Unbonded wire feeding and oiling device for steel wire rope
By designing a non-adhesive wire feeding and oiling device and using a combination of heating and cooling machines, the problems of uneven lubrication and resource waste in wire ropes were solved, achieving uniform lubrication and resource conservation.
Patent Information
- Application Number
- CN202511091571.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-11-11
AI Technical Summary
Existing wire rope lubrication devices cannot achieve uniform lubrication, have coating dead zones, cannot adapt to wire ropes of different diameters, and the grease is prone to detachment, resulting in resource waste and environmental pollution.
A non-adhesive wire feeding and oiling device was designed, including an oiling machine box, an oil pressing cylinder, an oil receiving plate, a secondary oiling component, and a positioning component. Through a combination of heating and cooling, it achieves uniform coating and recycling of grease, adapts to steel wire ropes of different diameters, and prevents grease from falling off.
It achieves uniform lubrication of wire ropes, reduces coating dead zones, improves lubrication effect, saves resources, and prevents environmental pollution.
Smart Images
Figure CN120925342A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire rope lubrication technology, specifically to a non-adhesive wire feeding and lubrication device for wire ropes. Background Technology
[0002] When lubricating wire ropes, manual feeding is often used. Under these conditions, the wire rope cannot be conveyed with a continuous and uniform force. When the speed is too fast, the grease has difficulty penetrating the interior of the wire rope, resulting in only superficial maintenance. Continuous wear and adhesive wear occur at the actual contact and friction points. The adhesion and incorporation of dust and abrasives prevent the wire rope from being effectively maintained. If the wire rope is fed too slowly, it will be over-lubricated. Excessive grease on the surface of the wire rope makes it prone to adhesion, causing environmental pollution and resource waste.
[0003] Existing wire rope feeding and oiling devices cannot promote full contact between grease and steel wire, cannot improve the coating effect of grease on steel wire, have coating dead spots and omissions, and grease is easy to detach from steel wire during transmission. They cannot reduce the total amount of grease falling off, cannot limit and guide steel wires of different diameters, and cannot adjust the collection speed of grease in the inner cavity of the oil collection plate to help workers collect grease quickly. Summary of the Invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: a non-adhesive wire feeding and oiling device for steel wire rope, comprising an oiling machine box, wherein oil storage tanks are symmetrically installed on both sides of the top of the oiling machine box for storing grease, and two Z-shaped support plates are fixedly installed on the front wall of the oiling machine box by bolts, wherein an oil pressure cylinder is mounted on the front of the oiling machine box by means of the two Z-shaped support plates and an annular plate, wherein the annular plate is fitted on the left and right sides of the oil pressure cylinder and the annular plate is fixedly connected to the Z-shaped support plates; The oil receiving plate is symmetrically installed on both sides of the front of the oil filling machine box. It can collect the grease leaking from the front and rear ends of the oil cylinder and recycle it. The oil receiving plate includes an oil collection plate hinged to the front side of the oil filling machine box. The bottom of the oil collection plate is fixedly connected with two perforated bottom plates, which are symmetrically installed at the bottom of the oil collection plate. A secondary grease applicator is mounted on the grease injection machine housing via a mounting bracket and works in conjunction with the pressure cylinder and guide body to perform a secondary non-adhesive coating of grease on the steel wire. The secondary grease applicator includes a heat insulation cylinder, with a flange guide plate installed on the flange of the heat insulation cylinder near the pressure cylinder and fixedly connected to the crossbar on the right side of the mounting bracket. A mounting ring is fixedly connected to the crossbar on the left side of the mounting bracket, and a guide plate is fitted inside the mounting ring. Positioning components are assembled at both ends of the guide body and are used to limit and guide the steel wire.
[0005] Preferably, the outer surface of the oil press cylinder is symmetrically connected with pressurized oil guide pipes near the bottom, which are used to pressurize and transport the grease inside the oil storage tank into the oil press cylinder. The middle of both ends of the oil press cylinder is fixedly connected with flared guide tubes, which are used to guide steel wires into the oil press cylinder to contact the grease. A guide body is horizontally mounted on the left side of the oil injection box.
[0006] Preferably, a recycling bin is installed between the bottom supports of the guide body to collect and store the grease that drips onto the inside of the guide body. Recycling pipes are fixedly connected to both the left and right ends of the bottom of the guide body. The input end is connected to the inner cavity of the guide body, and the output end is connected to the inner cavity of the recycling bin. A mounting bracket is fixedly installed on the top of the oil filling machine box and on one side near the guide body. The bracket is fixedly installed on the oil filling machine box by bolts.
[0007] Preferably, a mounting plate is rotatably installed at the hinge joint between the oil-collecting plate and the oil filling machine box. A diagonal brace is hinged to the end of the mounting plate away from the oil-collecting plate, and a shaft pin is inserted into the end of the diagonal brace away from the mounting plate. The diagonal brace is assembled with the perforated bottom plate through the shaft pin.
[0008] Preferably, a long lead screw is installed in a circular array between the outlet plate and the flange lead screw, with one end protruding through the outlet plate and the other end protruding through the flange lead screw. A ceramic cap is fitted on the end of the long lead screw that protrudes through the flange lead screw to insulate the long lead screw from heat conduction. A cooler is installed side by side on the end of the outlet plate near the flange lead screw, and a heat insulation plate is installed side by side on the end of the cooler near the flange lead screw.
[0009] Preferably, three heating plate assemblies are installed at equal intervals at one end of the heat insulation plate near the flange guide plate. A first guide tube is fitted inside the heating plate assembly installed in the middle. A second guide tube is clamped inside the heating plate assembly installed near the flange guide plate. A third guide tube is clamped inside the heating plate assembly installed near the heat insulation plate. The first, second, and third guide tubes are arranged in a circular array and are clamped on the three heating plate assemblies respectively. The center of the array is on the straight line of the hole through which the steel wire passes through the heating plate assembly.
[0010] Preferably, the first, second, and third guide tubes are all provided with spiral scraping cavities extending along their respective axes, which can divide the surface of the steel wire into three equal parts for sequential scraping. The spiral scraping cavities of each guide tube are staggered by a certain arc length to actively guide the grease that has been scraped away from the spiral scraping cavity to the effective scraping area of the next spiral scraping cavity, avoiding dead zones in the spiral scraping cavity when scraping grease on the steel wire. The long screw is threaded with several threaded rings and positioning pins. The cooler and the heat insulation plate are both assembled with the long screw through the threaded rings, and the heating plate assembly is positioned and installed with the long screw through the positioning pins.
[0011] Preferably, a wire-passing hole is provided through the middle of the heating plate assembly, and a snap-fit is provided through one side of the middle of the heating plate assembly and is connected to the wire-passing hole. The first guide tube is snapped into the heating plate assembly installed in the middle of the long lead screw through the snap-fit, the second guide tube is snapped into the heating plate assembly installed on the left side of the long lead screw through the snap-fit, and the third guide tube is snapped into the heating plate assembly installed on the right side of the long lead screw through the snap-fit.
[0012] Preferably, the positioning component includes a baffle fixedly connected to the bottom of the guide body, a gate plate correspondingly installed on the top of the baffle plate, and guide blocks fixedly connected to both the left and right ends of the gate plate. A guide rail is provided on the wall plate of the guide body at the position corresponding to the guide block. The gate plate is fitted and installed with the guide body through the cooperation of the guide block and the guide rail.
[0013] Preferably, an arched frame is fixedly installed at the top between the two wall panels of the guide body. A rotating rod is threadedly installed in the middle of the arched frame, and its bottom is engaged with the top of the gate plate. It can rotate around the vertical axis where the rotating rod is located, so as to realize the rise and fall of the gate plate at the top of the baffle, thereby adapting to the limiting guidance of steel wires of different diameters.
[0014] This invention provides a non-adhesive wire feeding and oiling device for steel wire ropes, which has the following advantages: 1. The non-adhesive wire feeding and oiling device used for this wire rope, by disassembling the connection between the shaft pin and the insert of the perforated bottom plate, allows the diagonal brace plate to hang vertically downwards along with the mounting plate, naturally affixed to the front wall of the oiling machine box. The oil-collecting plate rotates downwards around its hinge point, also tightly affixed to the front wall of the oiling machine box for storage, thereby reducing the overall space occupied by the oiling machine box. This allows the oil-collecting plate to be freely folded and stored when not in use, reducing space occupation and preventing accidental impacts to the corners of the oil-collecting plate during walking. It also prevents the oil-collecting plate from being locally deformed or damaged by external impacts, providing a protective function for the equipment and personnel.
[0015] 2. The non-adhesive wire feeding and oiling device used for this wire rope changes the angle between the oil-collecting plate and the top of the oiling machine box by changing the different insertion positions of the shaft pin at the bottom of the opening base plate. This changes the bottom inclination angle of the inner cavity of the oil-collecting plate, thereby determining the speed at which the grease gathers in the inner cavity of the oil-collecting plate. This allows the grease to be quickly concentrated to one side of the inner cavity of the oil-collecting plate, helping workers to collect the grease quickly.
[0016] 3. The non-adhesive wire feeding and oiling device used for this wire rope inserts the steel wire through the flange guide plate and then pulls it out through the guide plate. During the process of the steel wire passing through the heat insulation cylinder, three heating plate assemblies and a cooler are activated simultaneously. The heating plate assemblies heat the grease coated on the surface of the steel wire to a certain safe temperature range. While ensuring that the properties of the steel wire itself are not affected by the temperature rise, the grease is further transformed into a flowing semi-liquid solution, which promotes full contact between the grease and the surface of the steel wire and improves the tight coating effect of the grease on the steel wire.
[0017] Fourth, the non-adhesive wire feeding and oiling device for this steel wire rope, through the mutual staggered and circular array of the first guide curved tube, the second guide curved tube and the third guide curved tube, which are installed in the same diameter as the wire threading hole, utilizes the spiral scraping cavities opened on the surfaces of the three tubes to further scrape the grease tightly onto the steel wire, promotes further comprehensive contact between the grease and the steel wire, improves the coating effect of the grease on the steel wire, and further improves the oiling effect of the traditional oiling device on the steel wire, so that every part of the steel wire is covered with grease.
[0018] 5. The non-adhesive wire feeding and oiling device used for this steel wire rope collects and guides the grease on the steel wire through a heat insulation plate, and then uses a cooling machine to safely cool the grease that is evenly coated on the surface of the steel wire. This allows the grease that has penetrated into the steel wire after being heated to quickly adhere to the surface of the steel wire and fall off, reducing the phenomenon of grease detaching from the steel wire, reducing the total amount of grease falling off the inside of the guide body, improving the adhesion of grease to the steel wire, and further improving the oiling effect on the surface of the steel wire.
[0019] VI. The non-adhesive wire feeding and oiling device used in this steel wire rope adjusts the gate plate by twisting the rotating rod, thereby changing the distance between the bottom of the gate plate and the baffle. This allows the positioning component to limit and guide steel wires of different diameters, preventing the steel wire from shaking and detaching from the guide body during its advance. It also prevents the steel wire from falling directly to the ground, shaking off the surface grease or directly contaminating the steel wire itself. At the same time, it can catch any grease that may fall during the local shaking of the steel wire as it advances, and then collect it inside the guide body. The grease is then collected and guided to the recycling box through the recycling pipe for recycling and reuse, saving resources, avoiding waste, and reducing costs. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the external structure of an unbonded wire feeding and oiling device for steel wire rope according to the present invention. Figure 2 This is a schematic diagram of the assembly structure of the secondary oiling component and the oiling machine housing of the present invention; Figure 3 This is a schematic diagram of the oil receiving plate of the present invention; Figure 4 This is a schematic diagram of the assembly structure of the secondary oiling component and the mounting bracket of the present invention; Figure 5 This is a schematic diagram of the overall structure of the secondary oiling component of the present invention; Figure 6 This is a schematic diagram of the internal structure of the secondary oiling component of the present invention; Figure 7 This is a schematic diagram of the internal structure of the heat insulation cylinder of the present invention; Figure 8 This is a schematic diagram of the assembly structure of the heating plate assembly and the long lead screw of the present invention; Figure 9 This is a schematic diagram of the assembly structure of the first guide tube and the second guide tube of the present invention; Figure 10 This is a schematic diagram of the spiral scraping cavity of the present invention; Figure 11 This is a schematic diagram of the positioning component of the present invention.
[0021] In the diagram: 1. Oil filling machine housing; 2. Oil pressure cylinder; 3. Oil receiving plate; 31. Oil collection plate; 32. Perforated bottom plate; 33. Attachment plate; 34. Diagonal brace plate; 35. Shaft pin; 4. Secondary oiling component; 41. Heat insulation cylinder; 42. Flange guide plate; 43. Mounting ring; 44. Guide plate; 45. Long screw; 46. Ceramic cap; 47. Cooler; 48. Heat insulation plate; 49. Heating plate assembly; 410. First guide pipe; 41 1. Second guide curved pipe; 412. Third guide curved pipe; 413. Spiral scraper cavity; 414. Threaded ring; 415. Positioning pin; 416. Threading hole; 417. Bayonet; 5. Mounting bracket; 6. Pressurized oil guide pipe; 7. Oil storage tank; 8. Guide body; 9. Recovery box; 10. Positioning component; 1001. Baffle; 1002. Gate; 1003. Guide block; 1004. Arch frame; 1005. Rotating rod; 11. Recovery pipe. Detailed Implementation
[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
[0023] First embodiment, such as Figures 1 to 11 As shown, the present invention provides a technical solution: a non-adhesive wire feeding and oiling device for steel wire ropes, comprising an oiling housing 1, with oil storage tanks 7 symmetrically installed on both sides of the top of the oiling housing 1 for storing grease; two Z-shaped support plates are fixedly installed on the front wall of the oiling housing 1 by bolts; an oil pressing cylinder 2 is mounted on the front of the oiling housing 1 by the two Z-shaped support plates and an annular plate, wherein the annular plate is fitted on the left and right sides of the oil pressing cylinder 2 and is fixedly connected to the Z-shaped support plates; a pressurized oil guide pipe 6 is symmetrically connected to the outer surface of the oil pressing cylinder 2 near the bottom, which can pressurize and transport the grease inside the oil storage tanks 7 to the oil pressing cylinder 2. Inside cylinder 2, flared guide tubes are fixedly connected to the middle of both ends of the oil cylinder 2 to guide the steel wire into the oil cylinder 2 to contact the grease. A guide body 8 is horizontally mounted on the left side of the oil filling machine box 1. A recovery box 9 is installed between the bottom supports of the guide body 8 to collect and store the grease that drips onto the inside of the guide body 8. Recovery pipes 11 are fixedly connected to both ends of the bottom of the guide body 8. The input end is connected to the inner cavity of the guide body 8, and the output end is connected to the inner cavity of the recovery box 9. A mounting bracket 5 is fixedly installed on the top of the oil filling machine box 1 and on the side near the guide body 8. It is fixedly installed on the oil filling machine box 1 by bolts. Oil receiving plate 3 is symmetrically installed on both sides of the front of the oil filling machine box 1. It can collect the grease leaking from the front and rear ends of the oil cylinder 2 and recycle it. The oil receiving plate 3 includes an oil holding plate 31 hinged to the front side of the oil filling machine box 1. The bottom of the oil holding plate 31 is fixedly connected to two perforated bottom plates 32, which are symmetrically installed at the bottom of the oil holding plate 31. The secondary oiling component 4 is mounted on the oiling machine box 1 by the mounting bracket 5 and works in conjunction with the oil pressure cylinder 2 and the guide body 8 to perform a secondary non-adhesive coating of grease on the steel line. The secondary oiling component 4 includes a heat insulation cylinder 41. A flange guide plate 42 is installed on the flange of the heat insulation cylinder 41 near the oil pressure cylinder 2 and is fixedly connected to the crossbar on the right side of the mounting bracket 5. An installation ring 43 is fixedly connected to the crossbar on the left side of the mounting bracket 5. A guide plate 44 is fitted inside the installation ring 43. Positioning component 10 is assembled at both ends of the guide body 8 and is used to limit and guide the steel wire.
[0024] A mounting plate 33 is rotatably installed at the hinge joint between the oil holding plate 31 and the oil filling machine box 1. A diagonal brace 34 is hinged to the end of the mounting plate 33 away from the oil holding plate 31, and a shaft pin 35 is inserted into the end of the diagonal brace 34 away from the mounting plate 33. The diagonal brace 34 is assembled with the perforated bottom plate 32 through the shaft pin 35.
[0025] In use, a wire feeding mechanism is installed on one side of the oiling machine housing 1, away from the guide body 8, to provide power for the steel wire to pass through the oiling cylinder 2. This allows the steel wire to advance inside the oiling cylinder 2 while the pressurized oil guide pipe 6 is opened, pressurizing and conveying the grease inside the oil storage tank 7 to the inside of the oiling cylinder 2 to coat the surface of the steel wire with grease. Then, the secondary grease applicator 4 applies a second non-adhesive coating of grease to the steel wire. The guide body 8 then limits and guides the steel wire, preventing some grease from falling to the ground due to incomplete adhesion to the steel wire. This process allows the coated steel wire to be conveyed to the next process. Through the above operations, the oiling device achieves the function of applying oil to the steel wire twice without adhesion, and also has the function of preventing the grease from falling off the surface of the steel wire and automatically collecting and recycling it.
[0026] The oil-collecting plate 31 is deployed at the inlet and outlet ends of the oil-pressing cylinder 2 to cooperate with the oil-pressing cylinder 2 in applying grease to the surface of the steel wire. This prevents excessive grease from being carried out by the steel wire as it moves forward and spilling directly onto the ground, thus avoiding waste of grease. It also enables the collection and recycling of spilled grease, achieving resource conservation and effective utilization.
[0027] Furthermore, when the oil collection plate 31 is not in use, the connection between the shaft pin 35 and the perforated bottom plate 32 can be removed, allowing the diagonal brace 34 to hang vertically downwards along with the mounting plate 33, naturally affixed to the front wall of the oil filling machine box 1. The oil collection plate 31 rotates downwards around its hinge point and is also stored tightly against the front wall of the oil filling machine box 1, thereby reducing the overall space occupied by the oil filling machine box 1. This allows the oil receiving plate 3 to be folded and stored freely when not in use, reducing space occupation and preventing accidental impacts on the corners of the oil collection plate 31 during walking. It also prevents the oil collection plate 31 from being locally deformed or damaged by external impacts, providing a protective function for the equipment and personnel. Furthermore, by changing the different insertion positions of the shaft pin 35 at the bottom of the perforated base plate 32, the angle between the oil-collecting plate 31 and the top of the oil filling machine box 1 can be changed, thereby changing the bottom inclination angle of the inner cavity of the oil-collecting plate 31. This can determine the speed at which the grease gathers in the inner cavity of the oil-collecting plate 31, enabling the grease to be quickly concentrated to one side of the inner cavity of the oil-collecting plate 31, which can help workers collect grease quickly.
[0028] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figure 2 , Figure 4 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10 As shown, a long lead screw 45 is installed in a circular array between the lead-out plate 44 and the flange lead wire plate 42. One end of the lead screw 45 protrudes through the lead-out plate 44, and the other end protrudes through the flange lead wire plate 42. A ceramic cap 46 is fitted onto the end of the lead screw 45 that protrudes through the flange lead wire plate 42 to insulate the lead screw 45 from heat conduction. A cooler 47 is installed side by side on the end of the lead-out plate 44 near the flange lead wire plate 42, and a heat insulation plate 48 is installed side by side on the end of the cooler 47 near the flange lead wire plate 42. Three heating plate assemblies are installed at equal intervals on the end of the heat insulation plate 48 near the flange lead wire plate 42. 49. A first guide tube 410 is fitted inside the heating plate assembly 49 in the middle of the installation. A second guide tube 411 is installed inside the heating plate assembly 49 near the flange guide plate 42. A third guide tube 412 is installed inside the heating plate assembly 49 near the heat insulation plate 48. The first guide tube 410, the second guide tube 411 and the third guide tube 412 are arranged in a circular array and are respectively installed on the three heating plate assemblies 49. The center of the array is on the straight line of the hole through which the steel wire passes through the heating plate assembly 49.
[0029] The first guide tube 410, the second guide tube 411, and the third guide tube 412 are all provided with spiral scraping cavities 413 extending along their respective axes. These cavities divide the surface of the steel wire into three equal parts for sequential scraping. The spiral scraping cavities 413 of each guide tube are staggered by a certain arc length to actively guide the grease detached from the spiral scraping cavity 413 to the effective scraping area of the next spiral scraping cavity 413, avoiding dead zones in the grease application process. Several threaded rings 414 and locating pins 415 are threaded onto the long lead screw 45. The cooler 47 and the heat insulation plate 48 are connected to the cooler via the threaded rings 414. The long lead screw 45 is assembled and installed, and the heating plate assembly 49 is positioned and installed with the long lead screw 45 by the positioning pin 415. A wire hole 416 is opened through the middle of the heating plate assembly 49, and a bayonet 417 is opened through one side of the middle of the heating plate assembly 49 and is connected to the wire hole 416. The first guide curved tube 410 is clamped to the heating plate assembly 49 installed in the middle of the long lead screw 45 by the bayonet 417, while the second guide curved tube 411 is clamped to the heating plate assembly 49 installed on the left side of the long lead screw 45 by the bayonet 417, and the third guide curved tube 412 is clamped to the heating plate assembly 49 installed on the right side of the long lead screw 45 by the bayonet 417.
[0030] In use, the steel wire is threaded through the flange guide plate 42 and then pulled out by the guide plate 44. As the steel wire passes through the heat insulation cylinder 41, three heating plate assemblies 49 and a cooler 47 are activated simultaneously. The heating plate assemblies 49 heat the grease coated on the surface of the steel wire to a certain safe temperature range. While ensuring that the properties of the steel wire are not affected by the temperature rise, the grease is further transformed into a flowing semi-liquid solution, which promotes full contact between the grease and the surface of the steel wire and improves the tight coating effect of the grease on the steel wire.
[0031] Then, guided by the first guide tube 410, the second guide tube 411, and the third guide tube 412, which are staggered and arranged in a circular array around the diameter of the wire hole 416, the grease is further scraped tightly onto the steel wire using the spiral scraping cavities 413 on their surfaces. This promotes more comprehensive contact between the grease and the steel wire, improves the coating effect of the grease on the steel wire, and further improves the oiling effect of traditional oiling devices on the steel wire. This ensures that every part of the steel wire is covered with grease. Then, the heat insulation plate 48 collects and guides the grease on the steel wire. Combined with the cooling machine 47, the grease evenly coated on the surface of the steel wire is safely cooled from all directions. This allows the grease that has penetrated into the steel wire after being heated to quickly adhere to the surface of the steel wire and fall off, reducing the phenomenon of grease detaching from the steel wire, reducing the total amount of grease falling off the inside of the guide body 8, improving the adhesion of the grease on the steel wire, and further improving the oiling effect on the surface of the steel wire.
[0032] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figure 2 and Figure 11 As shown, the positioning component 10 includes a baffle 1001 fixedly connected to the bottom of the inner side of the guide body 8. A gate 1002 is installed on the top of the baffle 1001, and guide blocks 1003 are fixedly connected to both the left and right ends of the gate 1002. A guide rail is provided on the wall panel of the guide body 8 at the position corresponding to the guide block 1003. The gate 1002 is fitted into the guide body 8 through the cooperation of the guide block 1003 and the guide rail. An arched frame 1004 is fixedly installed on the top between the two wall panels of the guide body 8. A rotating rod 1005 is threadedly installed in the middle of the arched frame 1004, and its bottom is engaged with the top of the gate 1002, so that it can rotate around the vertical axis of the rotating rod 1005.
[0033] In use, the gate 1002 is raised or lowered by twisting the rotating rod 1005, thereby changing the distance between the bottom of the gate 1002 and the baffle 1001. This allows the positioning component 10 to limit and guide steel wires of different diameters, preventing the steel wires from shaking and detaching from the straight guidance of the guide body 8 during their advance. This also prevents the steel wires from falling directly to the ground and shaking off the grease or directly contaminating the steel wires themselves. At the same time, it can catch any grease that may fall during the local shaking of the steel wires as they advance, and then collect it inside the guide body 8. The grease is then collected and guided to the recycling box 9 through the recycling pipe 11 for recycling and reuse, saving resources, avoiding waste, and reducing costs.
[0034] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A non-adhesive wire feeding and oiling device for steel wire ropes, comprising an oiling housing (1), characterized in that: Oil storage tanks (7) are symmetrically installed on both sides of the top of the oil injection box (1). Two Z-shaped support plates are fixedly installed on the front wall of the oil injection box (1) by bolts. The oil pressure cylinder (2) is installed on the front of the oil injection box (1) by the two Z-shaped support plates and the annular plate. The annular plate is fitted on the left and right sides of the oil pressure cylinder (2) and is fixedly connected to the Z-shaped support plate. Oil receiving plate (3) is symmetrically installed on both sides of the front of the oil injection machine box (1). The oil receiving plate (3) includes an oil holding plate (31) hinged to the front side of the oil injection machine box (1). The bottom of the oil holding plate (31) is fixedly connected to an open bottom plate (32). Secondary oiling component (4) is mounted on the oil injection machine box (1) by mounting bracket (5) and used in conjunction with oil pressure cylinder (2) and guide body (8). The secondary oiling component (4) includes heat insulation cylinder (41). A flange guide plate (42) is installed on the flange of the heat insulation cylinder (41) near the oil pressure cylinder (2) and is fixedly connected to the crossbar on the right side of the mounting bracket (5). An installation ring (43) is fixedly connected to the crossbar on the left side of the mounting bracket (5). A guide plate (44) is fitted inside the installation ring (43). Positioning element (10), which is assembled at both ends of the guide body (8), is used to limit and guide the steel wire.
2. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 1, characterized in that: The outer surface of the oil cylinder (2) is symmetrically connected to the bottom of the pressurized oil guide pipe (6), and the middle of the left and right ends of the oil cylinder (2) is fixedly connected to the flared guide pipe. The left side of the oil injection box (1) is horizontally supported by the guide body (8).
3. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 2, characterized in that: A recycling box (9) is installed between the bottom supports of the guide body (8). A recycling pipe (11) is fixedly connected to both the left and right ends of the bottom of the guide body (8). The input end is connected to the inner cavity of the guide body (8), and the output end is connected to the inner cavity of the recycling box (9). A mounting bracket (5) is fixedly installed on the top of the oil filling machine box (1) and on one side near the guide body (8). It is fixedly installed on the oil filling machine box (1) by bolts.
4. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 1, characterized in that: A mounting plate (33) is rotatably installed at the hinge joint between the oil holding plate (31) and the oil filling machine box (1). A diagonal brace (34) is hinged to one end of the mounting plate (33) away from the oil holding plate (31), and a shaft pin (35) is inserted into one end of the diagonal brace (34) away from the mounting plate (33). The diagonal brace (34) is combined and installed with the perforated bottom plate (32) through the shaft pin (35).
5. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 4, characterized in that: A long screw (45) is installed in a circular array between the outlet plate (44) and the flange guide plate (42). One end of the screw (45) passes through the outlet plate (44) and protrudes, while the other end passes through the flange guide plate (42) and protrudes. A ceramic cap (46) is fitted on the end of the long screw (45) that passes through the flange guide plate (42) to isolate the heat conduction of the long screw (45). A cooler (47) is installed side by side on the end of the outlet plate (44) near the flange guide plate (42), and a heat insulation plate (48) is installed side by side on the end of the cooler (47) near the flange guide plate (42).
6. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 5, characterized in that: Three heating plate assemblies (49) are installed at equal intervals at one end of the heat insulation plate (48) near the flange guide plate (42). A first guide tube (410) is fitted inside the heating plate assembly (49) installed in the middle. A second guide tube (411) is clamped inside the heating plate assembly (49) installed near the flange guide plate (42). A third guide tube (412) is clamped inside the heating plate assembly (49) installed near the heat insulation plate (48). The first guide tube (410), the second guide tube (411) and the third guide tube (412) are arranged in a circular array and are clamped on the three heating plate assemblies (49) respectively. The center of the array is on the straight line of the hole through which the steel wire passes through the heating plate assembly (49).
7. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 6, characterized in that: The first guide tube (410), the second guide tube (411) and the third guide tube (412) are all provided with spiral scraping cavities (413) through their respective axes, which can divide the surface of the steel wire into three equal parts for sequential scraping. The spiral scraping cavities (413) of each guide tube are staggered by a certain arc length. The long screw (45) is threaded with a screw ring (414) and a positioning pin (415). The cooler (47) and the heat insulation plate (48) are both assembled with the long screw (45) through the screw ring (414). The heating plate assembly (49) is positioned and installed with the long screw (45) through the positioning pin (415).
8. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 7, characterized in that: The heating plate assembly (49) has a through hole (416) in the middle and a slot (417) in the middle of one side of the heating plate assembly (49) and is connected to the through hole (416). The first guide tube (410) is engaged with the heating plate assembly (49) installed in the middle of the long screw (45) through the slot (417).
9. The non-adhesive wire feeding and oiling device for steel wire rope according to claim 1, characterized in that: The positioning component (10) includes a baffle (1001) fixedly connected to the bottom of the inner side of the guide body (8). A gate (1002) is installed on the top of the baffle (1001), and guide blocks (1003) are fixedly connected to both the left and right ends of the gate (1002). A guide rail is provided on the wall of the guide body (8) at the position corresponding to the guide block (1003). The gate (1002) is fitted and installed with the guide body (8) through the cooperation of the guide block (1003) and the guide rail.
10. A non-adhesive wire feeding and oiling device for steel wire rope according to claim 9, characterized in that: An arched frame (1004) is fixedly installed at the top between the two wall panels of the guide body (8). A rotating rod (1005) is threadedly installed in the middle of the arched frame (1004), and its bottom is engaged with the top of the gate plate (1002), so that it can rotate around the vertical axis where the rotating rod (1005) is located.