Energy-saving processing device for building engineering blocks

Abstract

The present application relates to the technical fields of building engineering block production, and discloses an energy-saving processing device for building engineering blocks, which comprises a frame, an installation plate arranged on the frame, a box arranged in the middle of the installation plate, a first cylinder arranged on the inside of the upper side of the box, a second cylinder rotatably arranged in the first cylinder, a plurality of annular rings arranged in the circumferential direction of the inside of the second cylinder, and a tamping assembly arranged in the first cylinder; the slide rod and the pressing plate can be greatly vibrated up and down, so that the building block raw material is subjected to frequent pressure, and the building block raw material is more compact; under the guidance of the plurality of protrusions and the action of the first spring elasticity, the vibrating rod can be slightly moved up and down, bubbles are broken and discharged by the vibrating action; the building block raw material is subjected to composite treatment by combining the pressure action and the vibrating action; the building block raw material is more compact by applying pressure, and bubbles are broken and discharged by the vibrating action.

Description

Technical Field

[0001] This invention belongs to the technical field of building block production, and more specifically, relates to an energy-saving processing device for building blocks. Background Technology

[0002] Masonry blocks are a common building material, typically made from a mixture of concrete, fine aggregate, coarse aggregate, water, and additives. Due to their high compressive strength and corrosion resistance, they are widely used in both residential and commercial buildings. Masonry blocks are generally produced using molds. First, concrete slurry and additives are mixed, then the mixed concrete block material is poured into the mold. After a period of time, the concrete block material solidifies into masonry blocks.

[0003] The existing technology for producing building blocks still has the following shortcomings:

[0004] During the production of building blocks, air bubbles are present in the raw materials. To ensure the integrity of the building blocks, it is usually necessary to squeeze out these air bubbles. However, current compaction components can only squeeze out air bubbles in the upper layer of raw materials, making it difficult to squeeze out air bubbles in the lower layer, thus reducing the integrity of the building blocks.

[0005] In current construction block production, to improve production efficiency, it is necessary to continuously inject block raw materials into the mold. However, current compaction components usually require stopping the injection of block raw materials when compacting them, thus affecting the efficiency of construction block production.

[0006] In the current production of building blocks, it is necessary to continuously inject block raw materials into the mold. Due to the insufficient fluidity and high viscosity of the block raw materials, the block raw materials cannot adhere well to the mold, which easily leads to the formation of air bubbles and cavities in the corners of the mold, resulting in a reduction in the integrity of the building blocks.

[0007] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an energy-saving processing device for building blocks, in order to achieve a more practical and valuable purpose. Summary of the Invention

[0008] This invention provides an energy-saving processing device for building blocks, which overcomes the above-mentioned defects in the prior art.

[0009] The purpose and effectiveness of this energy-saving processing device for building blocks are achieved by the following specific technical means:

[0010] An energy-saving processing device for building blocks includes a frame, an mounting plate on the frame, a box in the middle of the mounting plate, a casting component at the lower end of the box, a first cylinder on the upper side of the box, a second cylinder rotatably mounted inside the first cylinder, a plurality of circular rings arranged in a circumferential array inside the second cylinder, a cover plate at the upper end of the box, a funnel on the upper side of the cover plate, a feeding ring on the lower side of the cover plate, and a compaction component on one side of the upper part of the first cylinder. The compaction component includes a movable plate, a first sleeve on the upper side of the movable plate, a round rod threadedly contacting the inner wall of the first sleeve, a disc at the lower end of the round rod, a sliding rod vertically sliding inside the round rod, a pressure plate at the lower end of the sliding rod, a plurality of round tubes rotatably mounted on the pressure plate, a cone at the lower end of the round tubes, and a plurality of vibrating rods slidingly mounted on the cone.

[0011] Preferably, the upper inner wall of the first cylinder is provided with a semi-circular guide rail, the movable plate slides on the semi-circular guide rail, a drive wheel is installed on the lower side of the movable plate, the drive wheel slides in the semi-circular guide rail, an energy-saving motor is installed at the lower end of the first cylinder, the output end of the energy-saving motor is provided with a rotating shaft, the outer wall of the rotating shaft is fixedly connected to the second cylinder, and the interior of the funnel is connected to the interior of the feeding ring.

[0012] Preferably, a plurality of fixing rings are fixedly provided on the lower side of the pressure plate, the outer wall of the fixing rings is in rotatable contact with the inner wall of the cone, a first limiting ring is sleeved on the outer wall of the fixing rings, the first limiting ring slides circumferentially on the inner wall of the cone, the outer wall of the circular tube is in threaded contact with the upper part of the disc, and the outer wall of the circular tube is in rotatable contact with the fixing rings.

[0013] Preferably, the lower circumferential array of the fixing ring is provided with a plurality of protrusions, the upper end of the vibrating rod is fixedly provided with a limiting block, the limiting block is connected to the interior of the cone with a first spring, the lower outer wall of the vibrating rod is provided with a plurality of first exhaust valves, and the interior of the vibrating rod is connected to the interior of the cone with a first through hole.

[0014] Preferably, a partition is fixedly provided inside the circular tube, dividing the interior of the circular tube into a lower part and an upper part by the partition. A piston plate is slidably provided inside the disc, and the piston plate is fixedly connected to the slide rod. The outer wall of the circular tube is rotatably connected to the piston plate. The interior of the disc is divided into a lower part and an upper part by the piston plate. A plurality of second through holes are provided inside the cone and communicating with the lower part of the circular tube. A first one-way valve is provided in communication between the lower part of the disc and the lower part of the circular tube. The outer wall of the circular tube is rotatably connected to the pressure plate.

[0015] Preferably, a second spring is provided between the lower side of the piston plate and the lower part of the disc, a second one-way valve is provided on the piston plate, the lower part of the disc and the upper part of the disc are connected through the second one-way valve, a third one-way valve is provided between the upper part of the disc and the upper part of the circular tube, an annular groove is provided inside the movable plate, the upper end of the circular tube slides in the annular groove, and a plurality of exhaust holes are arranged in a circumferential array on the upper side of the annular groove.

[0016] Preferably, the upper end of the first sleeve is rotatably provided with a first gear, a slider is fixedly provided on one side of the inner wall of the first gear, a groove is provided on one side of the outer wall of the round rod, the slider slides axially in the groove, a drive motor is installed on the upper side of the movable plate, and a second gear is provided at the output end of the drive motor, the outer wall of the first gear meshes with the outer wall of the second gear.

[0017] Preferably, a second limiting ring is fixedly provided on the lower side of the first gear, and the second limiting ring slides circumferentially inside the upper end of the first sleeve. A second sleeve is fixedly provided on the upper side of the first gear, and a plurality of convex rings are axially spaced on the inner wall of the second sleeve. A movable block is provided at the upper end of the slide rod, and two push rods are symmetrically and radially slidably provided at the upper end of the round rod. The ends of the two push rods that are close to each other slide in contact with the inclined surfaces on both sides of the movable block.

[0018] Preferably, the casting assembly includes a sealing cap with a gate in the middle and a sealing frame on the lower inner wall of the sealing cap. Two lifting mechanisms are symmetrically arranged between the lower end of the housing and the upper side of the sealing cap. A telescopic connecting pipe is connected between the upper side of the sealing cap and the lower end of the housing. The interior of the telescopic connecting pipe communicates with the gate. The material discharge ring is located on the upper side of the first cylinder. A material discharge port is provided on the lower side of the housing away from the material discharge ring. The material discharge port communicates with the telescopic connecting pipe and is connected to a material discharge pipe.

[0019] Preferably, a conveying mechanism for conveying molds is provided through the lower part of the frame, a control box is installed on the outer wall of the frame, two vacuum pumps are symmetrically arranged on the upper side of the sealing cover, and two second exhaust valves are symmetrically arranged on the upper part of the sealing cover.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. This invention provides an energy-saving processing device for building blocks. Through the arrangement of a second cylinder, rings, and a compaction component, an energy-saving motor drives a rotating shaft to rotate. The rotating shaft drives the second cylinder to rotate, and the second cylinder drives several rings to move sequentially below the feeding ring, thereby enabling the batching of large quantities of block raw materials into small quantities. Furthermore, the sequential movement of the rings below the compaction component allows for rapid compaction, extrusion, and degassing of small quantities of block raw materials. Additionally, the sequential movement of the rings above the feeding port allows for continuous injection of block raw materials while compaction and casting, ensuring the efficiency and quality of block casting. Furthermore, the installation of a sealing cover, vacuum pump, sealing frame, and a second exhaust valve allows for sealing of the mold using the sealing cover and sealing frame. After casting and before initial setting, the vacuum pump performs vacuum treatment on the surface of the block raw materials, accelerating the removal of internal moisture and the bursting of air bubbles, thus improving the quality of building block production.

[0022] 2. This invention provides an energy-saving processing device for building blocks. Through the arrangement of a round rod, convex rings, a second spring, a sliding rod, and a pressure plate, the sliding rod and pressure plate vibrate significantly up and down during the downward movement of the round rod, guided by several convex rings and the elastic force of the second spring. This frequently applies pressure to the block material, making it more compact. Furthermore, through the arrangement of a round tube, a cone, and vibrating rods, the downward movement of the pressure plate drives the cone downward, which in turn drives the round tube downward. Because the outer wall of the round tube contacts the upper thread of the disc, the round tube moves downward and rotates. The rotation of the round tube drives the cone to rotate, which in turn drives several vibrating rods to rotate. The rotation of these vibrating rods increases the contact area with the block material, facilitating thorough extrusion and degassing of the block material. The gas in the block material is then transported to the cone through a first exhaust valve, improving the compaction and degassing effect on the block material. Finally, through the setting of the fixing ring, protrusions, and the first spring, during the rotation of the circular tube and the cone, under the guidance of several protrusions and the elastic force of the first spring, the vibrating rods can move up and down slightly, thereby causing several vibrating rods to vibrate up and down, using the vibration to break up and remove air bubbles. This achieves a combined treatment of the block raw materials by applying pressure and vibration; the application of pressure makes the block raw materials denser, while the vibration breaks up and removes air bubbles.

[0023] 3. This invention provides an energy-saving processing device for building blocks. Through the arrangement of a protrusion and a first spring, the protrusion guides and pushes the upper end of the vibrating rod, enabling it to quickly insert into the block material. The spring force then moves the vibrating rod upwards. The resistance from the block material causes the vibrating rod to move slowly upwards, thus achieving rapid insertion and slow withdrawal to avoid forming voids and air bubbles. Furthermore, the piston plate, moving repeatedly up and down within the disc, rapidly expels gas from the block material, improving the quality and efficiency of compaction and degassing of the block material. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Figure 1 This is a schematic diagram of the first isometric structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the second isometric structure of the present invention;

[0028] Figure 3 This is a top view of the structure of the present invention;

[0029] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at point AA;

[0030] Figure 5 This is a front view structural diagram of the present invention;

[0031] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure at point BB;

[0032] Figure 7 for Figure 6 A magnified schematic diagram of the local structure at point C;

[0033] Figure 8 This is a schematic diagram of the horizontal cross-sectional structure of the first cylinder in this invention;

[0034] Figure 9 This is a vertical cross-sectional view of the ramming component in this invention;

[0035] Figure 10 for Figure 9 A magnified schematic diagram of the structure at point D.

[0036] Explanation of reference numerals in the attached figures:

[0037] Frame 10, Mounting plate 11, Box 12, Conveying mechanism 13, Cover plate 14, Funnel 15, Control box 16, Sealing cover 17, Lifting mechanism 18, Vacuum pump 19, Telescopic connecting pipe 20, Sprue 21, First cylinder 22, Second cylinder 23, Ring 24, Energy-saving motor 25, Rotating shaft 26, Discharge ring 27, Discharge port 28, Discharge pipe 29, Sealing frame 32, Second exhaust valve 33, Semicircular guide rail 34, Movable plate 35, Drive wheel 36, First sleeve 37, Round rod 38, First gear 39, Drive motor 40, Second gear 41. Slider; 42. Second limiting ring; 43. Disc; 44. Sliding rod; 45. Pressure plate; 46. Cone; 47. Vibrating rod; 48. Circular tube; 49. Slide groove; 50. Fixing ring; 51. First limiting ring; 52. Protrusion; 53. Limiting block; 54. First spring; 55. First exhaust valve; 56. First through hole; 57. Partition plate; 58. Second through hole; 59. Piston plate; 60. Second spring; 61. First one-way valve; 62. Second one-way valve; 63. Third one-way valve; 64. Annular groove; 65. Exhaust hole; 66. Second sleeve; 67. Protruding ring; 68. Top rod; 69. Movable block; 70. Detailed Implementation

[0038] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0039] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0041] This invention provides an embodiment of an energy-saving processing device for building blocks, such as... Figure 1-10 As shown, the system includes a frame 10, a mounting plate 11 on the frame 10, a box 12 in the middle of the mounting plate 11, a casting assembly at the lower end of the box 12, a first cylinder 22 on the upper side of the inside of the box 12, a second cylinder 23 rotatably mounted inside the first cylinder 22, a plurality of circular rings 24 arranged in a circular array inside the second cylinder 23, a cover plate 14 at the upper end of the box 12, a funnel 15 on the upper side of the cover plate 14, and a feeding ring 27 on the lower side of the cover plate 14. A compaction assembly is provided on one side of the upper part of the cylinder 22; the compaction assembly includes a movable plate 35, a first sleeve 37 is provided on the upper side of the movable plate 35, a round rod 38 is provided in threaded contact on the inner wall of the first sleeve 37, a disc 44 is provided at the lower end of the round rod 38, a slide rod 45 is provided vertically inside the round rod 38, a pressure plate 46 is provided at the lower end of the slide rod 45, a plurality of round tubes 49 are rotatably provided on the pressure plate 46, a cone 47 is provided at the lower end of the round tubes 49, and a plurality of vibrating rods 48 are slidably provided on the cone 47.

[0042] Specifically, it enables the slide bar 45 and pressure plate 46 to vibrate up and down significantly, thereby applying frequent pressure to the block material and making the block material more compact.

[0043] During the rotation of the circular tube 49 and the cone 47, under the guidance of several protrusions 53 and the elastic force of the first spring 55, the vibrating rods 48 can move up and down slightly, causing them to vibrate up and down. This vibration breaks up and removes air bubbles. This achieves a combined treatment of the block material by applying pressure and vibration; the pressure makes the block material more compact, while the vibration breaks up and removes air bubbles.

[0044] Preferred, such as Figure 4 , Figure 7-10 As shown, the upper inner wall of the first cylinder 22 is provided with a semi-circular guide rail 34, the movable plate 35 slides on the semi-circular guide rail 34, the lower side of the movable plate 35 is equipped with a drive wheel 36, the drive wheel 36 slides in the semi-circular guide rail 34, the lower end of the first cylinder 22 is equipped with an energy-saving motor 25, the output end of the energy-saving motor 25 is provided with a rotating shaft 26, the outer wall of the rotating shaft 26 is fixedly connected to the second cylinder 23, and the interior of the funnel 15 is connected to the interior of the feeding ring 27.

[0045] Preferred, such as Figure 7 , Figure 9 , Figure 10As shown, a plurality of fixing rings 51 are fixedly provided on the lower side of the pressure plate 46. The outer wall of the fixing ring 51 is in rotatable contact with the inner wall of the cone 47. A first limiting ring 52 is sleeved on the outer wall of the fixing ring 51. The first limiting ring 52 slides circumferentially on the inner wall of the cone 47. The outer wall of the round tube 49 is in threaded contact with the upper part of the disc 44. The outer wall of the round tube 49 is in rotatable contact with the fixing rings 51.

[0046] Preferred, such as Figure 7 , Figure 9 , Figure 10 As shown, the lower circumferential array of the fixing ring 51 is provided with several protrusions 53, the upper end of the vibrating rod 48 is fixedly provided with a limiting block 54, the limiting block 54 is connected to the interior of the cone 47 with a first spring 55, the lower outer wall of the vibrating rod 48 is provided with several first exhaust valves 56, and the interior of the vibrating rod 48 is connected to the interior of the cone 47 with a first through hole 57.

[0047] Preferred, such as Figure 7 , Figure 9 , Figure 10 As shown, a partition 58 is fixedly provided inside the circular tube 49, dividing the interior of the circular tube 49 into a lower part and an upper part. A piston plate 60 is slidably provided inside the disc 44, and the piston plate 60 is fixedly connected to the slide rod 45. The outer wall of the circular tube 49 is rotatably connected to the piston plate 60. The interior of the disc 44 is divided into a lower part and an upper part by the piston plate 60. A number of second through holes 59 are provided inside the cone 47, which communicates with the lower part of the circular tube 49. A first one-way valve 62 is provided inside the lower part of the disc 44, which communicates with the lower part of the circular tube 49. The outer wall of the circular tube 49 is rotatably connected to the pressure plate 46.

[0048] Preferred, such as Figure 7 , Figure 9 , Figure 10 As shown, a second spring 61 is connected between the lower side of the piston plate 60 and the lower part of the disc 44. A second one-way valve 63 is provided on the piston plate 60. The lower part and the upper part of the disc 44 are connected through the second one-way valve 63. A third one-way valve 64 is provided between the upper part of the disc 44 and the upper part of the circular tube 49. An annular groove 65 is provided inside the movable plate 35. The upper end of the circular tube 49 slides in the annular groove 65. Several exhaust holes 66 are arranged in a circular array on the upper side of the annular groove 65.

[0049] Preferred, such as Figure 7 , Figure 9 , Figure 10As shown, the upper end of the first sleeve 37 is rotatably provided with a first gear 39, and a slider 42 is fixedly provided on one side of the inner wall of the first gear 39. A groove 50 is provided on one side of the outer wall of the round rod 38. The slider 42 slides axially in the groove 50. A drive motor 40 is installed on the upper side of the movable plate 35. A second gear 41 is provided at the output end of the drive motor 40. The outer wall of the first gear 39 meshes with the outer wall of the second gear 41.

[0050] Preferred, such as Figure 7 , Figure 9 , Figure 10 As shown, a second limiting ring 43 is fixedly provided on the lower side of the first gear 39. The second limiting ring 43 slides in an annular shape inside the upper end of the first sleeve 37. A second sleeve 67 is fixedly provided on the upper side of the first gear 39. Several protruding rings 68 are axially spaced on the inner wall of the second sleeve 67. A movable block 70 is provided on the upper end of the slide rod 45. Two push rods 69 are symmetrically and radially slidably provided on the upper end of the round rod 38. The ends of the two push rods 69 that are close to each other slide in contact with the inclined surfaces on both sides of the movable block 70.

[0051] Preferred, such as Figure 1-6 As shown, the casting assembly includes a sealing cap 17, a gate 21 in the middle of the sealing cap 17, a sealing frame 32 on the lower inner wall of the sealing cap 17, two lifting mechanisms 18 symmetrically arranged between the lower end of the box body 12 and the upper side of the sealing cap 17, a telescopic connecting pipe 20 connecting the upper side of the sealing cap 17 and the lower end of the box body 12, the interior of the telescopic connecting pipe 20 communicating with the gate 21, a material discharge ring 27 located on the upper side of the first cylinder 22, a material discharge port 28 on the lower side of the box body 12 away from the material discharge ring 27, and a material discharge pipe 29 communicating with the telescopic connecting pipe 20.

[0052] Preferred, such as Figure 1-6 As shown, a conveying mechanism 13 for conveying molds is provided through the lower part of the frame 10. A control box 16 is installed on the outer wall of the frame 10. Two vacuum pumps 19 are symmetrically arranged on the upper side of the sealing cover 17. Two second exhaust valves 33 are symmetrically arranged on the upper part of the sealing cover 17.

[0053] Specific usage of this invention:

[0054] First, the operator places the mold on the conveying mechanism 13. The control system then starts the conveying mechanism 13, which drives the mold to move directly below the casting component. The conveying mechanism 13 then stops. The control system then starts two lifting mechanisms 18, which drive the sealing cover 17 downwards. The sealing cover 17 moves downwards and covers the upper part of the mold, sealing the mold with the sealing frame 32.

[0055] At this time, the workers inject the masonry block material into the funnel 15, and the masonry block material in the funnel 15 falls into the feeding ring 27. The control system controls the energy-saving motor 25 to start, and the energy-saving motor 25 drives the rotating shaft 26 to rotate. The rotating shaft 26 drives the second cylinder 23 to rotate. The rotation of the second cylinder 23 drives several rings 24 to move sequentially below the feeding ring 27, thereby enabling the large amount of masonry block material to be transported in small batches. At the same time, the several rings 24 rotate sequentially to move to the bottom of the compaction component, thereby enabling the compaction component to quickly compact, squeeze and vent the small amount of masonry block material. And by rotating the several rings 24 sequentially to move to the top of the feeding port 28, the masonry block material can be continuously injected while being compacted and poured, ensuring the efficiency and quality of the masonry block material pouring.

[0056] Secondly, the raw material for masonry blocks in the feeding ring 27 falls into the ring 24. After the ring 24 is filled with raw material, the energy-saving motor 25 drives the second cylinder 23 to rotate. The rotation of the second cylinder 23 moves the raw material for masonry blocks and the ring 24 to the bottom of the compaction component. The control system controls the compaction component to start, and the drive motor 40 drives the second gear 41 to rotate in reverse. Since the outer wall of the first gear 39 meshes with the outer wall of the second gear 41, the reverse rotation of the second gear 41 drives the first gear 39 to rotate in the forward direction. By using the slider 42 to slide axially in the groove 50, a spline engagement is achieved, so the forward rotation of the first gear 39 can drive the round rod 38 to rotate in the forward direction. Since the outer wall of the round rod 38 is in threaded contact with the inner wall of the first sleeve 37, the forward rotation of the round rod 38 is guided by the thread of the first sleeve 37, so that the round rod 38 rotates and moves downward. Among them, the rotation of the first gear 39 drives the second limiting ring 43 to slide in annularly inside the upper end of the first sleeve 37, so that the first gear 39 rotates smoothly. The rotation of the first gear 39 drives the second sleeve 67 to rotate.

[0057] The downward movement of the round rod 38 causes the disc 44 and pressure plate 46 to move downwards. The downward movement of the pressure plate 46 causes several cones 47 to move downwards, thereby applying pressure to the block material within the ring 24 using the pressure plate 46 and the cones 47, making the block material more compact. Furthermore, the downward movement of the round rod 38 causes two push rods 69 to move downwards. The downward movement of the two push rods 69 is guided and pushed by the convex ring 68, causing the two push rods 69 to move closer together. The ends of the two push rods 69 that are close together slide into contact with the inclined surfaces on both sides of the movable block 70, pushing the movable block 70 and the slide rod 45 downwards significantly. The downward movement of the slide rod 45 causes the pressure plate 46 to move downwards significantly, and the downward movement of the slide rod 45 causes the piston plate 60 to move downwards within the disc 44. The downward movement of the piston plate 60 compresses the second spring 61, generating a spring force. Therefore, during the downward movement of the round rod 38, under the guidance of several convex rings 68 and the elastic force of the second spring 61, the slide rod 45 and the pressure plate 46 can vibrate up and down in large amplitude, thereby frequently applying pressure to the block material and making the block material more compact.

[0058] Simultaneously, the downward movement of the pressure plate 46 causes the cone 47 to move downward, which in turn causes the circular tube 49 to move downward. Since the outer wall of the circular tube 49 is in contact with the upper thread of the disc 44, the circular tube 49 moves downward and rotates. The rotation of the circular tube 49 causes the cone 47 to rotate, which in turn causes several vibrating rods 48 to rotate. The rotation of these vibrating rods increases the contact area with the masonry material, facilitating thorough compression and venting of the material. This allows the gas in the masonry material to be transported into the cone 47 through the first vent valve 56, improving the compaction and venting effect. The first limiting ring 52 makes annular sliding contact with the inner wall of the cone 47, allowing the fixed ring 51 and the first limiting ring 52 to synchronously move the cone 47 up and down during the upward and downward movement of the pressure plate 46 without affecting the rotation of the cone 47.

[0059] Next, the cone 47 rotates, driving several vibrating rods 48 to rotate. These vibrating rods 48, in conjunction with several protrusions 53, are fixed circumferentially, guiding the upper ends of the vibrating rods 48 and causing them to move downwards slightly. This downward movement of the vibrating rods 48 causes the limiting block 54 to move downwards, compressing the first spring 55 and generating elastic force. Therefore, during the rotation of the tube 49 and the cone 47, under the guidance of the protrusions 53 and the elastic force of the first spring 55, the vibrating rods 48 can move up and down slightly, causing them to vibrate and break up and remove air bubbles. This achieves a combined treatment of the block material by applying pressure and vibration; the pressure makes the block material more compact, while the vibration breaks up and removes air bubbles.

[0060] Simultaneously, the upper end of the vibrating rod 48 is guided and pushed by the protrusion 53, enabling the vibrating rod 48 to be quickly inserted into the masonry material. Then, the elastic force of the first spring 55 moves the vibrating rod 48 upward. The upward movement of the vibrating rod 48 is met with resistance from the masonry material, causing the vibrating rod 48 to move upward slowly, thus achieving quick insertion and slow withdrawal of the vibrating rod 48 to avoid the formation of voids and air bubbles. When the piston plate 60 moves upward within the disc 44, a negative pressure is formed in the lower part of the disc 44. This allows several first exhaust valves 56 to absorb air bubbles in the masonry material into the vibrating rod 48. The gas in the vibrating rod 48 is transported to the cone 47 through the first through hole 57. The gas in the cone 47 is transported to the lower part of the circular tube 49 through the second through hole 59. The gas in the lower part of the circular tube 49 is transported to the lower part of the disc 44 through the first one-way valve 62. When the piston plate 60 moves downward within the disc 44, the gas in the lower part of the disc 44 is transported to the upper part of the disc 44 through the second one-way valve 63. When the piston plate 60 moves upward within the disc 44, the gas in the upper part of the disc 44 is transported to the upper part of the circular tube 49 through the third one-way valve 64. The gas in the upper part of the circular tube 49 is then transported to the annular groove 65, and the gas in the annular groove 65 is discharged through several exhaust holes 66. By utilizing the repeated up-and-down movement of the piston plate 60 within the disc 44, the gas in the masonry material is rapidly discharged, thereby improving the quality and efficiency of venting during the compaction of the masonry material.

[0061] Then, the second cylinder 23 rotates, causing the ring 24 to rotate. The rotation of the ring 24 causes the compaction component and the compacted block material to rotate together and move above the discharge port 28. The compaction component continues to move downward, squeezing and pushing the block material in the ring 24 downward, so that the block material is conveyed through the discharge port 28 into the discharge pipe 29. The block material in the discharge pipe 29 is conveyed into the mold through the telescopic connecting pipe 20 and the gate 21. The downward pressure of the compaction component increases the fluidity of the block material, allowing the block material to be continuously poured into the mold. The compaction component slides on the semi-circular guide rail 34, which allows the compaction component and the block material to move together to above the discharge port 28.

[0062] Finally, two vacuum pumps 19 are activated, using them to extract gas from the mold through the second exhaust valve 33, creating a vacuum. This vacuum technology effectively improves the density and strength of the block material. After the block material is poured but before initial setting, the vacuum pumps 19 are used to vacuum the surface of the block material, accelerating the removal of moisture and the bursting of air bubbles, which helps improve the quality of block production in building construction.

[0063] At the same time, the compaction component moves upward to the top of the ring 24, and is driven by the drive wheel 36 to move and reset in an arc on the semi-circular guide rail 34, so as to compact and vent the subsequent block raw materials.

[0064] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An energy-saving processing device for building blocks, characterized in that: The system includes a frame (10), a mounting plate (11) on the frame (10), a box (12) in the middle of the mounting plate (11), a casting component at the lower end of the box (12), a first cylinder (22) on the upper side inside the box (12), a second cylinder (23) rotatably arranged inside the first cylinder (22), a plurality of circular rings (24) arranged in a circular array inside the second cylinder (23), a cover plate (14) at the upper end of the box (12), a funnel (15) on the upper side of the cover plate (14), a material feeding ring (27) on the lower side of the cover plate (14), and a compaction component on one side of the upper part of the first cylinder (22). The compaction assembly includes a movable plate (35), a first sleeve (37) is provided on the upper side of the movable plate (35), a round rod (38) is provided in threaded contact on the inner wall of the first sleeve (37), a disc (44) is provided at the lower end of the round rod (38), a slide rod (45) is provided vertically inside the round rod (38), a pressure plate (46) is provided at the lower end of the slide rod (45), a plurality of round tubes (49) are rotatably provided on the pressure plate (46), a cone (47) is provided at the lower end of the round tubes (49), and a plurality of vibrating rods (48) are slidably provided on the cone (47). The inside of the circular tube (49) is fixedly provided with a partition (58), and the inside of the circular tube (49) is divided into the lower part and the upper part of the circular tube (49) by the partition (58). The inside of the disc (44) is slidably provided with a piston plate (60), and the piston plate (60) is fixedly connected to the slide rod (45). The outer wall of the circular tube (49) is rotatably connected to the piston plate (60). The inside of the disc (44) is divided into the lower part and the upper part of the disc (44) by the piston plate (60). The inside of the cone (47) is connected to the lower part of the circular tube (49) and provided with a plurality of second through holes (59). The lower part of the disc (44) is connected to the lower part of the circular tube (49) and provided with a first one-way valve (62). The outer wall of the circular tube (49) is rotatably connected to the pressure plate (46). The upper end of the first sleeve (37) is rotatably provided with a first gear (39), and a slider (42) is fixedly provided on one side of the inner wall of the first gear (39). A groove (50) is provided on one side of the outer wall of the round rod (38). The slider (42) slides axially in the groove (50). A drive motor (40) is installed on the upper side of the movable plate (35). A second gear (41) is provided at the output end of the drive motor (40). The outer wall of the first gear (39) meshes with the outer wall of the second gear (41). A second limiting ring (43) is fixedly provided on the lower side of the first gear (39). The second limiting ring (43) slides in a ring inside the upper end of the first sleeve (37). A second sleeve (67) is fixedly provided on the upper side of the first gear (39). A plurality of convex rings (68) are axially spaced on the inner wall of the second sleeve (67). A movable block (70) is provided at the upper end of the slide rod (45). Two push rods (69) are symmetrically and radially slidably provided at the upper end of the round rod (38). The ends of the two push rods (69) that are close to each other slide in contact with the inclined surfaces on both sides of the movable block (70).

2. The energy-saving processing device for building blocks according to claim 1, characterized in that: The upper inner wall of the first cylinder (22) is provided with a semi-circular guide rail (34), the movable plate (35) slides on the semi-circular guide rail (34), a drive wheel (36) is installed on the lower side of the movable plate (35), the drive wheel (36) slides in the semi-circular guide rail (34), an energy-saving motor (25) is installed at the lower end of the first cylinder (22), the output end of the energy-saving motor (25) is provided with a rotating shaft (26), the outer wall of the rotating shaft (26) is fixedly connected to the second cylinder (23), and the interior of the funnel (15) is connected to the interior of the feeding ring (27).

3. The energy-saving processing device for building blocks according to claim 1, characterized in that: A plurality of fixing rings (51) are fixedly provided on the lower side of the pressure plate (46). The outer wall of the fixing ring (51) is in rotatable contact with the inner wall of the cone (47). A first limiting ring (52) is sleeved on the outer wall of the fixing ring (51). The first limiting ring (52) slides circumferentially on the inner wall of the cone (47). The outer wall of the round tube (49) is in threaded contact with the upper part of the disc (44). The outer wall of the round tube (49) is in rotatable contact with the fixing ring (51).

4. The energy-saving processing device for building blocks according to claim 3, characterized in that: The lower circumferential array of the fixed ring (51) is provided with a plurality of protrusions (53), the upper end of the vibrating rod (48) is fixedly provided with a limiting block (54), the limiting block (54) is connected to the interior of the cone (47) with a first spring (55), the lower outer wall of the vibrating rod (48) is provided with a plurality of first exhaust valves (56), and the interior of the vibrating rod (48) is connected to the interior of the cone (47) with a first through hole (57).

5. An energy-saving processing device for building blocks according to claim 1, characterized in that: A second spring (61) is connected between the lower side of the piston plate (60) and the lower part of the disc (44). A second one-way valve (63) is provided on the piston plate (60). The lower part of the disc (44) and the upper part of the disc (44) are connected through the second one-way valve (63). A third one-way valve (64) is provided between the upper part of the disc (44) and the upper part of the circular tube (49). An annular groove (65) is provided inside the movable plate (35). The upper end of the circular tube (49) slides in the annular groove (65). A plurality of exhaust holes (66) are arranged in a circumferential array on the upper side of the annular groove (65).

6. The energy-saving processing device for building blocks according to claim 1, characterized in that: The casting assembly includes a sealing cap (17), a gate (21) in the middle of the sealing cap (17), a sealing frame (32) on the lower inner wall of the sealing cap (17), two lifting mechanisms (18) symmetrically arranged between the lower end of the box (12) and the upper side of the sealing cap (17), a telescopic connecting pipe (20) connecting the upper side of the sealing cap (17) and the lower end of the box (12), the interior of the telescopic connecting pipe (20) communicating with the gate (21), the material discharge ring (27) located on the upper side of the first cylinder (22), a material discharge port (28) on the lower side of the box (12) away from the material discharge ring (27), and a material discharge pipe (29) communicating with the telescopic connecting pipe (20).

7. An energy-saving processing device for building blocks according to claim 6, characterized in that: The lower part of the frame (10) is provided with a conveying mechanism (13) for conveying the mold through the front and back. The outer wall of the frame (10) is equipped with a control box (16). Two vacuum pumps (19) are symmetrically provided on the upper side of the sealing cover (17). Two second exhaust valves (33) are symmetrically provided on the upper part of the sealing cover (17).

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