Soil grinding device

Abstract

The invention discloses a soil grinding device, and belongs to the technical field of soil sample treatment equipment. The device comprises a support base, a partition plate is arranged on the support base, a jacking mechanism is arranged on the left side of the partition plate, a protective cover is arranged outside the partition plate, a control panel is arranged on the partition plate, a lower planetary grinding mechanism is arranged on the right side of the partition plate, and an integrated fence is arranged outside the partition plate. The jacking mechanism drives the upper cover to lift through a gear motor, a gear, a toothed belt and the like; and the lower planetary grinding mechanism adopts a planetary gear train to drive a grinding disc to move. Through planetary grinding and precise lifting adjustment, soil grinding is more sufficient and uniform, operation is convenient and fast, the device has the sound insulation and protection functions, the working efficiency and safety are improved, and the device is suitable for high-precision grinding treatment of soil samples.

Description

Technical Field

[0001] This invention relates to the field of soil sample processing equipment technology, specifically a soil grinding device. Background Technology

[0002] In soil analysis and research, thorough grinding of soil samples is a crucial prerequisite for obtaining accurate experimental data. Currently, commonly used soil grinding devices have several shortcomings. Some devices have poorly designed grinding mechanisms, resulting in uneven stress on the soil sample during grinding, leading to a wide particle size distribution after grinding, which is insufficient for high-precision experiments. Furthermore, the spacing between the upper and lower grinding components of many devices is inconvenient to adjust, requiring manual adjustment, which is not only cumbersome and labor-intensive but also makes it difficult to ensure adjustment accuracy, affecting grinding efficiency and quality. Simultaneously, the drive mechanisms of some devices have poor stability and are prone to failure during prolonged operation, reducing the equipment's lifespan. Moreover, some devices lack effective sound insulation and protective measures, generating significant noise during grinding, adversely affecting the operator's working environment and posing certain safety hazards. Summary of the Invention

[0003] The purpose of this invention is to provide a soil grinding device to solve the problems mentioned in the background art, such as poor grinding effect, inconvenient operation, low stability, high noise and safety hazards of existing soil grinding devices.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a soil grinding device, including a support base, a partition plate disposed at the center of the support base, a lifting mechanism fixed on the support base to the left of the partition plate, a protective cover disposed on the outside of the lifting mechanism, a control panel disposed on the partition plate, a lower planetary grinding mechanism disposed on the support base to the right of the partition plate, and an integrated enclosure disposed on the outside of the lower planetary grinding mechanism, and an upper grinding mechanism disposed on the side wall of the partition plate via a pair of guide mechanisms.

[0005] Furthermore, the guiding mechanism includes a guide rail fixed to the side wall of the partition, a guide block that slides up and down is engaged on the guide rail, and a mounting seat for fixing the top cover is fixed between the two guide blocks.

[0006] Furthermore, the lifting mechanism includes a support plate fixed on the bracket base. A reduction motor is fixed to the side wall of the support plate, and a driven gear is provided on the other side. The output shaft of the reduction motor passes through the support plate and a driving gear is provided thereon. The driving gear and the driven gear are connected by a toothed belt. A guide rail is also provided on the support plate. A guide block that slides up and down is engaged on the guide rail. A retainer is fixed on the toothed belt. A connecting seat is fixed between the guide block and the retainer. The connecting seat is fixedly connected to the mounting base.

[0007] Furthermore, the lower planetary grinding mechanism includes a drive motor fixed on a support base, the output shaft of the drive motor is connected to a planetary gear train, and a grinding disc is provided on the planetary gear train.

[0008] Furthermore, the guide rail of the guiding mechanism is a T-shaped guide rail, and the guide block is provided with a T-shaped groove that matches the T-shaped guide rail.

[0009] Furthermore, the lifting mechanism's reduction motor is a servo reduction motor, and the reduction motor is equipped with an encoder.

[0010] Furthermore, a sound insulation layer is provided on the inner side of the integrated enclosure, and the sound insulation layer is made of sound-absorbing cotton.

[0011] Furthermore, the upper grinding mechanism includes a mounting bracket fixed to the bottom of the upper cover, on which a grinding head is provided, and the grinding head is adapted to the grinding disc of the lower planetary grinding mechanism.

[0012] Furthermore, the protective cover is provided with an observation window, which is made of transparent acrylic sheet.

[0013] Furthermore, the connecting seat and the mounting seat are connected by bolts, and the bolt is fitted with a spring washer.

[0014] Furthermore, both the driven gear and the driving gear are made of 45 steel, and their surfaces are provided with a hardened layer.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This invention sets up a lower planetary grinding mechanism and an upper grinding mechanism to work together. The planetary gear system of the lower planetary grinding mechanism drives the grinding disc to perform planetary motion, so that the soil sample is subjected to multi-directional forces during the grinding process, resulting in more thorough and uniform grinding. This effectively improves the grinding quality of the soil sample and ensures the uniformity of soil particle size.

[0017] The lifting mechanism is driven by a servo geared motor, which uses gears and belts to lift the upper cover and the upper grinding mechanism. It has high adjustment precision, and the encoder on the servo geared motor can monitor the motor speed and position in real time, which facilitates precise control of the lifting height of the upper grinding mechanism. It is easy to operate and improves work efficiency.

[0018] The guiding mechanism uses a combination of T-shaped guide rails and T-shaped grooves to ensure the stability and accuracy of the upper cover's up and down movement, reduce shaking during the grinding process, and improve the operational stability of the equipment.

[0019] The integrated enclosure has a sound-absorbing cotton layer on the inside, which can effectively reduce the noise generated during the grinding process and improve the working environment for operators.

[0020] The transparent acrylic observation window on the protective cover allows operators to observe the operation of the lifting mechanism in real time, while also providing protection and improving the safety of the equipment.

[0021] Both the driven and driving gears are made of 45# steel with a hardened surface layer, which improves their strength and wear resistance, extending the service life of the equipment. The connecting seat and the mounting seat are connected by bolts with spring washers, enhancing the tightness of the connection and preventing loosening. Attached Figure Description

[0022] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0023] Figure 1 This is a schematic diagram of the structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the structure of the present invention;

[0025] Figure 3 This is a partial structural diagram of the present invention;

[0026] Figure 4 This is a schematic diagram of the lower planetary grinding mechanism of the present invention;

[0027] Figure 5 This is a schematic diagram of the lifting mechanism structure of the present invention;

[0028] Figure 6 for Figure 5 A magnified structural diagram at point A;

[0029] In the picture:

[0030] 1. Support base; 2. Partition plate; 3. Lifting mechanism; 31. Support plate; 32. Gear motor; 33. Driven gear; 34. Drive gear; 35. Toothed belt; 36. Guide rail one; 37. Guide block one; 38. Card seat; 39. Connecting seat; 4. Protective cover; 5. Control panel; 6. Lower planetary grinding mechanism; 7. Integrated enclosure; 8. Guide mechanism; 11. Guide rail; 12. Guide block; 13. Mounting base; 10. Upper grinding mechanism. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figure 1-4 As shown;

[0034] A soil grinding device.

[0035] This implementation plan addresses the technical problems existing in the prior art, such as those disclosed in the background section above: "In the process of soil analysis and research, thorough grinding of soil samples is an important prerequisite for obtaining accurate experimental data. Currently, commonly used soil grinding devices have many shortcomings. The grinding mechanism of some devices is poorly designed, resulting in uneven force on the soil sample during grinding, leading to a wide particle size distribution after grinding, which is difficult to meet the requirements of high-precision experiments. In addition, the spacing between the upper and lower grinding parts of many devices is inconvenient to adjust, requiring manual adjustment, which is not only cumbersome and labor-intensive, but also makes it difficult to ensure adjustment accuracy, affecting grinding efficiency and quality. At the same time, the drive mechanism of some devices has poor stability and is prone to failure during long-term operation, reducing the service life of the equipment. Moreover, some devices lack effective sound insulation and protection measures, generating significant noise during grinding, which adversely affects the working environment of operators and also poses certain safety hazards." In practical terms, this problem is obviously a real and difficult-to-solve issue. Therefore, to solve this technical problem, a soil grinding device is provided.

[0036] like Figure 1-4 As shown in the figure;

[0037] This invention provides a technical solution: a soil grinding device, including a support base 1, a partition 2 welded at the center of the support base 1, a lifting mechanism 3 fixed to the support base 1 on the left side of the partition 2 by bolts, a protective cover 4 fixed to the outside of the lifting mechanism 3 by bolts, a control panel 5 fixed to the partition 2 by screws, a lower planetary grinding mechanism 6 provided on the support base 1 on the right side of the partition 2, and an integrated enclosure 7 fixed to the outside of the mechanism by bolts, and an upper cover 9 installed on the side wall of the partition 2 by a pair of guide mechanisms 8, and an upper grinding mechanism 10 provided on the upper cover 9.

[0038] The guiding mechanism 8 includes a guide rail 11 fixed to the side wall of the partition 2 by bolts. The guide rail 11 is a T-shaped guide rail. A guide block 12 that can slide up and down is snapped onto the guide rail 11. A T-shaped groove adapted to the T-shaped guide rail is opened on the guide block 12. A mounting seat 13 for fixing the upper cover 9 is welded between the two guide blocks 12. The upper cover 9 is fixed to the mounting seat 13 by bolts.

[0039] The lifting mechanism 3 includes a support plate 31 bolted to the support base 1. A geared motor 32, a servo geared motor, is bolted to the side wall of the support plate 31 and is equipped with an encoder. A driven gear 33 is mounted on the other side of the support plate 31 via a bearing housing. The output shaft of the geared motor 32 passes through the support plate 31 and is connected to a driving gear 34 via a key. The driving gear 34 and the driven gear 33 are connected by a toothed belt 35. A guide rail 36 is also bolted to the support plate 31. A sliding guide block 37 is engaged on the guide rail 36. A retainer 38 is bolted to the toothed belt 35. A connecting seat 39 is welded between the guide block 37 and the retainer 38. The connecting seat 39 is bolted to the mounting base 13, and a spring washer is fitted over the bolt. Both the driven gear 33 and the driving gear 34 are made of 45# steel and have a hardened layer on their surface.

[0040] The lower planetary grinding mechanism 6 includes a drive motor that is fixed to the support base 1 by bolts. The output shaft of the drive motor is connected to a planetary gear train through a coupling. A grinding disc is mounted on the planetary gear train by bolts.

[0041] The inner side of the integrated fence 7 has a sound insulation layer glued on it, and the sound insulation layer is made of sound-absorbing cotton.

[0042] The upper grinding mechanism 10 includes a mounting bracket that is bolted to the bottom of the upper cover 9. A grinding head is mounted on the mounting bracket via a bearing. The grinding head is adapted to the grinding disc of the lower planetary grinding mechanism 6.

[0043] An observation window is fixed to the protective cover 4 by bolts. The observation window is made of transparent acrylic sheet.

[0044] Working principle:

[0045] The working process of this soil grinding device mainly includes two stages: the lifting and lowering adjustment of the upper grinding mechanism and the grinding of the soil sample.

[0046] Before soil grinding, the distance between the upper grinding mechanism and the lower planetary grinding mechanism needs to be adjusted according to the characteristics of the soil sample and the grinding requirements. At this point, the lifting mechanism begins operation: the geared motor starts, and its output shaft drives the drive gear to rotate. The drive gear, through a toothed belt, drives the driven gear to rotate synchronously. Since the chuck is fixed to the toothed belt, the movement of the toothed belt causes the chuck to move up and down. The chuck, through the connecting seat, drives the guide block to slide on the guide rail. Simultaneously, the connecting seat drives the mounting base and the upper cover to move up and down, thus achieving the lifting and lowering of the upper grinding mechanism. The encoder on the servo geared motor can detect the motor's rotation angle and speed in real time. Through the control panel, the lifting height of the upper grinding mechanism can be precisely adjusted to ensure that the distance between the upper grinding mechanism and the lower planetary grinding mechanism meets the grinding requirements.

[0047] After the spacing is adjusted, the soil sample is placed on the grinding disc of the lower planetary grinding mechanism, and both the lower and upper grinding mechanisms are started. The drive motor of the lower planetary grinding mechanism starts, and its output shaft drives the planetary gear system to rotate. The planetary gear system drives the grinding disc to perform planetary motion (i.e., the grinding disc rotates both around its own axis and revolves around the central axis of the planetary gear system). At the same time, the grinding head of the upper grinding mechanism rotates under the drive of the corresponding drive device (if the upper grinding mechanism adopts a passive rotation method, it rotates under the friction with the soil on the grinding disc). The planetary motion of the grinding disc and the rotational motion of the grinding head work together on the soil sample, subjecting the soil sample to multi-directional shear force, compressive force, and frictional force, thereby thoroughly grinding the soil sample.

[0048] During the grinding process, the sound-absorbing cotton insulation layer inside the integrated enclosure absorbs most of the noise generated during grinding, reducing the noise impact on the environment. The protective cover prevents parts from falling off during the operation of the lifting mechanism and causing injury to the operators. Operators can also observe the operating status of the lifting mechanism through the transparent acrylic observation window on the protective cover. The T-shaped guide rails of the guide mechanism cooperate with the T-shaped grooves of the guide blocks to ensure the stability of the upper cover and upper grinding mechanism during the grinding process, preventing shaking from affecting the grinding effect.

[0049] After grinding is complete, turn off the lower planetary grinding mechanism and the upper grinding mechanism. Then, use the lifting mechanism to raise the upper grinding mechanism and remove the ground soil sample.

[0050] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A soil grinding device, comprising a support base (1), characterized in that: A partition (2) is provided at the center of the support base (1). A lifting mechanism (3) is fixed on the support base (1) on the left side of the partition (2). A protective cover (4) is provided on the outside of the lifting mechanism (3). A control panel (5) is provided on the partition (2). A lower planetary grinding mechanism (6) is provided on the support base (1) on the right side of the partition (2), and an integrated enclosure (7) is provided on its outside. An upper cover (9) is provided on the side wall of the partition (2) through a pair of guide mechanisms (8). An upper grinding mechanism (10) is provided on the upper cover (9). The guide mechanism (8) includes a guide rail (11) fixed to the side wall of the partition (2). A guide block (12) that slides up and down is engaged on the guide rail (11). A mechanism for fixing the upper cover (9) is fixed between the two guide blocks (12). Mounting base (13), the lifting mechanism (3) includes a support plate (31) fixed on the support base (1), a reduction motor (32) is fixed on the side wall of the support plate (31), and a driven gear (33) is provided on the other side. The output shaft of the reduction motor (32) passes through the support plate (31) and a driving gear (34) is provided. The driving gear (34) and the driven gear (33) are connected by a toothed belt (35). A guide rail (36) is also provided on the support plate (31). A guide block (37) that slides up and down is engaged on the guide rail (36). A card seat (38) is fixed on the toothed belt (35). A connecting seat (39) is fixed between the guide block (37) and the card seat (38). The connecting seat (39) is fixedly connected to the mounting base (13).

2. The soil grinding device according to claim 1, characterized in that: The lower planetary grinding mechanism (6) includes a drive motor fixed on the support base (1), the output shaft of the drive motor is connected to a planetary gear train, and a grinding disc is provided on the planetary gear train.

3. The soil grinding device according to claim 1, characterized in that: The guide rail (11) of the guide mechanism (8) is a T-shaped guide rail, and the guide block (12) is provided with a T-shaped groove that is adapted to the T-shaped guide rail.

4. The soil grinding device according to claim 1, characterized in that: The lifting mechanism (3) has a servo geared motor (32) and an encoder is provided on the geared motor (32).

5. A soil grinding device according to claim 1, characterized in that: The integrated enclosure (7) has a sound insulation layer on its inner side, and the sound insulation layer is made of sound-absorbing cotton.

6. The soil grinding device according to claim 1, characterized in that: The upper grinding mechanism (10) includes a mounting bracket fixed to the bottom of the upper cover (9), on which a grinding head is provided, and the grinding head is adapted to the grinding disk of the lower planetary grinding mechanism (6).

7. A soil grinding device according to claim 1, characterized in that: The protective cover (4) is provided with an observation window, which is made of transparent acrylic sheet.

8. A soil grinding device according to claim 1, characterized in that: The connecting seat (39) is connected to the mounting seat by bolts, and the bolt is fitted with a spring washer.

9. A soil grinding device according to claim 1, characterized in that: Both the driven gear (33) and the driving gear (34) are made of No. 45 steel and have a hardened layer on their surface.

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