An intelligent sensor detection device

By using intelligent sensor detection devices to detect and locate leaks in all directions, the problem of blind spots in sensor detection and unclear leak locations has been solved, achieving efficient and accurate airtightness detection and convenient maintenance.

CN120907750BActive Publication Date: 2025-12-05NANTONG YUANSHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511434566.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2025-12-05
Estimated Expiration
2045-10-09

AI Technical Summary

Technical Problem

Existing technologies for airtightness detection by smart sensors have blind spots, leading to inaccurate detection. Furthermore, sensors that fail the test cannot accurately locate the leak, increasing maintenance time and costs.

Method used

The device employs an intelligent sensor detection system, which uses rotating and pressing discs to detect sensors from all six sides. Pressure sensors and airbags ensure sealing, and the spraying section marks the leak locations, enabling comprehensive detection and location.

Benefits of technology

It improves the accuracy and comprehensiveness of airtightness testing, reduces manual operation procedures, saves labor costs, and improves testing efficiency and equipment usability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120907750B_ABST
    Figure CN120907750B_ABST
Patent Text Reader

Abstract

The application relates to the field of intelligent sensor detection, in particular to an intelligent sensor detection device, which comprises a mounting table and an intelligent sensor device, the top of the mounting table is provided with a mounting disc through a driving assembly, the bottom of the mounting disc is provided with four groups of transfer mechanisms, the top of the mounting table is provided with a detection mechanism, the detection mechanism comprises a mounting shell fixedly installed on the top of the mounting table, the top of the mounting table is fixedly provided with a first air inlet part, and the mounting shell is connected with a spraying mechanism. Advantages are that the leakage surface of the intelligent sensor device is effectively and clearly defined, the comprehensiveness and accuracy of detection are improved, the detected surface of the intelligent sensor device is automatically replaced, the detection efficiency is improved, the detected surface is ink-jet marked, subsequent workers can intuitively and quickly distinguish which intelligent sensor device has problems and the specific surface of the problems, unqualified products can be targetedly treated, and the maintenance time and cost are shortened.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of intelligent sensor detection, and in particular to an intelligent sensor detection device. BACKGROUND

[0002] Wireless temperature sensors are a kind of intelligent sensors, mainly used in water supply networks, gas supply networks, oil supply networks, environments, medical and health care, manufacturing, chemical industry, energy, meteorology, warehousing, refrigeration and other diverse and complex fields. In these application scenarios, wireless temperature sensors may be eroded by external factors such as dust and moisture, and must have high sealing performance, so it is necessary to detect the air tightness to prevent these substances from entering the sensor and causing damage.

[0003] The patent for invention with publication number CN114247660B relates to the field of sensor detection technology, and in particular to a sensor air tightness automatic detection equipment, which includes a detection table, a rotatable and liftable rotating clamping mechanism is arranged on the detection table, an air tightness detection mechanism and a rechecking mechanism are arranged on the detection table, the sensor is automatically detected for air tightness, the effectiveness of the air tightness detection can also be supervised, and the accuracy of the detection is improved through rechecking, through the full-automatic detection of the turntable, the detection efficiency and accuracy are greatly improved, and the sensors that fail the initial detection, pass the rechecking and fail the rechecking can be classified and output, which facilitates the workers to process the sensors according to different standards.

[0004] Although the above-mentioned patent has certain beneficial effects, for the sensors that fail the initial detection, it is directly outputted without further detection to determine the problem, which may cause some repairable sensors to be treated as completely unqualified products, thereby increasing the product scrap rate and causing resource waste, when the unqualified sensors need to be repaired in the later period, the maintenance personnel are not clear about the specific air leakage positions, and can only blindly check each surface, thereby increasing the maintenance time and cost and reducing the practicability of the equipment. SUMMARY

[0005] The present application relates to the field of intelligent sensor detection, and in particular to an intelligent sensor detection device.

[0006] In order to achieve the above object, the application adopts the following technical scheme: an intelligent sensor detection device, comprising a mounting table and an intelligent sensor device, the top of the mounting table is provided with a conveying assembly, the conveying assembly is used for conveying the intelligent sensor device with different detection results, the top of the mounting table is provided with a mounting disc through a driving assembly, the mounting disc is located above the conveying assembly, the bottom of the mounting disc is provided with four groups of transfer mechanisms, the four groups of transfer mechanisms are circumferentially arranged at the bottom of the mounting disc, the transfer mechanism comprises a second motor fixedly installed at the bottom of the mounting disc, the output end of the second motor is fixedly connected with a first electric telescopic rod, the bottom of the first electric telescopic rod is fixedly connected with a squeezing disc, the bottom of the squeezing disc is provided with a clamping assembly, and the bottom of the squeezing disc is fixedly installed with a sealing rubber ring;

[0007] The top of the mounting table is provided with a detection mechanism, the detection mechanism comprises a mounting shell fixedly installed at the top of the mounting table, the upper end of the mounting shell corresponds to the sealing rubber ring, the top of the mounting table is fixedly installed with a first air inlet portion, the first air inlet portion is used for inflating the mounting shell, the inner wall of the mounting shell is fixedly installed with a fixed disc, the top of the fixed disc is fixedly installed with a mounting box, the top of the fixed disc is provided with a moving box, the moving box corresponds to the side surface of the intelligent sensor device, the inner walls of the mounting box and the moving box are provided with pressure sensors, the mounting shell is provided with a supporting assembly, and the mounting shell is connected with a spraying mechanism.

[0008] Preferably, the conveying assembly comprises a first conveyor, a second conveyor and a third conveyor, the first conveyor, the second conveyor and the third conveyor are respectively located at three sides of the mounting table, and the first conveyor and the third conveyor are symmetrically distributed on two sides of the mounting table, and the mounting shell is located on the side opposite to the second conveyor.

[0009] Preferably, the driving assembly comprises a first motor fixedly installed at the center of the bottom of the mounting table, the output end of the first motor is fixedly connected with a rotating shaft, the rotating shaft penetrates through the mounting table and is rotatably connected with the mounting table, and the top of the rotating shaft is fixedly connected with the bottom of the mounting disc.

[0010] Preferably, the second motor is provided with a supporting shell, the top of the supporting shell is fixedly connected with the bottom of the mounting disc, the first electric telescopic rod penetrates through the supporting shell and is rotatably connected with the supporting shell, the outer wall of the first electric telescopic rod is fixedly installed with an embedded ring, and the embedded ring is rotatably connected in the inner part of the supporting shell.

[0011] Preferably, the clamping assembly comprises a driving part fixedly installed at the bottom of the extruding disc, the bottom of the driving part is provided with two moving plates, the driving part is used for driving the two moving plates to move, and one side of each of the two moving plates close to each other is fixedly installed with a clamping plate.

[0012] Preferably, one side of each of the two moving plates away from each other is fixedly installed with a third motor, the output end of each of the two third motors is fixedly connected with a rotating disc, the two rotating discs are located at the side of the two moving plates close to each other respectively, the rotating disc is located above the clamping plate, and the thickness of the rotating disc is greater than the thickness of the clamping plate.

[0013] Preferably, the inner wall of the mounting box is fixedly installed with a first air bag, the top of the mounting table is fixedly installed with a third air inlet part, the first air bag is fixedly communicated with the third air inlet part through a first air pipe, the outer wall of the first air pipe is provided with an exhaust valve, the air outlet end of the first air inlet part is provided with a three-way valve, and the mounting box is fixedly communicated with the three-way valve through a connecting pipe.

[0014] Preferably, the supporting assembly comprises a third electric telescopic rod fixedly installed at the top of the mounting table, the third electric telescopic rod is located in the mounting shell and below the mounting box, the top of the third electric telescopic rod is fixedly installed with a connecting disc, the top of the connecting disc is fixedly connected with a supporting ring through a connecting rod, the bottom center of the mounting box is provided with a ventilation hole in penetration, the supporting ring corresponds to the ventilation hole, the top center of the connecting disc is fixedly installed with a fourth electric telescopic rod, the fourth electric telescopic rod penetrates through the supporting ring and is fixedly connected with the supporting ring, the top of the fourth electric telescopic rod is fixedly connected with a supporting disc, the supporting disc corresponds to the supporting ring, a plurality of embedded holes are provided in penetration on the supporting ring, and a plurality of embedded blocks are fixedly installed at the bottom of the supporting disc and correspond to the plurality of embedded holes respectively.

[0015] Preferably, the outer wall of the mounting shell is fixedly installed with an L-shaped mounting bracket, the L-shaped mounting bracket is fixedly installed with a second electric telescopic rod, the second electric telescopic rod penetrates through the mounting shell and is fixedly connected with the mounting shell, the telescopic end of the second electric telescopic rod is fixedly connected with a moving box, the inner wall of the moving box is fixedly installed with a second air bag, the outer wall of the moving box is provided with an air outlet valve, the air outlet valve is communicated with the second air bag, the top of the L-shaped mounting bracket is fixedly installed with a second air inlet part, the second air inlet part is fixedly communicated with the second air bag through a second air pipe, and the moving box is fixedly communicated with the three-way valve through a connecting hose.

[0016] Preferably, the spraying mechanism comprises a first spraying part and a second spraying part fixedly installed at the top of the mounting table, the first spraying part is fixedly communicated with the bottom of the mounting box through a first spraying pipe, and the second spraying part is fixedly communicated with the moving box through a second spraying pipe.

[0017] Compared with the prior art, the present application has the advantages of:

[0018] 1、The present application detects the state of the whole intelligent sensor device in a closed environment by inputting air into the installation housing, using a pressure sensor to detect the pressure value, covering the contact of each part of the intelligent sensor device with the internal space of the installation housing, avoiding the occurrence of a detection blind area, comprehensively considering the performance of the intelligent sensor device in the corresponding air pressure environment, and moving the support disc driven by the fourth electric telescopic rod to change the support position of the intelligent sensor device during the detection process, so as to avoid the surface cracks of the intelligent sensor device being blocked by the support ring, thereby ensuring that the detection result can truly reflect the sealing performance of the intelligent sensor device and improving the accuracy of the air tightness detection.

[0019] 2、The present application uses installation boxes and other devices to detect the top and bottom of the intelligent sensor device that fails to pass the detection, and uses moving boxes and other devices to sequentially detect the four sides of the intelligent sensor device, thereby realizing the one-by-one checking of the six sides of the intelligent sensor device, effectively determining the leakage side, more reliably judging whether the entire intelligent sensor device has a leakage problem, greatly improving the comprehensiveness and accuracy of the detection, and realizing the orderly switching of the detection surface by automatically replacing the detection surface of the intelligent sensor device, thereby reducing the manual operation process of replacing the detection surface and saving labor costs, while making the detection process more smooth and fast, and improving the overall detection efficiency.

[0020] 3、The present application sets the first spraying part and the second spraying part, and if leakage is detected, the device sprays ink on the detection surface through the first spraying part (for the bottom and top surfaces) and the second spraying part (for the side surfaces), so that subsequent workers can intuitively and quickly distinguish which intelligent sensor device has a problem and which specific surface has the problem, thereby facilitating targeted processing of unqualified products, shortening the maintenance time and cost, and also facilitating the tracing and analysis of the entire production detection process, thereby enhancing the practicality of the equipment.

[0021] 4、The present application further detects the unqualified intelligent sensor device by setting the first air bag to ensure the sealing of the installation box, and setting the second air bag to seal the gap between the intelligent sensor device and the moving box, thereby effectively preventing gas leakage during the detection process, creating a relatively stable and closed detection environment, further improving the precision of the pressure detection, and ensuring the reliability of the detection result. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The present application proposes a whole structure schematic diagram of an intelligent sensor detection device;

[0023] Figure 2A rotating shaft and mounting disc structure schematic diagram of an intelligent sensor detection device according to the present application;

[0024] Figure 3 A support shell and first electric telescopic rod sectional view of an intelligent sensor detection device according to the present application;

[0025] Figure 4 A split schematic diagram of an extrusion disc and driving part of an intelligent sensor detection device according to the present application;

[0026] Figure 5 A mounting shell and first air inlet part structure schematic diagram of an intelligent sensor detection device according to the present application;

[0027] Figure 6 A mounting shell, L-shaped mounting bracket and second air inlet part structure schematic diagram of an intelligent sensor detection device according to the present application;

[0028] Figure 7 An intelligent sensor device, second electric telescopic rod and moving box structure schematic diagram of an intelligent sensor detection device according to the present application;

[0029] Figure 8 A second electric telescopic rod and moving box structure schematic diagram of an intelligent sensor detection device according to the present application;

[0030] Figure 9 A moving box and second air bag structure schematic diagram of an intelligent sensor detection device according to the present application;

[0031] Figure 10 A fixed disc and mounting box structure schematic diagram of an intelligent sensor detection device according to the present application;

[0032] Figure 11 A support ring and support disc structure schematic diagram of an intelligent sensor detection device according to the present application;

[0033] Figure 12 A split schematic diagram of a support ring and support disc of an intelligent sensor detection device according to the present application.

[0034] In the figure: 1 installation table, 2 rotating shaft, 3 installation disc, 4 first conveyor, 5 second conveyor, 6 third conveyor, 7 first motor, 8 support shell, 9 first electric telescopic rod, 10 extrusion disc, 11 sealing rubber ring, 12 second motor, 13 embedded ring, 14 driving part, 15 moving plate, 16 clamping plate, 17 third motor, 18 rotating disc, 19 installation shell, 20 first air inlet part, 21 first spraying part, 22 second spraying part, 23 L-shaped mounting frame, 24 second air inlet part, 25 third air inlet part, 26 fixed disc, 27 installation box, 28 first air bag, 29 intelligent sensor device, 30 second electric telescopic rod, 31 moving box, 32 connecting hose, 33 connecting pipe, 34 second air bag, 35 air outlet valve, 36 support ring, 37 pressure sensor, 38 third electric telescopic rod, 39 connecting disc, 40 connecting rod, 41 fourth electric telescopic rod, 42 support disc, 43 embedded block, 44 embedded hole. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0036] Reference Figures 1 to 12The utility model provides a kind of intelligent sensor detection device, including installation table 1, intelligent sensor device 29 and conveying component, installation table 1 is square, conveying component includes first conveyor 4, second conveyor 5 and third conveyor 6, first conveyor 4, second conveyor 5 and third conveyor 6 are located three sides of installation table 1 respectively, and first conveyor 4 and third conveyor 6 are symmetrically distributed in the two sides of installation table 1, first conveyor 4 is used to convey undetected intelligent sensor device 29, second conveyor 5 is used to convey detection unqualified intelligent sensor device 29, third conveyor 6 is used to convey detection qualified intelligent sensor device 29, the bottom center of installation table 1 is fixedly installed with first motor 7, the output end of first motor 7 is fixedly connected with rotating shaft 2, rotating shaft 2 penetrates installation table 1, and is rotatably connected with installation table 1, the top of rotating shaft 2 is fixedly installed with mounting disc 3, the bottom of mounting disc 3 is provided with four groups of transfer mechanism, four groups of transfer mechanism circumferential array distribution are in the bottom of mounting disc 3, and transfer mechanism includes support casing 8 fixedly installed in the bottom of mounting disc 3, the inside of support casing 8 is provided with second motor 12, second motor 12 is fixedly installed in the bottom of mounting disc 3, the output end of second motor 12 is fixedly connected with first electric telescopic rod 9, first electric telescopic rod 9 penetrates support casing 8, and is rotatably connected with support casing 8, the outer wall of first electric telescopic rod 9 is fixedly installed with embedding ring 13, embedding ring 13 is rotatably connected in the inside of support casing 8, the bottom of first electric telescopic rod 9 is fixedly connected with extrusion disc 10, the bottom of extrusion disc 10 is provided with clamping assembly, clamping assembly includes drive part 14 fixedly installed in the bottom of extrusion disc 10, the bottom of drive part 14 is provided with two moving plates 15, drive part 14 is used to drive two moving plates 15 movement, two moving plates 15 mutually close side is fixedly installed with clamping plate 16 respectively, two moving plates 15 mutually far side is fixedly installed with third motor 17 respectively, the output end of two third motors 17 is fixedly connected with rotating disc 18 respectively, two rotating discs 18 are located in the mutually close side of two moving plates 15 respectively, rotating disc 18 is located in the upper of clamping plate 16, and the thickness of rotating disc 18 is greater than the thickness of clamping plate 16, the top of installation table 1 is provided with detection mechanism, detection mechanism includes installation casing 19 fixedly installed in the top of installation table 1, installation casing 19 is located in the opposite side of installation table 1 with second conveyor 5, the bottom of extrusion disc 10 is fixedly installed with sealing rubber ring 11, sealing rubber ring 11 corresponds with the upper end of installation casing 19, mounting disc 3 rotates so that transfer mechanism and the intelligent sensor device 29 on first conveyor 4 correspond, first electric telescopic rod 9 works, extrusion disc 10 drives clamping assembly to descend, two rotating discs 18 are located in the two sides of intelligent sensor device 29 respectively, drive part 14 works so that two moving plates 15 mutually close, two rotating discs 18 clamping fixed intelligent sensor device 29, then first electric telescopic rod 9 contracts, intelligent sensor device 29 goes up, mounting disc 3 rotates again, so that intelligent sensor device 29 rotates to the upper of installation casing 19,The first electric telescopic rod 9 is elongated to place the intelligent sensor device 29 into the installation shell 19, and the pressing disc 10 is pressed to make the sealing rubber ring 11 adhere to the upper end of the installation shell 19, thereby sealing the upper end of the installation shell 19.

[0037] The inner wall of the installation shell 19 is fixedly provided with a fixed disc 26, the top of the fixed disc 26 is fixedly provided with a mounting box 27, the top of the fixed disc 26 is provided with a moving box 31, the inner walls of the mounting box 27 and the moving box 31 are provided with pressure sensors 37, the top of the installation table 1 is fixedly provided with a third electric telescopic rod 38, the third electric telescopic rod 38 is located in the installation shell 19 and below the mounting box 27, the top of the third electric telescopic rod 38 is fixedly provided with a connecting disc 39, the top of the connecting disc 39 is fixedly connected with a support ring 36 through a connecting rod 40, the bottom center of the mounting box 27 is provided with a ventilation hole, the support ring 36 corresponds to the ventilation hole, the top of the connecting disc 39 is fixedly provided with a fourth electric telescopic rod 41, the fourth electric telescopic rod 41 penetrates through the support ring 36 and is fixedly connected with the support ring 36, the top of the fourth electric telescopic rod 41 is fixedly connected with a support disc 42, the support disc 42 corresponds to the support ring 36, a plurality of embedded holes 44 are provided through the support ring 36, a plurality of embedded blocks 43 are fixedly provided on the bottom of the support disc 42, the plurality of embedded blocks 43 correspond to the plurality of embedded holes 44 respectively, the top of the installation table 1 is fixedly provided with a first air inlet part 20, the air outlet end of the first air inlet part 20 is provided with a three-way valve, the three-way valve is fixedly communicated with a connecting pipe 33 and a connecting hose 32, one end of the connecting pipe 33 away from the first air inlet part 20 is fixedly communicated with the mounting box 27, one end of the connecting hose 32 away from the first air inlet part 20 is fixedly communicated with the moving box 31, after the intelligent sensor device 29 enters the installation shell 19, it is placed on the support ring 36, then the clamping assembly releases the intelligent sensor device 29, a certain amount of air is input into the installation shell 19 through the first air inlet part 20, the pressure sensor 37 detects the pressure value inside the installation shell 19, detects the state of the intelligent sensor device 29 in the closed environment, covers the contact of each part of the intelligent sensor device 29 with the internal space of the installation shell 19, avoids the detection blind area, comprehensively considers the performance of the intelligent sensor device 29 in the corresponding air pressure environment, in this process, the fourth electric telescopic rod 41 is elongated to drive the support disc 42 to move, the support disc 42 supports the intelligent sensor device 29, the position of the intelligent sensor device 29 is changed, the crack on the surface of the intelligent sensor device 29 is avoided to be blocked by the support ring 36, resulting in inaccurate detection results, during the detection process, if the pressure value of the pressure sensor 37 is stable, it indicates that the air tightness of the intelligent sensor device 29 is qualified, if the pressure value continuously decreases, it indicates that the air tightness of the intelligent sensor device 29 is unqualified, the qualified intelligent sensor device 29 is directly taken out and conveyed through the third conveying machine 6.

[0038] The inner wall of the installation box 27 is fixedly installed with a first air bag 28, the top of the installation table 1 is fixedly installed with a third air inlet part 25, the third air inlet part 25 is fixedly communicated with the first air bag 28 through a first air pipe, the outer wall of the first air pipe is provided with an exhaust valve, the top of the installation table 1 is fixedly installed with a first spraying part 21, the first spraying part 21 is fixedly communicated with the bottom of the installation box 27 through a first spraying pipe, the unqualified intelligent sensor device 29 continues to be detected, and then the unqualified position is determined, the fourth electric telescopic rod 41 is retracted, the embedded block 43 is embedded into the embedded hole 44, the third electric telescopic rod 38 is retracted, so that the supporting ring 36 is attached to the air hole of the installation box 27, at this time, the lower end of the installation box 27 is closed, the lower end of the intelligent sensor device 29 is embedded into the installation box 27, the third air inlet part 25 works to make the first air bag 28 expand, seal between the installation box 27 and the intelligent sensor device 29, and then a certain amount of gas is filled into the installation box 27 through the first air inlet part 20, the pressure is detected through the pressure sensor 37 in the installation box 27, and then it is judged whether there is leakage on the bottom surface of the intelligent sensor device 29, after the detection is finished, the first air bag 28 is exhausted and retracted, the intelligent sensor device 29 is clamped and fixed through the driving part 14 and the rotating disc 18, then the intelligent sensor device 29 is rotated by 180° through the third motor 17, the bottom surface and the top surface of the intelligent sensor device 29 are positionally converted, and then detection is carried out again, the detection steps are the same as those of the bottom surface detection step, if it is detected that there is leakage, the first spraying part 21 sprays identification ink to the detected surface, so that the staff can carry out targeted treatment, and the efficiency of the treatment work is improved.

[0039] The outer wall of the mounting shell 19 is fixedly installed with an L-shaped mounting bracket 23, the L-shaped mounting bracket 23 is fixedly installed with a second electric telescopic rod 30, the second electric telescopic rod 30 penetrates through the mounting shell 19 and is fixedly connected with the mounting shell 19, the telescopic end of the second electric telescopic rod 30 is fixedly connected with a moving box 31, the moving box 31 corresponds to the side of the intelligent sensor device 29, the inner wall of the moving box 31 is fixedly installed with a second air bag 34, the outer wall of the moving box 31 is provided with an air outlet valve 35, the air outlet valve 35 communicates with the second air bag 34, opening the air outlet valve 35 can exhaust the gas in the second air bag 34, the top of the L-shaped mounting bracket 23 is fixedly installed with a second air inlet part 24, the second air inlet part 24 is fixedly communicated with the second air bag 34 through a second air pipe, the top of the installation table 1 is fixedly installed with a second spraying part 22, the second spraying part 22 is fixedly communicated with the moving box 31 through a second spraying pipe, after the upper surface and the lower surface of the intelligent sensor device 29 are detected, the elongation of the third electric telescopic rod 38 causes the supporting ring 36 to lift the intelligent sensor device 29, so that the intelligent sensor device 29 corresponds to the moving box 31, the elongation of the second electric telescopic rod 30 causes the side of the intelligent sensor device 29 which is not detected to be embedded in the moving box 31, then the second air inlet part 24 works to cause the second air bag 34 to expand, the gap between the intelligent sensor device 29 and the moving box 31 is sealed through the second air bag 34, which effectively prevents gas leakage during detection, creates a relatively stable and closed detection environment, greatly improves the precision of pressure detection, ensures that the detection result can truly reflect the sealing performance status of the intelligent sensor device 29, then a certain amount of gas is filled into the moving box 31 through the first air inlet part 20, whether there is leakage can be judged through the detection of the pressure sensor 37, after the detection is completed, the gas in the second air bag 34 is first exhausted, then the moving box 31 is moved away from the intelligent sensor device 29, then the sealing rubber ring 11 is separated from the upper end of the mounting shell 19, the moving plate 15 is driven to move through the driving part 14, the intelligent sensor device 29 is clamped and fixed through the two groups of clamping plates 16, the intelligent sensor device 29 is clamped and rotated through the clamping plate 16, which can avoid the collision between the third motor 17 and the moving box 31 to affect the use, then the first electric telescopic rod 9 and the extrusion disc 10 are rotated by 90° through the second motor 12, so as to replace the detected surface of the intelligent sensor device 29, the four sides of the intelligent sensor device 29 are detected in turn, which ensures that each side can be fully detected, avoids the situation of missing detection, makes the detection result more comprehensive and accurate, and can more reliably judge whether the entire intelligent sensor device 29 has a leakage problem, the automatic replacement of the detected surface of the intelligent sensor device 29 realizes the orderly switching of the detected surface, reduces the manual operation process of replacing the detected surface, saves the labor cost, improves the overall efficiency of detection, makes the detection process more smooth and fast, if leakage is detected, the second spraying part 22 sprays ink on the detected surface,The subsequent worker can intuitively and quickly distinguish which intelligent sensor device 29 has a problem and the specific surface of the problem, so that the unqualified product can be processed in a targeted manner, and the entire production detection process can be traced and analyzed, thereby enhancing the practicability of the equipment. After detection, the intelligent sensor device 29 is conveyed to the second conveyor 5 for conveying.

[0040] In the application, the first conveyor 4, the second conveyor 5 and the third conveyor 6 are respectively arranged on three sides of the mounting table 1, the first conveyor 4 is used for conveying undetected intelligent sensor devices 29, the second conveyor 5 is used for conveying intelligent sensor devices 29 that fail to pass detection, and the third conveyor 6 is used for conveying intelligent sensor devices 29 that pass detection. The first motor 7 fixedly arranged at the lower end of the mounting table 1 can drive the rotating shaft 2 and the mounting disc 3 to rotate, the driving part 14 can drive the two moving plates 15 to move close to or away from each other, the two clamping plates 16 are respectively fixedly arranged on the inner sides of the two moving plates 15, the two third motors 17 are respectively fixedly arranged on the outer sides of the two moving plates 15, the output ends of the third motors 17 penetrate through the moving plates 15 and are fixedly connected with rotating discs 18, the thickness of the rotating discs 18 is greater than the thickness of the clamping plates 16, and the mounting box 27 and the moving box 31 are both provided with pressure sensors 37.

[0041] In use, the intelligent sensor device 29 is conveyed to a position by the first conveyor 4, then the extrusion disc 10 and the driving part 14 are both moved downward by the first electric telescopic rod 9, so that the two rotating discs 18 are respectively located on both sides of the intelligent sensor device 29, then the two moving plates 15 are moved close to each other by the driving part 14, the intelligent sensor device 29 is clamped and fixed by the two rotating discs 18, at this time, the two clamping plates 16 are not in contact with the intelligent sensor device 29, then the intelligent sensor device 29 is moved upward by a distance by the first electric telescopic rod 9, then the mounting disc 3 is rotated by the first motor 7, so that the intelligent sensor device 29 is located above the mounting shell 19, the intelligent sensor device 29 is placed on the upper end of the supporting ring 36 by the extension of the first electric telescopic rod 9, then the two rotating discs 18 release the intelligent sensor device 29 by the driving part 14, the mounting box 27 is provided with a ventilation hole corresponding to the supporting ring 36, the extrusion disc 10 extrudes the sealing rubber ring 11 to adhere to the upper end of the mounting shell 19, so as to seal and close the upper end of the mounting shell 19, the outlet end of the first air inlet part 20 is in communication with the inner side of the mounting box 27 and the inner side of the moving box 31, a certain amount of air is input into the mounting shell 19 by the first air inlet part 20, and the pressure value in the mounting shell 19 can be detected by the pressure sensor 37. In this process, the supporting disc 42 is moved by the extension of the fourth electric telescopic rod 41, and the intelligent sensor device 29 is supported by the supporting disc 42, so as to change the position of the intelligent sensor device 29, avoid that the crack on the surface of the intelligent sensor device 29 is blocked by the supporting ring 36, and cause inaccurate detection results. In the detection process, if the pressure value of the pressure sensor 37 is stable, it indicates that the air tightness of the detected intelligent sensor device 29 passes the detection, then the intelligent sensor device 29 is clamped and fixed by the driving part 14 and the rotating disc 18, and the intelligent sensor device 29 is taken out from the inside of the mounting shell 19 by the contraction of the first electric telescopic rod 9, then the intelligent sensor device 29 is conveyed by the driving of the first motor 7. When the qualified intelligent sensor device 29 moves above the third conveyor 6, the qualified intelligent sensor device 29 is placed on the upper end of the third conveyor 6 for conveying.

[0042] If the pressure value of the pressure sensor 37 continuously decreases during the detection process, it indicates that air continuously enters the inside of the intelligent sensor device 29, i.e. the detection of the intelligent sensor device 29 fails. Then the third electric telescopic rod 38 is retracted, so that the supporting ring 36 is attached to the air hole of the mounting box 27, and a plurality of groups of embedded blocks 43 are embedded in a plurality of groups of embedded holes 44. At this time, the lower end of the mounting box 27 is closed, and the lower end of the intelligent sensor device 29 is embedded in the inside of the mounting box 27. Then the first air bag 28 is inflated by the third air inlet part 25, so that the mounting box 27 and the intelligent sensor device 29 are sealed by the first air bag 28. Then a certain amount of gas is filled into the inside of the mounting box 27 through the first air inlet part 20. The pressure value detected by the pressure sensor 37 can determine whether there is leakage at the bottom surface of the intelligent sensor device 29. After the detection is completed, the intelligent sensor device 29 is clamped and fixed by the driving part 14 and the rotating disc 18. Then the rotating disc 18 is rotated by 180° by the third motor 17, so that the intelligent sensor device 29 is also rotated by 180°. The same operation is performed on the other side of the intelligent sensor device 29. During the detection process, if leakage is detected, the identification ink is sprayed to the detected surface by the first spraying part 21, so as to facilitate the staff to process. The above operation is repeated to detect the upper and lower surfaces of the intelligent sensor device 29.

[0043] After the upper and lower detection of the intelligent sensor device 29 is completed, the exhaust valve is opened to release the gas in the first air bag 28, and then the third electric telescopic rod 38 is extended to make the support ring 36 lift the intelligent sensor device 29, and then the second electric telescopic rod 30 is extended to make the side of the intelligent sensor device 29 not subjected to detection embedded in the inside of the moving box 31, and then the second air inlet part 24 is used to make the second air bag 34 expand, the gap between the intelligent sensor device 29 and the moving box 31 is sealed by the second air bag 34, and then a certain amount of gas is filled into the inside of the moving box 31 through the first air inlet part 20, and whether there is leakage can be judged through the detection of the pressure sensor 37, after the detection is completed, the gas in the inside of the second air bag 34 is discharged through the exhaust valve 35, and then the moving box 31 is moved to separate from the intelligent sensor device 29, and then the sealing rubber ring 11 is separated from the upper end of the mounting shell 19, and then the moving plate 15 is driven to move through the driving part 14, and the intelligent sensor device 29 is clamped and fixed through the two groups of clamping plates 16, and then the first electric telescopic rod 9 and the pressing disc 10 are rotated by 90° through the second motor 12, so that the detection surface of the intelligent sensor device 29 is replaced, the intelligent sensor device 29 is clamped and rotated through the clamping plate 16, which can avoid the collision between the third motor 17 and the moving box 31 to affect the use, and then the upper end of the mounting shell 19 is closed, and then the above operation is repeated to detect the non-detection surface of the intelligent sensor device 29, if leakage is detected, the detection surface is marked through the first air inlet part 20, after the detection is completed, the intelligent sensor device 29 is conveyed to the upper end of the second conveyor 5 for conveying, and the intelligent sensor device 29 subjected to detection and failed to pass the detection is moved to the second conveyor 5 for conveying after the detection.

[0044] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A smart sensor detection device, comprising a mounting table (1) and a smart sensor device (29), characterized in that, The top of the mounting table (1) is provided with a conveying component, which is used to classify and convey intelligent sensor devices (29) with different detection results. The top of the mounting table (1) is provided with a mounting plate (3) through a drive component. The mounting plate (3) is located above the conveying component. The bottom of the mounting plate (3) is provided with four sets of transfer mechanisms. The four sets of transfer mechanisms are arranged in a circumferential array at the bottom of the mounting plate (3). The transfer mechanism includes a second motor (12) fixedly installed at the bottom of the mounting plate (3). The output end of the second motor (12) is fixedly connected to a first electric telescopic rod (9). The bottom of the first electric telescopic rod (9) is fixedly connected to a pressing plate (10). The bottom of the pressing plate (10) is provided with a clamping component. The bottom of the pressing plate (10) is fixedly installed with a sealing ring (11). The top of the mounting table (1) is provided with a detection mechanism, which includes a mounting housing (19) fixedly installed on the top of the mounting table (1). The upper end of the mounting housing (19) corresponds to the sealing ring (11). The top of the mounting table (1) is fixedly installed with a first air inlet (20), which is used to inflate the mounting housing (19). The inner wall of the mounting housing (19) is fixedly installed with a fixing plate (26). The top of the fixing plate (26) is fixedly installed with a mounting box (27). The top of the fixing plate (26) is provided with a movable box (31). The movable box (31) corresponds to the side of the intelligent sensor device (29). The inner walls of the mounting box (27) and the movable box (31) are both provided with pressure sensors (37). The mounting housing (19) is provided with a support assembly. The mounting housing (19) is connected to a spraying mechanism.

2. The intelligent sensor detection device according to claim 1, characterized in that, The conveying assembly includes a first conveyor (4), a second conveyor (5), and a third conveyor (6). The first conveyor (4), the second conveyor (5), and the third conveyor (6) are located on three sides of the mounting table (1), and the first conveyor (4) and the third conveyor (6) are symmetrically distributed on both sides of the mounting table (1). The mounting housing (19) is located on the side of the mounting table (1) opposite to the second conveyor (5).

3. The intelligent sensor detection device according to claim 1, characterized in that, The drive assembly includes a first motor (7) fixedly installed at the center of the bottom of the mounting table (1). The output end of the first motor (7) is fixedly connected to a rotating shaft (2). The rotating shaft (2) passes through the mounting table (1) and is rotatably connected to the mounting table (1). The top of the rotating shaft (2) is fixedly connected to the bottom of the mounting plate (3).

4. The intelligent sensor detection device according to claim 1, characterized in that, The second motor (12) is provided with a support housing (8) on its exterior. The top of the support housing (8) is fixedly connected to the bottom of the mounting plate (3). The first electric telescopic rod (9) passes through the support housing (8) and is rotatably connected to the support housing (8). An embedded ring (13) is fixedly installed on the outer wall of the first electric telescopic rod (9). The embedded ring (13) is rotatably connected to the inside of the support housing (8).

5. The intelligent sensor detection device according to claim 1, characterized in that, The clamping assembly includes a drive unit (14) fixedly installed at the bottom of the extrusion plate (10). The bottom of the drive unit (14) is provided with two movable plates (15). The drive unit (14) is used to drive the two movable plates (15) to move. Clamping plates (16) are fixedly installed on the side of the two movable plates (15) that are close to each other.

6. The intelligent sensor detection device according to claim 5, characterized in that, A third motor (17) is fixedly installed on the side of the two movable plates (15) that are far apart from each other. The output ends of the two third motors (17) are fixedly connected to rotating disks (18). The two rotating disks (18) are located on the side of the two movable plates (15) that are close to each other. The rotating disks (18) are located above the clamping plate (16), and the thickness of the rotating disks (18) is greater than the thickness of the clamping plate (16).

7. The intelligent sensor detection device according to claim 1, characterized in that, The inner wall of the mounting box (27) is fixedly installed with a first airbag (28), the top of the mounting table (1) is fixedly installed with a third air intake (25), the third air intake (25) is fixedly connected to the first airbag (28) with a first vent pipe, and the outer wall of the first vent pipe is provided with an exhaust valve. The air outlet of the first air intake (20) is provided with a three-way valve, and the mounting box (27) is fixedly connected to the three-way valve through a connecting pipe (33).

8. The intelligent sensor detection device according to claim 7, characterized in that, The support assembly includes a third electric telescopic rod (38) fixedly installed on the top of the mounting table (1). The third electric telescopic rod (38) is located inside the mounting housing (19) and below the mounting box (27). A connecting plate (39) is fixedly installed on the top of the third electric telescopic rod (38). A support ring (36) is fixedly connected to the top of the connecting plate (39) via a connecting rod (40). A vent hole is provided through the center of the bottom of the mounting box (27). The support ring (36) corresponds to the vent hole. The connecting plate (39) has... A fourth electric telescopic rod (41) is fixedly installed at the top center. The fourth electric telescopic rod (41) passes through the support ring (36) and is fixedly connected to the support ring (36). A support plate (42) is fixedly connected to the top of the fourth electric telescopic rod (41). The support plate (42) corresponds to the support ring (36). Multiple embedding holes (44) are provided through the support ring (36). Multiple embedding blocks (43) are fixedly installed at the bottom of the support plate (42). The multiple embedding blocks (43) correspond to the multiple embedding holes (44) respectively.

9. The intelligent sensor detection device according to claim 7, characterized in that, An L-shaped mounting bracket (23) is fixedly installed on the outer wall of the mounting housing (19). A second electric telescopic rod (30) is fixedly installed on the L-shaped mounting bracket (23). The second electric telescopic rod (30) passes through the mounting housing (19) and is fixedly connected to the mounting housing (19). The telescopic end of the second electric telescopic rod (30) is fixedly connected to the moving box (31). A second airbag (34) is fixedly installed on the inner wall of the moving box (31). An air outlet valve (35) is provided on the outer wall of the moving box (31). The air outlet valve (35) is connected to the second airbag (34). A second air inlet (24) is fixedly installed on the top of the L-shaped mounting bracket (23). The second air inlet (24) is fixedly connected to the second airbag (34) by a second air pipe. The moving box (31) is fixedly connected to a three-way valve through a connecting hose (32).

10. The intelligent sensor detection device according to claim 1, characterized in that, The spraying mechanism includes a first spraying part (21) and a second spraying part (22) fixedly installed on the top of the mounting table (1). The first spraying part (21) is fixedly connected to the bottom of the mounting box (27) with a first spraying pipe, and the second spraying part (22) is fixedly connected to the movable box (31) with a second spraying pipe.

Citation Information

Patent Citations

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    CN114247660B

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