Shaping equipment and method for steel structure machining

Abstract

The invention discloses reshaping equipment and method for steel structure machining, and relates to the technical field of steel structure machining, the reshaping equipment comprises a base, a feeding assembly, a reshaping box and a reshaping table are arranged on the base, the inlet end of the reshaping box is connected with the outlet end of the feeding assembly, and the outlet end of the reshaping box is connected with the inlet end of the reshaping table; a lower pressing roller and an upper pressing roller are arranged in the shaping box; the shaping table is arranged on the shaping base, and a lifting unit is arranged in the shaping base. According to the shaping equipment and method for steel structure machining, the lifting unit is arranged to lift the machined steel structure, so that the steel structure is separated from the shaping table, and the steel structure is easily moved and conveyed to the next production procedure.

Description

Technical Field

[0001] This invention relates to the field of steel structure processing technology, and in particular to a shaping device and method for steel structure processing. Background Technology

[0002] Steel structures are structures made of steel materials and are one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. During the processing and production of steel structures, the steel structure needs to be forged. During this process, the shape of the structure is very easy to deform or deform. The steel structure needs to be flattened and shaped before it can be used normally.

[0003] Traditional steel structure forming equipment often results in the steel structure getting stuck with the support plate during use, making it difficult to remove and affecting processing efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a shaping device and method for steel structure processing, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides a shaping device for steel structure processing, including a base, on which a feeding component, a shaping box, and a shaping table are provided. The inlet end of the shaping box is connected to the outlet end of the feeding component, and the outlet end of the shaping box is connected to the inlet end of the shaping table. The shaping box is equipped with a lower pressure roller and an upper pressure roller inside; The shaping table is mounted on the shaping seat, and the shaping seat contains a lifting unit.

[0006] Preferably, the feeding assembly includes a feeding frame, the inlet end of which is provided with a lifting plate, and a plurality of feeding rollers are provided on one side of the lifting plate. The plurality of feeding rollers are driven to rotate and feed materials by a driving component.

[0007] Preferably, the shaping box has adjustment openings on both sides of the box wall, and an adjustment block is slidably connected inside the adjustment opening. The adjustment block is passed through by an adjustment screw and is threadedly connected to the adjustment screw. The bottom end of the adjustment screw is rotatably connected to the bottom of the adjustment opening through a bearing, and the top end of the adjustment screw extends to the top of the shaping box and is connected to a servo motor. The servo motor is connected to the fixed block via a connecting block. The fixed block is located on the top of the shaping box and is passed through by the adjusting screw. The servo motor, the fixed block, and the connecting block are covered by a protective box.

[0008] Preferably, the lower pressure roller is rotatably connected to the two side walls of the shaping box via a lower rotating shaft, one end of the lower rotating shaft protrudes from the side wall of the shaping box and is fixedly connected to the output end of the rotating motor, and the rotating motor is mounted on the shaping box via a support plate; The upper pressure roller is rotatably connected to the adjusting blocks on both sides via an upper rotating shaft.

[0009] Preferably, multiple shaping plates are arranged above the shaping table, and each shaping plate is connected to the shaping frame via a telescopic cylinder. The shaping frame is connected to the shaping seat.

[0010] Preferably, the shaping table has multiple rectangular openings, and a limit plate is provided at the outer end of the shaping table.

[0011] Preferably, the lifting unit includes a support plate disposed inside the shaping seat. The support plate is composed of multiple single plates spliced ​​together. Each single plate is provided with a propulsion cylinder. The output end of the propulsion cylinder is connected to a propulsion block. The lower part of the propulsion block is provided with a fixing strip. The fixing strip has a sliding groove. The propulsion block is embedded in the sliding groove and is slidably connected to the sliding groove.

[0012] Preferably, both sides of the fixing bar are provided with lifting blocks and lifting rods. The lower end of the lifting rod passes through the lifting block and the single plate and is fitted with a spring. The upper end of the spring is connected to the lower surface of the single plate, and the lower end of the spring is connected to the fixing member. The fixing member is fitted at the bottom of the lifting rod. The upper end of the lifting rod extends out of the lifting block and is connected to a jacking block, which is adapted to the rectangular opening.

[0013] Preferably, the lifting rods on both sides are connected by a connecting strip, and a pushing block is fixedly connected to the lower surface of the connecting strip. A U-shaped groove is provided below the pushing block, and a pushing wheel is provided in the U-shaped groove.

[0014] A method for using a forming device for steel structure processing includes the following steps: Step S1: Place one end of the steel structure to be processed on the lifting plate, slowly push the steel structure, and transport the steel structure to the forming box by the rotation of multiple feeding rollers; Step S2: When the steel structure enters the forming box through the inlet end, the lower pressure roller rotates under the drive of the rotating motor. Through the conveying of the upper roller and the rotation of the lower pressure roller, the steel structure undergoes the first forming through the gap between the upper and lower pressure rollers and slowly enters the forming table. Step S3: After the steel structure arrives at the forming table, the telescopic cylinder is activated, which moves the forming plate downward to perform a second forming of the steel structure. After the forming is completed, the lifting unit is raised to lift the processed steel structure for easy transportation to the next production process.

[0015] Therefore, the present invention adopts the above-mentioned steel structure processing shaping equipment and method, which sets up a lifting unit to lift the processed steel structure, so that the steel structure is removed from the shaping table and can be easily moved and transported to the next production process.

[0016] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of an embodiment of a steel structure processing shaping equipment and method according to the present invention; Figure 2 This is a schematic diagram of the forming box of a steel structure forming equipment and method according to the present invention; Figure 3 This is a schematic diagram of the lifting unit of a steel structure processing shaping equipment and method according to the present invention; Figure 4 This is a schematic diagram showing the installation position of the lifting unit in the steel structure processing shaping equipment and method of the present invention; Reference numerals: 1. Base; 2. Feeding assembly; 21. Feeding rack; 22. Lifting plate; 23. Feeding roller; 3. Shaping box; 31. Lower pressure roller; 32. Upper pressure roller; 33. Adjusting opening; 34. Adjusting block; 35. Adjusting screw; 36. Servo motor; 37. Connecting block; 38. Fixing block; 39. Protective box; 310. Rotating motor; 311. Support plate; 4. Shaping table; 41. Shaping plate ; 42. Telescopic cylinder; 43. Shaping frame; 44. Rectangular opening; 45. Limiting plate; 5. Shaping seat; 51. Single plate; 52. Propulsion cylinder; 53. Propulsion block; 54. Fixing strip; 55. Slide groove; 56. Lifting block; 57. Lifting rod; 58. Spring; 59. Fixing component; 510. Lifting block; 511. Connecting strip; 512. Pushing block; 513. U-shaped groove; 514. Pushing wheel. Detailed Implementation

[0018] The technical solution of the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0020] Example Please see Figures 1-4 The present invention provides a shaping device for steel structure processing, including a base 1, on which a feeding component 2, a shaping box 3 and a shaping table 4 are arranged. The inlet end of the shaping box 3 is connected to the outlet end of the feeding component 2, and the outlet end of the shaping box 3 is connected to the inlet end of the shaping table 4.

[0021] The feeding assembly 2 includes a feeding frame 21. A lifting plate 22 is provided at the inlet end of the feeding frame 21. Multiple feeding rollers 23 are provided on one side of the lifting plate 22. All feeding rollers 23 are driven to rotate and feed materials via a drive mechanism. The drive mechanism consists of a motor and a gear and belt transmission. The rotation of the motor, through the transmission action of multiple gears and belts, causes the multiple feeding rollers 23 to rotate together for feeding. The side plates of the feeding frame 21 are higher than the height of the feeding rollers 23, serving to limit the movement of the steel structure.

[0022] The forming box 3 is equipped with a lower pressure roller 31 and an upper pressure roller 32. Adjustment openings 33 are provided on both sides of the forming box 3. Adjustment blocks 34 are slidably connected inside the adjustment openings 33. Adjustment blocks 34 are passed through and threadedly connected to an adjustment screw 35. The bottom end of the adjustment screw 35 is rotatably connected to the bottom of the adjustment opening 33 via a bearing, and the top end of the adjustment screw 35 extends to the top of the forming box 3 and is connected to a servo motor 36. The servo motor 36 is a forward and reverse motor. When it rotates clockwise, it drives the adjustment screw 35 to rotate, causing the adjustment block 34 to move upward, thereby increasing the distance between the upper pressure roller 32 and the lower pressure roller 31. Conversely, when the servo motor 36 rotates counterclockwise, it causes the adjustment block 34 to move downward, thereby decreasing the distance between the upper pressure roller 32 and the lower pressure roller 31. By adjusting the distance between the upper pressure roller 32 and the lower pressure roller 31, the distance can be adapted to steel structures of different thicknesses.

[0023] The servo motor 36 is connected to the fixed block 38 via the connecting block 37. The fixed block 38 is located on the top of the shaping box 3, and the adjusting screw 35 passes through the fixed block 38. The servo motor 36, the fixed block 38 and the connecting block 37 are covered by a protective box 39. The protective box 39 serves a protective function, and heat dissipation holes are also provided on the protective box 39.

[0024] The lower pressure roller 31 is rotatably connected to the two side walls of the forming box 3 via a lower rotating shaft. One end of the lower rotating shaft protrudes from the side wall of the forming box 3 and is fixedly connected to the output end of the rotating motor 310. The rotating motor 310 is mounted on the forming box 3 via a support plate 311. After the rotating motor 310 is started, it drives the lower pressure roller 31 to rotate, which, together with the upper pressure roller 32, performs the first shaping of the steel structure. The upper pressure roller 32 is rotatably connected to the two side adjusting blocks 34 via an upper rotating shaft. The distance between the upper pressure roller 32 and the lower pressure roller 31 is adjusted by the adjusting blocks 34.

[0025] Multiple shaping plates 41 are mounted on top of the shaping table 4. Each shaping plate 41 is connected to the shaping frame 43 via a telescopic cylinder 42. The shaping frame 43 is connected to the shaping base 5. The multiple telescopic cylinders 42 are controlled by a PLC controller, allowing for simultaneous shaping or independent pressing and shaping of the steel structure. The shaping table 4 has multiple rectangular openings 44, and a limit plate 45 is provided at the outer end of the shaping table 4.

[0026] A shaping table 4 is mounted on a shaping base 5, and a lifting unit is installed inside the shaping base 5. The lifting unit includes a support plate installed inside the shaping base 5. The support plate is assembled from multiple single plates 51. Each single plate 51 is equipped with a propulsion cylinder 525. The output end of the propulsion cylinder 525 is connected to a propulsion block 53. A fixing strip 54 is provided at the lower part of the propulsion block 53. A sliding groove 55 is opened on the fixing strip 54. The propulsion block 53 is fitted into the sliding groove 55 and is slidably connected to the sliding groove 55. Both sides of the fixing bar 54 are provided with lifting blocks 56 and lifting rods 57. The lower end of the lifting rod 57 passes through the lifting block 56 and is fitted with a spring 58 on the single plate 51. The upper end of the spring 58 is connected to the lower surface of the single plate 51, and the lower end of the spring 58 is connected to the fixing member 59. The fixing member 59 is fitted on the bottom of the lifting rod 57 and is a fixing nut. The spring 58 is set to improve the stability of the lifting rod 57 when it is pushed out and reset, so as to gradually lift and reset. The upper end of the lifting rod 57 passes through the lifting block 56 and is connected to the lifting block 510. The lifting block 510 is adapted to the rectangular through-hole 44. The two lifting rods 57 are connected by a connecting bar 511. The lower surface of the connecting bar 511 is fixedly connected to a push block 512. A U-shaped groove 513 is opened below the push block 512, and a push wheel 514 is set in the U-shaped groove 513.

[0027] When the propulsion cylinder 525 is started, its telescopic end drives the propulsion block 53 to move forward, causing the push wheel 514 to move above the propulsion block 53, which in turn causes the lifting rod 57 to drive the lifting block 510 to lift up, disengage from the rectangular opening 44, and rise, thus lifting the steel structure for easy transport to the next production process.

[0028] The specific connection methods of each part in this equipment all adopt conventional methods such as bolts, rivets, and welding that are mature in existing technology. The machinery, parts and equipment all adopt conventional models in existing technology. In addition, the circuit connection adopts conventional connection methods in existing technology, which will not be described in detail here.

[0029] The method for using a forming device for steel structure processing described above includes the following steps: Step S1: Place one end of the steel structure to be processed on the lifting plate 22, slowly push the steel structure, and transport the steel structure to the forming box 3 by the rotation of multiple feeding rollers 23; Step S2: When the steel structure enters the forming box 3 through the inlet end, the lower pressure roller 31 rotates under the drive of the rotating motor 310. Through the conveying of the upper roller 23 and the rotation of the lower pressure roller 31, the steel structure undergoes the first forming through the gap between the upper pressure roller 32 and the lower pressure roller 31, and slowly enters the forming table 4. Step S3: When the steel structure arrives on the forming table 4, the telescopic cylinder 42 is activated, which drives the forming plate 41 to move downward to perform a second forming of the steel structure. After the forming is completed, the lifting unit is raised to lift the processed steel structure for easy transportation to the next production process.

[0030] Therefore, the present invention adopts the above-mentioned steel structure processing shaping equipment and method, which sets up a lifting unit to lift the processed steel structure, so that the steel structure is removed from the shaping table and can be easily moved and transported to the next production process.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solutions of the present invention, and these modifications or equivalent substitutions cannot cause the modified technical solutions to deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. A shaping device for steel structure processing, characterized in that: The device includes a base, on which a feeding assembly, a shaping box, and a shaping table are mounted. The inlet end of the shaping box is connected to the outlet end of the feeding assembly, and the outlet end of the shaping box is connected to the inlet end of the shaping table. The shaping box is equipped with a lower pressure roller and an upper pressure roller inside; The shaping table is mounted on the shaping seat, and the shaping seat contains a lifting unit.

2. The steel structure forming equipment according to claim 1, characterized in that: The feeding assembly includes a feeding frame, with a lifting plate at the inlet end of the feeding frame. Multiple feeding rollers are provided on one side of the lifting plate, and the multiple feeding rollers are driven to rotate and feed materials by a driving component.

3. The steel structure forming equipment according to claim 2, characterized in that: The shaping box has adjustment openings on both sides of the box wall. An adjustment block is slidably connected inside the adjustment opening. The adjustment block is passed through by an adjustment screw and is threadedly connected to the adjustment screw. The bottom end of the adjustment screw is rotatably connected to the bottom of the adjustment opening through a bearing. The top end of the adjustment screw extends to the top of the shaping box and is connected to a servo motor. The servo motor is connected to the fixed block via a connecting block. The fixed block is located on the top of the shaping box and is passed through by the adjusting screw. The servo motor, the fixed block, and the connecting block are covered by a protective box.

4. The steel structure forming equipment according to claim 3, characterized in that: The lower pressure roller is rotatably connected to the two side walls of the shaping box via a lower rotating shaft. One end of the lower rotating shaft passes through the side wall of the shaping box and is fixedly connected to the output end of the rotating motor. The rotating motor is mounted on the shaping box via a support plate. The upper pressure roller is rotatably connected to the adjusting blocks on both sides via an upper rotating shaft.

5. A steel structure forming device according to claim 4, characterized in that: Multiple shaping plates are arranged above the shaping table. Each shaping plate is connected to the shaping frame via a telescopic cylinder. The shaping frame is connected to the shaping base.

6. A steel structure forming equipment according to claim 5, characterized in that: The shaping table has multiple rectangular openings, and a limit plate is provided at the outer end of the shaping table.

7. A steel structure forming device according to claim 6, characterized in that: The lifting unit includes a support plate disposed inside the shaping seat. The support plate is composed of multiple single plates spliced ​​together. Each single plate is provided with a propulsion cylinder. The output end of the propulsion cylinder is connected to a propulsion block. The lower part of the propulsion block is provided with a fixing strip. The fixing strip has a sliding groove. The propulsion block is embedded in the sliding groove and is slidably connected to the sliding groove.

8. A steel structure forming device according to claim 7, characterized in that: Both sides of the fixing bar are provided with lifting blocks and lifting rods. The lower end of the lifting rod passes through the lifting block and the single plate and is fitted with a spring. The upper end of the spring is connected to the lower surface of the single plate, and the lower end of the spring is connected to the fixing member. The fixing member is fitted on the bottom of the lifting rod. The upper end of the lifting rod extends out of the lifting block and is connected to a jacking block, which is adapted to the rectangular opening.

9. A steel structure forming device according to claim 8, characterized in that: The lifting rods on both sides are connected by a connecting strip. A push block is fixedly connected to the lower surface of the connecting strip. A U-shaped groove is provided below the push block, and a push wheel is provided in the U-shaped groove.

10. A method for using a steel structure forming device according to any one of claims 1-9, characterized in that, Includes the following steps: Step S1: Place one end of the steel structure to be processed on the lifting plate, slowly push the steel structure, and transport the steel structure to the forming box by the rotation of multiple feeding rollers; Step S2: When the steel structure enters the forming box through the inlet end, the lower pressure roller rotates under the drive of the rotating motor. Through the conveying of the upper roller and the rotation of the lower pressure roller, the steel structure undergoes the first forming through the gap between the upper and lower pressure rollers and slowly enters the forming table. Step S3: After the steel structure arrives at the forming table, the telescopic cylinder is activated, which moves the forming plate downward to perform a second forming of the steel structure. After the forming is completed, the lifting unit is raised to lift the processed steel structure for easy transportation to the next production process.

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