Vehicle battery pack mounting structure and method

The battery pack mounting structure, featuring adjustable-length longitudinal support rods and rubber bushings, solves the problems of battery pack brackets being susceptible to impact, heavy, and complex to install, thus improving safety, efficiency, and weight reduction.

CN120941968AActive Publication Date: 2025-11-14JIANGSU TANGCHEN AUTOMOBILE PARTS

Patent Information

Application Number
CN202511267075.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

Existing battery pack bracket structures are susceptible to impacts during vehicle operation, welding and installation are time-consuming and labor-intensive, and they cannot accommodate battery packs of different lengths, resulting in heavy weight and increased vehicle wheelbase.

Method used

The battery pack installation structure uses adjustable-length longitudinal support rods and rubber bushings or elastic connectors. The battery pack is prefabricated in the factory and hoisted and connected on site as a whole. The bracket design is simplified, and the impact force is buffered by rubber bushings.

Benefits of technology

It improves battery pack safety and installation efficiency, reduces weight, shortens vehicle wheelbase, adapts to battery packs of different lengths, and achieves lightweighting and simplified installation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120941968A_ABST
    Figure CN120941968A_ABST
Patent Text Reader

Abstract

The invention provides a battery pack mounting structure for a vehicle, which comprises a first battery mounting unit, and the first battery mounting unit comprises a first square frame, a second square frame and a third square frame which are sequentially arranged at intervals in the direction of a longitudinal beam; the first longitudinal supporting rod and the second longitudinal supporting rod are arranged in parallel; the third longitudinal supporting rod and the fourth longitudinal supporting rod are arranged in parallel; a first guard plate bracket; a first vertical rod, a second vertical rod, a third vertical rod and a fourth vertical rod; a plurality of rubber bushings or elastic connectors; a plurality of mounting brackets; the first connecting pieces are arranged on the first square frame, the second square frame and the third square frame; and the second connecting pieces are arranged on the first square frame, the second square frame and the third square frame. The first battery installation unit and the battery pack can be pre-installed in a factory, the first battery installation unit and the battery pack can be connected to the installation support on the longitudinal beam only through a rubber bushing or an elastic connecting piece on site, the length is adjustable, light weight is achieved, and the invention further provides an installation method of the battery pack for the vehicle.
Need to check novelty before this filing date? Find Prior Art

Description

[0001] This application is a divisional application of Chinese patent application number ZL 202411889954.2 entitled “Installation Structure and Method for Battery Pack for Vehicles”, the entire contents of which are incorporated herein by reference. Technical Field

[0002] This invention relates to the field of new energy vehicle components, and in particular to a battery pack installation structure and method for vehicles. Background Technology

[0003] The domestic heavy-duty commercial truck market is gradually becoming electrified, and most of the models appearing on the market adopt this technology. Figure 7 The battery pack support structure shown includes end frames at both ends, an L-shaped frame between the end frames, and a cuboid frame. The lower battery is housed and fixed within the cuboid frame, while the upper battery is fixed to the top of the cuboid frame. The end frames, L-shaped frame, and cuboid frame, as well as the various components of the cuboid frame, are all rigidly welded together. During vehicle travel, the battery pack is susceptible to significant impacts. Furthermore, on-site welding and installation of the support is time-consuming, labor-intensive, and inefficient, and the support structure is complex.

[0004] In addition, Chinese patent ZL202421720085.6 discloses a battery pack bracket for new energy vehicles, see [link / reference]. Figure 8 It includes a first battery mounting unit, the first battery mounting unit comprising:

[0005] The first and second suspension brackets, arranged at intervals, are horizontally installed on the outside of the longitudinal beam 6 of the vehicle frame;

[0006] Battery frame 3 is used to house and secure the first battery pack located on the upper layer and the second battery pack located on the lower layer;

[0007] The first side bracket and the second side bracket 2 are disposed at the first end of the battery frame 3;

[0008] The third and fourth side brackets are disposed at the second end of the battery frame 3; and

[0009] The first side bracket and the second side bracket 2 are respectively connected to the first suspension bracket via rubber bushings or elastic connectors 5; the third side bracket and the fourth side bracket are respectively connected to the second suspension bracket via rubber bushings or elastic connectors.

[0010] However, this battery pack bracket is heavy, weighing approximately 800 kg. The first and second suspension brackets at both ends limit the length of the battery pack, making it unsuitable for battery packs of different lengths and increasing the vehicle's wheelbase. Improving compatibility with different battery models, reducing vehicle wheelbase, and achieving lightweight battery pack brackets are urgent problems to be solved.

[0011] Therefore, it is necessary to study a battery pack mounting structure and method for vehicles to solve one or more of the above-mentioned technical problems. Summary of the Invention

[0012] To solve at least one of the above-mentioned technical problems, according to one aspect of the present invention, a battery pack mounting structure for a vehicle is provided, characterized in that it includes a first battery mounting unit, the first battery mounting unit being disposed between two longitudinal beams of a new energy vehicle and comprising:

[0013] The first square frame, the second square frame, and the third square frame are arranged at intervals along the longitudinal beam direction;

[0014] The first and second longitudinal support rods, arranged in parallel, are connected between the bottoms of the first square frame, the second square frame, and the third square frame, and together with the first square frame, the second square frame, and the third square frame, define the first lower battery pack installation space.

[0015] The third and fourth longitudinal support rods, arranged in parallel, are connected between the tops of the first square frame, the second square frame, and the third square frame.

[0016] The first guard plate bracket is arranged parallel above the third longitudinal support rod and the fourth longitudinal support rod;

[0017] The first upright, the second upright, the third upright, and the fourth upright are respectively connected to the two ends of the first longitudinal support rod and the third longitudinal support rod, the two ends of the second longitudinal support rod and the fourth longitudinal support rod, and the four ends of the first protective plate bracket; the first protective plate bracket, the third longitudinal support rod and the fourth longitudinal support rod, as well as the first upright, the second upright, the third upright, and the fourth upright together define the installation space of the first upper battery pack;

[0018] Multiple rubber bushings or elastic connectors are respectively disposed on the first square frame, the second square frame and the third square frame;

[0019] Multiple mounting brackets are spaced apart and connected to the outside of the two longitudinal beams, and are connected one-to-one with the multiple rubber bushings or elastic connectors;

[0020] A first connector is disposed on the first square frame, the second square frame, and the third square frame; and

[0021] The second connector is provided on the first square frame, the second square frame, and the third square frame;

[0022] The second battery mounting unit is connected to the first battery mounting unit via the first connector and the second connector.

[0023] According to another aspect of the present invention, the lengths of the first longitudinal support rod and the second longitudinal support rod are adjustable to accommodate battery packs of different lengths, and the lengths of the third longitudinal support rod and the fourth longitudinal support rod are adjustable to accommodate battery packs of different lengths.

[0024] According to another aspect of the present invention, the first battery mounting unit and the battery pack housed within the first battery mounting unit are prefabricated in the factory and hoisted or lifted on-site as a whole to multiple mounting brackets provided on the longitudinal beam.

[0025] According to another aspect of the present invention, the first guard plate support includes a square frame and longitudinal beams, transverse beams and / or diagonal beams disposed within the square frame.

[0026] According to another aspect of the present invention, the first longitudinal support rod and the second longitudinal support rod are L-shaped and are supported on the upper surface of the bottom beam of the first square frame, the second square frame and the third square frame, the third longitudinal support rod and the fourth longitudinal support rod are L-shaped and are supported on the upper surface of the top beam of the first square frame, the second square frame and the third square frame, and the upper surface of the bottom beam and the top beam are also provided with support pads at intervals.

[0027] According to another aspect of the present invention, the second battery mounting unit is disposed on the outer side of the two longitudinal beams of the new energy vehicle and includes:

[0028] The fourth, fifth, and sixth square frames are arranged at intervals along the longitudinal beam direction;

[0029] The fifth and sixth longitudinal support rods, arranged in parallel, are connected between the bottoms of the fourth, fifth, and sixth square frames and together with the fourth, fifth, and sixth square frames, define the installation space for the second lower battery pack.

[0030] The seventh and eighth longitudinal support rods, arranged in parallel, are connected between the tops of the fourth, fifth, and sixth square frames.

[0031] The second guard plate bracket is arranged parallel above the seventh longitudinal support rod and the eighth longitudinal support rod;

[0032] The fifth, sixth, and seventh uprights are respectively connected to the sides of the fifth and seventh longitudinal support rods and the first side of the second guard plate bracket;

[0033] The eighth, ninth, and tenth uprights are respectively connected to the top surfaces of the fourth, fifth, and sixth square frames and the second side surface of the second protective plate bracket; the second protective plate bracket, the third and fourth longitudinal support rods, and the fifth to tenth uprights together define the installation space of the second upper battery pack;

[0034] The third connector is located on one side of the fourth, fifth, and sixth square frames, immediately adjacent to the longitudinal beam; and

[0035] The fourth connector is located on one side of the fourth square frame, the fifth square frame, and the sixth square frame, immediately adjacent to the longitudinal beam.

[0036] The third connector is connected to the first connector, and the fourth connector is connected to the second connector to connect the second battery mounting unit to the first battery mounting unit.

[0037] According to another aspect of the invention, the lengths of the fifth to eighth longitudinal support rods are adjustable to accommodate battery packs of different lengths.

[0038] According to another aspect of the present invention, the second battery mounting unit and the battery pack housed in the second battery mounting unit are prefabricated in the factory and hoisted onto the left and right sides of the first battery mounting unit as a whole on site.

[0039] According to another aspect of the present invention, the second guard plate support includes a square frame and longitudinal beams, transverse beams and / or diagonal beams disposed within the square frame.

[0040] According to another aspect of the present invention, the fifth and sixth longitudinal support rods are L-shaped and supported on the upper surface of the bottom beams of the fourth, fifth, and sixth square frames; the seventh and eighth longitudinal support rods are L-shaped and supported on the upper surface of the top beams of the fourth, fifth, and sixth square frames; and support pads are also provided at intervals on the upper surfaces of the bottom and top beams of the fourth, fifth, and sixth square frames. The second battery mounting unit is also provided with a lifting hole and a battery pack protective plate on the outside. The first and second protective plate brackets can be omitted according to customer requirements.

[0041] According to another aspect of the present invention, the second square frame of the first battery mounting unit and the fifth square frame, sixth upright and ninth upright of the second battery mounting unit are omitted.

[0042] This invention can achieve one or more of the following technical effects:

[0043] 1. Rubber bushings or elastic connectors can buffer and / or absorb the impact of vehicle bumps on the battery pack, improving safety.

[0044] 2. The first battery installation unit and battery pack can be pre-installed in the factory. On-site installation only requires hoisting the whole unit and connecting it to the mounting bracket on the longitudinal beam through rubber bushings or elastic connectors. The installation is simple and efficient.

[0045] 3. The second battery mounting unit and battery pack can be pre-installed in the factory. On-site, the entire assembly only needs to be hoisted and connected to the first battery mounting unit. The battery pack mounting structure for this vehicle is simpler than the existing technology structure. Compared with the weight of about 800kg in Chinese patent ZL202421720085.6, it can be reduced to about 400kg, achieving lightweighting.

[0046] 4. The overall weight is lighter and occupies less space in the vehicle's length direction, which can shorten the vehicle's wheelbase. It can also be adapted to different models and lengths of battery packs by adjusting the bracket mounting position and the length of the longitudinal support rod. Attached Figure Description

[0047] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0048] Figure 1 This is a perspective view of a vehicle battery pack mounting structure according to a preferred embodiment of the present invention.

[0049] Figure 2 This is a schematic diagram of a vehicle battery pack mounting structure and an overall battery pack according to a preferred embodiment of the present invention.

[0050] Figure 3 This is a schematic diagram of the first battery mounting unit of a vehicle battery pack mounting structure according to a preferred embodiment of the present invention.

[0051] Figure 4 for Figure 3 A schematic diagram of the overall structure (for on-site hoisting) of the first battery mounting unit containing the battery pack.

[0052] Figure 5 This is a schematic diagram of the second battery mounting unit of a vehicle battery pack mounting structure according to a preferred embodiment of the present invention.

[0053] Figure 6 This is another perspective view of a vehicle battery pack mounting structure according to a preferred embodiment of the present invention (with longitudinal beams, crossbeams, and other related components hidden).

[0054] Figure 7 This is a schematic diagram of the first battery pack support structure in the prior art.

[0055] Figure 8 This is a schematic diagram of a second type of battery pack support structure in the prior art. Detailed Implementation

[0056] The preferred embodiments of the present invention will now be described with reference to the accompanying drawings. These specific embodiments are intended to illustrate the present invention in detail, but should not be construed as limiting the present invention. Various modifications and variations can be made without departing from the spirit and scope of the present invention, and all of these should be included within the protection scope of the present invention.

[0057] Example 1

[0058] According to a preferred embodiment of the present invention, see Figure 1-6 A battery pack mounting structure for a vehicle is provided, characterized by including a first battery mounting unit 10, which is disposed between two longitudinal beams 30 of a new energy vehicle. (See also...) Figure 3-4 And includes:

[0059] A first square frame 101, a second square frame 101, and a third square frame 101 are arranged at intervals along the longitudinal beam direction;

[0060] The first longitudinal support rod 102 and the second longitudinal support rod 102 arranged in parallel are connected between the bottom of the first square frame, the second square frame and the third square frame, and together with the first square frame, the second square frame and the third square frame, define the first lower battery pack installation space.

[0061] The third longitudinal support rod 102 and the fourth longitudinal support rod 102, which are arranged in parallel, are connected between the tops of the first square frame, the second square frame and the third square frame.

[0062] The first guard plate bracket 104 is arranged parallel above the third longitudinal support rod and the fourth longitudinal support rod;

[0063] The first upright 103, the second upright 103, the third upright 103, and the fourth upright 103 are respectively connected to the two ends of the first longitudinal support rod and the third longitudinal support rod, the two ends of the second longitudinal support rod and the fourth longitudinal support rod, and the four ends of the first protective plate bracket; the first protective plate bracket, the third longitudinal support rod and the fourth longitudinal support rod, as well as the first upright, the second upright, the third upright and the fourth upright, together define the first upper battery pack installation space;

[0064] Multiple rubber bushings or elastic connectors 105 are respectively disposed on the first square frame, the second square frame and the third square frame;

[0065] Multiple mounting brackets 40 are spaced apart and connected to the outside of the two longitudinal beams 30, and are connected one-to-one with the multiple rubber bushings or elastic connectors 105;

[0066] A first connector 106 is disposed on the first square frame, the second square frame, and the third square frame; and

[0067] The second connector is provided on the first square frame, the second square frame, and the third square frame;

[0068] The second battery mounting unit is connected to the first battery mounting unit via the first connector and the second connector.

[0069] Preferably, the first connector 106 and the second connector have threaded holes. The connecting holes (threaded holes) of the square frame casting are not limited to those attached... Figure 3 The form in the diagram allows for adjustment of the connection direction of the threaded bolt, or alternative connection methods can be used.

[0070] According to another preferred embodiment of the present invention, the lengths of the first longitudinal support rod and the second longitudinal support rod are adjustable to accommodate battery packs of different lengths, and the lengths of the third longitudinal support rod and the fourth longitudinal support rod are adjustable to accommodate battery packs of different lengths.

[0071] According to another preferred embodiment of the present invention, the first battery mounting unit and the battery pack housed in the first battery mounting unit are prefabricated in the factory and hoisted or lifted on site as a whole to be connected to a plurality of mounting brackets provided on the longitudinal beam.

[0072] According to another preferred embodiment of the present invention, the first guard plate support includes a square frame and longitudinal beams, transverse beams and / or diagonal beams disposed within the square frame.

[0073] According to another preferred embodiment of the present invention, the first and second longitudinal support rods are L-shaped and supported on the upper surfaces of the bottom beams of the first, second, and third square frames; the third and fourth longitudinal support rods are L-shaped and supported on the upper surfaces of the top beams of the first, second, and third square frames; and support pads are also provided at intervals on the upper surfaces of the bottom and top beams. Advantageously, the support pads are used for fixed connection and auxiliary support of the bottom of the battery pack.

[0074] According to another preferred embodiment of the present invention, the second battery mounting unit 20 is disposed on the outer side of the two longitudinal beams of the new energy vehicle and includes:

[0075] The fourth square frame 201, the fifth square frame 201 and the sixth square frame 201 are arranged at intervals along the longitudinal beam direction;

[0076] The fifth longitudinal support rod 202 and the sixth longitudinal support rod 202, which are arranged in parallel, are connected between the bottoms of the fourth square frame, the fifth square frame and the sixth square frame, and together with the fourth square frame, the fifth square frame and the sixth square frame, define the second lower battery pack installation space.

[0077] The seventh longitudinal support rod 202 and the eighth longitudinal support rod 202, which are arranged in parallel, are connected between the tops of the fourth square frame, the fifth square frame and the sixth square frame;

[0078] The second guard plate bracket 205 is arranged parallel above the seventh longitudinal support rod and the eighth longitudinal support rod;

[0079] The fifth, sixth, and seventh uprights 203 are respectively connected to the sides of the fifth and seventh longitudinal support rods, and the first side of the second guard plate bracket 205. Figure 5 (outer surface of the middle);

[0080] The eighth, ninth, and tenth uprights 204 are respectively connected to the top surfaces of the fourth, fifth, and sixth square frames and the second side surface of the second protective plate bracket; the second protective plate bracket 205, the third and fourth longitudinal support rods, and the fifth to tenth uprights together define the installation space of the second upper battery pack.

[0081] The third connector 207 is disposed on one side of the fourth, fifth, and sixth square frames immediately adjacent to the longitudinal beams; and

[0082] The fourth connector 207 is located on one side of the fourth square frame, the fifth square frame and the sixth square frame adjacent to the longitudinal beam;

[0083] The third connector is connected to the first connector, and the fourth connector is connected to the second connector to connect the second battery mounting unit to the first battery mounting unit.

[0084] Preferably, the third and fourth connectors have threaded holes 207, and the third connector and the first connector are mated and can be fixed by screws / bolts.

[0085] According to another preferred embodiment of the present invention, the lengths of the fifth to eighth longitudinal support rods are adjustable to accommodate battery packs of different lengths. Preferably, see [link to preferred embodiment]. Figure 5 There are no obstructions or obstructions at the ends of the fifth to eighth longitudinal support rods.

[0086] According to another preferred embodiment of the present invention, the second battery mounting unit and the battery pack housed in the second battery mounting unit are prefabricated in the factory and hoisted onto the left and right sides of the first battery mounting unit as a whole on site.

[0087] According to another preferred embodiment of the present invention, the second guard plate support includes a square frame and longitudinal beams, transverse beams and / or diagonal beams disposed within the square frame.

[0088] According to another preferred embodiment of the present invention, the fifth and sixth longitudinal support rods are L-shaped and supported on the upper surfaces of the bottom beams of the fourth, fifth, and sixth square frames; the seventh and eighth longitudinal support rods are L-shaped and supported on the upper surfaces of the top beams of the fourth, fifth, and sixth square frames; and support pads (such as...) are also spaced apart on the upper surfaces of the bottom and top beams of the fourth, fifth, and sixth square frames. Figure 5 (As shown). Preferably, the second battery mounting unit is further provided with a lifting hole 206 and a battery pack protective plate on the outside. Preferably, the first protective plate bracket and the second protective plate bracket can be omitted according to customer needs, and can be installed by the customer later.

[0089] According to another preferred embodiment of the present invention, the second square frame of the first battery mounting unit and the fifth square frame, sixth upright, and ninth upright of the second battery mounting unit are omitted. That is, when a small-capacity battery pack is selected, the length is much shorter, and two square frames are used to form a support. Preferably, the number of square frames can be adjusted according to the length of the battery pack, for example, two, three, or more.

[0090] According to another preferred embodiment of the present invention, a method for mounting a battery pack to a vehicle using the aforementioned vehicle battery pack mounting structure is characterized by comprising the following steps:

[0091] The first battery mounting unit, which houses the battery pack, and the second battery mounting unit, which houses the battery pack, are prefabricated in the factory.

[0092] Install multiple mounting brackets on the outside of the two longitudinal beams;

[0093] The first battery mounting unit, which contains the battery pack, is hoisted from bottom to top, and multiple rubber bushings or elastic connectors are correspondingly connected to multiple mounting brackets;

[0094] The second battery mounting unit, which contains the battery pack, is hoisted and connected to both sides of the first battery mounting unit.

[0095] This invention can achieve one or more of the following technical effects:

[0096] 1. Rubber bushings or elastic connectors can buffer and / or absorb the impact of vehicle bumps on the battery pack, improving safety.

[0097] 2. The first battery installation unit and battery pack can be pre-installed in the factory. On-site installation only requires hoisting the whole unit and connecting it to the mounting bracket on the longitudinal beam through rubber bushings or elastic connectors. The installation is simple and efficient.

[0098] 3. The second battery mounting unit and battery pack can be pre-installed in the factory. On-site, the entire assembly only needs to be hoisted and connected to the first battery mounting unit. The battery pack mounting structure for this vehicle is simpler than the existing technology structure. Compared with the weight of about 800kg in Chinese patent ZL202421720085.6, it can be reduced to about 400kg, achieving lightweighting.

[0099] 4. The overall weight is lighter and occupies less space in the vehicle's length direction, which can shorten the vehicle's wheelbase. It can also be adapted to different models and lengths of battery packs by adjusting the bracket mounting position and the length of the longitudinal support rod.

[0100] Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A battery pack mounting structure for a vehicle, characterized in that... The first battery mounting unit is disposed between two longitudinal beams of the new energy vehicle and includes: The first square frame, the second square frame, and the third square frame are arranged at intervals along the longitudinal beam direction; The first and second longitudinal support rods, arranged in parallel, are connected between the bottoms of the first square frame, the second square frame, and the third square frame, and together with the first square frame, the second square frame, and the third square frame, define the first lower battery pack installation space. The third and fourth longitudinal support rods, arranged in parallel, are connected between the tops of the first square frame, the second square frame, and the third square frame. The first guard plate bracket is arranged parallel above the third longitudinal support rod and the fourth longitudinal support rod; The first upright, the second upright, the third upright, and the fourth upright are respectively connected to the two ends of the first longitudinal support rod and the third longitudinal support rod, the two ends of the second longitudinal support rod and the fourth longitudinal support rod, and the four ends of the first protective plate bracket; the first protective plate bracket, the third longitudinal support rod and the fourth longitudinal support rod, as well as the first upright, the second upright, the third upright, and the fourth upright together define the installation space of the first upper battery pack; Multiple rubber bushings or elastic connectors are respectively disposed on the first square frame, the second square frame and the third square frame; Multiple mounting brackets are spaced apart and connected to the outside of the two longitudinal beams, and are connected one-to-one with the multiple rubber bushings or elastic connectors; A first connector is disposed on the first square frame, the second square frame, and the third square frame; and The second connector is provided on the first square frame, the second square frame, and the third square frame; Wherein, the first connector and the second connector are used to connect the second battery mounting unit to the first battery mounting unit; The second square frame is omitted.

2. The vehicle battery pack mounting structure according to claim 1, characterized in that... The lengths of the first and second longitudinal support rods are adjustable to accommodate battery packs of different lengths, and the lengths of the third and fourth longitudinal support rods are also adjustable to accommodate battery packs of different lengths.

3. The vehicle battery pack mounting structure according to claim 1 or 2, characterized in that... The first battery mounting unit and the battery pack housed within the first battery mounting unit are prefabricated in the factory and assembled on-site as a whole from bottom to top, connected to multiple mounting brackets set on the longitudinal beam.

4. The vehicle battery pack mounting structure according to claim 3, characterized in that... The first guard plate support includes a square frame and longitudinal beams, transverse beams and / or diagonal beams disposed within the square frame.

5. The vehicle battery pack mounting structure according to claim 4, characterized in that... The first and second longitudinal support rods are L-shaped and support the upper surfaces of the bottom beams of the first square frame and the third square frame. The third and fourth longitudinal support rods are L-shaped and support the upper surfaces of the top beams of the first square frame and the third square frame. Support pads are also provided at intervals on the upper surfaces of the bottom beams and the top beams.

6. The vehicle battery pack mounting structure according to claim 1 or 2, characterized in that... It also includes a second battery mounting unit, which is disposed on the outside of the two longitudinal beams of the new energy vehicle and includes: The fourth, fifth, and sixth square frames are arranged at intervals along the longitudinal beam direction; The fifth and sixth longitudinal support rods, arranged in parallel, are connected between the bottoms of the fourth, fifth, and sixth square frames and together with the fourth, fifth, and sixth square frames, define the installation space for the second lower battery pack. The seventh and eighth longitudinal support rods, arranged in parallel, are connected between the tops of the fourth, fifth, and sixth square frames. The second guard plate bracket is arranged parallel above the seventh longitudinal support rod and the eighth longitudinal support rod; The fifth, sixth, and seventh uprights are respectively connected to the sides of the fifth and seventh longitudinal support rods and the first side of the second guard plate bracket; The eighth, ninth, and tenth uprights are respectively connected to the top surfaces of the fourth, fifth, and sixth square frames and the second side surface of the second protective plate bracket; the second protective plate bracket, the third and fourth longitudinal support rods, and the fifth to tenth uprights together define the installation space of the second upper battery pack; The third connector is located on one side of the fourth, fifth, and sixth square frames, immediately adjacent to the longitudinal beam; and The fourth connector is located on one side of the fourth square frame, the fifth square frame, and the sixth square frame, immediately adjacent to the longitudinal beam. The third connector is connected to the first connector and the fourth connector is connected to the second connector to connect the second battery mounting unit to the first battery mounting unit. The fifth square frame, the sixth upright, and the ninth upright are omitted.

7. The vehicle battery pack mounting structure according to claim 6, characterized in that... The lengths of the fifth to eighth longitudinal support rods are adjustable to accommodate battery packs of different lengths.

8. The vehicle battery pack mounting structure according to claim 7, characterized in that... The second battery mounting unit and the battery pack housed within the second battery mounting unit are prefabricated in the factory and hoisted onto the left and right sides of the first battery mounting unit as a whole on site.

9. The vehicle battery pack mounting structure according to claim 6, characterized in that... The second protective plate bracket includes a square frame and longitudinal beams, transverse beams, and / or diagonal beams disposed within the square frame; the fifth and sixth longitudinal support rods are L-shaped and support the upper surfaces of the bottom beams of the fourth and sixth square frames, the seventh and eighth longitudinal support rods are L-shaped and support the upper surfaces of the top beams of the fourth and sixth square frames, and support pads are also provided at intervals on the upper surfaces of the bottom and top beams of the fourth and sixth square frames; the second battery mounting unit is also provided with a lifting hole and a battery pack protective plate is provided on the outside.

10. A method for mounting a battery pack in a vehicle using the vehicle battery pack mounting structure according to any one of claims 1-9, characterized in that... Includes the following steps: The first battery mounting unit, which houses the battery pack, and the second battery mounting unit, which houses the battery pack, are prefabricated in the factory. Install multiple mounting brackets on the outside of the two longitudinal beams; The first battery mounting unit, which contains the battery pack, is hoisted from bottom to top, and multiple rubber bushings or elastic connectors are correspondingly connected to multiple mounting brackets; The second battery mounting unit, which contains the battery pack, is hoisted and connected to both sides of the first battery mounting unit.

Citation Information

Patent Citations

  • Battery pack support for new energy vehicle

    CN222859201U

  • Electric vehicle

    CN116118448A

  • Power battery mounting bracket and electric vehicle

    CN211441936U

  • Suspension device and bottom battery replacement truck

    CN218750272U

  • Battery mounting frame and vehicle with same

    CN221282262U

Cited By

  • Battery pack mounting structure and method for vehicle

    WO2026130162A1