Outer wall insulation board structure combined with aluminum mold and construction method
By combining the external wall insulation board structure with aluminum formwork and the construction method, a tight connection and real-time adjustment between the insulation board and the aluminum formwork are achieved, solving the problems of extended construction period and unstable insulation effect, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202511102003.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-11-07
AI Technical Summary
In traditional external wall insulation construction methods, the separate installation of aluminum formwork and insulation boards leads to a longer construction period, unstable insulation effect, and increased construction difficulty and cost.
The exterior wall insulation board structure is combined with aluminum formwork. Through connectors, outer frame and construction monitoring system, the insulation board and aluminum formwork are tightly connected and adjusted in real time. Piezoelectric vibration sensor array and fractal dimension calculation monitoring technology are used to adjust abnormal situations in real time during construction.
It improves insulation performance and construction efficiency, enhances structural stability, reduces manual labor, lowers construction risks, and ensures construction safety and material reusability.
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Figure CN120906337A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of external wall insulation board, in particular to an external wall insulation board structure combined with aluminum formwork and a construction method thereof. BACKGROUND
[0002] With the rapid development of the construction industry, the requirements for building energy saving and environmental protection are increasingly strict. As one of the important means of building energy saving, the research and application of external wall insulation technology have attracted widespread attention. At present, external wall insulation technology mainly includes several forms such as external insulation board, internal insulation board and sandwich insulation wall. However, these traditional insulation methods have many problems in the construction process, such as long construction period, serious material waste and serious environmental pollution.
[0003] Specifically, the traditional external wall insulation construction method usually needs to install aluminum formwork first, and then remove the aluminum formwork after the concrete is poured and reaches a certain strength, and finally install the insulation board. This construction method has the following disadvantages: the installation, removal and installation of the aluminum formwork are carried out separately, which prolongs the construction period and affects the overall construction progress. Since the insulation board is installed after the removal of the aluminum formwork, gaps are easily generated, which leads to unstable insulation effect. The installation of the insulation board requires additional support and fixing measures, which increases the construction difficulty and cost. SUMMARY
[0004] The embodiments of the application provide an external wall insulation board structure combined with aluminum formwork and a construction method thereof, which solve the problems of separate installation of aluminum formwork and insulation board, which affects the construction progress, and unstable insulation effect.
[0005] In view of the above problems, the technical scheme provided by the application is:
[0006] The application provides an external wall insulation board structure combined with aluminum formwork, which comprises an insulation board, an aluminum formwork, a connecting piece, an outer frame and a construction monitoring system.
[0007] The connecting piece connects the insulation board and the aluminum formwork, and comprises a clamping block, a connecting block and a double-end reverse threaded connecting rod.
[0008] The outer frame comprises two cross beams and an adjusting piece, and the adjusting piece adjusts the distance between the cross beams through thread cooperation.
[0009] The vibration sensor of the construction monitoring system is arranged on the upper surface anchoring area of the connecting piece and the upper surface stress sensitive area of the cross beam, and the adjusting piece is automatically adjusted through the monitoring signal.
[0010] As a preferred technical scheme of the application, a sleeve is welded outside the insulation board, a telescopic rod is arranged in the sleeve, and the telescopic rod is bolted with the cross beam.
[0011] The clamping block is fixed on a fixed rod inside the aluminum formwork.
[0012] As a preferred technical solution of the present application, the thread angle of the connecting rod is 3°±0.5°, and the thread pitch tolerance is 6H / 6g level according to GB / T196 standard;
[0013] A cross bar is arranged through the connecting blocks transversely adjacent to each other, and the cross bar is bolted to the connecting blocks.
[0014] As a preferred technical solution of the present application, the adjusting member comprises a cylinder and an adjusting rod;
[0015] The thread angle of the threaded section of the adjusting rod is 4°±0.2°, and the thread pitch tolerance is ±0.02mm;
[0016] Connecting holes are arranged on both sides of the cylinder and connected to the cross bar.
[0017] As a preferred technical solution of the present application, the construction monitoring system comprises a piezoelectric vibration sensor array, which is bolted to the upper surface of the connecting blocks and the upper surface of the cross beam;
[0018] The abnormality identification module calculates the fractal dimension D value of the vibration signal in real time;
[0019] When the fractal dimension D value exceeds a preset threshold K, the adjusting member is triggered to retract.
[0020] As a preferred technical solution of the present application, the fractal dimension D value is obtained by the following steps:
[0021] a. Scale analysis of the vibration signal;
[0022] b. Calculation of the correlation integral under different scales;
[0023] c. Determination of the slope in the double logarithmic coordinates by linear fitting, and the slope is the D value.
[0024] As a preferred technical solution of the present application, the retraction amount of the stepping motor in response to the trigger signal is re-measured after retraction, and if the fractal dimension D value is less than the threshold K, the construction continues, otherwise the retraction is performed again.
[0025] On the other hand, a construction method of an external wall insulation board structure combined with an aluminum formwork comprises the following steps:
[0026] S1, installing the aluminum formwork and the insulation board and fixing them through the connecting member;
[0027] S2, installing the outer frame and adjusting the distance between the cross beams;
[0028] S3, pouring concrete, and when the D value is greater than the threshold K, the pouring is paused and the adjusting member is automatically retracted, and after the fractal dimension D value is less than the threshold K, the pouring is resumed.
[0029] S4, after curing, remove the aluminum formwork.
[0030] Compared with the prior art, the present application has the following advantages:
[0031] (1) The present application tightly connects the insulation board and the aluminum formwork through the connecting piece, cooperates with the reinforcement and fine adjustment of the outer frame and the adjusting piece, improves the insulation effect, construction efficiency and structural stability, realizes rapid and accurate adjustment through the electric control of the adjusting piece, adapts to different construction needs, at the same time, the aluminum formwork and the connecting piece can be reused, the insulation board does not need to be removed after construction, which is not only environmentally friendly but also efficient, reduces manual operation, reduces construction risk and ensures safety;
[0032] (2) The present application realizes real-time data acquisition through the monitoring technology of fusing the piezoelectric vibration sensor array and the fractal dimension calculation, the fractal dimension algorithm reflects complex vibration in real time, enhances the abnormal recognition ability, and combines with the multi-scale prediction model to adapt to different time needs, optimizes construction and material design, effectively improves construction safety and structural stability, reduces maintenance cost and ensures long-term health and safety of the structure.
[0033] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, the specific embodiments of the present application can be implemented according to the content of the specification, and in order to make the above and other purposes, characteristics and advantages of the present application more obvious and easy to understand, the following specific embodiments of the present application are described. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 is the overall structure schematic diagram of the external wall insulation board structure combined with the aluminum formwork disclosed by the present application;
[0035] Figure 2 is the disassembly structure schematic diagram of the insulation board and the aluminum formwork of the external wall insulation board structure combined with the aluminum formwork disclosed by the present application;
[0036] Figure 3 is the overall structure schematic diagram of the outer frame of the external wall insulation board structure combined with the aluminum formwork disclosed by the present application;
[0037] Figure 4 is the overall structure schematic diagram of the adjusting piece of the external wall insulation board structure combined with the aluminum formwork disclosed by the present application;
[0038] Figure 5 is the cross-sectional structure schematic diagram of the adjusting piece of the external wall insulation board structure combined with the aluminum formwork disclosed by the present application;
[0039] Figure 6 is the structure schematic diagram of the external wall insulation board structure combined with the aluminum formwork and the wall installation disclosed by the present application;
[0040] Figure 7 is a construction monitoring system block diagram of an external wall insulation board structure combined with an aluminum form disclosed by the present application;
[0041] Figure 8 is a construction method flowchart of an external wall insulation board structure combined with an aluminum form disclosed by the present application;
[0042] Mark explanation: 100, insulation board; 101, sleeve; 102, telescopic rod;
[0043] 200, aluminum formwork; 201, fixed rod;
[0044] 300, connecting piece; 301, clamping block; 302, connecting block; 303, connecting rod; 304, cross bar;
[0045] 400, outer frame; 401, cross beam; 402, connecting plate; 403, adjusting piece; 4031, cylinder; 4032, adjusting rod; 4033, threaded section; 4034, connecting hole;
[0046] 500, construction monitoring system; 501, piezoelectric vibration sensor array; 502, anomaly identification module; 5021, fractal dimension calculation unit; 5022, data analysis unit; 503, cellular automaton simulation module; 504, multiscale prediction module; 5041, short-term prediction unit; 505, decision module;
[0047] 600, wall. DETAILED DESCRIPTION
[0048] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0049] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0050] It should be noted that: similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0051] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0052] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0053] Embodiment one
[0054] Referring to the drawings Figures 1-7 The present application provides a technical solution: a kind of outer wall insulation board structure combined with aluminum mould, including insulation board 100, aluminum mould plate 200 and connecting piece 300, connecting piece 300 is arranged between insulation board 100 and aluminum mould plate 200, connecting piece 300 includes clamping block 301, connecting block 302 and connecting rod 303, clamping block 301 is arranged at the inner side of aluminum mould plate 200, connecting block 302 is set on the outer side of connecting rod 303, and connecting rod 303 is arranged between clamping block 301 and insulation board 100;
[0055] Outer frame 400, outer frame 400 is arranged at the outer side of insulation board 100 and aluminum mould plate 200, and outer frame 400 includes two cross beams 401, connecting plate 402 and adjusting part 403, adjusting part 403 is arranged between two cross beams 401, and connecting plate 402 is arranged between adjusting part 403 and cross beam 401;
[0056] The vibration sensor of construction monitoring system 500 is arranged on the upper surface anchoring area of the connecting piece 300 and the upper surface stress sensitive area of the cross beam 401, and the adjusting part 403 is automatically adjusted by monitoring signal triggering, to timely adjust insulation board 100 and aluminum mould plate 200.
[0057] The embodiment of the present application is also realized by the following technical solutions.
[0058] In the embodiment of the present application, the outer side of the heat preservation plate 100 is welded with a sleeve 101, the inside of the sleeve 101 is provided with a telescopic rod 102, a linear guide rail is arranged between the telescopic rod 102 and the sleeve 101, and the length is fixed by a screw, so that the telescopic rod 102 can adjust the extension length, the telescopic rod 102 is bolted with the cross beam 401, the installation of the heat preservation plate 100 is firm and the position is accurate, the connecting rod 303 is penetrated through the connecting block 302, and is threadedly connected with the clamping block 301 and the heat preservation plate 100 respectively, and the installation of the connecting piece 300 is completed, the horizontal adjacent two connecting blocks 302 are penetrated through the cross rod 304, and are bolted with the connecting block 302, and the stability of the overall structure is enhanced.
[0059] Specifically, the distance between the heat preservation plate 100 and the cross beam 401 connected with the telescopic rod 102 can be adjusted by the cooperation of the telescopic rod 102 and the sleeve 101, so that the position of the heat preservation plate 100 can be adaptively adjusted, and the subsequent dismounting work of the outer frame 400 is facilitated.
[0060] In the embodiment of the present application, the connecting rod 303 is designed as double-end reverse thread, the thread angle of the double-end reverse thread is 3°±0.5°, the pitch tolerance is manufactured according to the GB / T196 standard 6H / 6g level, the heat preservation plate 100 is fixed by thread cooperation, the connecting rod 303 is penetrated through the connecting block 302 and is threadedly connected with the clamping block 301 and the heat preservation plate 100 respectively, the clamping block 301 is arranged on the inside of the aluminum formwork 200 and is used for fixing the connecting rod 303, the connecting block 302 is used as a nut and is used for fixing the connecting rod 303, the distance between the heat preservation plate 100 and the aluminum formwork 200 is adjusted by the connecting rod 303, the horizontal adjacent two connecting blocks 302 are penetrated through the cross rod 304, the cross rod 304 is bolted with the connecting block 302, the connecting block 302 is fixed on the cross rod 304 by a bolt, and the overall stability of the structure is further enhanced.
[0061] Specifically, the connecting piece 300 is fixed on the inside of the aluminum formwork 200 by the clamping block 301, so that the heat preservation plate 100 will not be displaced during the construction process, the connecting piece 300 forms a cavity between the heat preservation plate 100 and the aluminum formwork 200, the cavity is used for subsequent concrete pouring, the concrete is poured into the cavity and is in close contact with the heat preservation plate 100 and the aluminum formwork 200, and an integrated structure is formed, the design of the connecting piece 300 ensures the close combination between the heat preservation plate 100 and the concrete structure layer, and the stability and durability of the whole structure are improved.
[0062] In the embodiment of the present application, the adjusting part 403 comprises a cylinder 4031 and an adjusting rod 4032, the adjusting rod 4032 penetrates through the cylinder 4031 and is connected to the two cross beams 401 at both ends, the adjusting part 403 is installed between the two cross beams 401 through the connecting plate 402, the other end of the adjusting rod 4032 is provided with a threaded segment 4033, the thread angle of the threaded segment 4033 is 4°±0.2°, the pitch tolerance is ±0.02mm, the adjusting rod 4032 is screwed with the cylinder 4031 through the threaded segment 4033, and the use length of the adjusting rod 4032 can be adjusted through the design of the threaded segment 4033, so as to adjust the distance between the two cross beams 401. The adjusting rod 4032 penetrates through the cylinder 4031, is matched with the cylinder through the threaded segment 4033 at both ends, and the stepping motor drives the adjusting rod to rotate, so that the axial extension and contraction are realized.
[0063] Specifically, the outer frame 400 is arranged outside the thermal insulation board 100 and the aluminum formwork 200, mainly comprises two cross beams 401, a connecting plate 402 and an adjusting part 403, the adjusting part 403 is located between the two cross beams 401, and the connecting plate 402 is located between the adjusting part 403 and the cross beam 401, which plays a connecting and supporting role. The adjusting part 403 is composed of a cylinder 4031 and an adjusting rod 4032, and the length of the adjusting rod 4032 can be adjusted by rotating the adjusting rod 4032, so as to adjust the size and position of the outer frame 400 to adapt to different construction requirements and structural requirements. The left and right sides of the cylinder 4031 are both provided with connecting holes 4034 matched with the cross rod 304, which are used for connecting with the cross rod 304, further enhancing the stability and carrying capacity of the outer frame 400, and the outer sides of the thermal insulation board 100 and the aluminum formwork 200 are both provided with sleeves 101 and telescopic rods 102 to realize the connection with the outer frame 400.
[0064] Among them, the adjustment of the adjusting rod 4032: the stepping motor is installed at the outer side end of the adjusting part 403 and is connected with the adjusting rod 4032 through a shaft coupling, and the driving circuit is connected to the construction monitoring system 500. The construction monitoring system 500 sends a driving instruction to the stepping motor according to the trigger signal of the abnormality identification module 502, so as to realize the automatic retraction of the adjusting part 403. The adjusting rod 4032 and the threaded segment 4033 are designed in an integrated manner, and the stepping motor directly drives the adjusting rod 4032 to rotate. Since the threaded segment 4033 is matched with the thread on the inner wall of the cylinder 4031, the adjusting rod 4032 will move along the axial direction of the cylinder 4031 during rotation, so as to realize the axial extension and contraction, and further adjust the size and position of the outer frame 400;
[0065] When the fractal dimension D value exceeds the preset threshold K, the sound and light alarm is triggered, and a trigger signal is sent to the adjusting part 403 to make it retract, and the retraction amount of the stepping motor is calculated according to the following formula:
[0066] ΔL=k×(D-K)mm(D>K)
[0067] wherein k is an adjustment coefficient, which can be set as 2.5, for converting the part of the fractal dimension exceeding the threshold value into a suitable indentation amount to achieve effective adjustment of the structure, the adjustment member 403 is indented for 30s, the construction monitoring system 500 reacquires the vibration signal and calculates the fractal dimension D value, if the D value after retesting still exceeds the threshold value K, secondary indentation is performed, the secondary indentation amount is also calculated according to the above formula, it should be noted that the secondary indentation should be performed on the basis of the first indentation, that is, the total amount of the secondary indentation is the sum of the two calculated indentation amounts, in order to ensure the accuracy of the adjustment and the safety of the structure, the number of indentations is at most 3 times.
[0068] In the embodiment of the application, the construction monitoring system 500 comprises a piezoelectric vibration sensor array 501 fixed on the upper surface of the connecting block 302 and the upper surface of the beam 401 for real-time acquisition of the structural vibration signal, specifically, through calibration and debugging, it is ensured that the sensor can accurately capture the slight vibration change of the structure during the construction process;
[0069] The signal acquisition and processing unit is connected with the piezoelectric vibration sensor array 501, is responsible for receiving the vibration signal collected by the sensor, and pre-processes the signal, the piezoelectric vibration sensor array 501 continuously acquires the vibration signal at a frequency of 100Hz, the acquisition time is 10s each time, and the acquisition cycle interval is 1s, these parameters are determined according to the common vibration frequency range (10-50Hz) in the concrete pouring process and the short-term response characteristics of the structure in the pouring process, and the transient vibration characteristics of the structure in the concrete pouring process can be effectively captured, the signal is first filtered, the frequency band filtering technology is used to remove high-frequency noise and low-frequency interference in the signal, and the effective signal frequency band is retained, then the wavelet denoising algorithm is used for further denoising processing of the signal, the main characteristics of the signal are highlighted, finally the signal is normalized to adjust the signal amplitude to a range suitable for subsequent analysis, improve the quality and readability of the signal, and provide a reliable signal basis for subsequent fractal dimension calculation and anomaly identification;
[0070] The anomaly identification module 502 comprises a threshold value K comparator and an alarm, compares the calculated fractal dimension value with the preset threshold value K, the threshold value K is determined based on the pouring test to distinguish normal and abnormal vibration states, if the fractal dimension value exceeds the threshold value K, it is determined that the structure may be abnormal, the audible and light alarm is triggered, and a trigger signal is sent to the adjustment member 403 to make it perform the indentation action;
[0071] wherein the threshold value K is set according to the reference: for example, the threshold value K = 1.25 ± 0.05, through the test in the environment of 25℃, 30kN / m 2 static load + 10kN / m 2The 10-time pouring test calibration under the impact load, in the construction process, according to the real-time monitoring of the concrete pouring progress and the change of the structure response, the construction monitoring system 500 will periodically reevaluate and calibrate the threshold K to adapt to the dynamic change of the structure state, and ensure accurate identification of abnormal vibration conditions;
[0072] The abnormality identification module 502 includes a fractal dimension calculation unit 5021, which uses phase space reconstruction method (according to Takens theorem) to analyze the collected wavelet denoised vibration signals, extract feature parameters, and calculate fractal dimension. The specific steps are as follows:
[0073] The filtered vibration signal is reconstructed in phase space: the embedding dimension m and the delay time τ are determined, and the embedding dimension m and the delay time τ are determined according to the actual calculation condition. The one-dimensional time series vibration signal is converted into an m-dimensional phase space trajectory, and the phase space is reconstructed to reveal the internal dynamic characteristics of the signal;
[0074] Calculate the correlation integral C(r): in the reconstructed phase space, calculate the ratio of the number of all point pairs with a distance less than r to the total number of points, and obtain the correlation integral C(r), which reflects the distribution characteristics of the system at different scales;
[0075] Fitting the slope of the lnC(r)-lnr curve in the double logarithmic coordinate system to obtain the fractal dimension value D: taking lnr as the abscissa and lnC(r) as the ordinate to draw the curve, and linearly fitting the curve in the double logarithmic coordinate system. The slope of the fitting straight line is the fractal dimension value D, which is used to represent the degree of chaos of the system. The larger the D value is, the higher the degree of chaos of the system is;
[0076] Through the above steps, the fractal dimension value D can be calculated, which provides a key basis for subsequent anomaly identification. When the calculated D value exceeds the preset threshold K, it is determined that the structure may be abnormal, triggering the sound and light alarm, and sending a trigger signal to the adjusting part 403 to make it retract;
[0077] The cellular automaton simulation module 503 is used as an auxiliary analysis tool based on the known material creep prediction model, such as the Burgers model. According to the material properties and construction conditions, the creep process of the material is simulated, and the basic model is constructed. The material properties include elastic modulus, Poisson's ratio, compressive strength and other mechanical performance indicators. The construction conditions include concrete pouring speed, formwork support system stiffness, environmental temperature and humidity, etc. The elastic modulus is determined by material tensile test, the Poisson's ratio is determined according to the material type and reference to relevant standards, and the compressive strength is determined according to the concrete design strength grade. The concrete pouring speed is set according to the actual situation of the construction site, and the formwork support system stiffness is calculated by finite element analysis;
[0078] The multi-scale prediction module 504 performs evolution prediction based on the model of the cellular automaton simulation module 503. The multi-scale prediction module 504 includes a short-term prediction unit 5041 that predicts the structural state within 1 hour in the future based on the current vibration signal and the cellular automaton model, focusing on immediate changes and short-term trends.
[0079] The decision module 505 accesses a pre-stored treatment scheme library based on the prediction results. The treatment scheme library contains coping strategies for different prediction results. According to the time scale of the prediction, the type of the structure, and other information, the corresponding treatment scheme is matched. The multiple matched treatment schemes are screened and optimized. A detailed treatment scheme report is generated based on the effectiveness of the scheme, the implementation cost, the impact on the construction progress, and other factors. The report content includes the recommended coping strategy, the implementation steps, the expected effect, etc. The report is output to the construction personnel or the management personnel, providing a scientific basis for construction decision-making.
[0080] At the same time, an early warning mechanism is added. Based on historical data and simulation results, early warning thresholds for short-term, medium-term, and long-term creep prediction are set. Considering factors such as the safety factor of materials and the design allowable deformation, the early warning is divided into different levels, such as slight abnormality, moderate abnormality, and severe abnormality. Each level is configured with a corresponding treatment scheme. When the prediction result reaches or exceeds a certain early warning threshold, the system timely issues an early warning signal to remind the construction personnel to take corresponding measures to ensure construction safety.
[0081] When the prediction result reaches or exceeds a certain early warning threshold, the system timely issues an early warning signal to remind the construction personnel to take corresponding measures to ensure construction safety. The early warning levels are divided into slight abnormality, moderate abnormality, and severe abnormality. When there is slight abnormality, the construction personnel should increase the monitoring frequency, record the monitoring data every 30 minutes, and conduct preliminary inspection on the relevant construction area to analyze the abnormality reason. When there is moderate abnormality, the construction should be temporarily suspended, and the abnormal area should be inspected and evaluated in detail. According to the evaluation result, measures such as local reinforcement or adjustment of construction technology are taken, and the monitoring data is recorded every 10 minutes. When there is severe abnormality, the construction should be immediately stopped, the personnel should be quickly organized to evacuate the dangerous area, and the structure should be comprehensively inspected and evaluated. Reinforcement or repair measures are taken, and the construction should not continue until the problem is solved. At the same time, the monitoring data is recorded every minute to real-time master the structural state change.
[0082] The detailed content of the simulation performed by the cellular automaton simulation module 503 is as follows:
[0083] Step a, determine material properties and construction conditions, collect data of material mechanical properties, thermal properties, chemical composition, etc., determine construction environmental conditions such as temperature, humidity, load, etc., set the parameters of cellular automaton model, define the state of cell such as elasticity, plasticity, damage, etc., set the cell conversion rule, i.e. determine the state at next time based on the state of neighborhood and current state, determine the simulation parameters such as time step, spatial resolution, etc., build the model of simulating the evolution of material microstructure, simulate the creep behavior of material during construction and use by changing the construction condition parameters, calculate the evolution of material with time, during the simulation process, the material may experience elastic deformation, plastic deformation, damage accumulation, etc., and finally show the creep behavior, analyze the creep behavior of material such as creep rate, creep deformation, etc., evaluate the influence of construction conditions on the creep behavior of material, according to the simulation results, optimize the construction conditions or material design;
[0084] Step b, build EnKF framework, including state equation, observation equation, etc., generate initial parameter set representing the uncertainty of model parameters, collect real-time monitoring data such as strain, temperature, etc., compare monitoring data with model prediction data, calculate residual, update model parameters using EnKF algorithm to reduce residual, continuously apply EnKF algorithm during simulation process, continuously correct model parameters according to new monitoring data.
[0085] Embodiment two
[0086] Referring to the accompanying Figure 8 The construction method of the external wall insulation board structure combined with the aluminum mold provided by the embodiment of the present application comprises the following steps:
[0087] S1, according to the design requirements, prepare the required materials and tools, clean and inspect the base layer of the building external wall, ensure that the base layer is flat and firm, and meet the construction requirements, install the aluminum mold plate 200 on the inner side of the building external wall according to the design drawing requirements, the outer side of the insulation board 100 is welded with a sleeve 101, the inside of the sleeve 101 is provided with a telescopic rod 102, the telescopic rod 102 is bolted with the cross beam 401, to ensure that the insulation board 100 is installed firmly and accurately, the connecting rod 303 is penetrated through the connecting block 302, and is threadedly connected with the clamping block 301 and the insulation board 100 respectively, to complete the installation of the connecting piece 300, the horizontal rod 304 is penetrated through between the two connecting blocks 302 adjacent in horizontal direction, and is bolted with the connecting block 302, to enhance the stability of the overall structure, the piezoelectric vibration sensor array 501 is bolted on the upper surface of the connecting block 302 and the upper surface of the cross beam 401;
[0088] S2, install two beams 401 of the outer frame 400 outside the whole structure composed of the insulation board 100 and the aluminum formwork 200, install the connecting plate 402 on the beam 401, connect the two ends of the adjusting rod 4032 with the cylinder 4031 and the connecting plate 402 respectively, the one end of the adjusting rod 4032 is connected with the connecting plate 402 through a bolt, and the threaded section 4033 at the other end is screwed with the cylinder 4031, the overall size and shape of the outer frame 400 are adjusted by rotating the adjusting rod 4032 to change its position in the cylinder 4031, the connecting plate 402 plays a role in connection and support, enhances the overall stability and carrying capacity of the outer frame 400, the cross bar 304 is connected with the outer frame 400 through the connecting holes 4034 on both sides of the cylinder 4031, which can further enhance the stability of the outer frame 400 and prevent deformation or displacement of the outer frame 400 during construction, sensors are arranged at key positions of the beam 401 and the outer frame 400 to monitor the vibration state of the structure in real time, the outer frame 400 is fine-tuned according to actual needs during installation to ensure that it is closely fitted with the outer side of the insulation board 100 and the aluminum formwork 200, and the overall structure is stable, all connecting pieces 300 are tightened to ensure that the outer frame 400 is firmly installed and can withstand various loads and forces during construction;
[0089] S3, check the installation of the insulation board 100, the aluminum formwork 200 and the connecting piece 300, and start pouring concrete after ensuring that there is no error, arrange a piezoelectric sensor array 501 to collect vibration signals in real time and calculate the fractal dimension to monitor the vibration state of the structure during pouring, the concrete should be uniformly poured into the cavity between the insulation board 100 and the aluminum formwork 200 to fill the entire cavity and be in close contact with the insulation board 100 and the aluminum formwork 200;
[0090] S4, after the concrete is poured, the vibration signals are continuously monitored within 24 hours before initial setting, and the vibration signal collection is stopped after initial setting, appropriate curing measures such as covering curing film and watering curing are taken, and vibration signal collection and fractal dimension calculation are continuously carried out to monitor the concrete hardening and structural vibration state in real time to ensure that the concrete hardens in a suitable environment and reaches the design strength;
[0091] S5, when the concrete reaches the design strength, the inner aluminum formwork 200 is removed, the vibration state of the insulation board 100 and the remaining structure is continuously monitored during the removal process, due to the design of the connecting piece 300, the insulation board 100 remains in place and becomes part of the outer wall, the vibration state of the insulation board 100 and the structure is continuously monitored to identify abnormal vibration patterns and timely alarm, and the insulation and protection functions continue to be played.
[0092] The above merely provides the preferred embodiment of the present application, but is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall fall into the scope of protection of the present application.
[0093] It should be understood that the particular order or hierarchy of steps in the processes disclosed is an example. Based upon design preferences, the particular order or hierarchy of steps in the processes can be re-arranged while remaining within the scope of the present disclosure. The accompanying method claims present elements of the various steps in the exemplary order used in the disclosure. The method claims are not meant to be limited to the particular order or hierarchy presented.
[0094] In the above detailed description, various features are grouped together in a single embodiment for the purpose of streamlining the disclosure. This disclosed approach is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are explicitly recited in each claim. On the contrary, as reflected by the appended claims, the claimed subject matter is to be understood as comprising any novel features found within the scope of the claims. Thus, the appended claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment.
[0095] Those skilled in the art will further understand that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein can be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans can implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
[0096] The steps of a method or algorithm described in connection with the embodiments disclosed herein can be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module can reside in RAM memory, flash memory, ROM memory, EPROM memory, EEPROM memory, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art. An exemplary storage medium is coupled to the processor such that the processor can read information from, and write information to, the storage medium. In the alternative, the storage medium can be integral to the processor. The processor and the storage medium can reside in an ASIC. The ASIC can reside in a user terminal. In the alternative, the processor and the storage medium can reside as discrete components in a user terminal.
[0097] For a software implementation, the techniques described herein can be implemented with modules (e.g., procedures, functions, and so on) that perform the functions described herein. The software codes can be stored in memory units and executed by processors. The memory unit can be implemented within the processor or external to the processor, in which case it can be communicatively coupled to the processor via various means as is known in the art.
[0098] The above description includes one or more examples of the embodiments. Of course, not all possible combinations of components or methods described above can be described- the one of ordinary skill will recognize that further combinations and permutations of the embodiments described herein are possible. Accordingly, the embodiments described herein are intended to embrace all such alterations, modifications and variations that fall within the scope of the appended claims. Further, the use of the term "including", as well as other forms such as "includes" and "included", is intended to be analogous to the term "comprising", as if each of the terms "including", "to include", and "included" were replaced with the terms "comprising". Also, the use of the term "or" in any of the claims is intended to be analogous to the use of the term "and" as if the claim were written using the term "and" as a transitional word.
Claims
1. An external wall insulation panel structure in combination with an aluminum mold, characterized by, The application relates to a construction monitoring system, which comprises a heat preservation plate (100), an aluminum template (200), a connecting piece (300), an outer frame (400) and a construction monitoring system (500). The connecting piece (300) connects the heat preservation plate (100) and the aluminum template (200) and comprises a clamping block (301), a connecting block (302) and a double-end reverse threaded connecting rod (303). The outer frame (400) comprises two cross beams (401) and an adjusting piece (403), the adjusting piece (403) adjusts the distance between the cross beams (401) through screw thread cooperation. The vibration sensor of the construction monitoring system (500) is arranged on the upper surface anchoring area of the connecting piece (300) and the upper surface stress sensitive area of the cross beam (401), and the adjusting piece (403) is automatically adjusted through a monitoring signal.
2. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 1, wherein, A sleeve (101) is welded outside the heat preservation plate (100), a telescopic rod (102) is arranged in the sleeve (101) and is bolted with the cross beam (401). The clamping block (301) is fixed on the fixed rod (201) inside the aluminum template (200).
3. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 2, wherein, The thread angle of the connecting rod (303) is 3 DEG+ / -0.5 DEG, and the pitch tolerance is 6H / 6g level according to the GB / T196 standard; Cross bars (304) are arranged between the connecting blocks (302) in transverse adjacency, and the cross bars (304) are bolted with the connecting blocks (302).
4. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 3, wherein The adjusting piece (403) comprises a cylinder (4031) and an adjusting rod (4032). The thread angle of the threaded section (4033) of the adjusting rod (4032) is 4 DEG+ / -0.2 DEG, and the pitch tolerance is + / -0.02 mm. Connecting holes (4034) are arranged on the two sides of the cylinder (4031) and are connected with the cross bars (304).
5. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 4, wherein The construction monitoring system (500) comprises a piezoelectric vibration sensor array (501) which is bolted on the upper surface of the connecting block (302) and the upper surface of the cross beam (401). An abnormality identification module (502) calculates the fractal dimension D value of the vibration signal in real time. When the fractal dimension D value exceeds a preset threshold K, the adjusting piece (403) is triggered to retract.
6. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 5, wherein The fractal dimension D value is obtained through the following steps: a. Scale analysis of the vibration signal; b. Calculation of the correlation integral under different scales; c. Determination of the slope in the double logarithmic coordinate through linear fitting, and the slope is the D value.
7. The exterior wall insulation panel structure in combination with an aluminum mold according to claim 6, wherein The retraction amount of the stepping motor in response to the trigger signal is retested, and when the fractal dimension D value is less than the threshold K, the construction is continued, otherwise the adjusting piece (403) is retracted again.
8. A construction method of the external wall insulation board structure combined with the aluminum mold, applied to the external wall insulation board structure combined with the aluminum mold according to any one of claims 1 to 7, characterized in that, The application comprises the following steps: S1, installation of the aluminum template (200) and the heat preservation plate (100) through the connecting piece (300); S2, installation of the outer frame (400) and adjustment of the distance between the cross beams; S3, pouring of concrete, when the D value is greater than the threshold K, the pouring is paused and the adjusting piece (403) is automatically retracted, and when the fractal dimension D value is less than the threshold K, the pouring is resumed; S4, removal of the aluminum template (200) after the curing reaches the standard.