and the vibrator.

[0008] Preferably, a plurality of second through holes are formed in the other end of the guide plate, and a hopper plate is fixedly connected between the machine box and the material guide pipe.

[0009] Preferably, a second motor is fixedly installed at one end of the air guide pipe, the output shaft of the second motor and the spiral blade shaft are connected together by a belt, a first motor is fixedly installed at one end of the machine box, and the output shaft of the first motor and the screw rod are connected together by a belt.

[0010] Preferably, a plurality of second magnets are fixedly connected to the inner ring of each cotton suction roller in a ring shape, a first magnet is fixedly connected to the outer ring of the inner rotating rod near each second magnet, the magnetic poles of the first magnet and the second magnet are opposite, and the opposite magnetic poles attract each other, a cutting knife is fixedly installed at the outer ring of each first magnet, the cutting knife extends out of the cotton suction roller through the second magnet, a plurality of fixed discs are fixedly installed on the cotton suction roller, a plurality of cotton grabbing needles are fixedly installed at the outer ring of each fixed disc, and the end of the cotton grabbing needle is close to the outer extension of the spiral blade.

[0011] Preferably, a brake wheel is fixedly connected to the outer ring of one end of each cotton suction roller, a cylinder is fixedly connected to the upper and lower parts of the outer edge of the moving plate, a first driving rod is fixedly connected to the top of the cylinder rod of the cylinder located at the upper part of the moving plate, a second driving rod is fixedly connected to the top of the cylinder rod of the cylinder located at the lower part of the moving plate, and the downward movement of the bottom of the first driving rod and the upward movement of the second driving rod form an interference area of the brake wheel.

[0012] Preferably, a pair of guard rings are slidingly connected to the inside of the moving plate, the outer ring of one end of each inner rotating rod is connected together with the pair of guard rings, a spring is fixedly connected between the inside of the moving plate and the opposite faces of each cylinder, and one end of the spring abuts against the inner rotating rod.

[0013] Preferably, slide rails are fixedly installed on the top of the machine box, a supporting rod is slidingly connected between the two slide rails, a third motor is fixedly installed on the supporting rod, a first gear is sleeved on the output shaft of the third motor, a second gear is fixedly installed on one side of the rotating cylinder, and the first gear and the second gear are engaged together.

[0014] Preferably, the materials of the conical column and the rotating cylinder are made of anti-skid materials.

[0015] Preferably, one end of the cotton grabbing needle is needle-shaped, a plurality of slits for grabbing cotton are formed in the surface of the cotton grabbing needle, and the number of the cotton grabbing needles is at least eight on each cotton suction roller.

[0016] Compared with the prior art, the present application has the following advantages: 1. During the rotation of the first motor of the present invention, the lead screw rotates. During the rotation of the lead screw, the moving plate moves away from one end of the guide tube, and the moving plate drives the rotating rod to move. During the movement of the rotating rod, the inner rotating rod is pulled outward, and the inner rotating rod drives the cotton suction roller to move. When the cotton suction roller is pulled out of the guide tube, the cotton lint on the cotton suction roller is pulled out of the guide tube, while a portion of the cotton lint is retained inside the guide tube. At the same time, the second motor is driven to rotate in both directions, so that the remaining cotton lint is discharged directly onto the hopper plate through the second through hole. Then the vibrator is turned on to work, and finally the cotton lint falls onto the vibrator through the hopper plate. This reduces the workload of the vibrator in processing cotton lint per cycle and improves the efficiency and accuracy of impurity removal. 2. In this invention, when each cotton suction roller exits the guide tube, and then moves to the outside along with the moving plate, two cylinders are simultaneously driven to descend, causing the ends of the first and second drive rods to abut against the brake wheel. The rotating cylinder continues to drive the conical column to rotate, causing the first and second magnets to separate from each other. This allows the cutting blade to cut and shred the cotton lint on the cotton-grabbing needle, breaking the cotton lint into smaller pieces, reducing the weight of the cotton lint clump, and causing the cotton lint to fall onto the inclined plate above the machine box, and then roll onto the vibrator, which helps to better remove impurities from the cotton lint. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 Enlarged structural diagram at point A; Figure 3 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 4 This is a schematic diagram of the guide plate structure of the present invention; Figure 5 This is a schematic diagram of the movable plate structure of the present invention; Figure 6 This is a schematic diagram of the cotton suction roller structure of the present invention; Figure 7 For the present invention Figure 6 Enlarged structural diagram at point B; Figure 8 This is a schematic diagram of the overall internal structure of the present invention.

[0018] In the figure: 1, case; 2, air duct; 3, material guide pipe; 4, feeding hopper; 5, first motor; 6, screw rod; 7, slide rail; 8, second motor; 9, moving plate; 10, support rod; 11, rotating rod; 12, conical column; 13, rotating cylinder; 14, first gear; 15, second gear; 16, third motor; 17, guide plate; 1701, first through hole; 1702, second through hole; 18, spiral piece; 19, cotton suction roller; 20, hopper plate; 21, first drive rod; 22, air cylinder; 23, guard ring; 24, spring; 25, second drive rod; 26, fixed disc; 27, cotton grabbing needle; 28, first magnet; 29, second magnet; 30, cutting knife; 31, inner rotating rod; 32, brake wheel; 33, vibrator; 34, inclined plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0020] Please refer to Figures 1-8 The present application provides a technical solution: a plant dyeing fiber raw material processing technology for blending, comprising a case 1, and specifically comprising the following steps: Refining treatment: first, the cotton raw material is put into the case 1 for impurity removal. After the cotton wadding is removed, the cotton wadding is taken out by hand, and the cotton wadding after impurity removal is put into a treatment pot. 2%-3% caustic soda and 0.5% soap without addition are used to boil the cloth in clean water for 1 hour. This process effectively removes impurities such as wax and pectin on the surface of the fiber, improves the uniformity of subsequent dyeing, and completes the process. After that, it needs to be thoroughly washed and dried to avoid the influence of alkaline residue on dyeing; Desizing and cleaning: the cotton wadding is soaked in 60°C hot water for 6-8 hours, and industrial sizing is removed by biological enzyme decomposition or theophylline treatment. Incomplete desizing will cause dyeing spots, so it is necessary to cooperate with soap kneading and cleaning to fully expose the fiber; Soybean milk protein optimization: the cotton wadding is soaked in fresh soybean milk for 20 minutes. The plant protein in the soybean milk fills the fiber pores and forms a dyeing buffer layer, which significantly improves the color adhesion. After treatment, it needs to be flattened and aired to prevent wrinkles; Dye extraction technology: raw materials such as logwood and blue grass extract pigments by difference method: wood needs to be boiled for 2 hours, and rhizome adopts cold soaking fermentation (such as blue indigo mud). After filtration, dyeing solution with stable PH value is obtained, and the concentration is adjusted by boiling time; Dynamic dip control: cotton needs to be fully spread in the dyeing solution, silk needs to be kept at low temperature of 40-60°C to prevent damage, and cotton needs to be intermittently stirred. The length of the dip is adjusted according to the target color scale, with 30 minutes for light colors and up to 8 hours for repeated immersion for dark colors; Mordant synergy: alum (potassium alum) makes madder show red, and iron mordant turns into dark brown; tin salt enhances color brightness, and copper salt produces blue-green tone. The concentration of mordant solution needs to be strictly controlled (0.5%-5%), and excessive amount will cause fiber brittleness; Biological re-fixing: deep color systems need 3-5 times of alternating dip and oxidation, and indigo dye needs to be taken out for oxidation for 30 minutes every 20 minutes of immersion. Surface floating color needs to be removed before each re-dyeing to ensure molecular level combination.

[0021] The above process comprises the following equipment: a machine box 1 is fixedly installed with an air duct 2 on one side, a material guide pipe 3 is fixedly installed on the top of one side of the machine box 1, a guide plate 17 is fixedly installed on the bottom of the material guide pipe 3, an inlet hopper 4 is fixedly connected on the top of one side of the material guide pipe 3, a plurality of first through holes 1701 are formed on one side of the guide plate 17, the air duct 2 is communicated with the material guide pipe 3 through the plurality of first through holes 1701, a spiral blade 18 is rotatably connected on one side of the material guide pipe 3, a plurality of cotton suction rollers 19 are movably connected on the other side of the material guide pipe 3, the cotton suction rollers 19 are made of frosted material and have a certain adsorption capacity for cotton, an inner rotating rod 31 is rotatably connected on the inner ring of the cotton suction roller 19, a rotating rod 11 is fixedly connected on one end of the inner rotating rod 31, a conical column 12 is fixedly connected on one end of the rotating rod 11, a lead screw 6 is rotatably connected on the top of the machine box 1, a rotating cylinder 13 is threadedly connected on the lead screw 6, the rotating cylinder 13 comprises an inner cylinder and an outer cylinder, the inner cylinder and the outer cylinder are embedded together, the inner cylinder and the lead screw 6 are threadedly connected together, the rotating cylinder 13 and the conical column 12 are rotatably connected together, a moving plate 9 is slidably connected on one side of the material guide pipe 3, the lead screw 6 and the moving plate 9 are threadedly connected together, a vibrator 33 is fixedly installed on the bottom of the machine box 1, an inclined plate 32 is fixedly connected between one side of the inside of the machine box 1 and the vibrator 33; a second motor 8 is fixedly installed on one end of the top of the air duct 2, the output shaft of the second motor 8 and the shaft of the spiral blade 18 are connected together through a belt, a first motor 5 is fixedly installed on one end of the machine box 1, the output shaft of the first motor 5 and the lead screw 6 are connected together through a belt; a plurality of second through holes 1702 are formed on the other end of the guide plate 17, a material hopper plate 20 is fixedly connected between the machine box 1 and the material guide pipe 3.The material of the conical column 12 and the rotating cylinder 13 is made of anti-skid material. First, the cotton is cut by harvesting equipment, and then the cotton is collected manually and placed into the hopper 4. The hopper 4 has a partition plate at the top for separating the cotton, which facilitates the separation of the cotton and the pushing of the cotton by the spiral blade 18. At the same time, the high-pressure fan (not shown) at one end of the air duct 2 is turned on, and the air enters the guide plate 17 through the air duct 2. The air enters the guide plate 17 through the first through hole 1701, and the cotton surface at one end of the guide pipe 3 is blown dry, which facilitates the separation of impurities and the cotton itself. Then the second motor 8 is turned on to rotate, and when the second motor 8 rotates, the spiral blade 18 rotates, and the spiral blade 18 pushes the cotton into the other end of the guide pipe 3. When the cotton gradually fills the other end of the guide pipe 3, the cotton moves to the surface of the plurality of cotton suction rollers 19. When the plurality of cotton suction rollers 19 rotate, the cotton suction rollers 19 wrap and adsorb the cotton. When the cotton on the cotton suction rollers 19 increases, the first motor 5 can be driven to rotate. When the first motor 5 rotates, the lead screw 6 rotates, and the moving plate 9 moves away from one end of the guide pipe 3, and the moving plate 9 moves the rotating rod 11. When the rotating rod 11 moves, the inner rotating rod 31 moves outward, and the inner rotating rod 31 moves the cotton suction rollers 19. When the cotton suction rollers 19 are pulled out of the guide pipe 3, the cotton on the cotton suction rollers 19 is pulled out of the guide pipe 3, and the guide pipe 3 retains a portion of the cotton. At the same time, the second motor 8 is driven to reverse, and the remaining portion of the cotton is discharged through the second through hole 1702 and falls onto the hopper plate 20. Then the vibrator 33 is turned on to work, and finally the cotton falls onto the vibrator 33 through the hopper plate 20, reducing the single processing capacity of the vibrator 33 and improving the efficiency and precision of the impurity removal. The cotton is processed in batches by the vibrator 33, which improves the working efficiency of the vibrator 33 and makes the impurities in the cotton fall to the bottom of the vibrator 33. The cotton is located at the top of the vibrator 33, and the impurities fall into the bottom of the case 1 through the hole of the vibrator 33.

[0022] Further, the inner circle of each suction roller 19 is fixedly connected with a plurality of second magnets 29, the outer circle of the inner rotating rod 31 is fixedly connected with a first magnet 28 near each second magnet 29, the magnetic poles of the first magnet 28 and the second magnet 29 are opposite, and the opposite poles attract each other, the outer circle of each first magnet 28 is fixedly installed with a cutting knife 30, the cutting knife 30 extends out of the suction roller 19 through the second magnet 29, a plurality of fixed discs 26 are fixedly installed on the suction roller 19, a plurality of cotton grabbing needles 27 are fixedly installed on the outer circle of each fixed disc 26, and the end of the cotton grabbing needle 27 is close to the outer extension of the spiral blade 18; one end of the cotton grabbing needle 27 is needle-shaped, the surface of the cotton grabbing needle 27 is provided with a gap for grabbing cotton, and the number of the cotton grabbing needle 27 is at least eight on each suction roller 19; the outer circle of one end of each suction roller 19 is fixedly connected with a brake wheel 32, the outer edges of the moving plate 9 are fixedly connected with air cylinders 22 at the upper and lower parts, the top of the telescopic rod of the air cylinder 22 located at the upper part of the moving plate 9 is fixedly connected with a first driving rod 21, and the top of the telescopic rod of the air cylinder 22 located at the lower part of the moving plate 9 is fixedly connected with a second driving rod 25; when the first driving rod 21 moves downward and the second driving rod 25 moves upward, an interference area of the brake wheel 32 is formed; when the suction roller 19 rotates, the cotton grabbing needle 27 on the fixed disc 26 outside the suction roller 19 can tear the surface of the cotton flock, part of the surface of the cotton flock is removed, the gap is beneficial to cotton grabbing, the cotton on the surface is grabbed, the cotton flock is removed, the seeds in the cotton are retained in the guide pipe 3, then when each suction roller 19 exits the guide pipe 3, the suction roller 19 moves to the outside together with the moving plate 9, the two air cylinders 22 are driven to descend at the same time, the ends of the first driving rod 21 and the second driving rod 25 abut against the brake wheel 32, the rotating cylinder 13 continues to drive the conical column 12 to rotate, the first magnet 28 and the second magnet 29 are separated from each other, the cutting knife 30 cuts and cuts off the cotton flock on the cotton grabbing needle 27, the cotton flock is broken, the weight of the cotton flock is reduced, the cotton flock falls on the inclined plate 32 above the machine box 1, and then rolls on the vibrator 33, which is beneficial to better removing impurities from the cotton flock.

[0023] Further, a pair of guard rings 23 are slidably connected to the inside of the moving plate 9, one end of each inner rotating rod 31 is sleeved with one pair of guard rings 23, springs 24 are fixedly connected between the inside of the moving plate 9 and the opposite sides of each air cylinder 22, one end of the spring 24 abuts against the inner rotating rod 31, when the gravity of the cotton flock on the suction roller 19 is too large, the guard ring 23 moves radially in the inside of the moving plate 9, the spring 24 is compressed, the moving plate 9 can bear the weight, and the guard ring 23 can effectively prevent the inner rotating rod 31 from moving axially on the moving plate 9, so that the transmission positions of the rotating cylinder 13 and the conical column 12 are not dislocated.

[0024] Specific, the top of the cabinet 1 both sides are fixedly installed with slide rail 7, two slide rails 7 between the sliding connection has support rod 10, support rod 10 is fixedly installed with third motor 16, the output shaft of third motor 16 is sleeved with first gear 14, rotating cylinder 13 one side is fixedly installed with second gear 15, second gear 15 and first gear 14 mesh together, the rotation of the suction roll 19 is driven by third motor 16 after starting to let second gear 15 and first gear 14 mesh, first gear 14 one side and rotating cylinder 13 one side abut, prevent second gear 15 and first gear 14 transmission failure occurs, and the rotation of the second gear 15 makes the rotating cylinder 13 outer cylinder rotates, let rotating cylinder 13 inner cylinder and outer cylinder do not separate, the inner cylinder moves along with the lead screw 6, the outer cylinder is used for driving the tapered column 12, let moving plate 9 in the process of moving, rotating cylinder 13 can move together, prevent rotating cylinder 13 and tapered column 12 from separating.

[0025] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0026] While the embodiments of the application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made hereto without departing from the spirit and scope of the application in its broadest form. The scope of the application is defined by the appended claims and their equivalents.

Claims

1. A process for the treatment of blended plant dyed fibre stock, comprising a machine cabinet (1), characterised in that: Specifically involves the following steps: Refining process: First, the cotton raw materials are put into the machine box (1) for impurity removal. After the lint is removed, the lint is manually taken out and placed in the treatment pot. 2%-3% caustic soda and 0.5% soap without added soap are used to boil for hours in clean water. This process effectively removes waxes, pectin and other impurities on the surface of the fibers, improving the uniformity of subsequent dyeing. After completion, it needs to be thoroughly washed and dried to avoid the influence of residual alkaline on dyeing; Desizing and cleaning: Soak the lint in hot water at 60°C for 6-8 hours. Remove industrial pulp by biological enzyme decomposition or theophylline treatment. Incomplete desizing will cause dyeing spots, so it needs to be combined with soap rubbing and cleaning to fully expose the fibers; Soybean milk protein optimization: Soak the lint in fresh soybean milk for 20 minutes. The plant protein in the soybean milk fills the fiber pores and forms a dyeing buffer layer, significantly improving the color adhesion. After treatment, it needs to be flattened and aired to prevent wrinkles; Dye extraction technology: Extract pigments from materials such as logwood and blue grass using differential method: boil wood for 2 hours, and use cold soaking fermentation for rhizomes (such as blue indigo mud). After filtration, a dye solution with stable pH value is obtained. The concentration is adjusted by boiling time; Dynamic dyeing control: The lint needs to be completely stretched in the dye solution, silk needs to be kept at low temperature of 40-60°C to prevent damage, and the lint needs to be intermittently turned over. The immersion time is adjusted according to the target color level, with 30 minutes for light colors and up to 8 hours for dark colors; Mordant synergism: alum (potassium alum) makes madder red, iron mordant turns into dark brown; tin salt enhances color brightness, and copper salt produces blue-green tone. The concentration of mordant solution needs to be strictly controlled (0.5%-5%), and excessive amount will cause fiber brittleness; Biological re-fixing: Dark colors need 3-5 times of alternating immersion and oxidation, and indigo dye needs to be taken out for oxidation for 30 minutes every 20 minutes of immersion. Surface floating color needs to be removed before each over-dyeing to ensure molecular level combination.

2. The process for the treatment of blended plant dyed fibre raw material as claimed in claim 1, wherein the equipment required at the time of dyeing is characterized by: The machine case (1) one side fixed installation has the air duct (2), the machine case (1) one side top fixed installation has the material guide pipe (3), the material guide pipe (3) inner bottom fixed installation has the guide plate (17), the material guide pipe (3) one side top fixed connection has the material hopper (4), the guide plate (17) one side is opened the multiple first through -hole (1701), the air duct (2) is communicated through the multiple first through -hole (1701) and the material guide pipe (3), the material guide pipe (3) inner one side rotatable connection has the spiral blade (18), the material guide pipe (3) other side movable connection has multiple suction roller (19), the suction roller (19) inner ring rotatable connection has the inner rotating rod (31), the inner rotating rod (31) one end fixed connection has the rotating rod (11), the rotating rod (11) one end fixed connection has the tapered column (12), the machine case (1) top rotatable connection has the lead screw (6), the lead screw (6) is screwed on the rotating cylinder (13), the rotating cylinder (13) and the tapered column (12) rotatable connection together, the material guide pipe (3) one side sliding connection has the moving plate (9), the lead screw (6) and the moving plate (9) are screwed together, the machine case (1) bottom fixed installation has the vibrator (33), the machine case (1) inside one side and the vibrator (33) between fixed connection has the inclined plate (34).

3. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 2, characterized in that: The guide plate (17) other end is opened the multiple second through -hole (1702), the machine case (1) and the material guide pipe (3) between fixed connection has the hopper plate (20).

4. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 2, characterized in that: The air duct (2) top one end fixed installation has the second motor (8), the second motor (8) output shaft and the spiral blade (18) shaft part are together by the belt, the machine case (1) one end fixed installation has the first motor (5), the first motor (5) output shaft and the lead screw (6) are connected together by the belt.

5. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 2, characterized in that: Every the suction roller (19) inner ring is annular fixed connection has multiple second magnet (29), the inner rotating rod (31) outer ring is fixed connection has the first magnet (28) near every second magnet (29), the first magnet (28) and the second magnet (29) magnetic pole is opposite, the opposite sex is attracted together, every the first magnet (28) outer ring is fixed installation has the cutting knife (30), the cutting knife (30) extends out the suction roller (19) by penetrating the second magnet (29), the suction roller (19) is fixedly installed with a plurality of fixed discs (26), every the fixed disc (26) outer ring is fixedly installed with a plurality of cotton grabbing needles (27), the cotton grabbing needle (27) end and the spiral blade (18) outer extension close.

6. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 2, characterized in that: One end of each of the lint suction roller (19) is fixedly connected with a brake wheel (32), the outer edge of the moving plate (9) is fixedly connected with a gas cylinder (22), the top of the gas cylinder (22) is fixedly connected with a first drive rod (21), the top of the gas cylinder (22) is fixedly connected with a second drive rod (25), when the first drive rod (21) moves downward and the second drive rod (25) moves upward, the interference area of the brake wheel (32) is formed.

7. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 1, characterized in that: The inner side of the moving plate (9) is slidably connected with a pair of guard rings (23), one end of each of the inner rotating rods (31) is sleeved with a pair of guard rings (23), the inner side of the moving plate (9) is fixedly connected with a spring (24), one end of the spring (24) is abutted with the inner rotating rod (31).

8. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 6, characterized in that: The top of the case (1) is fixedly connected with a slide rail (7), the slide rail (7) is slidably connected with a support rod (10), the support rod (10) is fixedly connected with a third motor (16), the output shaft of the third motor (16) is sleeved with a first gear (14), one side of the rotating cylinder (13) is fixedly connected with a second gear (15), the second gear (15) is engaged with the first gear (14).

9. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 5, characterized in that: The material of the taper column (12) and the rotating cylinder (13) is made of anti-skid material.

10. A plant for the treatment of blended vegetable dyed fibre raw material according to claim 5, characterized in that: One end of the cotton grabbing needle (27) is needle-shaped, the surface of the cotton grabbing needle (27) is provided with an opening for grabbing cotton, and the number of the cotton grabbing needle (27) is at least eight on each lint suction roller (19).