Raw material cleaning device for aluminum heat insulation blanket production
By designing a raw material cleaning device for aluminum insulation blanket production, and utilizing a combination of filter plates, cleaning rollers, and spray nozzles, the problem of impurities affecting product quality during the aluminum raw material melting process was solved, achieving efficient cleaning of raw materials and improvement of product quality.
Patent Information
- Application Number
- CN202511017699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-11-14
AI Technical Summary
Impurities can be introduced into aluminum raw materials during the melting process, affecting product quality.
Design a raw material cleaning device for aluminum insulation blanket production, including a cleaning tank, a filter plate, a cleaning roller, and a spray head. The device improves the purity of the raw materials by filtering through the filter plate, cleaning through the cleaning roller, and rinsing through the spray head, combined with the oscillation of the filter plate and the cushioning of the protective pad.
It effectively removes impurities from raw materials, improves product purity, and ensures product quality.
Smart Images

Figure CN120940277A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aluminum insulation blanket production, and in particular to a raw material cleaning device for aluminum insulation blanket production. Background Technology
[0002] Aluminum insulation blankets are a high-performance thermal insulation material widely used in construction, industrial equipment, and transportation to provide thermal protection and energy savings. A melting furnace is used to melt processed aluminum raw materials into liquid aluminum. An insulation blanket forming machine then shapes the liquid aluminum into the form of an insulation blanket.
[0003] Regarding the aforementioned related technologies, the inventors believe that the following defects exist: aluminum raw materials often contain some impurities before melting, resulting in impurities in the molten liquid aluminum, which affects the quality of the product and therefore needs to be improved. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this application provides a raw material cleaning device for the production of aluminum insulation blankets, aiming to solve the aforementioned problems.
[0005] A raw material cleaning device for aluminum insulation blanket production includes a cleaning tank, one end of which is a feeding end and the other end is a discharging end. A filter plate is inclinedly arranged inside the cleaning tank, and a plurality of filter holes are evenly opened on the filter plate. A first cleaning roller is rotatably connected to the inner wall of the feeding end of the cleaning tank, and a second cleaning roller is rotatably connected to the inner wall of the discharging end of the cleaning tank. A driving component for driving the first and second cleaning rollers to rotate is installed on the outer wall of the cleaning tank. The first and second cleaning rollers are both located above the filter plate. Spray pipes are connected to the two opposing inner walls of the cleaning tank, and a plurality of spray heads are installed on each spray pipe. A discharge port is opened at the discharging end of the cleaning tank, and a drying component is installed at the discharging end of the cleaning tank.
[0006] By adopting the above technical solution, the raw material is conveyed to the feed end of the washing tank and falls onto the filter plate. The first cleaning roller performs the first cleaning of the raw material, and the spray head sprays water to rinse the raw material. The raw material slides on the inclined filter plate towards the discharge end of the washing tank. The second cleaning roller performs the second cleaning of the raw material and pushes the raw material out of the discharge port. After the raw material is cleaned, the purity of the raw material is improved, and the quality of the product is guaranteed.
[0007] Optionally, the filter plate is connected to a rotating shaft on both sides, and a rotating groove for inserting the rotating shaft is provided on the inner wall of the cleaning tank. Support plates are connected to the opposing inner walls of the cleaning tank, and the end of the filter plate near the feed end abuts against the two support plates.
[0008] By adopting the above technical solution, the two ends of the filter plate can swing slightly in the cleaning tank, so that the gap between the first cleaning roller and the filter plate has a certain adjustment space, which facilitates the passage of raw materials of different sizes.
[0009] Optionally, a support cylinder is connected to the support plate, and a support column for contacting the filter plate is slidably connected inside the support cylinder. A support spring is fixedly connected between the lower end of the support column and the support plate. A limit strip is connected horizontally on the inner side wall of the discharge end of the washing tank, and the limit strip is located below the filter plate.
[0010] By adopting the above technical solution, when the raw material falls onto the filter plate, the support spring is compressed by the impact force of the raw material and then rebounds, causing the filter plate to swing back and forth, thereby shaking off the impurities adhering to the surface of the raw material and improving the cleaning efficiency.
[0011] Optionally, the limiting strip is connected to an elastic protective pad.
[0012] By adopting the above technical solution, on the one hand, the protective pad can buffer part of the impact force of the filter plate on the limiting strip, thereby extending the service life of the limiting strip and the filter plate; on the other hand, after the filter plate collides with the protective pad, the protective pad can give the filter plate a rebound force, increase the oscillation frequency of the filter plate, thereby improving the removal efficiency of impurities in the raw material.
[0013] Optionally, a cleaning port is provided on the outer wall of the cleaning tank, and a sealing plate for closing the cleaning port is detachably connected to the outer wall of the cleaning tank by screws.
[0014] By adopting the above technical solution, after removing all the screws, the sealing plate is removed from the outer wall of the cleaning pool, exposing the cleaning port. The staff then cleans the impurities and sewage on the bottom wall of the cleaning pool through the cleaning port.
[0015] Optionally, the driving component includes a drive motor mounted on the outer wall of the cleaning tank, one end of the first cleaning roller and one end of the second cleaning roller both extend from the outer wall of the cleaning tank and are fixedly fitted with driven gears, a driving gear is fixedly fitted on the output shaft of the drive motor, and a synchronous belt is fitted together with the driving gear and the two driven gears.
[0016] By adopting the above technical solution, the drive motor is started, and the drive motor drives the driven gear to rotate through the active gear, thereby driving the first cleaning roller and the second cleaning roller to rotate.
[0017] Optionally, the drying assembly includes a drying fan, a shelf, and a water collection box. The drying fan and the shelf are both connected to the outer wall of the discharge end of the washing tank. The drying fan is located above the shelf, and the shelf has several through holes. The water collection box is placed below the shelf.
[0018] By adopting the above technical solution, the drying fan can quickly dry the moisture on the raw materials, and the moisture on the raw materials falls into the water collection box.
[0019] Optionally, baffles are connected to both sides of the shelf.
[0020] By adopting the above technical solution, the baffle plate can prevent raw materials from falling from both sides of the storage plate.
[0021] In summary, this application includes at least one of the following beneficial technical effects: 1. The raw material is conveyed to the feed end of the washing tank and falls onto the filter plate. The first cleaning roller performs the first cleaning of the raw material, and the spray head sprays water to rinse the raw material. The raw material slides on the inclined filter plate towards the discharge end of the washing tank. The second cleaning roller performs the second cleaning of the raw material and pushes the raw material out of the discharge port. After the raw material is cleaned, the purity of the raw material is improved, and the quality of the product is guaranteed.
[0022] 2. The two ends of the filter plate can swing slightly in the washing tank, so that the gap between the first cleaning roller and the filter plate has a certain adjustment space, which facilitates the passage of raw materials of different sizes.
[0023] 3. On the one hand, the protective pad can buffer part of the impact force of the filter plate on the limiting strip, thereby extending the service life of the limiting strip and the filter plate; on the other hand, after the filter plate collides with the protective pad, the protective pad can give the filter plate a rebound force, increase the oscillation frequency of the filter plate, thereby improving the removal efficiency of impurities in the raw materials.
[0024] 4. Start the drive motor. The drive motor drives the driven gear to rotate through the drive gear, thereby driving the first cleaning roller and the second cleaning roller to rotate. Attached Figure Description
[0025] Figure 1 This is a structural schematic diagram of an embodiment of this application.
[0026] Figure 2 This is an exploded view of some structures in the embodiments of this application.
[0027] Figure 3 This is an exploded view of an embodiment of this application.
[0028] Figure 4 yes Figure 3 An enlarged schematic diagram of region A in the middle.
[0029] Explanation of reference numerals in the attached figures: 1. Cleaning tank; 11. Feeding end; 12. Discharge end; 13. Discharge port; 14. Limiting strip; 141. Protective pad; 15. Cleaning port; 16. Sealing plate; 2. Filter plate; 21. Support column; 211. Support spring; 3. First cleaning roller; 4. Second cleaning roller; 5. Drive component; 51. Drive motor; 52. Driven gear; 53. Drive gear; 54. Synchronous belt; 6. Drying assembly; 61. Drying fan; 62. Shelf; 621. Baffle plate; 63. Water collection box; 7. Support plate; 71. Support cylinder. Detailed Implementation
[0030] To facilitate understanding of this application, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0031] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of this application. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0032] This application discloses a raw material cleaning device for the production of aluminum insulation blankets. (Refer to...) Figure 1 and Figure 2 It includes a cleaning tank 1, with one end of the cleaning tank 1 being the feed end 11 and the other end being the discharge end 12.
[0033] Reference Figure 1 , Figure 2 and Figure 3A filter plate 2 is inclinedly arranged inside the cleaning tank 1, with the end of the filter plate 2 near the feed end 11 higher than the end near the discharge end 12. The filter plate 2 has a plurality of filter holes evenly distributed. A first cleaning roller 3 is rotatably connected to the inner wall of the feed end 11 of the cleaning tank 1, and a second cleaning roller 4 is rotatably connected to the inner wall of the discharge end 12 of the cleaning tank 1. A driving component 5 for driving the first cleaning roller 3 and the second cleaning roller 4 is installed on the outer wall of the cleaning tank 1. The driving component 5 includes a drive motor 51 installed on the outer wall of the cleaning tank 1. One end of the first cleaning roller 3 and one end of the second cleaning roller 4 both extend from the outer wall of the cleaning tank and are fixedly fitted with driven gears 52. A driving gear 53 is fixedly fitted on the output shaft of the drive motor 51. A synchronous belt 54 is fitted together with the driving gear 53 and the two driven gears 52. When the drive motor 51 is started, the drive motor 51 drives the driven gears 52 to rotate through the driving gear 53, thereby driving the first cleaning roller 3 and the second cleaning roller 4 to rotate. The first cleaning roller 3 and the second cleaning roller 4 are both located above the filter plate 2. Spray pipes are fixedly connected to the two opposing inner side walls of the washing tank 1, and each spray pipe is equipped with several spray heads. The discharge end 12 of the washing tank 1 has a discharge port 13. The raw material is conveyed to the feed end 11 of the washing tank 1 and falls onto the filter plate 2. The first cleaning roller 3 performs the first cleaning of the raw material, and the spray heads spray water to rinse the raw material. The raw material slides on the inclined filter plate 2 toward the discharge end 12 of the washing tank 1. The second cleaning roller 4 performs the second cleaning of the raw material and pushes the raw material out from the discharge port 13. After cleaning, the purity of the raw material is improved, ensuring the quality of the product.
[0034] Reference Figure 2 , Figure 3 and Figure 4 A rotating shaft is fixedly connected to both sides of the middle part of the filter plate 2. A rotating groove for inserting the rotating shaft is opened on the inner side wall of the washing tank 1. Support plates 7 are fixedly connected to the opposing inner side walls of the washing tank 1. Both support plates 7 are located below the filter plate 2, and the end of the filter plate 2 near the feed end 11 abuts against the two support plates 7. The two ends of the filter plate 2 can swing slightly in the washing tank 1, so that the gap between the first cleaning roller 3 and the filter plate 2 has a certain adjustment space, which facilitates the passage of raw materials of different sizes.
[0035] Reference Figure 2 , Figure 3 and Figure 4A support cylinder 71 is fixedly connected to the support plate 7. A support column 21 for contacting the filter plate 2 is slidably connected inside the support cylinder 71. A support spring 211 is fixedly connected between the lower end of the support column 21 and the support plate 7. A limit strip 14 is fixedly connected horizontally to the inner wall of the discharge end 12 of the washing tank 1. The limit strip 14 is located below the filter plate 2. When the raw material falls on the filter plate 2, the filter plate 2 swings. The support spring 211 is compressed by the impact force of the filter plate 2 and then rebounds, causing the filter plate 2 to swing back and forth, thereby shaking off impurities adhering to the surface of the raw material and improving cleaning efficiency. An elastic protective pad 141 is fixedly connected to the limit strip 14. Specifically, the protective pad 141 is made of rubber and has good elasticity and wear resistance. On the one hand, the protective pad 141 can buffer part of the impact force of the filter plate 2 on the limiting strip 14, thereby extending the service life of the limiting strip 14 and the filter plate 2; on the other hand, after the filter plate 2 collides with the protective pad 141, the protective pad 141 can give the filter plate 2 a rebound force, increase the swing frequency of the filter plate 2, thereby improving the removal efficiency of impurities in the raw material.
[0036] Reference Figure 2 and Figure 3 A cleaning port 15 is provided on the outer wall of the cleaning tank 1. A sealing plate 16 for sealing the cleaning port 15 is detachably connected to the outer wall of the cleaning tank 1 by screws. After removing all the screws, the sealing plate 16 is removed from the outer wall of the cleaning tank, exposing the cleaning port 15. The staff can then clean the impurities and sewage on the bottom wall of the cleaning tank 1 through the cleaning port 15.
[0037] Reference Figure 1 and Figure 2 A drying assembly 6 is installed at the discharge end 12 of the washing tank 1. The drying assembly 6 includes a drying fan 61, a shelf 62, and a water collection box 63. The drying fan 61 and the shelf 62 are both fixedly connected to the outer wall of the discharge end 12 of the washing tank 1. The drying fan 61 is located above the shelf 62, which has several through holes. The water collection box 63 is placed below the shelf 62. The drying fan 61 can quickly dry the moisture on the raw materials, which falls into the water collection box 63 for centralized wastewater treatment. Baffle plates 621 are vertically fixed to both sides of the shelf 62 to prevent raw materials from falling off.
[0038] The implementation principle of the raw material cleaning device for aluminum insulation blanket production in this application embodiment is as follows: the raw material is conveyed to the feed end 11 of the cleaning tank 1 and falls on the filter plate 2. The first cleaning roller 3 performs the first cleaning of the raw material, and the spray head sprays water to rinse the raw material. The raw material slides on the inclined filter plate 2 towards the discharge end 12 of the cleaning tank 1. The second cleaning roller 4 performs the second cleaning of the raw material and pushes the raw material out from the discharge port 13. After cleaning, the purity of the raw material is improved, and the quality of the product is guaranteed.
[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A raw material cleaning device for the production of aluminum insulation blankets, characterized in that: The system includes a cleaning tank (1), one end of which is a feed end (11) and the other end is a discharge end (12). A filter plate (2) is inclinedly arranged inside the cleaning tank (1), and a plurality of filter holes are evenly opened on the filter plate (2). A first cleaning roller (3) is rotatably connected to the inner wall of the feed end (11) of the cleaning tank (1), and a second cleaning roller (4) is rotatably connected to the inner wall of the discharge end (12) of the cleaning tank (1). The outer wall of the cleaning tank (1) is... A drive unit (5) for driving the first cleaning roller (3) and the second cleaning roller (4) to rotate is installed on the upper part. The first cleaning roller (3) and the second cleaning roller (4) are both located above the filter plate (2). Spray pipes are connected to the two opposing inner side walls of the cleaning tank (1). Several spray heads are installed on each spray pipe. The discharge end (12) of the cleaning tank (1) is provided with a discharge port (13). A drying component (6) is installed at the discharge end (12) of the cleaning tank (1).
2. The raw material cleaning device for aluminum insulation blanket production according to claim 1, characterized in that: The filter plate (2) is connected to a rotating shaft on both sides. The inner wall of the cleaning tank (1) is provided with a rotating groove for the rotating shaft to be inserted. The inner walls of the cleaning tank (1) are connected to support plates (7). The end of the filter plate (2) near the feed end (11) abuts against the two support plates (7).
3. The raw material cleaning device for aluminum insulation blanket production according to claim 2, characterized in that: A support cylinder (71) is connected to the support plate (7). A support column (21) for contacting the filter plate (2) is slidably connected inside the support cylinder (71). A support spring (211) is fixedly connected between the lower end of the support column (21) and the support plate (7). A limit strip (14) is connected horizontally on the inner wall of the discharge end (12) of the washing tank (1). The limit strip (14) is located below the filter plate (2).
4. The raw material cleaning device for aluminum insulation blanket production according to claim 3, characterized in that: The limiting strip (14) is connected to an elastic protective pad (141).
5. The raw material cleaning device for aluminum insulation blanket production according to claim 1, characterized in that: The cleaning tank (1) has a cleaning port (15) on its outer side wall, and the outer side wall of the cleaning tank (1) is detachably connected to a sealing plate (16) for closing the cleaning port (15) by screws.
6. The raw material cleaning device for aluminum insulation blanket production according to claim 1, characterized in that: The drive unit (5) includes a drive motor (51) mounted on the outer wall of the cleaning tank (1). One end of the first cleaning roller (3) and one end of the second cleaning roller (4) both extend from the outer wall of the cleaning tank and are fixedly fitted with driven gears (52). A drive gear (53) is fixedly fitted on the output shaft of the drive motor (51). The drive gear (53) and the two driven gears (52) are together fitted with a synchronous belt (54).
7. The raw material cleaning device for aluminum insulation blanket production according to claim 1, characterized in that: The drying assembly (6) includes a drying fan (61), a shelf (62), and a water collection box (63). The drying fan (61) and the shelf (62) are both connected to the outer wall of the discharge end (12) of the washing tank (1). The drying fan (61) is located above the shelf (62). The shelf (62) has several through holes. The water collection box (63) is placed below the shelf (62).
8. The raw material cleaning device for aluminum insulation blanket production according to claim 7, characterized in that: Both sides of the shelf (62) are connected to baffles (621).