Stator winding machine

By designing the indexing, winding, and opening/closing mechanisms of the stator winding machine, automated winding of the stator slots was achieved, solving the problem of low automation in existing winding machines and improving efficiency and processing quality.

CN120915072APending Publication Date: 2025-11-07HEFEI KAISHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202511229400.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing winding machines have a low degree of automation and require a large amount of manual labor, resulting in low work efficiency.

Method used

A stator winding machine was designed, comprising an indexing mechanism, a winding mechanism, and an opening and closing mechanism. The coordinated operation of these mechanisms enables automated winding, ensuring that the winding process of each stator slot is carried out independently, thus avoiding miswinding and copper wire waste.

Benefits of technology

It improves the efficiency and mechanization of stator winding, ensures consistent processing standards and quality, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a stator winding machine, and relates to the technical field of motor manufacturing, and the stator winding machine comprises a rack; the indexing mechanism is arranged on the rack, the indexing mechanism is provided with a buffering position, the buffering position is used for bearing workpieces, and the indexing mechanism drives the buffering position to rotate; the winding mechanism is arranged on the rack, and the winding mechanism is used for winding the workpieces borne by the cache positions; the opening and closing mechanism is arranged on the rack, the opening and closing mechanism is used for being provided with a first position and a second position, in the first position, the opening and closing mechanism forms a machining position and covers the buffering position, the workpiece borne by the buffering position is exposed at the machining position, and in the second position, the opening and closing mechanism is used for opening and closing the workpiece borne by the buffering position. The opening and closing mechanism is far away from the cache position so that the cache position can be exposed. The number of the indexing mechanism, the number of the winding mechanism and the number of the opening and closing mechanism are all at least one, and the indexing mechanism, the winding mechanism and the opening and closing mechanism are correspondingly arranged. According to the technical scheme provided by the invention, the stator winding efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of motor manufacturing, in particular to a stator winding machine. BACKGROUND

[0002] The winding machine is a kind of mechanical equipment specially used for processing wire winding products, usually copper wire winding, the existing winding machine has a large amount of manual participation, such as manual feeding or manual transfer calibration, low work efficiency, and low automation degree. SUMMARY

[0003] The main purpose of the present application is to provide a stator winding machine, which aims to improve the winding processing efficiency of the stator.

[0004] To achieve the above purpose, the stator winding machine provided by the present application comprises:

[0005] A rack;

[0006] An indexing mechanism is provided on the rack, the indexing mechanism has a buffer position, the buffer position is used to carry a workpiece, and the indexing mechanism drives the buffer position to rotate;

[0007] A winding mechanism is provided on the rack, the winding mechanism is used to wind the workpiece carried by the buffer position; and

[0008] An opening and closing mechanism is provided on the rack, the opening and closing mechanism has a first position and a second position, in the first position, the opening and closing mechanism forms a processing position, covers the buffer position, and the workpiece carried by the buffer position is exposed in the processing position, in the second position, the opening and closing mechanism is away from the buffer position to expose the buffer position;

[0009] Wherein, the indexing mechanism, the winding mechanism and the opening and closing mechanism are provided at least one, and are provided one by one.

[0010] In an embodiment, the opening and closing mechanism comprises:

[0011] A mounting seat is provided on the rack;

[0012] Two holding components are provided, the two holding components are rotatably provided on the mounting seat, and the holding component has a positioning part;

[0013] A driving module is movably provided on the mounting seat, and one driving module is provided corresponding to each holding component; and

[0014] A transmission assembly movably arranged on the mounting base, the drive module is drivingly connected with the corresponding holding assembly through the transmission assembly to drive the holding assembly to rotate, so that the holding assembly has a first position and a second position, in the first position, the two holding assemblies are close to each other to cover the outer periphery of the buffer position, and the positioning portions of the two holding assemblies have a certain interval to form a processing position, in the second position, the two holding assemblies are away from each other to expose the buffer position.

[0015] In an embodiment, the opening and closing mechanism further comprises a rotating assembly, the rotating assembly comprises a fixed end and a rotating end, the fixed end is fixedly arranged on the mounting base, the rotating end is rotatably arranged on the fixed end, and one end of any transmission assembly away from the drive module is rotatably connected with the rotating end, so that the transmission assembly rotates around the rotating assembly as the axis, and each holding assembly is arranged on the corresponding transmission assembly.

[0016] In an embodiment, the indexing mechanism comprises:

[0017] A first frame body arranged on the rack;

[0018] A rotating drive arranged at the bottom of the first frame body;

[0019] A rotating sleeve arranged at the top of the first frame body;

[0020] A first connecting shaft rotatably arranged in the rotating sleeve, the top of the first connecting shaft is provided with a buffer position, and the rotating drive is drivingly connected with the bottom of the first connecting shaft to drive the first connecting shaft and the workpiece to rotate.

[0021] In an embodiment, the winding mechanism comprises:

[0022] A support base arranged on the rack;

[0023] A first drive structure arranged on the support base;

[0024] A flying fork assembly, the end of the flying fork assembly has a wire nozzle, the wire nozzle penetrates through the copper wire, and the first drive structure is drivingly connected with the flying fork assembly to drive the flying fork assembly to rotate, so that the wire nozzle winds the stator.

[0025] In an embodiment, the winding mechanism further comprises:

[0026] A second drive structure arranged on the support base;

[0027] A third drive structure arranged on the support base;

[0028] a head, the second driving structure is drivingly connected with the head to drive the head to move in a first direction;

[0029] wire arranging shoes, the wire arranging shoes are slidingly arranged on the head, two wire arranging shoes are arranged, the third driving structure is drivingly connected with the wire arranging shoes to drive the wire arranging shoes to move in a vertical direction, so that the two wire arranging shoes are close to or away from each other.

[0030] In an embodiment, the top of the product has at least one hook, and the stator winding machine further comprises:

[0031] a stand, arranged on the frame;

[0032] a shearing and clamping mechanism, slidingly arranged on the stand, the shearing and clamping mechanism is used for clamping and shearing the copper wire;

[0033] a hook protecting mechanism, slidingly arranged on the stand, the hook protecting mechanism is used for shielding the hook of the product;

[0034] wherein the shearing and clamping mechanism and the hook protecting mechanism are both arranged in multiple, and each of the indexing mechanisms is correspondingly arranged.

[0035] In an embodiment, the shearing and clamping mechanism comprises:

[0036] a first driving assembly, arranged on the stand;

[0037] a limiting cylinder, the first driving assembly is drivingly connected with the limiting cylinder to drive the limiting cylinder to move up and down in a vertical direction, the limiting cylinder is formed with a limiting hole with an opening downward, and the hole diameter of the limiting hole gradually increases from top to bottom;

[0038] two shearing arms, the two shearing arms are arranged in cross, the upper part of the shearing arm is configured as a driving part, and the lower part is configured as a shearing part, and the driving parts of the two shearing arms are arranged with an elastic structure, the elastic structure has a tendency to move the two driving parts away from each other, and the upper ends of the two shearing arms are arranged in the limiting hole to realize the two shearing parts with the lifting of the limiting cylinder;

[0039] a second driving assembly, drivingly connected with the first driving assembly, the second driving assembly drives the first driving assembly and the shearing arm to move up and down.

[0040] In an embodiment, the upper end of the workpiece is provided with an upward extending terminal lug, the hook is arranged at the bottom of the terminal lug, and the hook protecting mechanism comprises:

[0041] a mounting bracket, slidingly arranged on the stand;

[0042] A third driving assembly is arranged on the stand, and the third driving assembly is in driving connection with the mounting frame to drive the mounting frame to slide on the stand in the vertical direction;

[0043] A first linear module is arranged on the mounting frame, and an output end of the first linear module is in driving connection with a protection block, and the first linear module drives the protection block to lift to cover the terminal lug when the winding mechanism winds the workpiece;

[0044] A second linear module is arranged on the mounting frame, and an output end of the second linear module is in driving connection with a protection plate, and the second linear module drives the protection plate to lift to shield the hook.

[0045] In an embodiment, the stator winding machine further comprises a flattening mechanism, and the flattening mechanism comprises:

[0046] A connecting plate is arranged on the stand in a sliding manner;

[0047] A fifth driving assembly is arranged on the stand, and the fifth driving assembly is in driving connection with the connecting plate to drive the connecting plate to slide on the stand in the vertical direction;

[0048] A sixth driving assembly is arranged on the connecting plate;

[0049] A limiting block is arranged on the connecting plate, and a limiting groove is arranged on a side of the limiting block away from the connecting plate, and one of the hooks is arranged in the limiting groove;

[0050] A rotating block is arranged at one end of the limiting groove, and the sixth driving assembly is in driving connection with the rotating block to drive the limiting block to abut against the hook.

[0051] In the technical scheme of the present application, the rack is provided with indexing mechanisms, winding mechanisms and opening and closing mechanisms. Each indexing mechanism has a buffer position, and a stator or other workpiece is placed on the buffer position. The stator is positioned by the indexing mechanism, and the buffer position is driven to rotate, so that the stator or other workpiece rotates. Each indexing mechanism is provided with an opening and closing mechanism and a winding mechanism corresponding to the indexing mechanism. The opening and closing mechanism is arranged close to the buffer position. Since the stator includes a plurality of stator slots arranged in a circumferential direction, the winding mechanism needs to wind each stator slot in the circumferential direction. The distance between adjacent stator slots is relatively small. The opening and closing mechanism covers other stator slots that do not need to be wound, and only exposes the stator slot that needs to be wound. When the opening and closing mechanism is in the first position, the stator slot that needs to be wound is exposed at the machining position formed by the opening and closing mechanism. The stator is fixed by the indexing mechanism. The winding mechanism winds the exposed stator slot at the machining position. The opening and closing mechanism blocks other stator slots, so that the winding process does not affect the performance of the motor and waste copper wire. After the winding of the stator slot is completed, the indexing mechanism drives the buffer position to rotate, so that the next stator slot rotates to the machining position. The winding mechanism processes the stator slot until all the stator slots are wound. At this time, the opening and closing mechanism is turned to the second position, i.e. the entire buffer position is exposed, providing enough space for the placement and removal of the stator. The stator wound is removed, and the stator that has not been wound is placed. The above operation is repeated. By arranging multiple opening and closing mechanisms, indexing mechanisms and winding mechanisms, multiple stators can be wound simultaneously, the efficiency of stator processing is improved, and the degree of mechanization is high. No manual intervention is required during the winding process. The processing efficiency is high, the processing standard is consistent, and the processing quality is guaranteed. BRIEF DESCRIPTION OF DRAWINGS

[0052] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0053] Figure 1 The structure schematic diagram of an embodiment of the stator winding machine provided by the present application;

[0054] Figure 2 The structure schematic diagram of the cooperation between the indexing mechanism and the opening and closing mechanism in the stator winding machine provided by the present application;

[0055] Figure 3 The structure schematic diagram of the second position of the opening and closing mechanism in the stator winding machine provided by the present application;

[0056] Figure 4 Structure diagram of the first position of the opening and closing mechanism in the stator winding machine provided by the present application;

[0057] Figure 5 Structure diagram of the rotating assembly in the opening and closing mechanism provided by the present application;

[0058] Figure 6 Structure diagram of an embodiment of the opening and closing mechanism provided by the present application;

[0059] Figure 7 Structure diagram of another embodiment of the opening and closing mechanism provided by the present application;

[0060] Figure 8 Structure diagram of the indexing mechanism in the stator winding machine provided by the present application;

[0061] Figure 9 Structure diagram of the cross section of the indexing mechanism provided by the present application;

[0062] Figure 10 Structure diagram of the winding mechanism in the stator winding machine provided by the present application;

[0063] Figure 11 Structure diagram of the cross section of the winding mechanism provided by the present application;

[0064] Figure 12 Structure diagram of an embodiment of the stator winding machine provided by the present application;

[0065] Figure 13 Structure diagram of the shearing and clamping mechanism in the stator winding machine provided by the present application;

[0066] Figure 14 Structure diagram of the cross section of the shearing and clamping mechanism provided by the present application;

[0067] Figure 15 Exploded diagram of an embodiment of the shearing and clamping mechanism provided by the present application;

[0068] Figure 16 Structure diagram of the hook protecting mechanism in the stator winding machine provided by the present application;

[0069] Figure 17 Structure diagram of the clamping mechanism in the stator winding machine provided by the present application.

[0070] Explanation of the reference signs:

[0071] 10, stator; 11, hook; 12, lug;

[0072] 100, frame; 110, scanning mechanism; 120, wire barrel; 130, tensioner; 140, first seat; 150, second seat;

[0073] 200, indexing mechanism; 210, first frame body; 220, rotating driving piece; 230, rotating sleeve; 231, connecting hole; 240, first connecting shaft; 241, mounting block; 242, clamping piece; 250, connecting sleeve; 260, lifting driving piece; 270, first plate piece; 271, second plate piece; 280, elastic ring; 290, first stop block; 291, second stop block;

[0074] 300, winding mechanism; 310, support seat; 320, first driving structure; 321, first sleeve; 3211, porcelain eye; 322, first wheel set; 323, first rotating wheel; 324, second rotating wheel; 330, fly arm assembly; 331, wire nozzle; 332, fly arm; 333, mounting portion; 334, rotating portion; 340, second driving structure; 341, second sleeve; 350, third driving structure; 351, third sleeve; 360, machine head; 361, wire arranging shoe; 362, connecting rod; 370, first support; 371, second support; 380, tension spring;

[0075] 400, opening and closing mechanism; 4100, mounting seat; 4200, protection holding assembly; 4210, mounting plate; 4220, protection core plate; 4300, driving module; 4400, transmission assembly; 4500, rotating assembly; 4510, first bearing; 4520, second bearing; 4530, connecting seat; 4540, rotating shaft; 4550, mounting sleeve; 4700, first limiting structure; 4701, baffle; 4702, first buffer; 4710, second limiting structure;

[0076] 500, stand; 510, vertical plate; 520, translation module; 530, lifting module;

[0077] 600, shearing and clamping mechanism; 601, first plate frame; 602, first sliding block; 610, first driving assembly; 620, limiting cylinder; 621, limiting hole; 622, limiting convex edge; 630, shearing arm; 631, elastic structure; 632, driving portion; 633, shearing portion; 640, second driving assembly; 650, rebounding piece; 660, first limiting seat; 661, second limiting seat; 670, connecting cylinder;

[0078] 700, protection hook mechanism; 701, second plate frame; 710, mounting frame; 720, third driving assembly; 730, first linear module; 731, protection block; 740, second linear module; 741, protection plate;

[0079] 800, clamping mechanism; 801, third plate frame; 810, connecting plate; 820, fifth driving assembly; 830, sixth driving assembly; 840, limiting block; 850, rotating block;

[0080] 900, a wire pressing mechanism.

[0081] The objectives, functional characteristics and advantages of the present application will be further described with reference to the embodiments in combination with the accompanying drawings. DETAILED DESCRIPTION

[0082] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0083] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0084] In addition, if the embodiments of the present application involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the entire text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B are satisfied at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope of the present application.

[0085] Please refer to Figure 1 , Figure 3 and Figure 4In one embodiment of the present invention, the stator 10 winding machine includes a frame 100, an indexing mechanism 200, a winding mechanism 300, and an opening and closing mechanism 400. The indexing mechanism 200 is disposed on the frame 100 and has a buffer position for carrying a workpiece. The indexing mechanism 200 drives the buffer position to rotate. The winding mechanism 300 is disposed on the frame 100 and is used to wind the workpiece carried by the buffer position. The opening and closing mechanism 400 is disposed on the frame 100 and has a first position and a second position. In the first position, the opening and closing mechanism 400 forms a processing position, covering the buffer position, and the workpiece carried by the buffer position is exposed in the processing position. In the second position, the opening and closing mechanism 400 moves away from the buffer position so that the buffer position is exposed. At least one of the indexing mechanism 200, the winding mechanism 300, and the opening and closing mechanism 400 is provided, and they are provided in a one-to-one correspondence.

[0086] In the technical solution of this invention, an indexing mechanism 200, a winding mechanism 300, and an opening and closing mechanism 400 are provided on the frame 100. Each indexing mechanism 200 has a buffer position, on which a stator 10 and other workpieces are placed. The stator 10 is positioned by the indexing mechanism 200 and the workpieces such as the stator 10 are rotated by driving the buffer position. Each indexing mechanism 200 is correspondingly provided with an opening and closing mechanism 400 and a winding mechanism 300. The opening and closing mechanism 400 is located close to the buffer position. Since the stator 10 includes multiple stator 10 slots arranged circumferentially, the winding mechanism 300 needs to wind wire around each stator 10 slot circumferentially. The distance between adjacent stator 10 slots is relatively small. The opening and closing mechanism 400 covers the other stator 10 slots that do not need to be wound, exposing only the stator 10 slots that need to be wound. That is, when the opening and closing mechanism 400 is in the first position, such as Figure 4 As shown, the stator slot 10 requiring winding is exposed at the processing position formed by the opening and closing mechanism 400. The stator 10 is fixed in place by the indexing mechanism 200. The winding mechanism 300 winds the exposed stator slot 10 at the processing position. The opening and closing mechanism 400 blocks other stator slot 10, which can prevent winding onto other stator slot 10 during the winding process, thus avoiding affecting motor performance and wasting copper wire. After the stator slot 10 is wound, the indexing mechanism 200 drives the buffer position to rotate, so that the next stator slot 10 rotates to the processing position. The winding mechanism 300 processes the stator slot 10 until all stator slot 10 are wound. At this time, the opening and closing mechanism 400 rotates to the second position, as shown. Figure 3The stator 10 is taken out and placed into the stator 10 that has not been wound, and the above-mentioned action is repeated. By arranging the plurality of opening and closing mechanisms 400, the indexing mechanism 200 and the winding mechanism 300, winding of a plurality of stators 10 can be simultaneously realized, the efficiency of processing the stator 10 is improved, and in the winding process, manual participation is not required, the degree of mechanization is high, the processing efficiency is high, the processing standard is consistent, and the processing quality is guaranteed.

[0087] Specifically, the workpiece in the embodiment can be a stator 10, but is not limited to the stator 10. The stator 10 is taken as a workpiece for expansion and description. The stator 10 includes a plurality of cores arranged circumferentially. When winding the stator 10, each core needs to be wound separately until all the cores are wound. The rack 100 is the basis for realizing the winding process of the entire winding machine and is provided with an indexing mechanism 200, a winding mechanism 300 and an opening and closing mechanism 400. A machine cover (not shown) is arranged above the rack 100 to cover the structures on the rack 100. The machine cover can protect the structures on the rack 100 and avoid dust accumulation. In an embodiment, a wire barrel 120 is arranged on one side of the rack 100. Copper wire is wound in the wire barrel 120. One end of the copper wire passes out of the wire barrel 120 and reaches the winding mechanism 300 through a tensioner 130. The copper wire is wound on the workpiece carried by the indexing mechanism 200 through the winding mechanism 300. The tensioner 130 is arranged to keep the copper wire in a tensioned state to avoid loose accumulation of the copper wire during winding and affect the winding quality. In an embodiment, a gantry is arranged on the top of the rack 100. The indexing mechanism 200 and the opening and closing mechanism 400 are arranged below the gantry. The number of the indexing mechanism 200 and the opening and closing mechanism 400 is not limited. In the embodiment, two indexing mechanisms 200 and two opening and closing mechanisms 400 are arranged. Each opening and closing mechanism 400 is arranged close to one indexing mechanism 200. Each indexing mechanism 200 is further provided with one winding mechanism 300. Each buffering mechanism can buffer the workpiece such as the stator 10. The corresponding opening and closing mechanism 400 is covered, and the stator 10 is wound by the corresponding winding mechanism 300, so that a plurality of stators 10 can be processed at the same time, and the winding efficiency of the stator 10 is improved.

[0088] In an embodiment, a sensor is arranged at the bottom of the gantry corresponding to the position of each indexing mechanism 200, and a scanning mechanism 110 is further arranged at one side of the indexing mechanism 200. The sensor can adopt an optical sensor, which is used to detect whether a workpiece is placed on the buffer position, i.e., whether the workpiece is placed in place. When a stator 10 without winding is placed on the buffer position, the scanning mechanism 110 scans the code of the stator 10, reads and writes the data of the stator 10, so that the MES traces and stores the key winding parameters and the change parameters of each batch.

[0089] In an embodiment, the indexing mechanism 200 can adopt a rotary motor or a rotary cylinder, which is drivingly connected to the buffer position at the output end. The buffer position is driven by the indexing mechanism 200, so that the buffer position can be fixed during winding, thereby ensuring the winding accuracy of the stator 10. When the winding mechanism 300 completes the winding of the slot of one stator 10, the next stator 10 slot needs to be wound. The buffer position is driven to rotate by the indexing mechanism 200, so that the next stator 10 slot is rotated to the processing position to be exposed to the processing position, which facilitates the continuous winding of the winding mechanism 300.

[0090] In the embodiment of the present application, the opening and closing mechanism 400 comprises a mounting seat 4100, a holding assembly 4200, a driving module 4300 and a transmission assembly 4400. The mounting seat 4100 is arranged on the rack 100. The holding assembly 4200 is provided with two holding assemblies 4200, which are rotatably arranged on the mounting seat 4100. The holding assembly 4200 has a positioning part. The driving module 4300 is movably arranged on the mounting seat 4100. Each driving module 4300 is arranged corresponding to each holding assembly 4200. The transmission assembly 4400 is movably arranged on the mounting seat 4100. The driving module 4300 is drivingly connected to the corresponding holding assembly 4200 through the transmission assembly 4400 to drive the holding assembly 4200 to rotate. The holding assembly 4200 has a first position and a second position. In the first position, the two holding assemblies 4200 are close to each other to enclose the outer periphery of the buffer position, and the positioning parts of the two holding assemblies 4200 have a certain interval to form a processing position. In the second position, the two holding assemblies 4200 are far away from each other to expose the buffer position.

[0091] Specifically, please refer to Figure 2 A first seat body 140 is arranged on the rack 100. The mounting seat 4100 is arranged on the first seat body 140, as shown in Figure 3 The mounting seat 4100 is provided with a buffer position for carrying the stator 10 and other workpieces. The driving module 4300 is also arranged on the mounting seat 4100. The driving module 4300 is connected to the holding assembly 4200 through the transmission assembly 4400, so that the holding assembly 4200 can rotate on the mounting seat 4100. When the two holding assemblies 4200 rotate to the first position, as shown in Figure 4As shown, the holding assembly 4200 is located at the front side of the buffer position and close to the setting, the interval between the positioning parts of the two holding assemblies 4200 is the processing position, so that one of the cores of the stator 10 is exposed at the processing position, the exposed part of the stator 10 is waiting for winding processing, and the other part of the stator 10 is shielded by the holding assembly 4200, which can avoid winding to other areas, affect the performance of the motor and cause the waste of enameled wire, when the two holding assemblies 4200 rotate to the second position, the two holding assemblies 4200 rotate in the direction away from each other, the distance between the positioning parts of the two holding assemblies 4200 becomes larger, at this time the whole buffer position is exposed, as shown in Figure 3 As shown, enough space is provided for the taking and placing of the stator 10, so as to take away the stator 10 and the like workpieces after processing, and place the stator 10 and the like workpieces which have not been wound, through the cooperation of the driving module 4300, the transmission assembly 4400 and the holding assembly 4200, the holding assembly 4200 can be quickly opened and closed to provide a surrounding space for the stator 10 carried on the buffer position, so as to avoid the miswinding of copper wire.

[0092] In an embodiment, the driving module 4300 can adopt a linear driving element such as a pneumatic cylinder, a hydraulic cylinder or an electric telescopic rod, which is not limited herein, and the driving module 4300 in the embodiment adopts a pneumatic cylinder, the rotation opening and closing of the holding assembly 4200 is realized by the extension and retraction of the piston rod of the pneumatic cylinder, and the realization mode is simple. In an embodiment, a sensor is arranged on the pneumatic cylinder, which is used for sensing whether the piston rod of the pneumatic cylinder is extended or retracted, so as to judge the position state of the holding assembly 4200 at this time.

[0093] In the embodiment of the application, as shown in Figure 5 and Figure 7 As shown, the opening and closing mechanism 400 further comprises a rotating assembly 4500, the rotating assembly 4500 comprises a fixed end and a rotating end, the fixed end is fixedly arranged on the mounting seat 4100, and the rotating end is rotatably arranged on the fixed end, one end of any transmission assembly 4400 away from the driving module 4300 is rotatably connected with the rotating end, so that the transmission assembly 4400 rotates around the rotating assembly 4500 as the axis, and each holding assembly 4200 is arranged on the corresponding transmission assembly 4400.

[0094] Specifically, as shown in Figure 5As shown, the rotating assembly 4500 includes a mounting sleeve 4550, a first bearing 4510, a second bearing 4520, a connecting seat 4530 and a rotating shaft 4540, the fixed end is configured as the mounting sleeve 4550, the rotating end includes the first bearing 4510, the second bearing 4520, the connecting seat 4530 and the rotating shaft 4540, the mounting sleeve 4550 is fixedly arranged on the mounting seat 4100, the connecting seat 4530 is rotatably arranged on the mounting sleeve 4550 through the first bearing 4510 to rotate along the mounting sleeve 4550, the second bearing 4520 is arranged in the connecting seat 4530, the rotating shaft 4540 is rotatably connected with the connecting seat 4530 through the second bearing 4520, that is, the rotating shaft 4540 can rotate arbitrarily relative to the connecting seat 4530, one end of the two transmission assemblies 4400 is rotatably connected with the corresponding telescopic part, the other end of one of the transmission assemblies 4400 is fixed on the connecting seat 4530, and the other end of the other transmission assembly 4400 away from the driving module 4300 is fixed on the rotating shaft 4540, that is, one of the transmission assemblies 4400 can rotate with the connecting seat 4530 as the axis, the other transmission assembly 4400 rotates with the rotating shaft 4540 as the axis, that is, the two transmission assemblies 4400 rotate arbitrarily with the rotating assembly 4500 as the axis, the telescopic part on the driving module 4300 is driven to extend and retract to drive the transmission assembly 4400 to rotate around the axis, and then the holding assembly 4200 on the transmission assembly 4400 is opened or closed.

[0095] In an embodiment, as shown in Figure 6 The holding assembly 4200 includes a mounting plate 4210 and a holding core plate 4220, the mounting plate 4210 is mounted on the transmission assembly 4400, the mounting plate 4210 is perpendicular to the holding core plate 4220, and the two holding core plates 4220 extend towards each other, in an embodiment, the holding core plate 4220 is arc-shaped, so that the holding assembly 4200 can better cover the outer periphery of the processing position when in the first position, and the two holding core plates 4220 have a certain interval to form a processing position, so that one of the stator 10 slots is exposed for winding.

[0096] In an embodiment, as shown in Figure 7As shown, each holding assembly 4200 is correspondingly provided with a first limiting structure 4700, the first limiting structure 4700 comprises a baffle 4701 and a first buffer 4702, the baffle 4701 is vertically arranged on the mounting seat 4100, and the first buffer 4702 is arranged on the baffle 4701 and faces one side of the holding assembly 4200, when the telescopic part of the driving module 4300 is extended, the driving transmission assembly 4400 rotates until the end of the transmission assembly 4400 away from the driving module 4300 abuts against the first buffer 4702, at this time, the transmission assembly 4400 cannot rotate any more, and the driving module 4300 stops extending, another driving module 4300 is the same, the holding assembly 4200 after stopping rotating is just at the first position, and forms a processing position for exposing one slot of the stator 10, the setting of the first limiting structure 4700 facilitates accurate positioning, avoids excessive rotation, causes damage to the holding assembly 4200, and affects the processing efficiency, wherein the second buffer can adopt a buffer bolt or an elastic member such as rubber, which is not limited here.

[0097] In an embodiment, since both transmission assemblies 4400 have one end rotatably connected with the mounting seat 4100 through the rotating assembly 4500, and the other end extends in different directions, that is, an included angle is formed between the two transmission assemblies 4400, and the second limiting structure 4710 is arranged between the included angle formed by the two transmission assemblies 4400, as shown in the figure. Figure 7 As shown, the second limiting structure 4710 comprises a limiting column, and the limiting column is vertically arranged on the mounting seat 4100, when it is necessary to take and place the stator 10, it is necessary to open the two holding assemblies 4200, at this time, the telescopic part of the driving module 4300 is retracted, the two transmission assemblies 4400 rotate, and the included angle between the two transmission assemblies 4400 becomes smaller and rotates towards each other, when the two first connecting plates 810 abut against the limiting column, the two holding assemblies 4200 reach the second position, and the driving module 4300 stops retracting, which reduces the rotating stroke of the transmission assembly 4400 and the holding assembly 4200 while ensuring that the stator 10 can be smoothly taken and placed, and improves the processing efficiency.

[0098] Please refer to Figure 8 In the embodiment of the application, the indexing mechanism 200 comprises:

[0099] The first frame body 210 is arranged on the rack 100.

[0100] The rotating driving member 220 is arranged at the bottom of the first frame body 210.

[0101] The rotating sleeve 230 is arranged at the top of the first frame body 210.

[0102] The first connecting shaft 240 is rotatably arranged in the rotating sleeve 230, and the top of the first connecting shaft 240 is provided with a buffer position. The rotating driving member 220 is drivingly connected to the bottom of the first connecting shaft 240 to drive the first connecting shaft 240 and the workpiece to rotate.

[0103] Specifically, as shown in Figure 8 and Figure 9 , the indexing mechanism 200 is arranged on the first seat body 140. The first frame body 210 is arranged on the first seat body 140. The rotating driving member 220 is arranged at the bottom of the first frame body 210 and is in the form of a servo motor. The rotating sleeve 230 is fixedly arranged above the first frame body 210. The first connecting shaft 240 and the second connecting shaft are rotatably arranged in the rotating sleeve 230. The rotating driving member 220 is drivingly connected to the first connecting shaft 240 to drive the first connecting shaft 240 to rotate. The top of the first connecting shaft 240 is provided with a mounting block 241. The connecting sleeve 250 is sleeved on the mounting block 241. One end of the connecting sleeve 250 is arranged in the rotating sleeve 230, and the other end extends upward out of the rotating sleeve 230. A plurality of clamping members 242 are arranged on the mounting block 241 in a circumferential direction. In an embodiment, three clamping members 242 are arranged, and the included angle between adjacent clamping members 242 is 120°. The clamping members 242, the connecting sleeve 250, and the mounting block 241 are fixedly connected. The clamping members 242 extend upward and pass through the connecting sleeve 250. The stator 10 is sleeved on the outer periphery of the connecting sleeve 250. The top of the clamping member 242 is bent and extends in a radial direction away from the shaft center to form a clamping portion. The clamping portion is press-fitted on the top of the stator 10 to position the stator 10. After the stator 10 is installed on the connecting sleeve 250, the opening and closing mechanism 400 covers the stator 10, and one of the stator slots is exposed at the machining position. After the winding of the stator slot is completed, the rotating driving member 220 drives the first connecting shaft 240 to rotate and drives the stator 10 to rotate until the next stator slot is exposed at the machining position.

[0104] In an embodiment, the bottom of the stator 10 has a clamping groove. A clamping block is arranged on the top outer periphery of the rotating sleeve 230. The clamping groove is clamped with the clamping block, and the clamping portion is press-fitted on the stator 10 to stabilize the position of the stator 10 on the connecting sleeve 250. The rotating driving member 220 drives the first connecting shaft 240 to rotate through the second connecting shaft (not shown). The second connecting shaft is also arranged in the rotating sleeve 230. The top of the second connecting shaft is key-connected to the bottom of the first connecting shaft 240, that is, the first connecting shaft 240 and the second connecting shaft are fixedly and synchronously rotated in a circumferential direction, and can be relatively moved in an axial direction. Figure 9As shown, the first frame 210 is provided with a lifting drive 260 and a first plate 270, the first plate 270 is horizontally arranged and the middle part is sleeved on the outer periphery of the rotating sleeve 230, both ends of the first plate 270 are respectively provided with a lifting drive 260, so as to drive the first plate 270 to lift through the lifting drive 260, wherein a second plate 271 is arranged on the rotating sleeve 230, the extending direction of the second plate 271 is the same as that of the first plate 270, and the second plate 271 is arranged above the first plate 270, the connecting hole 231 is arranged on the rotating sleeve 230 in the axial direction, the second plate 271 passes through the connecting hole 231 and can move in the axial direction in the connecting hole 231, it should be noted that the first connecting shaft 240 is fixed at the top end of the second plate 271 in the rotating sleeve 230, the second connecting shaft passes through the second plate 271 and is then keyed connected with the first connecting shaft 240, when the lifting drive 260 drives the first plate 270 to rise, the first plate 270 moves upwards outside the rotating sleeve 230 and abuts against the second plate 271, thereby driving the second plate 271 to move upwards, the second plate 271 moves upwards in the connecting hole 231, thereby driving the first connecting shaft 240 to move upwards, so that the first connecting shaft 240, the mounting block 241 and the connecting sleeve 250, the stator 10 and the clamping piece 242 move upwards, at this time, the clamping groove of the stator 10 is away from the clamping block of the rotating sleeve 230, and then the rotating drive 220 drives the first connecting shaft 240 to rotate through the second connecting shaft, so as to realize the rotation of the stator 10.

[0105] In an embodiment, as shown in the drawings, Figure 9 As shown, the elastic ring 280 is arranged in the rotating sleeve 230 and is sleeved on the second connecting shaft, the first stop block 290 is arranged below the elastic ring 280 and the second stop block 291 is arranged above the elastic ring 280, both the first stop block 290 and the second stop block 291 are sleeved on the outer periphery of the first connecting shaft 240, the second stop block 291 is arranged below the mounting block 241 and is fixedly connected with the rotating sleeve 230, when the lifting drive 260 drives the first connecting shaft 240 to rise, the first stop block 290 rises and the second stop block 291 is stationary, the washer is compressed, the rising speed of the first connecting shaft 240 is slowed down, and the stability of the stator 10 is avoided from being affected, when the linear drive drives the first plate 270 to descend, the second plate 271 descends under the influence of gravity without upward support and drives the first connecting shaft 240 to descend, the mounting block 241 descends to the second stop block 291 and is blocked by the second stop block 291, so that the first connecting shaft 240 cannot descend any more, at this time, the clamping groove at the bottom of the stator 10 is clamped on the clamping block of the rotating sleeve 230.

[0106] In an embodiment, the first seat body 140 is provided with two, corresponding to a set of opening and closing mechanism 400 and index mechanism 200, two sets of opening and closing mechanism 400 structure is the same, two index mechanism 200 structure is the same, to simultaneously winding two stator 10 processing, improve work efficiency.

[0107] Please refer to Figure 10 In the embodiment of the application, the winding mechanism 300 comprises:

[0108] Support seat 310, provided in the rack 100;

[0109] The first drive structure 320 is provided in the support seat 310;

[0110] The flying branch assembly 330 has a wire nozzle 331 at the end of the flying branch assembly 330, the wire nozzle 331 passes through the copper wire, the first drive structure 320 and the flying branch assembly 330 are drivingly connected, so as to drive the flying branch assembly 330 to rotate, so that the wire nozzle 331 winds the stator 10.

[0111] Specifically, the winding mechanism 300 is provided with two, respectively for a stator 10 positioned by an index mechanism 200 winding processing, to complete two stator 10 winding at the same time, two winding mechanism 300 structure is the same, described below with one winding mechanism 300, please refer to the figure, winding mechanism 300 comprises support seat 310, support seat 310 is fixedly installed on the rack 100 by screw, the first drive structure 320 is provided on the support seat 310, the first drive structure 320 drives the flying branch assembly 330 to rotate, the flying branch assembly 330 is provided with wire nozzle 331 at the end, the copper wire is from the wire barrel 120 to the tensioner 130 and passes through the wire nozzle 331, when the flying branch assembly 330 rotates, the wire nozzle 331 is rotated, so that the wire nozzle 331 rotates along the stator 10 slot exposed by the processing position to complete winding.

[0112] Specifically, as Figure 10 and Figure 11As shown, the wire nozzle 331 is arranged at the end of the flying vane assembly 330, the first driving structure 320 includes a first motor, the first motor is mounted on one side of the support base 310 through a motor mounting plate 4210, the output end of the first motor is drivingly connected with a first wheel set 322 through a synchronous wheel and a synchronous belt, the first wheel set 322 is coaxially connected with a first sleeve 321, the first sleeve 321 extends in the first direction, and the first sleeve 321 is mounted on the support base 310 through a bearing, so that the first sleeve 321 can rotate on the support base 310, one end of the first sleeve 321 close to the opening and closing mechanism 400 sequentially passes through two first rotating wheels 323, one of the two first rotating wheels 323 is fixed on the support base 310, and the first sleeve 321 further passes through the mounting portion 333 of the flying vane assembly 330, the mounting portion 333 is arranged between the two first rotating wheels 323, and the mounting portion 333 is fixedly connected with the first sleeve 321 through screws, so that the flying vane assembly 330 rotates synchronously with the first sleeve 321, and the mounting portion 333 of the flying vane assembly 330 is further provided with a rotating portion 334 away from the end of the wire nozzle 331 in the radial direction, the two ends of the rotating portion 334 are respectively connected with a second rotating wheel 324, and each second rotating wheel 324 is connected with a first rotating wheel 323 through a synchronous belt, when the first sleeve 321 rotates, the flying vane assembly 330 is driven to rotate, at this time, the flying vane assembly 330 drives the two second rotating wheels 324 and the first rotating wheel 323 to rotate, and the rotating portion 334 and the second rotating wheel 324 are arranged in a relative state with the flying vane arm 332 of the flying vane assembly 330, so that the rotating process is more stable.

[0113] In an embodiment, as shown in Figure 11 the first sleeve 321 is provided with a first long hole extending in the axial direction at a position deviated from the axis, the first long hole has a porcelain eye 3211 extending in the axial direction, at least one over wheel is arranged at the end of the first sleeve 321 away from the opening and closing mechanism 400 and the end close to the opening and closing mechanism 400 respectively, and over wheels are arranged in the mounting portion 333 and the flying vane arm 332 of the flying vane assembly 330, the copper wire sequentially passes through the over wheels, the porcelain eye 3211 and the over wheels after being pulled out of the tensioner 130, and is pulled out of the wire nozzle 331, and the winding of the stator 10 is completed with the rotation of the flying vane assembly 330.

[0114] In this embodiment, the winding mechanism 300 further includes:

[0115] The second driving structure 340 is arranged on the support base 310;

[0116] The third driving structure 350 is arranged on the support base 310;

[0117] The machine head 360 is drivingly connected with the second driving structure 340, so as to drive the machine head 360 to move in the first direction;

[0118] The wire arranging shoes 361 are slidingly arranged on the machine head 360. The wire arranging shoes 361 are provided in two, and the third driving structure 350 is drivingly connected with the wire arranging shoes 361 to drive the wire arranging shoes 361 to move along the vertical direction, so that the two wire arranging shoes 361 are close to or away from each other.

[0119] Specifically, as Figure 11As shown, the support base 310 is sequentially provided with the second driving structure 340 and the third driving structure 350, the second driving structure 340 and the third driving structure 350 are the same in structure, and a screw nut pair can be adopted, wherein the winding mechanism 300 further comprises a second sleeve 341 and a third sleeve 351, the second sleeve 341 is arranged inside the first sleeve 321 and can rotate and move relative to the first sleeve 321, the third sleeve 351 is arranged inside the second sleeve 341, the first sleeve 321, the second sleeve 341 and the third sleeve 351 extend in the same direction, i.e. in the first direction, and the second sleeve 341 extends to the outside of the first sleeve 321 at the end away from the opening and closing mechanism 400, the third sleeve 351 extends to the outside of the second sleeve 341 at the end away from the opening and closing mechanism 400, the nut of the second driving structure 340 is connected to the second sleeve 341 through the first connecting rod, the nut of the third driving structure 350 is connected to the third sleeve 351 through the second connecting rod, the first support 370 is arranged at the end of the fork assembly 330 away from the support base 310, the first support 370 is fixedly connected with the first rotating wheel 323, the first sleeve 321 extends into the first support 370 and is rotatably connected with the first support 370 through a bearing, the second support 371 is arranged at the end of the first support 370 away from the support base 310, the machine head 360 is fixedly arranged at the end of the second support 371 away from the first support 370, the second support 371 is slidingly arranged on the first support 370 and slides in the first direction on the first support 370, the second sleeve 341 extends out of the first sleeve 321 and is connected with the second support 371 through the first support 370, the second sleeve 341 is driven to slide in the first direction by the second driving structure 340, thereby driving the second support 371 to slide in the first direction and moving the machine head 360 in the first direction, the wire arranging shoes 361 are arranged on the machine head 360 from top to bottom, the wire arranging shoes 361 slide in the vertical direction on the machine head 360, the connecting rod 362 is arranged on the machine head 360, one end of the connecting rod 362 is arranged inside the second support 371, the other end of the connecting rod 362 passes through the machine head 360 in the first direction, and the end of the machine head 360 through which the connecting rod 362 passes is arranged in an inclined state from top to bottom, the upper and lower inclined surfaces respectively abut the middle positions of the two wire arranging shoes 361, the third sleeve 351 extends out of the second sleeve 341 and is arranged inside the second support 371, the third sleeve 351 is driven to move in the first direction towards the opening and closing mechanism 400 by the third driving structure 350, the third sleeve 351 abuts the connecting rod 362 and moves towards the opening and closing mechanism 400, the two inclined surfaces contact the wire arranging shoes 361 from top to bottom, so that the two wire arranging shoes 361 respectively move in the direction away from each other.

[0120] Firstly, the second driving structure 340 drives the head 360 to move in the first direction so that the wire arranging shoe 361 on the head 360 is close to the stator 10 slot at the processing position, the copper wire is adjusted in position after passing through the wire nozzle 331 and the wire arranging shoe 361, and reaches the stator 10 slot. With the rotation of the fork assembly 330, the first layer of winding of the stator 10 slot is completed. Since multiple layers of winding are needed for each stator 10 slot, after winding each layer, the third driving structure 350 drives the third sleeve 351 to move so that the wire arranging shoe 361 moves to both sides to avoid the head of the wire arranging shoe 361 scratching the copper wire and affecting the winding quality.

[0121] In an embodiment, as shown in Figure 10 The two wire arranging shoes 361 are provided with a tension spring 380 on one side, and the two ends of the tension spring 380 are connected with the two wire arranging shoes 361 respectively. When the two wire arranging shoes 361 move away from each other, the tension spring 380 is stretched. When the third driving structure 350 drives the third sleeve 351 to move away from the combination mechanism 400 in the first direction, the third sleeve 351 releases the abutment with the connecting rod 362, the tension spring 380 rebounds, drives the two wire arranging shoes 361 to approach each other, and returns to the initial state to perform the first layer of winding on the next stator 10 slot.

[0122] In the embodiment of the application, the top of the product has at least one hook 11, and the stator 10 winding machine further comprises a stand 500, a cutting and clamping mechanism 600 and a hook protection mechanism 700. The stand 500 is arranged on the rack 100. The cutting and clamping mechanism 600 is slidingly arranged on the stand 500 and is used for clamping and cutting the copper wire. The hook protection mechanism 700 is slidingly arranged on the stand 500 and is used for shielding the hook 11 of the product. The cutting and clamping mechanism 600 and the hook protection mechanism 700 are arranged in plurality and correspond to each index mechanism 200.

[0123] Specifically, as shown in Figure 1 and Figure 12As shown, the second seat body 150 is arranged on the rack 100, the second seat body 150 extends along a second direction, the first direction is perpendicular to the second direction, the second direction is the connecting direction between the two opening and closing mechanisms 400, the translation module 520 is arranged on the second seat body 150, the translation module 520 is drivingly connected with the vertical plate 510 to drive the vertical plate 510 to move along the second direction on the second seat body 150, a stand 500 is arranged on the vertical plate 510, the lifting module 530 is arranged on the vertical plate 510, the lifting module 530 can adopt a lead screw module, which is not limited here, the lifting module 530 drives the stand 500 to lift, a plurality of shearing and clamping mechanisms 600 and guard hook mechanisms 700 are arranged on the stand 500, each shearing and clamping mechanism 600 corresponds to a guard hook mechanism 700 close to it, and the number of the shearing and clamping mechanisms 600 is consistent with the number of the opening and closing mechanisms 400, so as to realize simultaneous winding and shearing of different stators 10, and because the distance between the two indexing mechanisms 200 is fixed, the vertical plate 510 is driven to move by the translation module 520, and the stand 500 is driven to lift by the lifting module 530, so that each shearing and clamping mechanism 600 corresponding to the indexing mechanism 200 can move synchronously, thereby improving work efficiency and precision.

[0124] In an embodiment, the wire pressing mechanism 900 is further arranged on the rack 100, including a wire pressing rod, when winding the lower stator 10 slot, the copper wire is too high to fall into the stator 10 slot, the wire pressing rod is pressed to make the copper wire fall into the stator 10 slot, and then the winding is completed by rotating the flybar assembly 330, that is, the wire pressing mechanism 900 is used to assist winding.

[0125] Please refer to Figure 13 In the embodiments of the present application, the shearing and clamping mechanism 600 includes:

[0126] The first driving assembly 610 is arranged on the stand 500.

[0127] The first driving assembly 610 is drivingly connected with the limiting cylinder 620 to drive the limiting cylinder 620 to move up and down along the vertical direction. The limiting cylinder 620 is formed with a limiting hole 621 which is downwardly open and the hole diameter of the limiting hole 621 gradually increases from top to bottom;

[0128] The two shearing arms 630 are crossly arranged. The upper part of the shearing arm 630 is configured as a driving part 632 and the lower part is configured as a shearing part 633. The elastic structure 631 is arranged between the driving parts 632 of the two shearing arms 630. The elastic structure 631 has a tendency to make the two driving parts 632 move away from each other. The upper end of the two shearing arms 630 is arranged in the limiting hole 621 to realize the two shearing parts 633 along with the movement of the limiting cylinder 620.

[0129] The second driving assembly 640 is drivingly connected with the first driving assembly 610. The second driving assembly 640 drives the first driving assembly 610 and the shearing arm 630 to move up and down.

[0130] Specifically, as Figure 13 and Figure 14As shown, the second driving assembly 640 is mounted on the stand 500 through the first plate frame 601, the output end of the second driving assembly 640 faces downward, the second driving assembly 640 can adopt a linear driving piece such as a pneumatic cylinder or a hydraulic cylinder, the output end of the second driving assembly 640 is connected with the first sliding block 602, the first driving assembly 610 is connected on the first sliding block 602, the first driving assembly 610 drives the shearing arm 630 to open or approach to clamp and shear the copper wire, the second driving assembly 640 drives the first sliding block 602 to slide on the first plate frame 601 in the vertical direction, and then drives the shearing arm 630 to move in the vertical direction to approach the copper wire to be clamped, wherein the bottom of the output end of the first driving assembly 610 is connected with a first limiting seat 660, the first limiting seat 660 is sleeved on the outer periphery of a second limiting seat 661, the bottom of the second limiting seat 661 is fixedly provided with a connecting barrel 670, and the second limiting seat 661 is provided with a hole position extending in the vertical direction, a driving shaft is arranged in the hole position, a limiting barrel 620 is arranged below the second limiting seat 661, the limiting barrel 620 is coaxially arranged in the connecting barrel 670, the bottom of the limiting barrel 620 has a limiting hole 621 with a gradually increasing inner diameter from top to bottom, and the opening of the limiting hole 621 faces downward, the upper end of the shearing arm 630 is located in the limiting hole 621, and the upper portions of the two limiting holes 621 are provided with an elastic structure 631, the elastic structure 631 makes the driving portions 632 of the two shearing arms 630 fit with the inner walls of the limiting holes 621 in the limiting holes 621, when the first driving assembly 610 drives the first limiting seat 660 to descend, and then drives the driving shaft to descend in the hole position, the driving shaft abuts against the limiting barrel 620 to descend, so that the limiting hole 621 descends relative to the shearing arm 630, the upper portion of the shearing arm 630 gradually contacts the upper portion of the limiting hole 621, and because the hole diameter of the limiting hole 621 becomes smaller and smaller from top to bottom, the distance between the driving portions 632 of the two shearing arms 630 becomes smaller and smaller, until the driving portions 632 of the two shearing arms 630 fit, at this time, the shearing portions 633 of the two shearing arms 630 also fit, if the shearing portions 633 of the two shearing arms 630 have clamped the copper wire at this time, when the shearing portions 633 of the shearing arms 630 fit, the copper wire is also sheared, in addition, the limiting barrel 620 is provided with a limiting convex edge 622 on the outer periphery, and the connecting barrel 670 is provided with a rebounding piece 650, Figure 15 and Figure 16As shown, the elastic member 650 is sleeved on the outer periphery of the limiting cylinder 620, and the two ends are respectively in abutment with the limiting convex edge 622 and the bottom wall of the connecting cylinder 670. The driving part 632 of the shearing arm 630 penetrates the connecting cylinder 670 upward and enters the limiting hole 621. When the first driving assembly 610 drives the limiting cylinder 620 to descend to realize that the two shearing arms 630 are attached to the cut copper wire, at this time, the limiting cylinder 620 descends, driving the limiting convex edge 622 to descend, so that the elastic member 650 is compressed. When the output end of the first driving assembly 610 rises, the downward pressure on the driving shaft is released, the elastic structure 631 rebounds, driving the limiting cylinder 620 to rise. At this time, the limiting hole 621 diameter contacted by the driving part 632 of the shearing arm 630 in the limiting hole 621 gradually increases. Since the elastic structure 631 is arranged between the driving parts 632 of the two shearing arms 630, the elastic structure 631 also causes the driving parts 632 of the two shearing arms 630 to separate. Correspondingly, the shearing parts 633 of the two shearing arms 630 also separate, which can be used to clamp the copper wire. Repeating the above operation, the clamping and shearing of the copper wire are completed.

[0131] In the embodiment, the elastic structure 631 can be a spring or the like.

[0132] Please refer to Figure 16 In the embodiment, the upper end of the workpiece is provided with an upwardly extending terminal lug 12, and the hook 11 is arranged at the bottom of the terminal lug 12. The hook protection mechanism 700 comprises:

[0133] The mounting frame 710 is slidably arranged on the stand 500.

[0134] The third driving assembly 720 is arranged on the stand 500. The third driving assembly 720 is drivingly connected with the mounting frame 710 to drive the mounting frame 710 to slide on the stand 500 in the vertical direction.

[0135] The first linear module 730 is arranged on the mounting frame 710. The output end of the first linear module 730 is drivingly connected with the protection block 731. The first linear module 730 drives the protection block 731 to rise and fall to cover the terminal lug 12 when the workpiece is wound by the winding mechanism 300.

[0136] The second linear module 740 is arranged on the mounting frame 710. The output end of the second linear module 740 is drivingly connected with the protection plate 741. The second linear module 740 drives the protection plate 741 to rise and fall to shield the hook 11.

[0137] Specifically, as Figure 16As shown, the protecting mechanism 700 further comprises a second plate frame 701 fixedly installed on the stand 500, a third driving assembly 720 installed on the second plate frame 701, and the third driving assembly 720 is installed on the mounting frame 710 through the second sliding block driving connection, the first linear module 730 and the second linear module 740 are arranged on the side of the mounting frame 710 away from the second plate frame 701, when winding the stator 10, the first linear module 730 drives the protecting block 731 to descend, the second linear module 740 drives the protecting plate 741 to descend, the protecting block 731 covers the top of the terminal lug 12, the protecting plate 741 shields the outside of the hook 11, and the whole terminal lug 12 and the protecting block 731 are shielded, so that the copper wire is prevented from being hung on the hook 11 and the terminal lug 12 when the flying bar assembly 330 winds, wherein the shape of the protecting plate 741 is not limited, and the first linear module 730 and the second linear module 740 can adopt a linear driving element such as a cylinder.

[0138] Please refer to Figure 17 In the embodiment of the present application, the stator 10 winding machine further comprises a clamping mechanism 800, the clamping mechanism 800 comprises:

[0139] A connecting plate 810 is slidably arranged on the stand 500;

[0140] A fifth driving assembly 820 is arranged on the stand 500, and the second driving assembly 640 is drivingly connected with the connecting plate 810, so as to drive the connecting plate 810 to slide on the stand 500 in the vertical direction;

[0141] A sixth driving assembly 830 is arranged on the connecting plate 810;

[0142] A limiting block 840 is arranged on the connecting plate 810, and a limiting groove is arranged on the side of the limiting block 840 away from the connecting plate 810, and one hook 11 is arranged in the limiting groove;

[0143] A rotating block 850 is arranged in the limiting groove at one end, and the sixth driving assembly 830 is drivingly connected with the rotating block 850, so as to drive the limiting block 840 to abut against the hook 11.

[0144] Please refer to Figure 17The third plate frame 801 is arranged on the stand 500, the fifth driving assembly 820 is installed on the third plate frame 801 and is drivingly connected with the connecting plate 810 to drive the connecting plate 810 to lift and move close to the stator 10, the fixed part of the sixth driving assembly 830 is rotationally connected with the connecting plate 810 to adjust the output angle of the output end of the sixth driving assembly 830, the output end of the fifth driving assembly 820 is rotationally connected with a rotating block 850, the rotating block 850 is matched with the limiting block 840 at the bottom of the connecting plate 810, the limiting groove of the limiting block 840 is used for covering the terminal lug 12 and the hook 11, with the extension of the output end of the sixth driving assembly 830, the rotating block 850 is rotated to extrude the hook 11 in the limiting groove to flatten the hook 11, especially when the winding of the stator 10 is completed, the cutting and clamping mechanism 600 clamps the copper wire and moves the wire tail to the terminal lug 12 or the hook 11, the rotating block 850 is rotated to extrude the hook 11 in the limiting groove through the extension of the sixth driving assembly 830, the hook 11 is deformed, so that the hook 11 is matched with the terminal lug 12 to tightly wrap the copper wire to form clamping, the cutting and clamping mechanism 600 is moved to the stator 10 to cut the copper wire, the arrangement of the clamping mechanism 800 ensures that the copper wire will not be loosened and dropped in the subsequent cutting and processing process, and the quality of the winding is ensured.

[0145] The above merely illustrates the embodiments of the present application, and does not limit the protection scope of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields based on the technical concept of the present application and the content of the specification and drawings are included in the protection scope of the present application.

Claims

1. A stator winding machine characterized by, The application relates to a winding machine, which comprises a rack, an indexing mechanism arranged in the rack, the indexing mechanism having a buffer position for carrying a workpiece, the indexing mechanism driving the buffer position to rotate, a winding mechanism arranged in the rack, the winding mechanism being used for winding the workpiece carried by the buffer position, and an opening and closing mechanism arranged in the rack, the opening and closing mechanism having a first position and a second position, in the first position, the opening and closing mechanism forms a machining position, the opening and closing mechanism encloses the buffer position, and the workpiece carried by the buffer position is exposed in the machining position, in the second position, the opening and closing mechanism is away from the buffer position so that the buffer position is exposed. The opening and closing mechanism comprises a mounting seat arranged in the rack, two holding components, the two holding components being rotatably arranged in the mounting seat, the holding component having a positioning part, a driving module movably arranged in the mounting seat, one driving module being arranged corresponding to each holding component, and a transmission component movably arranged in the mounting seat, the driving module being drivingly connected with the corresponding holding component through the transmission component to drive the holding component to rotate, so that the holding component has a first position and a second position, in the first position, the two holding components are close to each other to enclose the outer periphery of the buffer position, and the positioning parts of the two holding components have a certain interval to form a machining position, in the second position, the two holding components are away from each other so that the buffer position is exposed. The opening and closing mechanism further comprises a rotating component, the rotating component comprising a fixed end and a rotating end, the fixed end being fixedly arranged in the mounting seat, the rotating end being rotatably arranged in the fixed end, any transmission component being rotatably connected with the rotating end at one end away from the driving module, so that the transmission component rotates around the rotating component as the axis, and each holding component is arranged on the corresponding transmission component. The indexing mechanism comprises a first rack arranged in the rack, a rotating driving part arranged at the bottom of the first rack, a rotating sleeve arranged at the top of the first rack, and a first connecting shaft rotatably arranged in the rotating sleeve, the top of the first connecting shaft being provided with a buffer position, the rotating driving part being drivingly connected with the bottom of the first connecting shaft to drive the first connecting shaft and the workpiece to rotate. The winding mechanism comprises a support seat arranged in the rack, a first driving structure arranged in the support seat, and a flying fork component, the end of the flying fork component being provided with a wire nozzle, the wire nozzle penetrating through a copper wire, the first driving structure being drivingly connected with the flying fork component to drive the flying fork component to rotate, so that the wire nozzle winds the stator. The winding mechanism further comprises a second driving structure arranged in the support seat and a third driving structure arranged in the support seat, the second driving structure being drivingly connected with a machine head to drive the machine head to move in a first direction. ​ 2. The stator winding machine of claim 1, wherein, ​ ​ ​ ​ ​ 3. The stator winding machine of claim 2, wherein, ​ 4. The stator winding machine of claim 3, wherein ​ ​ ​ ​ ​ 5. The stator winder of claim 1, wherein, ​ ​ ​ ​ 6. The stator winding machine of claim 5, wherein, ​ ​ ​ ​ Wire arranging shoes are slidably arranged on the machine head, two wire arranging shoes are arranged, the third driving structure is drivingly connected with the wire arranging shoes to drive the wire arranging shoes to move along the vertical direction, so that the two wire arranging shoes are close to or away from each other.

7. The stator winder of claim 5, wherein, The top of the workpiece has at least one hook, and the stator winding machine further comprises: A stand is arranged on the machine frame; A shearing and clamping mechanism is slidably arranged on the stand, and the shearing and clamping mechanism is used for clamping and shearing the copper wire; A hook protection mechanism is slidably arranged on the stand, and the hook protection mechanism is used for covering the hook of the workpiece; Wherein, the shearing and clamping mechanism and the hook protection mechanism are both provided with multiple, and each corresponding to the indexing mechanism.

8. The stator winder of claim 7, wherein, The shearing and clamping mechanism comprises: A first driving assembly is arranged on the stand; A limiting cylinder is drivingly connected with the first driving assembly to drive the limiting cylinder to move up and down along the vertical direction, the limiting cylinder is formed with a limiting hole with an opening downward, and the hole diameter of the limiting hole gradually increases from top to bottom; Two shearing arms are arranged in cross, the upper part of the shearing arm is configured as a driving part, the lower part is configured as a shearing part, and the driving parts of the two shearing arms are provided with an elastic structure, the elastic structure has a tendency to make the two driving parts away from each other, and the upper ends of the two shearing arms are arranged in the limiting hole to realize the two shearing parts along with the lifting of the limiting cylinder; A second driving assembly is drivingly connected with the first driving assembly, and the second driving assembly drives the first driving assembly and the shearing arm to move up and down.

9. The stator winder of claim 7, wherein, The upper end of the workpiece is provided with an upward extending terminal lug, and the hook is arranged at the bottom of the terminal lug, and the hook protection mechanism comprises: A mounting frame is slidably arranged on the stand; A third driving assembly is arranged on the stand, and the third driving assembly is drivingly connected with the mounting frame to drive the mounting frame to slide along the vertical direction on the stand; A first linear module is arranged on the mounting frame, and a protection block is drivingly connected with the output end of the first linear module, and the first linear module drives the protection block to move up and down to cover the terminal lug when the workpiece is wound by the winding mechanism; A second linear module is arranged on the mounting frame, and a protection plate is drivingly connected with the output end of the second linear module, and the second linear module drives the protection plate to move up and down to shield the hook.

10. The stator winder of claim 7, wherein, The stator winding machine further comprises a flattening mechanism, and the flattening mechanism comprises: A connecting plate is slidably arranged on the stand; A fifth driving assembly is arranged on the stand, and the fifth driving assembly is drivingly connected with the connecting plate to drive the connecting plate to slide along the vertical direction on the stand; A sixth driving assembly is arranged on the connecting plate; A limiting block is arranged on the connecting plate, and a limiting groove is arranged on the side of the limiting block away from the connecting plate, and one of the hooks is arranged in the limiting groove; A rotating block is arranged in one end of the limiting groove, and the sixth driving assembly is drivingly connected with the rotating block to drive the limiting block and the hook to abut.