Part clamp workbench for new energy automobile
By designing a fixture worktable with a rotary table and a material unloading and wiping mechanism, the automated processing and testing of new energy vehicle components has been achieved, solving the problems of frequent fixture changes and debris adhesion, and improving processing efficiency and cleanliness.
Patent Information
- Application Number
- CN202511262756.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2025-11-11
AI Technical Summary
The current processing or testing of new energy vehicle components requires frequent changes of fixtures, and debris easily adheres during processing, resulting in low efficiency.
A fixture worktable is designed, comprising a rotary table, a placement slot, a drive motor, a feeding and wiping mechanism, and a dispensing component. The rotary table enables automated processing and inspection of parts, the feeding and wiping mechanism cleans the surface of the parts, and the dispensing component removes debris.
It improves the efficiency of component processing or inspection, reduces the number of steps, ensures the cleanliness of component surfaces, avoids debris splashing, and enhances the practicality and stability of the fixture worktable.
Smart Images

Figure CN120921143A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fixture workbench technology, specifically a fixture workbench for new energy vehicle components. Background Technology
[0002] New energy vehicles refer to automobiles that use unconventional vehicle fuels as a power source (or use conventional vehicle fuels and adopt new on-board power devices), and integrate advanced technologies in vehicle power control and drive, resulting in vehicles with advanced technical principles, new technologies, and new structures.
[0003] In existing technologies, when processing or testing new energy vehicle components, the components need to be fixed by fixtures on a workbench to maintain their stability during processing or testing. However, after processing or testing one component, the fixture needs to be released before placing the next component, and this process is repeated. At the same time, debris easily adheres to the surface of the components during processing, requiring wiping of the surface. This reduces the efficiency of component processing or testing. To address this, we propose a component fixture workbench for new energy vehicles. Summary of the Invention
[0004] The purpose of this invention is to provide a component fixture worktable for new energy vehicles to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a component fixture workbench for new energy vehicles, comprising a base plate, four rectangularly distributed support rods fixed on the top surface of the base plate, a processing table fixed between the ends of the four support rods, and further comprising: The mounting hole is located in the middle of the top surface of the processing table. A rotary table is rotatably connected to the inner wall of the mounting hole. Multiple placement slots are evenly distributed on the surface of the rotary table. A first drive motor coaxially connected to the rotary table is fixedly installed on one side of the processing table. The material feeding and wiping mechanism is located below the processing table and is used for surface cleaning of automotive parts after processing.
[0006] Preferably, the feeding and wiping mechanism includes: Mounting rods, two of which are symmetrically distributed and fixed to the bottom surface of the processing table, one of which has a support plate fixed to one side, a sleeve rotatably connected to one side of the support plate, a connecting rod inserted into the inside of the sleeve, and a roller brush fixed to the end of the connecting rod; A support block is fixed to the top surface of the processing table. An arc-shaped limiting plate is fixed to the end of the support block. A fixing component that cooperates with the connecting rod is provided on the outer surface of the sleeve. A material distribution component is provided below the processing table. A second drive motor that is coaxially connected to the sleeve is fixedly installed on the other side of the support plate.
[0007] Preferably, the fixing component includes: A U-shaped mounting block is fixed to the outer surface of a sleeve. A rod is movably inserted through the surface of the U-shaped mounting block. The top end of the rod is inserted into a connecting rod. A sleeve block is fixedly fitted on the outer surface of the rod. A first spring is fitted on the outer surface of the rod. One end of the first spring is fixed to the surface of the sleeve block, and the other end of the first spring is fixed to the inner side of the U-shaped mounting block. A pressure ring is fixed to the other end of the insertion rod.
[0008] Preferably, the dispensing component includes: The rotating shaft has two shafts, each rotatably connected to the surface of the mounting rod. A feeding frame is fixed between the ends of the two rotating shafts, and the inner bottom wall of the feeding frame is evenly provided with multiple feeding holes. A pressure rod is fixed to the outer surface of one of the rotating shafts. The pressure ring abuts against the top surface of the pressure rod. A U-shaped hanging rod is fixed to the top surface of the unloading frame. An installation cylinder is rotatably connected to the middle of the top surface of the U-shaped hanging rod. A movable rod is elastically arranged inside the installation cylinder. The end of the movable rod is rotatably connected to the bottom surface of the processing table.
[0009] Preferably, a second spring is fixed to the end of the movable rod away from the processing table, and the end of the second spring is fixed to the inner wall of the mounting cylinder.
[0010] Preferably, the inner bottom wall of the feeding frame is fixed with a plurality of evenly distributed protrusions, and the top surface of the bottom plate is slidably connected to a collecting frame corresponding to the feeding frame.
[0011] Preferably, the top surface of the processing table is fixed with two symmetrically distributed support rods. The support rods are rotatably connected to a fixed cylinder. The fixed cylinder is threadedly connected to a movable rod. The end of the movable rod is fixed with an arc-shaped limiting block corresponding to a groove.
[0012] Preferably, the top surface of the processing table is provided with a U-shaped slot, and a U-shaped guard plate is inserted into the inside of the U-shaped slot.
[0013] Preferably, a baffle is hinged to one side of the U-shaped guard plate, and a pull ring is fixed to the surface of the baffle.
[0014] Preferably, magnets are fixedly installed on the other side of the U-shaped guard plate and the surface of the baffle, and the two magnets are magnetically connected.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention, through the arrangement of a rotary table, multiple placement slots, and a first drive motor, facilitates the sequential processing or inspection of multiple automotive parts, thereby improving the processing or inspection efficiency of the parts. Simultaneously, in conjunction with the unloading and wiping mechanism, it achieves the effect of wiping the surface of the processed parts, facilitating the discharge of debris. Furthermore, the material distribution component can further "shake off" the debris adhering to the surface of the parts, reducing the number of processing steps and improving the practicality of the fixture worktable.
[0016] 2. This invention uses a U-shaped guard plate and a baffle to block debris during processing, preventing debris from scattering. When the baffle is closed with the U-shaped guard plate, magnets limit their position, while also facilitating the opening of the baffle. Workers can pull down the pressure ring to disengage the insert rod from the connecting rod, making it easy to remove the roller brush for replacement. Then, the connecting rod of the new roller brush is inserted into the sleeve, and under the elastic force of the first spring, the sleeve block is pushed to insert the end of the insert rod into the connecting rod, maintaining the stability of the roller brush after installation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention from another perspective; Figure 3 This is a schematic diagram of the overall structure of the U-shaped guard plate after separation according to the present invention; Figure 4 This is a schematic diagram of the material feeding and wiping mechanism of the present invention; Figure 5 for Figure 4 Enlarged structural diagram at point A; Figure 6 This is a schematic diagram of the mounting cylinder, second spring, and movable rod structure of the present invention; Figure 7 This is a schematic diagram of the U-shaped guard plate, baffle and magnet structure of the present invention.
[0018] In the diagram: 1. Base plate; 2. Support rod; 3. Processing table; 4. Mounting hole; 5. Rotary table; 6. Placement slot; 7. First drive motor; 8. Mounting rod; 9. Support plate; 10. Sleeve; 11. Connecting rod; 12. Roller brush; 13. Support block; 14. Arc-shaped limiting plate; 15. Second drive motor; 16. U-shaped mounting block; 17. Insert rod; 18. Sleeve block; 19. First spring; 20. Pressure ring; 21. Rotating shaft; 22. Discharge frame; 23. Discharge hole; 24. Pressure rod; 25. U-shaped hanging rod; 26. Mounting cylinder; 27. Movable rod; 28. Second spring; 29. Protruding strip; 30. Support rod; 31. Fixed cylinder; 32. Moving rod; 33. Arc-shaped limiting block; 34. U-shaped slot; 35. U-shaped guard plate; 36. Baffle; 37. Pull ring; 38. Magnet; 39. Collection frame. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Please see Figure 1-7 The present invention provides a technical solution: a component fixture workbench for new energy vehicles, including a base plate 1, four rectangularly distributed support rods 2 fixed on the top surface of the base plate 1, a processing table 3 fixed between the ends of the four support rods 2, and four rectangularly distributed casters installed on the bottom surface of the base plate 1 to facilitate the movement of the table. It also includes a mounting hole 4, which is located in the middle of the top surface of the processing table 3. A rotary table 5 is rotatably connected to the inner wall of the mounting hole 4. Multiple placement slots 6 are evenly distributed on the surface of the rotary table 5. A first drive motor 7, coaxially connected to the rotary table 5, is fixedly installed on one side of the processing table 3. Two symmetrically distributed support rods 30 are fixed to the top surface of the processing table 3. A fixed cylinder 31 is rotatably connected inside the support rods 30. A moving rod 32 is threaded inside the fixed cylinder 31. An arc-shaped limiting block 33 is fixed to the end of the moving rod 32 corresponding to the placement slot 6. The rod-shaped component to be processed is placed into the slot 6. Inside the placement slot 6, the first drive motor 7 drives the rotary table 5 to rotate, thereby moving the automotive component to the top. At this time, the arc-shaped limiting block 33 is located above the placement slot 6, thereby clamping and limiting the component, and maintaining the stability of the component during cutting and drilling operations. The arc-shaped limiting block 33 mainly prevents the component from detaching from the placement slot 6 during processing. If there are any jamming problems during processing, the fixed cylinder 31 is rotated to move the moving rod 32, thereby driving the arc-shaped limiting block 33 to detach from the placement slot 6, thus facilitating the removal of the component.
[0021] In this embodiment, as Figure 2 , Figure 3 and Figure 4 The unloading and wiping mechanism is located below the processing table 3 and is used for surface cleaning of automotive parts after processing. The unloading and wiping mechanism includes two mounting rods 8, which are symmetrically distributed and fixed to the bottom surface of the processing table 3. One side of one mounting rod 8 is fixed to a support plate 9, and a sleeve 10 is rotatably connected to one side of the support plate 9. A connecting rod 11 is inserted into the sleeve 10, and a roller brush 12 is fixed to the end of the connecting rod 11. A support block 13 is fixed to the top surface of the processing table 3, and an arc-shaped limiter is fixed to the end of the support block 13. On the other side of plate 14 and support plate 9, a second drive motor 15 coaxially connected to sleeve 10 is fixedly installed. The processed car parts move with the rotation of the rotary table 5. During the downward movement, the parts are limited by the arc-shaped limiting plate 14 to prevent them from falling. When the parts are about to move out of the arc-shaped limiting plate 14, the second drive motor 15 drives the sleeve 10 to rotate, thereby driving the roller brush 12 to rotate through the connecting rod 11, and then cleaning the car parts that are about to fall. At the same time, the placement groove 6 after the downward movement facilitates the falling of debris. It is worth noting that the outer surface of the sleeve 10 is provided with a fixing component that cooperates with the connecting rod 11. The fixing component includes a U-shaped mounting block 16, which is fixed to the outer surface of the sleeve 10. A plug rod 17 is movably passed through the surface of the U-shaped mounting block 16. The top end of the plug rod 17 is inserted into the connecting rod 11. A sleeve block 18 is fixedly sleeved on the outer surface of the plug rod 17. A first spring 19 is sleeved on the outer surface of the plug rod 17. One end of the first spring 19 is fixed to the surface of the sleeve block 18, and the other end of the first spring 19 is fixed to the inner side of the U-shaped mounting block 16. Fixing; pressure ring 20, the pressure ring 20 is fixed to the other end of the insertion rod 17. After long-term use, the bristles of the roller brush 12 are prone to curling or falling off, which will cause a decrease in cleaning ability. The operator can pull down the pressure ring 20 to make the insertion rod 17 disengage from the connecting rod 11, so as to remove the roller brush 12 for replacement. Then, the connecting rod 11 of the new roller brush 12 is inserted into the sleeve 10, and under the elastic force of the first spring 19, the sleeve block 18 is pushed to insert the end of the insertion rod 17 into the connecting rod 11, so as to maintain the stability of the roller brush 12 after installation. Furthermore, such as Figure 4 and Figure 5Below the processing table 3, a material distribution assembly is provided. The material distribution assembly includes two rotating shafts 21, each rotatably connected to the surface of the mounting rod 8. A feeding frame 22 is fixed between the ends of the two rotating shafts 21. The inner bottom wall of the feeding frame 22 is evenly provided with multiple feeding holes 23. A pressure rod 24 is fixed to the outer surface of one of the rotating shafts 21. A pressure ring 20 abuts against the top surface of the pressure rod 24. A U-shaped hanging rod 25 is fixed to the top surface of the feeding frame 22. A mounting cylinder is rotatably connected to the middle of the top surface of the U-shaped hanging rod 25. 26. The mounting cylinder 26 is elastically provided with a movable rod 27. The end of the movable rod 27 is rotatably connected to the bottom surface of the processing table 3. A second spring 28 is fixed to the end of the movable rod 27 away from the processing table 3. The end of the second spring 28 is fixed to the inner wall of the mounting cylinder 26. When the rotating table 5 drives the component to rotate above the unloading frame 22, the component automatically falls under the weight of the component and then falls into the unloading frame 22. At the same time, the debris also falls into the unloading frame 22 and passes through the unloading hole 23 of the unloading frame 22 to facilitate the separation of the debris. When the roller brush 12 rotates, it drives the pressure ring 20 to rotate. Each rotation of the pressure ring 20 will squeeze the pressure rod 24, thereby causing the pressure rod 24 to shift downward. At this time, the rotating shaft 21 deflects, thereby causing the feeding frame 22 to deflect. Under the elastic force of the second spring 28, the feeding frame 22 shakes. This facilitates the falling of the car parts and the discharge of debris from the feeding frame 22. Workers can place a collection container at the discharge end of the feeding frame 22 to facilitate the collection of the processed parts.
[0022] It is worth noting that, for example Figure 4 The inner bottom wall of the feeding frame 22 is fixed with a number of evenly distributed protrusions 29. The top surface of the bottom plate 1 is slidably connected to the feeding frame 22. The protrusions 29 facilitate the tumbling of the parts when they fall, thereby further "shaking off" the debris attached to the parts. At the same time, the debris can be discharged from the feeding hole 23 as much as possible. The collecting frame 39 collects the debris falling from the feeding hole 23.
[0023] It should also be noted that, such as Figure 1 , Figure 3 and Figure 7 The top surface of the processing table 3 is provided with a U-shaped slot 34, and a U-shaped guard plate 35 is inserted into the U-shaped slot 34. A baffle 36 is hinged to one side of the U-shaped guard plate 35, and a pull ring 37 is fixed to the surface of the baffle 36. The U-shaped guard plate 35 and the baffle 36 are used to block the debris during the processing and prevent the debris from splashing. Magnets 38 are fixedly installed on the other side of the U-shaped guard plate 35 and the surface of the baffle 36. The two magnets 38 are magnetically connected. When the baffle 36 is closed with the U-shaped guard plate 35, the magnets 38 limit the two and facilitate the opening of the baffle 36.
[0024] Working principle: The rod-shaped component to be processed is placed into the placement slot 6. The first drive motor 7 drives the rotary table 5 to rotate, thereby moving the car component to the top. At this time, the arc-shaped limiting block 33 is located above the placement slot 6, thereby clamping and limiting the component, and maintaining the stability of the component during cutting and drilling operations. The arc-shaped limiting block 33 mainly prevents the component from detaching from the placement slot 6 during processing. After processing, the car component moves with the rotation of the rotary table 5. During the downward movement, the arc-shaped limiting plate 14 limits the component to prevent it from falling. When the component is about to move out of the arc-shaped limiting plate 14, the second drive motor 15 drives the sleeve 10 to rotate, thereby driving the roller brush 12 to rotate through the connecting rod 11, thereby cleaning the car component that is about to fall. The lowered placement slot 6 facilitates the falling of debris. When the rotary table 5 rotates the component to above the feeding frame 22, the component automatically falls under its own weight and into the feeding frame 22. At the same time, the debris also falls into the feeding frame 22 and passes through the feeding hole 23 of the feeding frame 22, which facilitates the separation of debris. When the roller brush 12 rotates, it drives the pressure ring 20 to rotate. Each rotation of the pressure ring 20 will squeeze the pressure rod 24, thereby causing the pressure rod 24 to shift downward. At this time, the rotating shaft 21 deflects, thereby causing the feeding frame 22 to deflect. Under the elastic force of the second spring 28, the feeding frame 22 shakes. This facilitates the falling of the automotive component and the discharge of debris from the feeding frame 22. Workers can place a collection container at the discharge end of the feeding frame 22 to facilitate the collection of the processed components.
[0025] The first drive motor 7 and the second drive motor 15 can be commercially available and equipped with separate power supplies. This is a mature technology in the field and has been fully disclosed, so it will not be repeated in the specification.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A component fixture workbench for new energy vehicles, comprising a base plate (1), wherein four rectangularly distributed support rods (2) are fixed on the top surface of the base plate (1), and a processing table (3) is fixed between the ends of the four support rods (2), characterized in that: Also includes: Mounting hole (4) is located in the middle of the top surface of the processing table (3). A rotating table (5) is rotatably connected to the inner wall of the mounting hole (4). Multiple placement slots (6) are evenly provided on the surface of the rotating table (5). A first drive motor (7) coaxially connected to the rotating table (5) is fixedly installed on one side of the processing table (3). The material feeding and wiping mechanism is located below the processing table (3) and is used for surface cleaning of automotive parts after processing.
2. The component fixture workbench for new energy vehicles according to claim 1, characterized in that: The material feeding and wiping mechanism includes: Mounting rod (8), two mounting rods (8) are provided and symmetrically distributed and fixed to the bottom surface of the processing table (3). One of the mounting rods (8) has a support plate (9) fixed on one side. A sleeve (10) is rotatably connected to one side of the support plate (9). A connecting rod (11) is inserted into the inside of the sleeve (10). A roller brush (12) is fixed to the end of the connecting rod (11). Support block (13) is fixed to the top surface of processing table (3). An arc-shaped limiting plate (14) is fixed to the end of the support block (13). A fixing component that cooperates with the connecting rod (11) is provided on the outer surface of the sleeve (10). A material distribution component is provided below the processing table (3). A second drive motor (15) that is coaxially connected to the sleeve (10) is fixedly installed on the other side of the support plate (9).
3. The component fixture workbench for new energy vehicles according to claim 2, characterized in that: The fixing component includes: U-shaped mounting block (16), the U-shaped mounting block (16) is fixed to the outer surface of sleeve (10), the surface of the U-shaped mounting block (16) is movably penetrated by a plug rod (17), the top end of the plug rod (17) is inserted into the connecting rod (11), the outer surface of the plug rod (17) is fixedly fitted with a sleeve block (18), the outer surface of the plug rod (17) is fitted with a first spring (19), one end of the first spring (19) is fixed to the surface of the sleeve block (18), and the other end of the first spring (19) is fixed to the inner side of the U-shaped mounting block (16); A pressure ring (20) is fixed to the other end of the insertion rod (17).
4. The component fixture workbench for new energy vehicles according to claim 3, characterized in that: The material dispensing component includes: Two rotating shafts (21) are provided and are rotatably connected to the surface of the mounting rod (8). A feeding frame (22) is fixed between the ends of the two rotating shafts (21). Multiple feeding holes (23) are evenly opened on the inner bottom wall of the feeding frame (22). A pressure rod (24) is fixed to the outer surface of one of the rotating shafts (21). The pressure ring (20) abuts against the top surface of the pressure rod (24). A U-shaped hanging rod (25) is fixed to the top surface of the unloading frame (22). An installation cylinder (26) is rotatably connected to the middle of the top surface of the U-shaped hanging rod (25). A movable rod (27) is elastically provided inside the installation cylinder (26). The end of the movable rod (27) is rotatably connected to the bottom surface of the processing table (3).
5. A component fixture workbench for new energy vehicles according to claim 4, characterized in that: The end of the movable rod (27) away from the processing table (3) is fixed with a second spring (28), and the end of the second spring (28) is fixed to the inner wall of the mounting cylinder (26).
6. The component fixture workbench for new energy vehicles according to claim 4, characterized in that: The inner bottom wall of the feeding frame (22) is fixed with a plurality of evenly distributed protrusions (29), and the top surface of the bottom plate (1) is slidably connected to the feeding frame (22) with a collection frame (39).
7. The component fixture workbench for new energy vehicles according to claim 1, characterized in that: The top surface of the processing table (3) is fixed with two symmetrically distributed support rods (30). The support rods (30) are rotatably connected to a fixed cylinder (31). The fixed cylinder (31) is threadedly connected to a moving rod (32). The end of the moving rod (32) is fixed with an arc-shaped limiting block (33) in a corresponding groove (6).
8. A component fixture workbench for new energy vehicles according to claim 1, characterized in that: The top surface of the processing table (3) is provided with a U-shaped slot (34), and a U-shaped guard plate (35) is inserted into the U-shaped slot (34).
9. A component fixture workbench for new energy vehicles according to claim 8, characterized in that: A baffle (36) is hinged to one side of the U-shaped guard plate (35), and a pull ring (37) is fixed to the surface of the baffle (36).
10. A component fixture workbench for new energy vehicles according to claim 9, characterized in that: Magnets (38) are fixedly installed on the other side of the U-shaped guard plate (35) and the surface of the baffle (36), and the two magnets (38) are magnetically connected.