Stator winding machine
By introducing cleaning and wiping devices into the stator winding machine, the problem of dust and dirt on the enameled wires was solved, achieving an efficient and clean winding process and improving the heat dissipation and insulation performance of the motor stator.
Patent Information
- Application Number
- CN202511448062.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-10-11
AI Technical Summary
Existing motor stator winding equipment lacks cleaning functions, resulting in dust and dirt on the enameled wires, which affects heat dissipation and insulation performance.
A stator winding machine was designed, which includes a cleaning device and a wiping assembly. The surface of the enameled wire is cleaned by a cleaning roller, and residual cleaning liquid is wiped off by adsorption and centrifugal force using a sponge tube. Combined with a drive device, the winding process is automated and the winding is highly efficient.
It effectively removes dust and dirt from the enameled wire, improves winding quality and efficiency, and ensures the heat dissipation and insulation performance of the stator.
Smart Images

Figure CN120915071A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of motor stator winding, and particularly relates to a stator winding machine. BACKGROUND
[0002] The motor stator is an important component of the motor such as the generator and the starter. The stator is an important part of the motor. The stator is composed of a stator core, a stator winding and a machine base. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by the magnetic lines in the rotating magnetic field to output current.
[0003] The current motor stator winding equipment generally adopts a winding head provided with a winding cable to reciprocate up and down, and adopts reciprocating rotation to drive the motor stator to reciprocate at a certain angle, so as to realize the winding action by the reciprocating up and down and the reciprocating swing. However, the existing motor stator winding equipment generally does not have the function of cleaning the enameled wire, so that there may be dust and dirt on the enameled wire wound on the motor stator, which not only hinders heat dissipation and affects the heat dissipation of the motor stator, but also may squeeze and rub the enameled wire during the winding process, causing damage to the insulating paint on the surface of the enameled wire and affecting the insulation performance. SUMMARY
[0004] The purpose of the present application is to provide a stator winding machine with simple structure and reasonable design to solve the above problems.
[0005] The present application achieves the above-mentioned purposes through the following technical solutions: A stator winding machine, comprising a support structure, a motor stator conveying device is installed on the support structure, a positioning assembly is rotatably connected to the motor stator conveying device, a driving device for driving the positioning assembly to rotate and swing is also installed on the support structure, a winding structure is slidably connected to the support structure above the positioning assembly, a winding auxiliary device is fixedly connected to one side of the support structure of the winding structure, the winding auxiliary device is used to drive the winding structure to move reciprocally, a cleaning device for cleaning the enameled wire is fixedly installed on the support structure, a wiping assembly is installed on the support structure below the winding auxiliary device, the wiping assembly is used to wipe off the residual moisture on the enameled wire, and a control unit for controlling the cooperation of the whole stator winding machine is also fixedly installed on the support structure.
[0006] As a further optimization scheme of the present application, the support structure comprises a machine box, a support frame is fixedly connected to the upper surface of one end of the machine box, a horizontal plate is installed at the top end of the support frame, a sliding groove is formed in the free end of the horizontal plate, and a sliding hole is formed in the bottom wall of the sliding groove.
[0007] As a further optimization scheme of the present application, the motor stator conveying device comprises a first motor fixedly connected with the top wall of the inner cavity of the machine box through the motor mounting base, the output end of the first motor penetrates the top wall of the machine box and rotates, a rotating disc is fixedly connected to the output end of the first motor, and a plurality of connecting seats fixedly connected with the rotating disc are annularly distributed on the rotating disc.
[0008] As a further optimization scheme of the present application, the positioning assembly comprises a stator positioning frame, an annular flange is integrally formed on the inner wall of the middle section of the stator positioning frame, a connecting shaft is fixedly connected to the bottom wall of the stator positioning frame, the bottom end of the connecting shaft penetrates through the corresponding connecting seat and is rotatably connected with the connecting seat, and a first gear is fixedly installed on the bottom end of the connecting shaft.
[0009] As a further optimization scheme of the present application, the driving device comprises a second motor fixedly connected with the inner side wall of the machine box, the output end of the second motor penetrates the top wall of the machine box and is rotatably connected with the top wall of the machine box, a second gear is fixedly installed on the output end of the second motor, and the second gear is meshed with the first gear.
[0010] As a further optimization scheme of the present application, the winding structure comprises a pay-off wheel detachably connected to the support frame, and further comprises a sliding block slidingly connected in the sliding groove, an electric telescopic rod is fixedly installed on the sliding block, the output end of the electric telescopic rod penetrates the bottom wall of the sliding groove through the sliding hole and extends below the horizontal plate, a movable vertical plate is fixedly connected to the output end of the electric telescopic rod, a wire guide tube is fixedly penetrated at the bottom end of the movable vertical plate, and the wire guide tube is perpendicular to the movable vertical plate.
[0011] As a further optimization scheme of the present application, the winding auxiliary device comprises a third motor fixedly installed on the horizontal plate, a transmission shaft is fixedly connected to the output end of the third motor, a reciprocating thread is formed in the middle section of the transmission shaft, the transmission shaft penetrates the sliding block and is screwed with the sliding block through the reciprocating thread, and a third gear is fixedly sleeved on the end of the transmission shaft close to the third motor.
[0012] As a further optimization scheme of the present application, the cleaning device comprises a cleaning box fixedly installed on the horizontal plate, a box cover is arranged on the top of the cleaning box, two first cleaning rollers are installed in the cleaning box, a second cleaning roller is arranged between the two first cleaning rollers, a sewage discharge pipe is communicatively arranged at the bottom of the cleaning box, and an electromagnetic valve is installed at the connection between the cleaning box and the sewage discharge pipe.
[0013] As a further optimization scheme of the present application, the wiping assembly comprises a water collecting tank arranged below the third gear and fixedly connected with the horizontal plate, a rotating shaft penetrates the water collecting tank, a wire penetrating hole is formed in the rotating shaft, a cavity is arranged in the rotating shaft, and a sponge cylinder is fixedly connected in the cavity.
[0014] As a further optimization scheme of the present application, a through hole is formed in the top of the water collecting tank, a fourth gear is fixedly sleeved on the middle section of the rotating shaft, the fourth gear penetrates the top wall of the water collecting tank through the through hole and is engaged with the third gear, a dehydration hole is formed in the rotating shaft on the side of the sponge cylinder, and a drain pipe is communicatively arranged at the bottom of the water collecting tank, one end of the drain pipe away from the dehydration hole penetrates the side wall of the drain pipe and is in communication with the inside of the drain pipe.
[0015] The present application has the following advantages: Before the enameled wire is wound, it needs to pass through the cleaning box first, and the surface of the enameled wire is brushed by the first cleaning roller and the second cleaning roller installed in the cleaning box. When the enameled wire passes through the cleaning box, the first cleaning roller and the second cleaning roller can be driven to rotate by friction, so that the cleaning liquid in the cleaning box can impact the first cleaning roller and the second cleaning roller for self-cleaning. In this way, the problem that the existing motor stator winding equipment generally does not have cleaning function, which may cause dust and dirt on the enameled wire wound on the motor stator, affecting the quality of stator winding, can be avoided.
[0016] A water collecting tank is fixedly connected to the horizontal plate below the third gear, a rotating shaft penetrates the water collecting tank, a cavity is arranged in the rotating shaft, a sponge cylinder is fixedly connected in the cavity, and the enameled wire needs to pass through the sponge cylinder after cleaning to absorb the residual cleaning liquid. A fourth gear engaged with the third gear is fixedly sleeved on the middle section of the rotating shaft. When the third motor drives the transmission shaft to rotate to assist winding, the third gear can drive the rotating shaft to rotate at high speed through the fourth gear, and the sponge cylinder can be dehydrated by centrifugal force to continuously absorb and wipe the residual cleaning liquid on the enameled wire.
[0017] The stator positioning frame is provided with a plurality of stator positioning frames. When the stator in one stator positioning frame is completely wound, the subsequent stator positioning frame can be rotated to the winding station for winding by driving the rotating disc by the first motor. During winding, the user can unload the motor stator after winding and reload it into the stator positioning frame, which saves a lot of time and greatly improves the winding efficiency of the motor stator. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structure diagram of one side of the whole application; Figure 2 is a structure diagram of the other side of the whole application; Figure 3 is an installation diagram of the thread fixing structure of the application; Figure 4 is an installation position diagram of the rotating disc and the support frame of the application; Figure 5 is a connection structure diagram of the first motor and the rotating disc of the application; Figure 6is a schematic view of the transmission structure of the first gear and the second gear of the present application; Figure 7 is a schematic view of the installation structure of the winding structure and the cleaning device and the cross plate of the present application; Figure 8 is a schematic view of the internal structure of the cleaning box of the present application; Figure 9 is a schematic view of the cross-sectional structure of the present application Figure 8 ; Figure 10 is a schematic view of the installation structure of the fourth gear and the water collecting tank of the present application; Figure 11 is a schematic view of the cross-sectional structure of the present application Figure 10 .
[0019] In the figure: 101, case; 102, support frame; 103, cross plate; 104, sliding groove; 201, motor mounting seat; 202, first motor; 203, turntable; 204, connecting seat; 301, stator positioning frame; 302, annular flange; 303, connecting shaft; 304, first gear; 305, second motor; 306, second gear; 401, wire winding wheel; 402, sliding block; 403, electric telescopic rod; 404, movable vertical plate; 405, wire guide tube; 501, third motor; 502, transmission shaft; 503, reciprocating thread; 504, third gear; 601, cleaning box; 602, box cover; 603, first cleaning roller; 604, second cleaning roller; 605, sewage pipe; 606, electromagnetic valve; 701, water collecting tank; 702, through hole; 703, fourth gear; 704, rotating shaft; 705, threading hole; 706, sponge cylinder; 707, dehydration hole; 708, drain pipe; 801, support seat; 802, first air cylinder; 803, pneumatic clamping jaw; 804, second air cylinder. DETAILED DESCRIPTION
[0020] The following further describes the present application in conjunction with the drawings. It is necessary to point out here that the following detailed description is only used to further describe the present application and cannot be understood as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application according to the above application content. Example 1
[0021] As Figure 1 and Figure 2As shown, a stator winding machine, including a machine box 101, the inside of the machine box 101 is hollow, the side wall of the machine box 101 is provided with an access hole, the upper surface of one end of the machine box 101 is fixedly connected with a support frame 102, the support frame 102 is provided with a reinforcing rib plate, the reinforcing rib plate can increase the stability of the support of the support frame 102, the top end of the support frame 102 is provided with a horizontal plate 103, the free end of the horizontal plate 103 is provided with a sliding groove 104, and the bottom wall of the sliding groove 104 is provided with a sliding hole.
[0022] As shown in Figure 4 and Figure 5 , the first motor 202 is arranged in the inner cavity of the machine box 101, the first motor 202 is fixedly connected with the inner cavity top wall of the machine box 101 through the motor mounting seat 201, the output end of the first motor 202 penetrates the top wall of the machine box 101 and is rotatably connected with the top wall of the machine box 101, the output end of the first motor 202 is fixedly connected with a rotating disc 203, a plurality of connecting seats 204 fixedly connected with the rotating disc 203 are arranged in the rotating disc 203 in a ring shape, when the first motor 202 is started, the rotating disc 203 and the connecting seat 204 mounted on the rotating disc 203 can be driven to rotate synchronously by the first motor 202.
[0023] As shown in Figure 5 , the rotating disc 203 is provided with a stator positioning frame 301 corresponding to the connecting seat 204, the inner wall of the middle section of the stator positioning frame 301 is integrally formed with an annular flange 302, the annular flange 302 is arranged to support the motor stator, so that the motor stator is in a suspended state in the stator positioning frame 301; the bottom wall of the stator positioning frame 301 is fixedly connected with a connecting shaft 303, the bottom end of the connecting shaft 303 penetrates the corresponding connecting seat 204 and is rotatably connected with the connecting seat 204, when the rotating disc 203 rotates, the stator positioning frame 301 can be driven to rotate, and the station of the stator positioning frame 301 can be adjusted.
[0024] As shown in Figure 6 , the inner side wall of the machine box 101 is fixedly connected with a second motor 305, the output end of the second motor 305 penetrates the top wall of the machine box 101 and is rotatably connected with the top wall of the machine box 101, the output end of the second motor 305 is fixedly installed with a second gear 306, the bottom end of the connecting shaft 303 is fixedly installed with a first gear 304, the second gear 306 and the first gear 304 are meshed with each other, when the user starts the second motor 305, the motor stator clamped in the stator positioning frame 301 can be driven to rotate by the second motor 305 driving the second gear 306 to rotate, cooperating with the first gear 304, the station of the motor stator can be adjusted, the motor stator can also be driven to swing by the second motor 305 driving the second gear 306 to swing, cooperating with the first gear 304, the motor stator is driven to swing, which is convenient for subsequent winding work of the motor stator.
[0025] As shown in Figure 7As shown, the top end of the support frame 102 is fixedly connected with two ear plates, and the two ear plates are both provided with upwardly opening support grooves, and the support grooves are detachably connected with the wire paying-off wheels 401, and the wire paying-off wheels 401 are used for paying off the enameled wire which needs to be wound on the motor stator; As shown, Figure 7 The sliding block 402 is slidingly connected in the sliding groove 104, and the electric telescopic rod 403 is fixedly installed on the sliding block 402, the output end of the electric telescopic rod 403 penetrates through the bottom wall of the sliding groove 104 through the sliding hole and extends to below the horizontal plate 103, the movable vertical plate 404 is fixedly connected to the output end of the electric telescopic rod 403, the wire guide tube 405 is fixedly penetrated through the bottom end of the movable vertical plate 404, the wire guide tube 405 is perpendicular to the movable vertical plate 404, the outer end of the enameled wire penetrates through the wire guide tube 405 and extends to outside one end of the wire guide tube 405, and the wire guide tube 405 is made of flexible silica gel material and can protect the enameled wire, so as to avoid the enameled wire rubbing against the wire guide tube 405 during winding and causing damage to the insulating paint outside the wire guide tube 405.
[0026] As shown, Figure 3 The clamping structure for fixing the end of the enameled wire is fixedly installed on the top wall of the case 101 away from the rotating disc 203, and the clamping structure comprises a support seat 801 fixedly installed on the case 101, the first air cylinder 802 is fixedly installed on the top of the support seat 801, the pneumatic clamping jaw 803 is installed on the output end of the first air cylinder 802, the height of the pneumatic clamping jaw 803 is adjusted by the first air cylinder 802, and the second air cylinder 804 is installed on one side of the pneumatic clamping jaw 803 and is used for driving the pneumatic clamping jaw 803 to open or close.
[0027] During winding, the motor stator is placed in the stator positioning frame 301, the rotating disc 203 is driven to rotate by the first motor 202, the first gear 304 installed below the stator positioning frame 301 is rotated to mesh with the second gear 306, one of the stator grooves of the motor stator is just corresponding to the wire guide tube 405, then the pneumatic clamping jaw 803 is adjusted to the set position by the first air cylinder 802, at the same time, the second air cylinder 804 drives the pneumatic clamping jaw 803 to close to fix the end of the enameled wire outside the wire guide tube 405, after the end of the enameled wire is clamped and fixed, the electric telescopic rod 403 is started to be cyclically telescopic, the wire guide tube 405 is moved up and down, at the same time, the second motor 305 drives the second gear 306 to swing, the first gear 304 drives the motor stator to swing synchronously, the enameled wire is automatically wound on the inner teeth between the two stator grooves of the motor stator, when one of the inner teeth is wound, the second motor 305 drives the second gear 306 to rotate by a set angle, the other inner tooth is rotated to below the wire guide tube 405, and the winding is repeated, so that the multiple inner teeth of the motor stator can be wound.
[0028] As shown, Figure 7As shown, in order to enable the enameled wire to be evenly wound on the inner teeth of the motor stator, a third motor 501 is fixedly installed on the cross plate 103, a transmission shaft 502 is fixedly connected to the output end of the third motor 501, a reciprocating thread 503 is formed in the middle section of the transmission shaft 502, the transmission shaft 502 penetrates through the sliding block 402 and is screwed with the sliding block 402 through the reciprocating thread 503, and the third motor 501 is started at the same time when the motor stator inner teeth are wound, so as to drive the transmission shaft 502 to rotate. In the rotating process of the transmission shaft 502, the electric telescopic rod 403 installed on the sliding block 402 can be driven to reciprocate under the action of the reciprocating thread 503, so as to realize uniform winding of the enameled wire and improve the winding quality of the motor stator.
[0029] As shown in Figure 8 and Figure 9 , a cleaning box 601 is fixedly installed on the cross plate 103, and an appropriate amount of cleaning liquid is contained in the cleaning box 601. A box cover 602 is arranged on the top of the cleaning box 601, so that the cleaning liquid can be prevented from spilling out of the top of the cleaning box 601 as much as possible during the cleaning process of the enameled wire.
[0030] As shown in Figure 9 , two first cleaning rollers 603 are installed in the cleaning box 601, and a second cleaning roller 604 is arranged between the two first cleaning rollers 603. The first cleaning roller 603 and the second cleaning roller 604 are both rotatably connected to the bottom wall of the inner cavity of the cleaning box 601 through a support structure. Before winding, the enameled wire needs to pass through the cleaning box 601 and be brushed by the first cleaning roller 603 and the second cleaning roller 604 installed in the cleaning box 601 to clean the surface of the enameled wire. When the enameled wire passes through the cleaning box 601, the first cleaning roller 603 and the second cleaning roller 604 can be driven to rotate by friction, so that the cleaning liquid in the cleaning box 601 can impact the first cleaning roller 603 and the second cleaning roller 604 to wash away the dust and impurities adhered to the first cleaning roller 603 and the second cleaning roller 604, so as to avoid that the impurities adhered to the first cleaning roller 603 and the second cleaning roller 604 are washed and adhered to the enameled wire.
[0031] As shown in Figure 9 , a blowdown pipe 605 is communicatively arranged at the bottom of the cleaning box 601, and an electromagnetic valve 606 is installed at the connection between the blowdown pipe 605 and the cleaning box 601. When the cleaning liquid in the cleaning box 601 contains a large amount of dust and impurities, the electromagnetic valve 606 can be opened to discharge the cleaning liquid containing a large amount of dust and impurities through the blowdown pipe 605, so as to facilitate replacement of the cleaning liquid.
[0032] As shown in Figure 7 , Figure 9 , Figure 10 and Figure 11As shown, the transmission shaft 502 is fixedly sleeved with a third gear 504 on one end close to the third motor 501, a water collecting tank 701 is fixedly connected to the horizontal plate 103 below the third gear 504, a rotating shaft 704 is rotatably penetrated in the water collecting tank 701, a through hole 705 is formed on the rotating shaft 704, a cavity is arranged in the rotating shaft 704, a sponge cylinder 706 is fixedly connected in the cavity, and the enameled wire needs to pass through the sponge cylinder 706 after being cleaned in the cleaning tank 601, so as to adsorb the residual cleaning liquid on the enameled wire by the sponge cylinder 706, thereby avoiding the influence of the residual cleaning liquid on the subsequent winding work of the enameled wire. As shown in Figure 10 and Figure 11 As shown, a through hole 702 is formed on the top of the water collecting tank 701, a fourth gear 703 is fixedly sleeved on the middle segment of the rotating shaft 704, the fourth gear 703 penetrates the top wall of the water collecting tank 701 through the through hole 702 and is engaged with the third gear 504, the diameter of the fourth gear 703 is smaller than that of the third gear 504, so that the third gear 504 can drive the fourth gear 703 to rotate quickly when the third gear 504 rotates, the dehydration hole 707 is formed on the rotating shaft 704 of the side of the sponge cylinder 706, the third motor 501 drives the transmission shaft 502 to rotate during the winding process, so as to drive the fourth gear 703 to rotate at high speed through the third gear 504, and the centrifugal force generated by the rotation can make the cleaning liquid adsorbed in the sponge cylinder 706 be thrown out through the dehydration hole 707, so as to dehydrate the sponge cylinder 706, thereby enabling the sponge cylinder 706 to continuously adsorb and wipe the residual cleaning liquid on the enameled wire. As shown in Figure 9 As shown, the water collecting tank 701 is communicated with a drain pipe 708 at the bottom, one end of the drain pipe 708 away from the dehydration hole 707 penetrates the side wall of the drain pipe 605 and is communicated with the inside of the drain pipe 605, the cleaning liquid thrown and dehydrated by the sponge cylinder 706 falls in the water collecting tank 701 and is conveyed to the drain pipe 605 along the drain pipe 708 under the action of gravity, and is discharged through the drain pipe 605.
[0033] The support frame 102 is also fixedly installed with a control unit, which is a programmable controller, and the whole stator winding machine is controlled to work by the programmable controller, so as to not only facilitate use, but also greatly improve the winding precision and efficiency.
[0034] It should be noted that, when the stator winding machine is used, the outer end of the enameled wire wound on the unwinding wheel 401 is first inserted into the cleaning tank 601, the enameled wire is controlled to pass above one of the first cleaning rollers 603, then pass below the second cleaning roller 604, then pass above the other first cleaning roller 603 and horizontally pass out of the cleaning tank 601, then the outer end of the enameled wire is pulled to penetrate the rotating shaft 704 and the sponge cylinder 706 through the through hole 705, and finally the outer end of the enameled wire is pulled down and penetrates the lead pipe 405, so as to complete the wiring work of the enameled wire before winding.
[0035] When winding, the motor stator can be placed in the stator positioning frame 301, and the first motor 202 is driven to rotate the turntable 203 until the first gear 304 installed below the stator positioning frame 301 rotates to mesh with the second gear 306, at which time one of the stator slots of the motor stator corresponds to the wire tube 405, then the first cylinder 802 adjusts the pneumatic clamping jaw 803 to the set position, at the same time, the second cylinder 804 drives the pneumatic clamping jaw 803 to close to fix the end of the enameled wire outside the wire tube 405, after the end of the enameled wire is clamped and fixed, the electric telescopic rod 403 is started to cycle to extend and retract, driving the wire tube 405 to move up and down, at the same time, the second motor 305 drives the second gear 306 to swing, cooperating with the first gear 304 to drive the motor stator to swing synchronously, realizing automatic winding of the enameled wire on the inner teeth between the two stator slots of the motor stator, when one of the inner teeth is wound, the second motor 305 drives the second gear 306 to rotate by a set angle, rotating the other inner tooth to below the wire tube 405, so as to cycle, winding the multiple inner teeth of the motor stator.
[0036] Since the stator positioning frame 301 is provided with multiple stators, when the stator in one stator positioning frame 301 is completely wound, the first motor 202 is driven to rotate the turntable 203 to rotate the subsequent stator positioning frame 301 to the winding station for winding, and when winding, the user can unload the motor stator after winding, and reload the stator positioning frame 301 after unloading, saving a lot of time and greatly improving the winding efficiency of the motor stator.
[0037] The third motor 501 is fixedly installed on the horizontal plate 103, a transmission shaft 502 is fixedly connected to the output end of the third motor 501, a reciprocating thread 503 is formed in the middle section of the transmission shaft 502, the transmission shaft 502 penetrates through the sliding block 402 and is screwed with the sliding block 402 through the reciprocating thread 503, while winding the inner teeth of the motor stator, the third motor 501 is started at the same time to drive the transmission shaft 502 to rotate, during the rotation of the transmission shaft 502, the electric telescopic rod 403 installed on the sliding block 402 can reciprocate under the action of the reciprocating thread 503, to realize uniform winding of the enameled wire, greatly improving the winding quality of the motor stator.
[0038] The enameled wire needs to pass through the cleaning box 601 before winding, and the surface of the enameled wire is brushed by the first cleaning roller 603 and the second cleaning roller 604 installed in the cleaning box 601, and when the enameled wire passes through the cleaning box 601, the first cleaning roller 603 and the second cleaning roller 604 can be driven to rotate by friction, so that the cleaning liquid in the cleaning box 601 impacts the first cleaning roller 603 and the second cleaning roller 604, and the dirt and impurities adhered to the first cleaning roller 603 and the second cleaning roller 604 are washed clean, so as to avoid the impurities adhered to the first cleaning roller 603 and the second cleaning roller 604 from being washed and adhered to the enameled wire.
[0039] After the enameled wire passes out of the cleaning box 601, the sponge barrel 706 installed in the rotating shaft 704 is used for wiping, so as to avoid the problem that the cleaning liquid remaining on the enameled wire affects subsequent winding; The middle section of the rotating shaft 704 is fixedly sleeved with the fourth gear 703, the top of the fourth gear 703 is engaged with the third gear 504 installed on the transmission shaft 502, the dehydration hole 707 is formed in the rotating shaft 704 on the side of the sponge barrel 706, when the third motor 501 drives the transmission shaft 502 to rotate during winding, the fourth gear 703 can be driven to rotate at high speed by the third gear 504, and the cleaning liquid adsorbed in the sponge barrel 706 is thrown out of the dehydration hole 707 by the centrifugal force generated by the rotation, so as to dehydrate the sponge barrel 706, so that the sponge barrel 706 can continuously adsorb and wipe the cleaning liquid remaining on the enameled wire.
[0040] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the patent of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the protection scope of the present application.
Claims
1. A stator winding machine comprising a support structure, characterised in that: The support structure is provided with a motor stator conveying device, a positioning assembly is rotatably connected to the motor stator conveying device, a driving device for driving the positioning assembly to rotate and swing is also mounted on the support structure, a winding structure is slidably connected to the support structure above the positioning assembly, a winding auxiliary device is fixedly connected to one side of the support structure of the winding structure, the winding auxiliary device is used for driving the winding structure to reciprocate, a cleaning device for cleaning the enameled wire is fixedly installed on the support structure, a wiping assembly is installed on the support structure below the winding auxiliary device, the wiping assembly is used for wiping the residual moisture on the enameled wire, and a control unit for controlling the cooperation of the whole stator winding machine is also fixedly installed on the support structure.
2. A stator winding machine according to claim 1, characterized in that: The support structure comprises a machine box, a support frame is fixedly connected to the upper surface of one end of the machine box, a horizontal plate is installed at the top end of the support frame, a sliding groove is formed in the free end of the horizontal plate, and a sliding hole is formed in the bottom wall of the sliding groove.
3. A stator winding machine according to claim 2, characterised in that: The motor stator conveying device comprises a first motor fixedly connected to the top wall in the inner cavity of the machine box through a motor mounting seat, the output end of the first motor penetrates through the top wall of the machine box and is rotatably connected to the top wall of the machine box, a rotating disc is fixedly connected to the output end of the first motor, and a plurality of connecting seats are fixedly connected to the rotating disc in a ring shape.
4. A stator winding machine according to claim 3, characterised in that: The positioning assembly comprises a stator positioning frame, an annular flange is integrally formed on the inner wall of the middle section of the stator positioning frame, a connecting shaft is fixedly connected to the bottom wall of the stator positioning frame, the bottom end of the connecting shaft penetrates through the corresponding connecting seat and is rotatably connected to the connecting seat, and a first gear is fixedly installed on the bottom end of the connecting shaft.
5. A stator winding machine according to claim 4, characterised in that: The driving device comprises a second motor fixedly connected to the inner side wall of the machine box, the output end of the second motor penetrates through the top wall of the machine box and is rotatably connected to the top wall of the machine box, a second gear is fixedly installed on the output end of the second motor, and the second gear is meshed with the first gear.
6. A stator winding machine according to claim 5, characterised in that: The winding structure comprises a wire paying-off wheel which is detachably connected to the support frame, a sliding block which is slidably connected in the sliding groove, an electric telescopic rod which is fixedly installed on the sliding block, an output end of the electric telescopic rod which penetrates through the bottom wall of the sliding groove through the sliding hole and extends below the horizontal plate, a movable vertical plate which is fixedly connected to the output end of the electric telescopic rod, a lead pipe which is fixedly arranged at the bottom end of the movable vertical plate, and the lead pipe is arranged perpendicularly to the movable vertical plate.
7. A stator winding machine according to claim 6, characterised in that: The winding auxiliary device comprises a third motor which is fixedly installed on the horizontal plate, a transmission shaft which is fixedly connected to the output end of the third motor, a reciprocating thread which is formed in the middle section of the transmission shaft, the transmission shaft penetrates through the sliding block and is screwed with the sliding block through the reciprocating thread, and a third gear which is fixedly sleeved on one end of the transmission shaft close to the third motor.
8. A stator winding machine according to claim 7, characterised in that: The cleaning device comprises a cleaning box which is fixedly installed on the horizontal plate, a box cover which is arranged on the top of the cleaning box, two first cleaning rollers which are installed in the cleaning box, a second cleaning roller which is arranged between the two first cleaning rollers, a sewage discharge pipe which is communicatively arranged at the bottom of the cleaning box, and an electromagnetic valve which is installed at the connection between the cleaning box and the sewage discharge pipe.
9. A stator winding machine according to claim 8, characterised in that: The wiping assembly comprises a water collecting tank which is arranged below the third gear and is fixedly connected to the horizontal plate, a rotating shaft which penetrates through the water collecting tank, a threading hole which is formed in the rotating shaft, a cavity which is arranged in the rotating shaft, and a sponge cylinder which is fixedly connected in the cavity.
10. A stator winding machine according to claim 9, characterised in that: The water collecting tank top is provided with a through hole, the middle section of the rotating shaft is fixedly sleeved with a fourth gear, the fourth gear top penetrates the water collecting tank top wall through the through hole and is engaged with the third gear, the rotating shaft on the sponge barrel peripheral side is provided with a dewatering hole, and the water collecting tank bottom is communicatively provided with a drain pipe, one end of the drain pipe away from the dewatering hole penetrates the blowdown pipe side wall and is in communication with the blowdown pipe interior.
Citation Information
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