Material stacking equipment

Abstract

The invention discloses material stacking equipment, and relates to the technical field of material stacking processing equipment.The material stacking equipment comprises a supporting frame, a transporting device, a cutting device and a transferring device; a material stacking space extending in the transverse direction is defined by the supporting frame, a material stacking platform is arranged on the material stacking station, and a material table is arranged on the second feeding station; the conveying device is used for conveying the insulating paper board to the first feeding station. The cutting device is arranged on the side, in the longitudinal direction, of the supporting frame and is close to the material table, and the cutting device is used for cutting insulated gummed paper and conveying the cut insulated gummed paper to the material table; the transferring device comprises two transferring robots arranged on the supporting frame, each transferring robot can move in the transverse direction, one transferring robot is used for transferring the insulating paperboard located on the first feeding station to the stacking platform, and the other transferring robot is used for transferring and stacking the insulating gummed paper on the material table to the insulating paperboard. Automatic material stacking can be completed through the material stacking equipment, and the material stacking efficiency is high.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material stacking processing equipment, in particular to a material stacking equipment. BACKGROUND

[0002] In the manufacturing process of transformer insulation, insulation paper and insulation paper need to be stacked and placed to the required thickness before lamination. At present, the whole operation process is completed by manual work. Before operation, the operator needs to cut the insulation paper into the required shape and size, and check whether each paper has holes and inclusions and other defects. For large-sized insulation paper and insulation paper board, at least two people are needed to stack well, which not only has high labor intensity, but also has low stacking efficiency. SUMMARY

[0003] The main purpose of the present application is to provide a material stacking equipment, which aims to solve the technical problems of high labor intensity and low stacking efficiency of manual stacking.

[0004] To achieve the above purpose, the present application provides a material stacking equipment, which comprises:

[0005] A support frame, the support frame surrounds a stacking space extending in the transverse direction, and the bottom of the stacking space is sequentially and spaced apart in the transverse direction by a first feeding station, a stacking station and a second feeding station, wherein the stacking station is provided with a stacking platform, and the second feeding station is provided with a material table;

[0006] A conveying device for conveying insulation paper to the first feeding station;

[0007] A cutting device, which is arranged on one side of the support frame in the longitudinal direction and close to the material table, is used for cutting insulation paper and conveying the cut insulation paper to the material table;

[0008] A transfer device, which comprises two transfer robots arranged on the support frame and can move in the transverse direction on the support frame; one of the transfer robots is used to transfer the insulation paper in the first feeding station to the stacking platform, and the other transfer robot is used to transfer and stack the insulation paper on the material table to the insulation paper on the stacking platform.

[0009] In an embodiment, the support frame comprises a guide rail at the top of the stacking space, and the guide rail extends in the transverse direction;

[0010] Each of the transfer robots comprises a lifting mechanism, a suction mechanism and a first driving member, the first driving member is arranged on the top of the lifting mechanism, the suction mechanism is arranged on the bottom of the lifting mechanism, the lifting mechanism is slidably connected with the guide rail, the first driving member is used to drive the lifting mechanism to slide transversely along the guide rail, the lifting mechanism is used to drive the suction mechanism to lift vertically, and the suction mechanism is used to suck the insulating adhesive paper or the insulating paperboard.

[0011] In an embodiment, the top of the support frame is provided with two guide rails which are spaced apart along the longitudinal direction;

[0012] The lifting mechanism comprises a longitudinal rod, a vertical rod and a driving assembly, the longitudinal rod extends along the longitudinal direction, and opposite ends of the longitudinal rod are respectively slidably connected with two guide rails along the longitudinal direction, the first driving member is arranged on the longitudinal rod and is used to drive the longitudinal rod to slide transversely along the guide rail; the driving assembly is slidably arranged on the longitudinal rod along the longitudinal direction, the vertical rod is connected with the driving assembly, the suction mechanism is arranged on the bottom of the vertical rod, and the driving assembly is used to drive the vertical rod to lift vertically so as to drive the suction mechanism to lift vertically.

[0013] In an embodiment, in each of the transfer robots, the bottom of the vertical rod is further provided with a rotating assembly, the rotating assembly comprises a connecting disc, a rotating shaft and a second driving member; the rotating shaft extends vertically and is rotatably connected with the bottom of the vertical rod, the top of the connecting disc is connected with the bottom of the rotating shaft, the bottom of the connecting disc is connected with the suction mechanism, and the second driving member is used to drive the rotating shaft to rotate so as to drive the suction mechanism to rotate through the connecting disc.

[0014] In an embodiment, in each of the transfer robots, the suction mechanism comprises a mounting frame and a plurality of vacuum suction cups connected with the bottom of the mounting frame, the mounting frame extends along the longitudinal direction, and the mounting frame is connected with the bottom of the vertical rod; each of the vacuum suction cups extends along the transverse direction, and a plurality of the vacuum suction cups are uniformly distributed along the longitudinal direction, and the bottom of each of the vacuum suction cups is provided with a plurality of suction holes for sucking the insulating adhesive paper or the insulating paperboard.

[0015] In an embodiment, the bottom of each of the vacuum suction cups forms a suction plane for contacting the insulating adhesive paper or the insulating paperboard, and all the suction planes are arranged in a flush manner.

[0016] The bottom of the mounting frame and the position avoiding the vacuum chuck are also provided with a pressing rod extending along the transverse direction and a lifting cylinder, the cylinder body of the lifting cylinder is connected with the mounting frame, and the piston shaft of the lifting cylinder is connected with the pressing rod; the lifting cylinder is used to drive the pressing rod to vertically lift relative to the mounting frame, so that the bottom of the pressing rod is higher or lower than the adsorption plane.

[0017] In an embodiment, the conveying device is a conveying vehicle, and the first feeding station is provided with a limiting frame including a blocking rod extending along the transverse direction and two guide rods each extending along the longitudinal direction and connected with the two ends of the blocking rod along the transverse direction; a limiting rod is arranged below the blocking rod, and the blocking rod and the two guide rods enclose a limiting space with an entrance; one end of the conveying vehicle can enter the limiting space from the entrance and be limited in the limiting space by the limiting rod.

[0018] In an embodiment, the first feeding station is further provided with a cleaning device along one side of the transverse direction, and the cleaning device includes a fixed seat extending along the longitudinal direction, a sliding seat slidingly arranged on the top of the fixed seat and capable of sliding along the longitudinal direction on the fixed seat, and a cleaning mechanism arranged on the sliding seat towards one side of the first feeding station; the cleaning mechanism is used to clean the insulating paperboard located on the first feeding station.

[0019] In an embodiment, the cleaning mechanism includes a cross rod extending along the transverse direction and connected with the side of the sliding seat towards the first feeding station, and a brush and a blowing dust collector arranged on the two sides of the cross rod along the longitudinal direction, respectively.

[0020] In an embodiment, the cutting device includes:

[0021] A rack, two ends of the rack along the longitudinal direction are a feeding end and a discharging end, respectively, and the discharging end is arranged close to the material table; the feeding end is provided with a feeding roller, and the insulating adhesive paper roll is arranged outside the feeding roller; the rack is provided with two feeding rollers distributed along the vertical direction at a position close to the discharging end; one end of the insulating adhesive paper extends into and is clamped between the two feeding rollers, and the two feeding rollers are used to cooperatively drive the insulating adhesive paper to move towards the material table to convey the insulating adhesive paper.

[0022] A cutting mechanism, the cutting mechanism is arranged close to the discharging end, and is used to cut the insulating adhesive paper.

[0023] The stacking equipment of the application, through the support frame, the stacking space is surrounded, and the first feeding station, the stacking station and the second feeding station are sequentially arranged in the stacking space, the first feeding station and the second feeding station are respectively arranged on both sides of the stacking station, so that the feeding path of the insulating rubber paper and the insulating paperboard is the shortest, the time required for feeding the insulating rubber paper and the insulating paperboard to the stacking platform is reduced, and the feeding efficiency is improved; wherein the insulating paperboard is directly transported to the first feeding station by the conveying device, the insulating rubber paper is cut to a predetermined size by the cutting device and then conveyed to the material table of the second feeding station, the automatic cutting of the insulating rubber paper can be realized by the cutting device, manual operation is not required, and the labor intensity is reduced; and the insulating paperboard of the first feeding station and the insulating rubber paper of the second feeding station are automatically transferred to the stacking platform for splicing by two transfer robots, manual carrying of the insulating paperboard and the insulating rubber paper is not required, and the labor intensity is further reduced; when one of the transfer robots transfers the insulating paperboard to the stacking platform, the other transfer robot can quickly transfer and stack the cut insulating rubber paper on the insulating rubber paper, the rapid stacking of the insulating paperboard and the insulating rubber paper is completed, and the stacking efficiency is high.

[0024] And the two transfer robots are arranged on the support frame, and when the two transfer robots move to the upper side of the stacking platform for feeding, they can stay at the same position, so that the insulating paperboard and the insulating rubber paper can be quickly aligned, and the stacking efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor based on the drawings shown.

[0026] Figure 1 The structural schematic diagram of the stacking equipment provided by an embodiment of the application;

[0027] Figure 2 The structural schematic diagram of the transfer device in the stacking equipment provided by an embodiment of the application;

[0028] Figure 3 The structural schematic diagram of the conveying device in the stacking equipment provided by an embodiment of the application;

[0029] Figure 4 The structural schematic diagram of the limiting frame in the stacking equipment provided by an embodiment of the application;

[0030] Figure 5A structure schematic view of a cleaning device in a stacking equipment according to an embodiment of the present application is provided.

[0031] Figure 6 A structure schematic view of a cutting device and a material table in a stacking equipment according to an embodiment of the present application is provided.

[0032] Figure 7 A side view of a cutting device and a material table in a stacking equipment according to an embodiment of the present application is provided.

[0033] Brief Description of the Drawings

[0034] 100, stacking equipment; 1, support frame; 11, stacking space; 12, guide rail; 2, conveying device; 3, cutting device; 31, rack; 32, feeding roller; 33, feeding roller; 34, cutting mechanism; 341, horizontal cutting knife; 342, vertical cutting knife; 35, defect detection mechanism; 351, support; 352, scanning camera; 36, clamping mechanism; 361, mounting rod; 362, clamp; 363, sliding seat; 4, transfer device; 41, transfer robot; 411, lifting mechanism; 4111, vertical rod; 4112, vertical rod; 4113, driving assembly; 4114, first connecting plate; 4115, second connecting plate; 4116, translation driving part; 4117, lifting driving part; 412, suction mechanism; 4121, mounting frame; 4122, vacuum chuck; 4123, pressing rod; 4124, lifting cylinder; 413, first driving part; 414, rotating assembly; 4141, connecting disc; 4142, second driving part; 5, stacking platform; 6, material table; 61, sliding rail; 7, limiting frame; 71, blocking rod; 72, guide rod; 721, guide wheel; 73, limiting rod; 74, corner cylinder; 8, cleaning device; 81, fixing seat; 82, sliding seat; 83, cleaning mechanism; 831, horizontal rod; 832, brush; 833, air blower and dust collector;

[0035] 200, insulating adhesive paper.

[0036] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0038] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, motion condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications will also change accordingly.

[0039] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, "and / or" or "and / or" appearing throughout the text means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B are satisfied at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection claimed by the present application.

[0040] The present application provides a stacking device 100.

[0041] Please refer to Figure 1 In an embodiment of the present application, the stacking device 100 comprises a support frame 1, a conveying device 2, a cutting device 3 and a transfer device 4; the support frame 1 encloses a stacking space 11 extending in the transverse direction, and the bottom of the stacking space 11 is sequentially and spacedly provided with a first feeding station, a stacking station and a second feeding station in the transverse direction, wherein the stacking station is provided with a stacking platform 5, and the second feeding station is provided with a material table 6; the conveying device 2 is used to convey the insulating paperboard to the first feeding station; the cutting device 3 is arranged on one side of the support frame 1 in the longitudinal direction and close to the material table 6, and is used to cut the insulating paper 200 and convey the cut insulating paper 200 to the material table 6; the transfer device 4 comprises two transfer robots 41 arranged on the support frame 1, and each transfer robot 41 can move in the transverse direction on the support frame 1; one of the transfer robots 41 is used to transfer the insulating paperboard located at the first feeding station to the stacking platform 5, and the other transfer robot 41 is used to transfer and stack the insulating paper 200 on the material table 6 to the insulating paperboard located on the stacking platform 5.

[0042] The stacking equipment 100 of the present application, by the support frame 1, the stacking space 11 is surrounded, and the first feeding station, the stacking station and the second feeding station are sequentially arranged in the stacking space 11, the first feeding station and the second feeding station are respectively arranged on both sides of the stacking station, so that the feeding path of the insulating paper 200 and the insulating paperboard is the shortest, the time required for feeding the insulating paper 200 and the insulating paperboard to the stacking platform 5 is reduced, and the feeding efficiency is improved; wherein the insulating paperboard is directly transported to the first feeding station by the conveying device 2, the insulating paper 200 is cut to a predetermined size by the cutting device 3 and then conveyed to the material table 6 of the second feeding station, the automatic cutting of the insulating paper 200 can be realized by the cutting device 3, manual operation is not required, and the labor intensity is reduced; and the insulating paperboard of the first feeding station and the insulating paper 200 of the second feeding station are automatically transferred to the stacking platform 5 by two transfer robots 41 for splicing, manual handling of the insulating paperboard and the insulating paper 200 is not required, and the labor intensity is further reduced; when one of the transfer robots 41 transfers the insulating paperboard to the stacking platform 5, the other transfer robot 41 can quickly transfer and stack the cut insulating paper 200 on the insulating paper 200, the rapid stacking of the insulating paperboard and the insulating paper 200 is completed, and the stacking efficiency is high.

[0043] And the two transfer robots 41 are arranged on the support frame 1, and when the two transfer robots 41 move to above the stacking platform 5, they stop at the same position, so that the insulating paperboard and the insulating paper 200 can be quickly aligned, and the stacking efficiency is further improved.

[0044] It should be noted that according to different thickness requirements, the insulating paperboard and the insulating paper 200 are alternately stacked until the preset thickness requirement is reached, and the top surface after stacking needs to be the insulating paperboard.

[0045] As shown in Figure 1 It should be noted that in this embodiment, the transverse direction, the longitudinal direction and the vertical direction are respectively the left-right direction, the front-rear direction and the up-down direction.

[0046] Please refer to Figure 1 and Figure 2 In an embodiment, the support frame 1 includes a guide rail 12 located at the top of the stacking space 11, the guide rail 12 extends in the transverse direction; each transfer robot 41 includes a lifting mechanism 411, an adsorption mechanism 412 and a first driving member 413, the first driving member 413 is arranged at the top of the lifting mechanism 411, the adsorption mechanism 412 is arranged at the bottom of the lifting mechanism 411, the lifting mechanism 411 is slidably connected with the guide rail 12, the first driving member 413 is used to drive the lifting mechanism 411 to slide in the transverse direction along the guide rail 12, the lifting mechanism 411 is used to drive the adsorption mechanism 412 to vertically ascend and descend, and the adsorption mechanism 412 is used to adsorb the insulating paper 200 or the insulating paperboard.

[0047] Each transfer robot 41 comprises a lifting mechanism 411 slidably connected with the guide rail 12, an adsorption mechanism 412 connected with the bottom of the lifting mechanism 411, a first driving member 413 for driving the lifting mechanism 411 to move along the guide rail 12 left and right, so as to drive the adsorption mechanism 412 to move along the left and right directions, and the lifting mechanism 411 drives the adsorption mechanism 412 to descend, so that the adsorption mechanism 412 can be adsorbed to the insulating paper 200 or the insulating paperboard; one of the transfer robots 41 moves between the first feeding station and the stacking station, and is mainly used for adsorbing the insulating paperboard in the first feeding station and transferring to the stacking platform 5, and the other transfer robot 41 moves between the second feeding station and the stacking station, and is mainly used for adsorbing the insulating paper 200 on the material table 6 and transferring to the stacking station, and stacking on the insulating paperboard, so as to complete the stacking of the insulating paperboard and the insulating paper 200.

[0048] It can be understood that in a specific embodiment, only one guide rail 12 can be used to hang the transfer robot 41.

[0049] Further, a distance measuring sensor (not shown in the figure) for testing distance is arranged on the adsorption mechanism 412, which is mainly used for testing the distance between the adsorption mechanism 412 and the insulating paper 200 or the insulating paperboard, so as to facilitate the adsorption of the adsorption mechanism 412, and in addition, it is convenient to stack according to different height requirements.

[0050] In an embodiment, the top of the support frame 1 has two guide rails 12 arranged along the longitudinal direction; the lifting mechanism 411 comprises a longitudinal rod 4111, a vertical rod 4112 and a driving assembly 4113, the longitudinal rod 4111 extends along the longitudinal direction, and the opposite ends of the longitudinal rod 4111 along the longitudinal direction are respectively slidably connected with the two guide rails 12, and the first driving member 413 is arranged on the longitudinal rod 4111 and is used for driving the longitudinal rod 4111 to slide along the guide rail 12 transversely; the driving assembly 4113 is slidably arranged on the longitudinal rod 4111 along the longitudinal direction, the vertical rod 4112 is connected with the driving assembly 4113, the adsorption mechanism 412 is arranged at the bottom of the vertical rod 4112, and the driving assembly 4113 is used for driving the vertical rod 4112 to ascend and descend along the vertical direction, so as to drive the adsorption mechanism 412 to ascend and descend along the vertical direction.

[0051] The two guide rails 12 are arranged on the top of the support frame 1, the lifting mechanism 411 comprises a longitudinal rod 4111, a vertical rod 4112 and a driving assembly 4113, the front and rear ends of the longitudinal rod 4111 are respectively slidably connected to the top of the two guide rails 12, so that the front and rear ends of the longitudinal rod 4111 jointly bear the gravity of the whole transfer robot 41, and the overall stability of the whole transfer robot 41 is greatly enhanced; the driving assembly 4113 is slidably arranged on the longitudinal rod 4111, the longitudinal rod 4111 is slidably connected to the driving assembly 4113, the driving assembly 4113 drives the vertical rod 4112 and the adsorption mechanism 412 to move along the longitudinal direction when the driving assembly 4113 moves on the longitudinal rod 4111, and then the first driving member 413 can adjust the position of the adsorption mechanism 412 in the transverse direction and the longitudinal direction, so as to accurately adsorb the insulating adhesive paper 200 or the insulating paperboard and ensure the stacking accuracy.

[0052] Further, the first rack extending in the transverse direction is arranged on the top of each guide rail 12, the number of the first driving members 413 is two, and the two first driving members 413 are arranged on the top of the two longitudinal ends of the longitudinal rod 4111 in the longitudinal direction; each first driving member 413 is a first driving motor, a first gear is connected to the output shaft of the first driving motor, and the first gear is engaged with the corresponding first rack; the two first driving motors drive the corresponding first gears to rotate, and the two first gears move along the corresponding racks to drive the longitudinal rod 4111 to move in the transverse direction.

[0053] The two first driving motors are synchronously operated to provide stronger driving force for the longitudinal rod 4111, and the first gear and the rack are engaged in the moving driving mode, so that the corresponding transfer robot 41 can be stopped at the predetermined position by controlling the number of rotations of the first driving motor.

[0054] Further, the driving assembly 4113 comprises a first connecting plate 4114, a second connecting plate 4115, a translation driving member 4116 and a lifting driving member 4117, the first connecting plate 4114 is slidably connected to one side of the longitudinal rod 4111 in the transverse direction, the second connecting plate 4115 is fixedly connected to the side of the first connecting plate 4114 away from the longitudinal rod 4111, the translation driving member 4116 is arranged on the first connecting plate 4114 and is used to drive the first connecting plate 4114 to slide on the longitudinal rod 4111 in the longitudinal direction, the vertical rod 4112 is slidably connected to the second connecting plate 4115, and the lifting driving member 4117 is arranged on the second connecting plate 4115 and is used to drive the vertical rod 4112 to vertically ascend and descend relative to the second connecting plate 4115.

[0055] Specifically, the translation driving member 4116 and the lifting driving member 4117 are respectively a translation driving motor and a lifting driving motor, a second rack and a third rack extending in the longitudinal direction and the vertical direction are respectively arranged on the longitudinal rod 4111 and the vertical rod 4112, a second gear is connected to the driving end of the translation driving motor, a third gear is connected to the driving end of the lifting driving motor, the second gear meshes with the second rack, and the third gear meshes with the third rack.

[0056] The translation driving motor drives the second gear to rotate, the second gear moves along the second rack, thereby driving the first connecting plate 4114 and the second connecting plate 4115 to move in the longitudinal direction, the vertical rod 4112 and the adsorption mechanism 412 are driven to move in the longitudinal direction by the second gear and the second rack, and the longitudinal moving distance can be controlled by controlling the number of rotations of the translation driving motor; the lifting driving motor drives the third gear to rotate, thereby driving the vertical rod 4112 to move up and down in the vertical direction. The vertical moving distance can be controlled by controlling the number of rotations of the lifting driving motor.

[0057] In an embodiment, the bottom of the vertical rod 4112 of each transfer robot 41 is further provided with a rotating assembly 414, which includes a connecting disc 4141, a rotating shaft (not shown) and a second driving member 4142; the rotating shaft extends in the vertical direction and is rotatably connected to the bottom of the vertical rod 4112, the top of the connecting disc 4141 is connected to the bottom of the rotating shaft, the bottom of the connecting disc 4141 is connected to the adsorption mechanism 412, and the second driving member 4142 is used to drive the rotating shaft to rotate, so as to drive the adsorption mechanism 412 to rotate through the connecting disc 4141.

[0058] By arranging the rotating assembly 414 at the bottom of the vertical rod 4112, the rotating shaft is driven to rotate by the second driving member 4142, thereby driving the connecting disc 4141 and the adsorption mechanism 412 to rotate, and the angle of the insulating adhesive paper 200 adsorbed on the adsorption mechanism 412 can be adjusted.

[0059] It can be understood that the width of the insulating adhesive paper 200 depends on the width of the material roll used, when the width of the insulating adhesive paper 200 is less than the width of the insulating paperboard, two or more insulating adhesive papers 200 need to be stacked in sequence on the top surface of the insulating paperboard along the length direction of the insulating adhesive paper 200, so as to completely cover the top surface of the insulating paperboard. Therefore, by arranging the rotating assembly 414 to drive the insulating adhesive paper 200 to rotate, and then driving the vertical rod 4112 to move in the longitudinal direction by the driving assembly 4113, two insulating adhesive papers 200 can be stacked at different positions on the insulating paperboard, and overlapping of the two insulating adhesive papers 200 can be avoided.

[0060] Therefore, by using the transfer robot 41, not only can one insulating adhesive paper 200 be stacked on one insulating paperboard, but also one insulating paperboard can be stacked with multiple insulating adhesive papers 200.

[0061] Further, the second driving member 4142 is a second driving motor, an output shaft of the second driving motor is connected with a driving gear, a top of the rotating shaft is provided with a driven gear, the driving gear and the driven gear are sleeved with a transmission belt, the second driving motor drives the driving gear to rotate, so that the driven gear is driven to rotate through the transmission belt.

[0062] In an embodiment, the suction mechanism 412 of each transfer robot 41 comprises a mounting frame 4121 and a plurality of vacuum suction cups 4122 connected to the bottom of the mounting frame 4121, the mounting frame 4121 extends in the longitudinal direction, and the mounting frame 4121 is connected to the bottom of the vertical rod 4112; each vacuum suction cup 4122 extends in the transverse direction, and the plurality of vacuum suction cups 4122 are uniformly distributed in the longitudinal direction; and a plurality of suction holes for suctioning the insulating paper or the insulating adhesive paper 200 are formed in the bottom of each vacuum suction cup 4122.

[0063] The plurality of vacuum suction cups 4122 are uniformly distributed along the longitudinal direction of the mounting frame 4121, which can cover more area of the insulating paper or the insulating adhesive paper 200, not only preventing the insulating paper or the insulating adhesive paper 200 from tilting, but also providing stronger suction force to ensure that the material is stable and does not fall off during the transfer process, thereby improving the safety and reliability of the transfer.

[0064] Meanwhile, the plurality of vacuum suction cups are uniformly arranged, which can adapt to suction of insulating adhesive papers or insulating papers of different sizes, and has better versatility.

[0065] It should be noted that the vacuum suction cup 4122 can be a long strip-shaped vacuum sponge suction cup in the prior art.

[0066] Specifically, the distance measuring sensor is mounted on the mounting frame 4121, and an industrial camera is also arranged on the mounting frame 4121 for identification and positioning to ensure high-precision suction of the insulating paper or the insulating adhesive paper 200.

[0067] In an embodiment, the bottom of each vacuum suction cup 4122 forms a suction plane for contacting the insulating adhesive paper 200 or the insulating paper, and all the suction planes are arranged in the same plane; a pressing rod 4123 and a lifting cylinder 4124 are further arranged on the bottom of the mounting frame 4121 and away from the vacuum suction cup 4122, the pressing rod 4123 extends in the transverse direction, the cylinder body of the lifting cylinder 4124 is connected to the mounting frame 4121, and the piston shaft of the lifting cylinder 4124 is connected to the pressing rod 4123; the lifting cylinder 4124 is used to drive the pressing rod 4123 to ascend or descend relative to the mounting frame 4121 in the vertical direction, so that the bottom of the pressing rod 4123 is higher or lower than the suction plane.

[0068] It can be understood that the adsorption plane is arranged flush, when the adsorption mechanism 412 is lowered to contact the insulating adhesive paper 200 or the insulating paperboard, all the vacuum suction cups 4122 can simultaneously and uniformly contact the surface of the insulating paperboard or the insulating adhesive paper 200 for adsorption. And by arranging the pressing rod 4123, when the bottom of the pressing rod 4123 is higher than the adsorption plane, at this time the insulating paperboard or the insulating adhesive paper 200 can be adsorbed by each vacuum suction cup 4122; when the insulating paperboard or the insulating adhesive paper 200 is transferred to the stacking platform 5, the pressing rod 4123 can be lowered below the adsorption plane by the lifting cylinder 4124, so that the insulating paperboard or the insulating adhesive paper 200 is pressed flat by the pressing rod 4123, ensuring that the insulating paperboard and the insulating adhesive paper 200 are completely attached, and the stacking effect is better. In addition, the pressing rod 4123 can also push the insulating paperboard or the insulating adhesive paper 200 away from each vacuum suction cup 4122.

[0069] Please refer to Figure 3 and Figure 4 In an embodiment, the conveying device 2 is a conveying trolley, and the first feeding station is provided with a limiting frame 7, the limiting frame 7 includes a blocking rod 71 and two guide rods 72, the blocking rod 71 extends in the transverse direction, the two guide rods 72 each extend in the longitudinal direction and are respectively connected to the two ends of the blocking rod 71 in the transverse direction, a limiting rod 73 is arranged below the blocking rod 71, and the blocking rod 71 and the two guide rods 72 enclose a limiting space with an entrance, one end of the conveying trolley can enter the limiting space from the entrance, and the conveying trolley is limited in the limiting space by the limiting rod 73.

[0070] The conveying device 2 is a conveying trolley, when the conveying trolley reaches the first feeding station, the front end of the conveying trolley enters the limiting space from the entrance and is stopped by the blocking rod 71, and the blocking rod 71 can ensure that the conveying trolley stops at the same position each time. In addition, the limiting frame 7 further includes the two guide rods 72, when the conveying trolley enters the limiting space from the entrance, the left and right sides of the conveying trolley respectively contact the two guide rods 72, and the two guide rods 72 have a guiding effect on the advancing direction of the conveying trolley. By arranging the limiting rod 73 below the blocking rod 71, after the conveying trolley is stopped, the limiting rod 73 is located at the rear side of the front supporting leg of the conveying trolley by being actuated, so that the conveying trolley is limited.

[0071] Specifically, a corner cylinder 74 is arranged below the blocking rod 71, the limiting rod 73 is connected to the output shaft of the corner cylinder 74, the limiting rod 73 is driven to rotate by the corner cylinder 74, so that the limiting rod 73 can abut against the rear of the front supporting leg of the conveying trolley, and the blocking rod 71 abuts against the front end of the conveying trolley, thereby limiting the conveying trolley, improving the stability of the insulating paperboard, and being conducive to subsequent adsorption and transfer by the adsorption mechanism 412.

[0072] Further, each guide rod 72 is rotatably provided with a plurality of guide wheels 721 on one side of the limiting space for rolling contact with the side wall of the transport vehicle, and the plurality of guide wheels 721 are longitudinally spaced apart. By providing the guide wheels 721, the friction between the transport vehicle and the guide rod 72 is reduced, facilitating smooth entry and exit of the vehicle into the limiting space.

[0073] Please refer to Figure 3 and Figure 5 In an embodiment, the first feeding station is further provided with a cleaning device 8 on one side in the transverse direction, the cleaning device 8 includes a fixed seat 81, a sliding seat 82 and a cleaning mechanism 83, the fixed seat 81 extends in the longitudinal direction, the sliding seat 82 is slidingly arranged on the top of the fixed seat 81, and the sliding seat 82 can slide on the fixed seat 81 in the longitudinal direction, and the cleaning mechanism 83 is arranged on the sliding seat 82 towards one side of the first feeding station, and the cleaning mechanism 83 is used to clean the insulating paperboard located in the first feeding station.

[0074] It can be understood that by providing the cleaning device 8 on one side of the first feeding station, when the transport vehicle carrying the insulating paperboard is located in the first feeding station, the surface of the insulating paperboard can be cleaned by the cleaning device 8. Specifically, the cleaning device 8 includes the fixed seat 81, the sliding seat 82 and the cleaning mechanism 83, the sliding seat 82 can slide on the fixed seat 81 from front to back, thereby driving the cleaning mechanism 83 to gradually clean the surface of the insulating paperboard from front to back, which can automatically clean the insulating paperboard without manual cleaning, thereby reducing the labor intensity.

[0075] Further, the cleaning mechanism 83 includes a horizontal rod 831, a brush 832 and a blowing and dust collector 833, the horizontal rod 831 extends in the transverse direction, and the horizontal rod 831 is connected to the side of the sliding seat 82 towards the first feeding station, and the brush 832 and the blowing and dust collector 833 are arranged on the two longitudinal sides of the horizontal rod 831 respectively.

[0076] By providing the brush 832 and the blowing and dust collector 833 on the horizontal rod 831, the blowing and dust collector 833 can be used to blow air and suck dust towards the surface of the insulating paperboard, the particles and dust adhering to the paperboard are blown off by blowing, and then sucked away by the suction effect, thereby keeping the environment inside the stacking space 11 clean. By providing the brush 832, large particles of debris can be cleaned, and the cleaning effect of the brush 832 and the blowing and dust collector 833 is better.

[0077] Further, the horizontal rod 831 can be vertically raised and lowered on the sliding seat 82, so that the cleaning mechanism 83 can clean insulating paperboards of different heights according to the consumption of insulating paperboards on the transport vehicle.

[0078] As Figure 5As shown, further, two first feeding stations are arranged in the stacking space 11 and are spaced apart in the lateral direction; the cleaning device 8 is arranged between the two first feeding stations, and the number of cleaning mechanisms 83 is two, and the two cleaning mechanisms 83 are respectively connected to the two sides of the slide 82 in the lateral direction.

[0079] The two first feeding stations can realize alternate feeding, and after the insulating paper on one of the transport vehicles is used up, the insulating paper on another transport vehicle can be selected, and the transport vehicle without insulating paper can be directly removed from the stacking space 11 to replenish the insulating paper. Therefore, by arranging two first feeding stations, continuous and uninterrupted feeding can be realized, thereby improving the stacking efficiency.

[0080] Please refer to Figure 6 and Figure 7 In an embodiment, the cutting device 3 comprises a rack 31 and a cutting mechanism 34. The two ends of the rack 31 in the longitudinal direction are respectively a feeding end and a discharging end, the discharging end is arranged close to the material table 6, and the feeding end is provided with a feeding roller 32. The insulating paper 200 is wound outside the feeding roller 32. Two feeding rollers 33 are arranged on the rack 31 close to the discharging end and are spaced apart in the vertical direction. One end of the insulating paper 200 is inserted between the two feeding rollers 33. The two feeding rollers 33 are used to drive the insulating paper 200 to move towards the material table 6 to convey the insulating paper 200. The cutting mechanism 34 is arranged close to the discharging end and is used to cut the insulating paper 200.

[0081] The feeding roller 32 is arranged on the rack 31 to wrap the insulating paper 200, and the two feeding rollers 33 are arranged to clamp one end of the insulating paper 200. When the two feeding rollers 33 rotate, the insulating paper 200 is driven to move forward, thereby achieving automatic conveying of the insulating paper 200. The cutting mechanism 34 can achieve automatic cutting of the insulating paper 200. The cut insulating paper 200 directly falls from the discharging end onto the material table 6 without manual operation, and the cutting efficiency is higher.

[0082] Further, the cutting mechanism 34 comprises a longitudinal cutting knife 342 and a transverse cutting knife 341, which are respectively arranged on opposite sides of the feeding roller 33. The transverse cutting knife 341 is arranged close to the discharging end. At this time, the longitudinal cutting knife 342 arranged on the rear side of the feeding roller 33 cuts the insulating paper 200 to a predetermined width, and after the insulating paper 200 moves a certain distance, the transverse cutting knife 341 obtains insulating paper 200 of a predetermined length. After cutting, the insulating paper 200 directly falls on the material table 6. Not only is the cutting efficiency high, but also manual handling of the insulating paper 200 to the material table 6 is not required, reducing the labor intensity.

[0083] In an embodiment, a clamping mechanism 36 is further arranged on the top of the material table 6 and is longitudinally slidable, and is used to clamp the insulating tape 200 to cooperate with the two feeding rollers 33 to lay the insulating tape 200 on the material table 6.

[0084] It can be understood that the clamping mechanism 36 is mainly used to clamp the end of the insulating tape 200, so that the end of the insulating tape 200 is driven to move by the clamping mechanism 36 during the conveying of the insulating tape 200 by the two feeding rollers 33, and it is ensured that the insulating tape 200 can be laid on the material table 6, so as to facilitate the subsequent adsorption of the insulating tape 200 by the adsorption mechanism 412.

[0085] Further, the top of the material table 6 is provided with two longitudinally extending slide rails 61 which are transversely spaced apart; the clamping mechanism 36 includes a mounting rod 361 and a plurality of clamps 362 for clamping the insulating tape 200, the mounting rod 361 extends transversely, and the two ends of the mounting rod 361 are respectively connected with the two slide rails 61 through a sliding seat 363; and the plurality of clamps 362 are evenly arranged on the side of the mounting rod 361 facing the rack 31.

[0086] The plurality of clamps 362 are evenly distributed to be able to adapt to clamping insulating tapes 200 of different width sizes, and are more versatile.

[0087] In an embodiment, the top of the rack 31 and the position close to the discharging end are provided with a defect detection mechanism 35, and the defect detection mechanism 35 includes a bracket 351 and a scanning camera 352 mounted on the bracket 351, and the scanning camera 352 is used to scan the insulating tape 200. By arranging the scanning camera 352 to scan the insulating tape 200 during the conveying of the insulating tape 200, and judging whether the insulating tape 200 has holes, impurities and defects through an external terminal, it is beneficial to improve the quality of the stacked product.

[0088] Specifically, the scanning camera 352 is used to scan the insulating tape 200 between the rack 31 and the material table 6

[0089] Further, the stacking device 100 further includes an alarm device, and when the defect detection mechanism 35 detects that the insulating tape 200 has defects, the alarm device is used to alarm and further remind manual processing of the defects.

[0090] It should be noted that the alarm device can adopt a buzzer, a light alarm, etc. in the prior art.

[0091] Further, the stacking platform 5 is arranged on the trolley, and after the stacking is completed, the trolley is pushed away to move the stacking platform 5 and the insulating paper boards and the insulating tapes 200 stacked thereon to a designated position.

[0092] The above merely illustrates the embodiments of the present application, and is not intended to limit the patent scope of the present application. Any equivalent structural transformation, direct / indirect application in other related technical fields, or the like, which is made under the technical concept of the present application, and based on the content of the present application specification and drawings, is included in the patent protection scope of the present application.

Claims

1. A lapping device, characterized in that The application relates to a stacking equipment. The support frame is provided with a stacking space extending in the transverse direction, and the bottom of the stacking space is sequentially provided with a first feeding station, a stacking station and a second feeding station in the transverse direction; the stacking station is provided with a stacking platform; the second feeding station is provided with a material table; a conveying device is arranged for conveying insulating paperboard to the first feeding station; a cutting device is arranged on one side of the support frame in the longitudinal direction and close to the material table, and is used for cutting insulating paper and conveying the cut insulating paper to the material table; two transfer robots are arranged on the support frame and can move in the transverse direction on the support frame; one of the transfer robots is used for transferring the insulating paperboard at the first feeding station to the stacking platform; and the other transfer robot is used for transferring and stacking the insulating paper on the material table on the insulating paperboard on the stacking platform.

2. The stacking equipment according to claim 1, wherein the support frame is provided with guide rails at the top of the stacking space, and the guide rails extend in the transverse direction; each transfer robot comprises a lifting mechanism, a suction mechanism and a first driving member; the first driving member is arranged at the top of the lifting mechanism; the suction mechanism is arranged at the bottom of the lifting mechanism; the lifting mechanism is in sliding connection with the guide rails; the first driving member is used for driving the lifting mechanism to slide in the transverse direction along the guide rails; the lifting mechanism is used for driving the suction mechanism to lift in the vertical direction; and the suction mechanism is used for sucking the insulating paper or the insulating paperboard.

3. The stacking equipment according to claim 2, wherein the top of the support frame is provided with two guide rails arranged in the longitudinal direction; the lifting mechanism comprises a longitudinal rod, a vertical rod and a driving assembly; the longitudinal rod extends in the longitudinal direction; opposite ends of the longitudinal rod are in sliding connection with the two guide rails, respectively; the first driving member is arranged on the longitudinal rod and is used for driving the longitudinal rod to slide in the transverse direction along the guide rails; the driving assembly is arranged on the longitudinal rod in a sliding manner in the longitudinal direction; the vertical rod is connected with the driving assembly; the suction mechanism is arranged at the bottom of the vertical rod; and the driving assembly is used for driving the vertical rod to lift in the vertical direction, so as to drive the suction mechanism to lift in the vertical direction. In each transfer robot, the bottom of the vertical rod is further provided with a rotating assembly; the rotating assembly comprises a connecting disc, a rotating shaft and a second driving member; the rotating shaft extends in the vertical direction and is rotatably connected with the bottom of the vertical rod; the top of the connecting disc is connected with the bottom of the rotating shaft; the bottom of the connecting disc is connected with the suction mechanism; and the second driving member is used for driving the rotating shaft to rotate, so as to drive the suction mechanism to rotate through the connecting disc. ​ ​ ​ ​ ​ ​ ​ 4. The stacking apparatus of claim 3, wherein ​ 5. The stacking apparatus of claim 3, wherein The suction mechanism comprises a mounting frame and a plurality of vacuum suction cups connected to the bottom of the mounting frame, the mounting frame extends along the longitudinal direction, and the mounting frame is connected to the bottom of the vertical rod; each of the vacuum suction cups extends along the transverse direction, and a plurality of the vacuum suction cups are uniformly distributed along the longitudinal direction, and the bottom of each of the vacuum suction cups is provided with a plurality of suction holes for suctioning the insulating paper or the insulating paperboard.

6. The stacking device according to claim 5, characterized in that, the bottom of each of the vacuum suction cups forms a suction plane for contacting the insulating paper or the insulating paperboard, and all the suction planes are arranged in a flush manner; the bottom of the mounting frame and a position avoiding the vacuum suction cups are further provided with a pressing rod and a lifting cylinder, the pressing rod extends along the transverse direction, the cylinder body of the lifting cylinder is connected to the mounting frame, and the piston shaft of the lifting cylinder is connected to the pressing rod; the lifting cylinder is used to drive the pressing rod to vertically ascend or descend relative to the mounting frame, so that the bottom of the pressing rod is higher or lower than the suction plane.

7. The material stacking apparatus according to any one of claims 1 to 6, characterized by, the conveying device is a conveying vehicle, the first feeding station is provided with a limiting frame, the limiting frame comprises a blocking rod and two guide rods, the blocking rod extends along the transverse direction, the two guide rods each extend along the longitudinal direction and are respectively connected to the two ends of the blocking rod along the transverse direction, a limiting rod is arranged below the blocking rod, the blocking rod and the two guide rods enclose a limiting space with an entrance, one end of the conveying vehicle can enter the limiting space from the entrance and be limited in the limiting space by the limiting rod.

8. The material stacking apparatus according to any one of claims 1 to 6, wherein the first feeding station is further provided with a cleaning device on one side along the transverse direction, the cleaning device comprises a fixed seat, a sliding seat and a cleaning mechanism, the fixed seat extends along the longitudinal direction, the sliding seat is slidingly arranged on the top of the fixed seat and can slide on the fixed seat along the longitudinal direction, and the cleaning mechanism is arranged on the side of the sliding seat facing the first feeding station, and the cleaning mechanism is used to clean the insulating paperboard located on the first feeding station.

9. The material stacking apparatus according to claim 8, wherein the cleaning mechanism comprises a horizontal rod, a brush and a blowing and dust collecting device, the horizontal rod extends along the transverse direction and is connected to the side of the sliding seat facing the first feeding station, and the brush and the blowing and dust collecting device are respectively arranged on the two sides of the horizontal rod along the longitudinal direction.

10. The material stacking apparatus according to any one of claims 1 to 6, wherein the cutting device comprises: a rack, two ends of the rack along the longitudinal direction are respectively a feeding end and a discharging end, the discharging end is arranged close to the material table, the feeding end is provided with a feeding roller, an insulating paper roll is arranged outside the feeding roller, two feeding rollers vertically arranged are arranged on the rack close to the discharging end, one end of the insulating paper is inserted and clamped between the two feeding rollers, and the two feeding rollers are used to cooperatively drive the insulating paper to move towards the material table to convey the insulating paper; a cutting mechanism, the cutting mechanism is arranged close to the discharging end, and the cutting mechanism is used to cut the insulating paper.

Images