Adsorption clamping type assembly line
By using negative pressure adsorption and automated control in the adsorption clamping production line, the problems of clamping affecting the integrity of the painted surface and the large number of manual steps in the existing technology have been solved, realizing the automated transportation and processing of non-stick pans.
Patent Information
- Application Number
- CN202511060815.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-11-14
AI Technical Summary
Existing non-stick cookware production lines typically use external clamps for holding the food, which affects the integrity of the painted surface and involves a large number of manual steps, such as loading and unloading.
The adsorption clamping production line uses negative pressure to adsorb the pot to the bottom, and the clamps are used for automated conveying and positioning. Combined with an automated control system, the pots are automatically loaded and unloaded, reducing manual intervention.
It realizes the automated transportation and painting drying process of cookware, eliminating the need for manual clamping, reducing manual intervention and labor intensity, and is suitable for different non-stick cookware processing procedures.
Smart Images

Figure CN120942836A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an assembly line, and more particularly to an adsorption clamping type assembly line. Background Technology
[0002] Non-stick pan coatings typically refer to a special coating sprayed onto the bottom of the non-stick pan to improve its heat conductivity or prevent rusting. Common non-stick pan coatings include aluminum alloy, stainless steel, ceramic, and iron coatings. These coatings improve the heat conductivity, corrosion resistance, and wear resistance of the pan, thereby enhancing cooking performance and the pan's durability. However, existing non-stick pan production lines usually use external clamps for holding the pan, which significantly affects the integrity of the paint finish during the painting process and involves numerous manual steps, such as loading and unloading. Summary of the Invention
[0003] Purpose of the invention: To provide an adsorption clamping production line that can adsorb and clamp the bottom of the cookware without affecting the painting and drying steps, and without requiring manual loading and unloading.
[0004] Technical solution: The adsorption clamping type production line provided by the present invention includes a control cabinet, a feeding device, a cookware conveying device, a discharging device, and several clamps; the feeding device includes a feeding conveyor line, a centering mechanism, a feeding swing mechanism, and a feeding clamping mechanism;
[0005] Each clamp is installed at intervals on the cookware conveying device for negative pressure adsorption onto the bottom of the cookware; the centering mechanism is installed on the unloading end of the feeding conveyor line for positioning and centering the cookware (1); the clamping drive unit is installed on the feeding swing mechanism, which drives the clamping drive unit to swing horizontally. The feeding clamping mechanism is used to clamp the cookware at the centering mechanism and release the cookware onto the clamp; the cookware conveying device is used to move each clamp and the cookware; the unloading device is used to unload the cookware from each clamp; a controller is installed in the control cabinet; the feeding device, cookware conveying device, unloading device and several clamps are all driven and controlled by the controller; a button panel and display screen electrically connected to the controller are installed on the control cabinet.
[0006] Furthermore, the centering mechanism includes a centering drive unit and two centering inclined rods; the centering drive unit is installed on the unloading side edge of the feeding conveyor line; both centering inclined rods are installed on the centering drive unit, and the distance between the installation ends of the two centering inclined rods is smaller than the distance between the two non-installation ends; multiple anti-scratch rollers with vertical axes are rotatably installed on the centering inclined rods at intervals.
[0007] Furthermore, the feeding swing mechanism includes a feeding swing bottom tube, a feeding swing drive unit, and a feeding swing rod; the feeding swing drive unit includes a swing drive motor and a feeding gear transmission pair; the lower end of the feeding swing rod is rotatably mounted on the upper end of the feeding swing bottom tube, and the clamping drive unit is mounted on the upper end of the feeding swing rod; the swing drive motor drives the feeding swing rod to rotate through the feeding gear transmission pair.
[0008] Furthermore, the feeding clamping mechanism includes a feeding horizontal tube, a clamping drive unit, and two feeding clamping rods; the feeding horizontal tube is horizontally fixed to the upper end of the feeding swing mechanism; the two feeding clamping rods are slidably and parallelly mounted on the feeding horizontal tube; the clamping drive unit is used to drive the two feeding clamping rods to move relative to each other; a flexible clamping sleeve is provided on each of the two feeding clamping rods; an irregularly shaped strip is integrally provided on the opposite side edges of the two flexible clamping sleeves, and the two irregularly shaped strips are used to deform when clamping the pot, so that the pot moves up and down; a third position sensor electrically connected to the controller is provided on the feeding horizontal tube for detecting the clamp.
[0009] Furthermore, the clamp includes a clamping unit and a mobile power supply unit; the clamping unit is installed on the cookware conveying device, and its top end is used to negatively adhere to the bottom surface of the cookware and is driven and controlled by a controller; the mobile power supply unit is installed on the clamping unit and is used to provide mobile power to the clamping unit.
[0010] Furthermore, the clamping unit includes a positioning cantilever, a negative pressure air pump, a clamping plate, a clamping support tube, a release rod, and a negative pressure tube; the proximal end of the positioning cantilever is used for positioning installation; the clamping support tube is rotatably mounted on the positioning cantilever via the clamping positioning tube; the clamping support tube rotates and seals through the negative pressure tube; the clamping plate is fixed on the upper end of the clamping support tube; an adsorption groove communicating with the clamping support tube is provided on the clamping plate; an adsorption sealing ring is arranged around the upper edge of the clamping plate; the release rod is vertically slidably mounted on the clamping support tube, with its lower end extending out of the clamping support tube and its upper end extending into the adsorption groove; a clamping reset unit for driving the release rod to move down and reset is installed inside the clamping support tube; multiple vent holes communicating with the negative pressure tube are provided on the clamping support tube; the clamping support tube and the release rod are slidably sealed below the vent holes; the negative pressure air pump is used to perform negative pressure evacuation of the negative pressure tube.
[0011] Furthermore, the mobile power supply unit includes two power supply branches; each power supply branch includes a charging extension rod and an elastic sheet; a charging track is arranged around the cookware conveying device; two charging ring grooves are provided on the charging track; a sliding contact line is installed in each of the two charging ring grooves; the proximal end of the charging extension rod is mounted on the distal end of the positioning cantilever via a charging positioning seat; the elastic sheet is mounted on the charging extension rod; the ends of the elastic sheets of the two power supply branches extend into the two charging ring grooves respectively; a current collector that slides in contact with the sliding contact line is installed on the extended end of the elastic sheet, and the current collector is electrically connected to the power supply cable of the negative pressure air pump.
[0012] Furthermore, the cookware conveying device includes a cookware conveying drive mechanism, a universal conveying chain, a cookware conveying guide rail, a load-bearing guide rail, and several positioning support seats; each positioning support seat is equipped with a guide rail support seat; the cookware conveying guide rail and the load-bearing guide rail are both fixed on their respective guide rail support seats; the cookware conveying drive mechanism is used to drive the universal conveying chain to travel along the cookware conveying guide rail and is driven by a controller; multiple clamp transport plates extending out of the cookware conveying guide rail are fixed at intervals on the universal conveying chain; each clamp is fixed on its respective clamp transport plate; the underside of the clamp transport plate travels on the load-bearing guide rail via load-bearing transport rollers.
[0013] Furthermore, the unloading device includes an unloading conveyor line, an unloading transfer mechanism, an angle adjustment unit, and a linkage release seat; the unloading transfer mechanism is oscillatingly and adjustablely mounted on the loading side of the unloading conveyor line, with its end inclined downwards to extend to the lower side of the pot on the clamp; the angle adjustment unit is used to adjust the tilt angle of the unloading transfer mechanism; the linkage release seat is located on the lower side of the end of the unloading transfer mechanism and is used to push the clamp upwards to release the pot; the unloading transfer mechanism transports the pot released from the clamp to the unloading conveyor line; both the unloading conveyor line and the unloading transfer mechanism are driven and controlled by a controller.
[0014] Furthermore, the angle adjustment unit includes an angle adjustment screw and two adjusting internal threaded tubes; an adjustment support plate is horizontally fixed on the unloading support leg of the unloading conveyor line; one end of each of the two adjusting internal threaded tubes is hinged to the adjustment support plate and the transfer plate respectively, and both ends of the angle adjustment screw are threaded onto the other ends of the two adjusting internal threaded tubes respectively, for driving the two adjusting internal threaded tubes to move relative to each other.
[0015] Compared with the prior art, the beneficial effects of this invention are: by using a feeding device to feed the cookware onto each clamp, when applied to a non-stick cookware production line, the cookware conveying device transports the clamps to the next process, such as painting or drying, and finally unloads the cookware through an unloading device, thus realizing automatic transport and loading / unloading of the cookware without the need for manual clamping, and is applicable to different non-stick cookware processing processes. Attached Figure Description
[0016] Figure 1 This is a top view of the present invention;
[0017] Figure 2 This is an assembly drawing of the fixture of the present invention;
[0018] Figure 3 This is a cross-sectional view of the fixture of the present invention;
[0019] Figure 4 This is a top view of the mobile power supply unit of the present invention;
[0020] Figure 5 This is a cross-sectional view of the cookware conveyor housing of the present invention;
[0021] Figure 6 This is a schematic diagram of the feeding device structure of the present invention;
[0022] Figure 7 This is a partially enlarged view of the structure of the feeding device of the present invention;
[0023] Figure 8 This is a top view of the feeding device of the present invention;
[0024] Figure 9 This is a schematic diagram of the feeding device structure of the present invention;
[0025] Figure 10 This is a schematic diagram of the circuit structure of the present invention;
[0026] In the picture: 1. Cookware;
[0027] 2. Feeding device; 201. Feeding conveyor line; 204. Centered hand-tightening handle; 205. Centered adjusting seat; 206. Anti-scratch roller; 207. Centered diagonal bar; 208. Feeding swing bottom tube; 209. Feeding swing rod; 210. Swing drive motor; 211. Clamping drive motor; 214. Clamping elongated hole; 215. Feeding clamping rod; 216. Flexible clamping sleeve; 218. Third position sensor;
[0028] 3. Fixture; 301. Fixture support tube; 302. Clamping plate; 303. Adsorption groove; 304. Adsorption sealing ring; 305. Release rod; 306. Negative pressure tube; 309. Vent hole; 310. Negative pressure sealing ring; 312. Sliding ring groove; 313. Fixture return spring; 314. Piston; 316. Bullseye wheel; 317. Negative pressure air pump; 318. Fixture positioning tube; 319. Positioning cantilever; 320. Charging positioning seat; 321. Charging extension rod; 322. Elastic sheet; 324. Extrusion block; 325. Charging extrusion pulley; 326. Sliding contact line; 327. Charging ring groove; 328. Charging track; 330. Charging support foot;
[0029] 4. Cookware conveying device; 401. Positioning support seat; 402. Guide rail support seat; 403. Clamping transport plate; 404. Load-bearing guide rail; 405. Load-bearing transport roller; 406. Universal conveyor chain; 407. Cookware conveying guide rail; 411. Cookware conveying shell; 412. Universal conveyor sprocket; 414. Tensioning elongated hole; 415. Conveyor tensioning wheel; 416. Tensioning sliding seat; 7. Discharge device; 701. Discharge conveyor line; 703. Discharge support leg; 705. Discharge drive motor; 706. Transfer synchronous shaft; 708. Transfer extension rod; 709. Transfer support wheel; 711. Adjusting internal thread tube; 712. Angle adjusting screw; 713. Adjusting handle; 714. Linkage release seat; 715. Inclined surface. Detailed Implementation
[0030] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the embodiments described.
[0031] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0032] In the description of this invention, it should be understood that the terms "left", "right", "front", "back", "up", "down", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0033] Example 1:
[0034] like Figure 1-10 As shown, the adsorption clamping type production line provided by the present invention includes: a control cabinet, a feeding device 2, a cookware conveying device 4, a discharging device 7, and several clamps 3; the feeding device 2 includes a feeding conveyor line 201, a centering mechanism, a feeding swing mechanism, and a feeding clamping mechanism.
[0035] Each clamp 3 is installed at intervals on the cookware conveying device 4 for negative pressure adsorption onto the bottom of the cookware 1; the centering mechanism is installed on the unloading end of the feeding conveyor line 201 for positioning and centering the cookware 1, and the feeding conveyor motor of the feeding conveyor line 201 is electrically connected to the controller through the feeding conveyor circuit; the clamping drive unit is installed on the feeding swing mechanism, which drives the clamping drive unit to swing horizontally, and the feeding clamping mechanism is used to clamp the cookware 1 at the centering mechanism and release the cookware 1 onto the clamp 3; the cookware conveying device 4 is used to move each clamp 3 and the cookware 1; the unloading device 7 is used to unload the cookware 1 from each clamp 3; a controller is installed in the control cabinet; the feeding device 2, the cookware conveying device 4, the unloading device 7 and several clamps 3 are all driven and controlled by the controller; a button panel 102 and a display screen 101 electrically connected to the controller are installed on the control cabinet.
[0036] The loading device 2 loads the cookware 1 onto each clamp 3. When applied to a non-stick pan production line, the cookware conveying device 4 transports the clamps 3 to the next process, such as painting or drying. Finally, the unloading device 7 unloads the cookware 1, realizing automatic transportation and loading / unloading of the cookware 1 without manual clamping, reducing manual involvement and labor intensity, and is applicable to different non-stick pan processing processes.
[0037] Furthermore, the centering mechanism includes a centering drive unit and two centering inclined rods 207; the centering drive unit includes a centering adjusting tube, a centering adjusting screw, and two centering adjusting seats 205; the centering adjusting tube is fixed parallel to the unloading side edge of the feeding conveyor line 201; a centering elongated hole is provided along the length of the centering adjusting tube facing the feeding side of the feeding conveyor line 201; both centering adjusting seats 205 are slidably installed on the centering adjusting tube and extend out of the centering elongated hole; the centering adjusting screw is coaxially rotatably installed inside the centering adjusting tube, and its two sides are threaded through it. Two centering adjustment seats 205 are inserted; a centering hand-tightening handle 204 with its end fixed to the centering adjustment screw is rotatably installed on one end of the centering adjustment tube; the thread pitch of the centering adjustment screw is the same on both sides, but the rotation direction is opposite; two centering diagonal rods 207 are respectively horizontally fixed on the extended ends of the two centering adjustment seats 205, and the distance between the fixed ends of the two centering diagonal rods 207 is smaller than the distance between the two non-fixed ends; anti-scratch elongated holes are provided along the length direction on the centering diagonal rods 207; multiple anti-scratch rollers 206 with vertical axes are rotatably installed at intervals on the anti-scratch elongated holes.
[0038] The centering mechanism centers the cookware 1 at the unloading end of the feeding conveyor line 201, ensuring that the cookware 1 arriving at the unloading end of the feeding conveyor line 201 is in the same position. The centering adjusting screw, in conjunction with the two centering adjusting seats 205, allows the spacing between the two centering inclined rods 207 to be adjustable according to the diameter of the cookware 1, ensuring that the centers of cookware 1 of different diameters are in the same position, facilitating gripping by the feeding clamping mechanism. Turning the centering hand-tightening handle 204 drives the centering adjusting screw to rotate, causing the opposing threads on both sides of the screw to move the two centering adjusting seats 205 closer or further apart, thus adjusting the position of the two centering inclined rods 207. Anti-scratch rollers 206 block the cookware 1 during the operation of the feeding conveyor line 201, preventing scratches on the surface of the cookware 1.
[0039] Furthermore, the feeding swing mechanism includes a feeding swing base tube 208, a feeding swing drive unit, and a feeding swing rod 209; the feeding swing drive unit includes a swing drive motor 210 and a feeding gear transmission pair; a feeding base plate is provided on the lower end of the feeding swing base tube 208; the lower end of the feeding swing rod 209 is rotatably mounted on the upper end of the feeding swing base tube 208, and a feeding clamping mechanism is mounted on the upper end of the feeding swing rod 209; the swing drive motor 210 drives the feeding swing rod 209 to rotate through the feeding gear drive pair, and is electrically connected to the controller through the swing drive circuit.
[0040] The feeding swing mechanism drives the feeding clamping mechanism to swing horizontally, so that after the feeding clamping mechanism picks up the pot 1, it can move the pot 1 horizontally to above the movement line of the clamp 3. After reaching below the pot 1, the feeding clamping mechanism releases the pot 1, and the feeding swing mechanism drives the feeding clamping mechanism to reset. The swing drive motor 210 drives the feeding swing rod 209 to rotate through the feeding gear transmission pair under the control of the controller, thereby realizing the horizontal swing drive of the feeding clamping mechanism.
[0041] Furthermore, the feeding clamping mechanism includes a feeding horizontal tube 212, a clamping drive unit, and two feeding clamping rods 215; the clamping drive unit includes a clamping drive motor 211 and a clamping drive screw 213; the feeding horizontal tube 212 is horizontally fixed to the upper end of the feeding swing rod 209; a clamping elongated hole 214 is provided along the length direction on the feeding horizontal tube 212; a clamping sliding seat is fixed to one end of each of the two feeding clamping rods 215; the two clamping sliding seats extend into the feeding horizontal tube 212 through the clamping elongated hole 214 and slide along the clamping elongated hole 214; the clamping drive screw 213 is coaxially rotatably installed in the feeding horizontal tube 212, and its two sides are threaded through the two clamping sliding seats respectively; the two sides of the clamping drive screw 213 are threaded The screws have the same pitch but opposite directions of rotation. The clamping drive motor 211 drives the clamping drive screw 213 to rotate and is electrically connected to the controller through the clamping drive circuit. Flexible clamping sleeves 216 are provided on both feeding clamping rods 215. Irregular strips 217 are integrally provided on the opposite side edges of the two flexible clamping sleeves 216. The two irregular strips 217 are used to deform when clamping the pot 1, so that the pot 1 moves upward away from the feeding conveyor line 201. A third position sensor 218, which is electrically connected to the controller, is provided on the opposite side of the feeding horizontal tube 212 and the clamping elongated hole 214. When the third position sensor 218 detects that the clamp 3 has passed by, the controller controls the feeding clamping mechanism to release the pot 1 so that the clamp 3 can clamp the bottom center of the pot 1.
[0042] The clamping drive motor 211, under the control of the controller, drives the clamping drive screw 213 to rotate, causing the two clamping sliding seats to move the two feeding clamping rods 215 closer or further apart, thereby clamping or releasing the cookware 1. The flexible clamping sleeve 216 prevents the surface of the cookware 1 from being scratched due to clamping, and at the same time plays a role in stabilizing the grip and preventing slippage, thus improving the clamping stability. The deformation generated by the irregular strip 217 realizes a small up-and-down drive of the cookware 1, so that the cookware 1 can move upward and get away from the feeding conveyor line 201, and can swing without being disturbed by the centering mechanism.
[0043] Furthermore, the clamp 3 includes a clamping unit and a mobile power supply unit; the clamping unit is installed on the cookware conveying device 4, and its top end is used to negatively adhere to the bottom surface of the cookware 1 and is driven and controlled by the controller; the mobile power supply unit is installed on the clamping unit and is used to provide mobile power to the clamping unit.
[0044] Furthermore, the clamping unit includes a positioning cantilever 319, a negative pressure air pump 317, a clamping plate 302, a clamping support tube 301, a release rod 305, a negative pressure tube 306, and a clamping positioning tube 318.
[0045] The positioning cantilever 319 of each clamp 3 is installed at intervals on the cookware conveying device 4;
[0046] The fixture positioning tube 318 is fixed through the positioning cantilever 319, and the lower side of the fixture support tube 301 is rotatably mounted through the fixture positioning tube 318; the fixture positioning tube 318 and the fixture support tube 301 are coaxial.
[0047] The clamping plate 302 is coaxially fixed to the upper end of the clamping support tube 301; an adsorption groove 303 communicating with the clamping support tube 301 is provided on the upper side of the clamping plate 302; an adsorption sealing ring 304 for adhering to the bottom surface of the pot 1 is provided on the edge of the upper side of the clamping plate 302.
[0048] The negative pressure tube 306 is rotated and sealed coaxially mounted on the middle part of the clamp support tube 301; the negative pressure air pump 317 is used to perform negative pressure evacuation of the negative pressure tube 306, and is electrically connected to the controller through the air pump drive circuit; multiple vent holes 309 connected to the negative pressure tube 306 are provided on the clamp support tube 301.
[0049] The release lever 305 is movably inserted into the clamp support tube 301, and a bullseye wheel 316 is installed on the lower end of the release lever 305;
[0050] A sliding ring groove 312 is provided on the lower inner wall of the clamp support tube 301; a piston 314 is fixed on the release rod 305 and slides vertically along the sliding ring groove 312; a clamp return spring 313 sleeved on the release rod 305 is elastically supported between the upper groove surface of the sliding ring groove 312 and the piston 314; two negative pressure sealing rings 310 are installed on the inner walls of the clamp support tube 301 on the upper and lower sides of the sliding ring groove 312, the upper negative pressure sealing ring 310 is located below each vent hole 309, and the two negative pressure sealing rings 310 are pressed tightly against the release rod 305.
[0051] The vent 309 connects the negative pressure pipe 306 and the clamp support pipe 301, allowing the negative pressure air pump 317 to simultaneously draw air from both pipes. When the bottom of the cookware 1 is completely covered and adheres to the adsorption sealing ring 304, it is adsorbed by negative pressure, thus gripping the cookware 1. The adsorption sealing ring also provides cushioning, preventing damage from contact between the cookware 1 and the clamping plate 302. The installation method and position of the release rod 305 allow it to be pushed upwards at its lower end, causing the upper end to lift the cookware 1, releasing it from the adsorption sealing ring 304. The positioning cantilever 319 facilitates the placement of the clamp 3... Installed on the production line, the fixture support tube 301 is installed in a way that allows the pot 1 to rotate; the bullseye wheel 316 reduces the friction at the lower end of the release rod 305 to prevent wear, allowing the release rod 305 to move upward stably; the cooperation between the piston 314, the sliding ring groove 312 and the fixture return spring 313 allows the release rod 305 to move downward and return to its original position after the fixture 3 releases the pot 1, and ensures that the upper end of the release rod 305 is always within the adsorption groove 303 when the fixture 3 adsorbs and holds the pot 1; the sliding contact line 326 and the current collector provide mobile power to the negative pressure air pump 317, ensuring that the negative pressure air pump 317 is always in working condition and ensuring the negative pressure adsorption effect at the top of the clamping unit.
[0052] Furthermore, the mobile power supply unit includes two power supply branches; each power supply branch includes a charging extension rod 321 and an elastic sheet 322;
[0053] A charging track 328 surrounds the outside of the cookware conveying device 4; a number of charging feet 330 are spaced apart at the bottom of the charging track 328; two charging ring grooves 327 are provided on the inner circumferential surface of the charging track 328; and sliding contact lines 326 are installed on the bottom of the two charging ring grooves 327.
[0054] A charging positioning seat 320 is fixed to the far end of the positioning cantilever 319; the charging extension rods 321 of the two power supply branches are both horizontally fixed on the charging positioning seat 320, with corresponding vertical positions, and their ends extend into the two charging ring grooves 327 respectively; the elastic sheet 322 is fixed on the charging extension rod 321, and its end extends into the corresponding charging ring groove 327; a current collector electrically connected to the power supply cable of the corresponding negative pressure air pump 317 is installed on the elastic sheet of the two power supply branches, and the two current collectors are used to conduct electricity and travel on the two sliding contact lines 326 respectively; a pressing block 324 is provided on the extended end of the charging extension rod 321; a charging pressing pulley 325 is rotatably installed on both the upper and lower ends of the pressing block 324; the two charging pressing pulleys travel on the groove wall of the charging ring groove 327 opposite to the sliding contact line 326; a charging pressing spring is elastically supported between the current collector and the pressing block 324. The elastic sheet 322 provides the mobile power supply unit with a certain degree of elasticity. At the same time, the charging compression spring compresses the end of the elastic sheet 322, keeping the current collector pressed against the sliding contact line 326 to ensure power supply stability. The charging compression pulley 325 moves on the groove wall of the charging ring groove 327 to reduce friction, improve the movement stability of the compression block 324, and prevent the compression block 324 from interfering with the current collector due to friction jamming.
[0055] Furthermore, the cookware conveying device 4 includes a cookware conveying drive mechanism, a universal conveying chain 406, a cookware conveying guide rail 407, a load-bearing guide rail 404, and several positioning support seats 401; a guide rail support seat 402 is installed on each positioning support seat 401; the cookware conveying guide rail 407 is fixed on each guide rail support seat 402; the load-bearing guide rail 404 is fixed on the lower end of each guide rail support seat 402; the cookware conveying drive mechanism is used to drive the universal conveying chain 406 to travel along the cookware conveying guide rail 407;
[0056] Multiple clamp transport plates 403 extending out of the cookware transport guide rail 407 are fixed at intervals on the lower side of the universal conveyor chain 406; the positioning cantilever 319 of each clamp 3 is fixed on each clamp transport plate 403; and load-bearing transport rollers 405 that travel on the load-bearing guide rail 404 are rotatably installed on the lower edge of the clamp transport plate 403.
[0057] The cookware conveying drive mechanism includes a cookware conveying housing 411, a conveying drive motor, a synchronous belt drive pair, a conveying tensioning unit, and two universal conveying sprockets 412.
[0058] Both universal conveyor sprockets 412 are rotatably mounted on the cookware conveyor housing 411 and are meshed with the universal conveyor chain 406; the conveyor drive motor drives the two universal conveyor sprockets 412 to rotate synchronously through a synchronous belt drive pair and is electrically connected to the controller through the conveyor drive circuit.
[0059] The conveying tensioning unit includes a conveying tensioning wheel 415 and a tensioning sliding seat 416; a tensioning elongated hole 414 is provided on the bottom surface of the cookware conveying housing 411; the tensioning sliding seat 416 is slidably snapped onto the tensioning elongated hole 414; a conveying tensioning bolt is threadedly and horizontally installed on the lower side of the cookware conveying housing 411, and the end of the conveying tensioning bolt is rotatably installed on the tensioning sliding seat 416; the conveying tensioning wheel 415 is rotatably installed on the tensioning sliding seat 416 for tensioning the synchronous belt drive pair.
[0060] The universal conveyor chain 406 driven by the conveyor drive branch moves each clamp transport plate 403 along the cookware conveyor guide rail 407, forming a conveyor line to move and transport each clamp 3. At the same time, the clamp 3 can perform negative pressure adsorption on the cookware 1, eliminating the need to clamp the sides of the cookware 1 and not affecting the spraying of the vertical surface of the cookware 1. It can also drive the rotation of the cookware 1 during processing steps such as drying or spraying. The cooperation between the load-bearing guide rail 404 and the load-bearing transport roller 405 can support the clamp transport plate 403, improving the installation stability and movement smoothness of the clamp 3.
[0061] The conveyor drive motor 408 drives two universal conveyor sprockets 412 to rotate synchronously via a synchronous belt drive pair, thereby realizing the movement drive of the universal conveyor chain 406 and each clamp 3. At the same time, the two universal conveyor sprockets 412 share the pressure applied to the universal conveyor chain 406, reducing the possibility of the universal conveyor chain 406 breaking. The adjustable installation of the tensioning slide seat 416 makes it easy to re-tension the synchronous belt drive pair after it has loosened due to long-term use.
[0062] Furthermore, the feeding device 7 includes a feeding conveyor line 701, a feeding transfer mechanism, an angle adjustment unit, and a linkage release seat 714;
[0063] The feeding conveyor motor of the feeding conveyor line 701 is electrically connected to the controller through the feeding conveyor circuit;
[0064] The feeding and transfer mechanism is oscillatingly installed on the feeding side of the feeding conveyor line 701, with its end inclined downwards to extend to the lower side of the pot 1 on the clamp 3. The angle adjustment unit is used to adjust the tilt angle of the feeding and transfer mechanism. The linkage release seat 714 is located on the lower side of the end of the feeding and transfer mechanism. A ramp surface 715 is provided on the linkage release seat 714. The bullseye wheel 316 of the clamp 3 travels through the ramp surface 715 to the top surface of the linkage release seat 714 to push the release rod 305 upwards, so that the bottom of the pot 1 is separated from the adsorption sealing ring 304.
[0065] The unloading and transfer mechanism includes an unloading drive motor 705, a transfer plate, and two transfer drive branches; one edge of the transfer plate is mounted on the loading side edge of the unloading conveyor line 701 in a swing-up and down manner; an angle adjustment unit is used to adjust the tilt angle of the transfer plate; the two transfer drive branches are mounted parallel to each other on the transfer plate and are parallel to the conveying direction of the unloading conveyor line 701; the ends of the two transfer drive branches are used to extend to the lower side of the pot 1 on the clamp 3; the unloading drive motor 705 is used to drive the two transfer drive branches to operate and is electrically connected to the controller through the unloading drive circuit;
[0066] The transfer drive branch includes a transfer extension rod 708 and a transfer synchronous belt drive pair; the transfer synchronous belt drive pair includes a transfer synchronous conveyor belt and two transfer synchronous pulleys; the proximal sides of the transfer extension rods 708 of the two transfer drive branches are fixed parallel to each other on the transfer plate, and the distal ends are used to extend to the lower side of the pot 1 on the clamp 3; the two transfer synchronous pulleys are rotatably mounted on both ends of the transfer extension rod 708, and the axis is horizontal; the transfer synchronous conveyor belt is driven and connected to the two transfer synchronous pulleys; multiple transfer support wheels 709 for supporting the upper side of the transfer synchronous conveyor belt are rotatably mounted on the transfer extension rod 708; a transfer synchronous shaft 706 is synchronously rotatably connected between two transfer synchronous pulleys adjacent to the unloading transfer mechanism and the unloading conveyor line 701; the unloading drive motor 705 is used to drive the transfer synchronous shaft 706 to rotate;
[0067] Furthermore, the angle adjustment unit includes an angle adjustment screw 712 and two internally threaded adjustment tubes 711;
[0068] The angle adjusting screw 712 has the same thread pitch on both sides, but opposite directions of rotation; an adjusting handle 713 is provided in the middle of the angle adjusting screw 712; an adjusting support plate is horizontally connected to the two feeding feet 703 on the feeding side of the feeding conveyor line 701; one end of the two adjusting internal thread tubes 711 is respectively hinged to the adjusting support plate and the transfer plate, and the two ends of the angle adjusting screw 712 are respectively threaded onto the other ends of the two adjusting internal thread tubes 711.
[0069] The upper end of the release rod 305 lifts the bottom of the pot 1 and releases it from the adsorption sealing ring 304 by using the bullseye wheel 316 of the upper clamp 3 on the linkage release seat 714. The pot 1 is then released and unloaded by using the unloading drive motor 705 to pick up the pot 1 released by the clamp 3 through two transfer synchronous belt transmission pairs and transport the pot 1 to the unloading conveyor line 701 to complete the unloading. At the same time, the angle of the transfer extension rod 708 is adjustable so that the clamp 3 will not be interfered with by the transfer drive branch when it moves with the pot conveyor 4 after unloading. The angle adjustment screw 712 and the two adjusting internal thread tubes 711 can be used to adjust the swing of the adjustment support plate, thereby adjusting the angle of the transfer drive branch.
[0070] In the adsorption clamping type production line provided by the present invention, the controller adopts an existing single-chip microcomputer control module; the display screen adopts an existing display screen; the negative pressure air pump 317 adopts an existing negative pressure air pump, and the air pump drive circuit adopts a corresponding air pump drive circuit; the feeding conveyor motor, the swing drive motor 210, the clamping drive motor 211, the conveying drive motor, the conveying drive motor and the unloading drive motor 705 all adopt existing stepper motors, and the feeding conveyor circuit, the swing drive circuit, the clamping drive circuit, the conveying drive circuit and the unloading drive circuit all adopt corresponding stepper motor drive circuits.
[0071] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims
1. An adsorption-clamping type production line, characterized in that: It includes a control cabinet, a feeding device (2), a cookware conveying device (4), a discharging device (7), and several clamps (3); the feeding device (2) includes a feeding conveyor line (201), a centering mechanism, a feeding swing mechanism, and a feeding clamping mechanism; Each clamp (3) is installed at intervals on the cookware conveying device (4) for negative pressure adsorption on the bottom of the cookware (1); the centering mechanism is installed on the unloading end of the feeding conveyor line (201) for positioning and centering the cookware (1); the clamping drive unit is installed on the feeding swing mechanism, which drives the clamping drive unit to swing horizontally. The feeding clamping mechanism is used to clamp the cookware (1) at the centering mechanism and release the cookware onto the clamp (3); the cookware conveying device (4) is used to drive each clamp (3) and the cookware (1) to move; the unloading device (7) is used to unload the cookware (1) from each clamp (3); a controller is installed in the control cabinet; the feeding device (2), the cookware conveying device (4), the unloading device (7) and several clamps (3) are all driven and controlled by the controller; a button panel (102) and a display screen (101) electrically connected to the controller are installed on the control cabinet.
2. The adsorption clamping type production line according to claim 1, characterized in that: The centering mechanism includes a centering drive unit and two centering diagonal bars (207); the centering drive unit is installed on the unloading side edge of the feeding conveyor line (201); both centering diagonal bars (207) are installed on the centering drive unit, and the distance between the installation ends of the two centering diagonal bars (207) is smaller than the distance between the two non-installation ends; multiple anti-scratch rollers (206) with vertical axes are rotatably installed at intervals on the centering diagonal bars (207).
3. The adsorption-clamping type production line according to claim 1, characterized in that: The feeding swing mechanism includes a feeding swing bottom tube (208), a feeding swing drive unit, and a feeding swing rod (209); the feeding swing drive unit includes a swing drive motor (210) and a feeding gear transmission pair; the lower end of the feeding swing rod (209) is rotatably mounted on the upper end of the feeding swing bottom tube (208), and the clamping drive unit is mounted on the upper end of the feeding swing rod (209); the swing drive motor (210) drives the feeding swing rod (209) to rotate through the feeding gear drive pair.
4. The adsorption clamping type production line according to claim 1, characterized in that: The feeding clamping mechanism includes a feeding horizontal tube (212), a clamping drive unit, and two feeding clamping rods (215); the feeding horizontal tube (212) is horizontally fixed on the upper end of the feeding swing mechanism; the two feeding clamping rods (215) are slidably and parallelly installed on the feeding horizontal tube (212); the clamping drive unit is used to drive the two feeding clamping rods (215) to move relative to each other; a flexible clamping sleeve (216) is provided on each of the two feeding clamping rods (215); a special-shaped strip (217) is integrally provided on the opposite side edge of the two flexible clamping sleeves (216), and the two special-shaped strips (217) are used to deform when clamping the pot (1) so that the pot (1) moves up and down; a third position sensor (218) electrically connected to the controller is provided on the feeding horizontal tube (212) for detecting the clamp (3).
5. The adsorption-clamping type production line according to claim 1, characterized in that: The clamp (3) includes a clamping unit and a mobile power supply unit; the clamping unit is installed on the cookware conveying device (4), and its top end is used to be negatively pressure adsorbed on the bottom surface of the cookware (1) and is driven and controlled by the controller; the mobile power supply unit is installed on the clamping unit and is used to provide mobile power to the clamping unit.
6. The adsorption-clamping type production line according to claim 5, characterized in that: The clamping unit includes a positioning cantilever (319), a negative pressure air pump (317), a clamping plate (302), a clamp support tube (301), a release rod (305), and a negative pressure tube (306); the proximal end of the positioning cantilever (319) is used for positioning installation; the clamp support tube (301) is rotatably mounted on the positioning cantilever (319) through the clamp positioning tube (318); the clamp support tube (301) rotates and seals through the negative pressure tube (306); the clamping plate (302) is fixed on the upper end of the clamp support tube (301); an adsorption groove (303) communicating with the clamp support tube (301) is provided on the clamping plate (302); the clamping plate (302) has an adsorption groove (303) that communicates with the clamp support tube (301); An adsorption sealing ring (304) is provided around the upper edge; a release rod (305) is vertically slidably mounted on a clamp support tube (301), with its lower end extending out of the clamp support tube (301) and its upper end extending into the adsorption groove (303); a clamp reset unit for driving the release rod (305) to move down and reset is installed in the clamp support tube (301); multiple vent holes (309) connected to the negative pressure tube (306) are provided on the clamp support tube (301); the clamp support tube (301) and the release rod (305) are slidably sealed on the lower side of the vent hole (309); a negative pressure air pump (317) is used to perform negative pressure evacuation of the negative pressure tube (306).
7. The adsorption-clamping type production line according to claim 5, characterized in that: The mobile power supply unit includes two power supply branches; each power supply branch includes a charging extension rod (321) and an elastic sheet (322); a charging track (328) is arranged around the cookware conveying device (4); two charging ring grooves (327) are provided on the charging track (328); a sliding contact line (326) is installed in each of the two charging ring grooves (327); the proximal end of the charging extension rod (321) is installed on the distal end of the positioning cantilever (319) through a charging positioning seat (320); the elastic sheet (322) is installed on the charging extension rod (321); the ends of the elastic sheets (322) of the two power supply branches extend into the two charging ring grooves (327) respectively; a current collector that slides in contact with the sliding contact line (326) is installed on the extended end of the elastic sheet (322), and the current collector is electrically connected to the power supply cable of the negative pressure air pump (317).
8. The adsorption clamping type production line according to claim 1, characterized in that: The cookware conveying device (4) includes a cookware conveying drive mechanism, a universal conveying chain (406), a cookware conveying guide rail (407), a load-bearing guide rail (404), and several positioning support seats (401); a guide rail support seat (402) is installed on each positioning support seat (401); the cookware conveying guide rail (407) and the load-bearing guide rail (404) are fixed on each guide rail support seat (402); the cookware conveying drive mechanism is used to drive the universal conveying chain (406) to travel along the cookware conveying guide rail (407) and is driven by a controller; multiple clamp transport plates (403) extending out of the cookware conveying guide rail (407) are fixed at intervals on the universal conveying chain (406); each clamp (3) is fixed on each clamp transport plate (403); the lower side of the clamp transport plate (403) travels on the load-bearing guide rail (404) through a load-bearing transport roller (405).
9. The adsorption clamping type production line according to claim 1, characterized in that: The feeding device (7) includes a feeding conveyor line (701), a feeding transfer mechanism, an angle adjustment unit, and a linkage release seat (714). The feeding transfer mechanism is oscillatingly and adjustablely installed on the feeding side of the feeding conveyor line (701), with its end tilted downwards to extend to the lower side of the pot (1) on the clamp (3). The angle adjustment unit is used to adjust the tilt angle of the feeding transfer machine. The linkage release seat (714) is located on the lower side of the end of the feeding transfer mechanism and is used to lift the clamp (3) so that the clamp (3) releases the pot (1). The feeding transfer mechanism transports the pot (1) released by the clamp (3) to the feeding conveyor line (701). The feeding conveyor line (701) and the feeding transfer mechanism are both driven and controlled by the controller.
10. The adsorption clamping type production line according to claim 9, characterized in that: The angle adjustment unit includes an angle adjustment screw (712) and two adjustment internal thread tubes (711); an adjustment support plate is horizontally fixed on the unloading support foot (703) of the unloading conveyor line (701); one end of each of the two adjustment internal thread tubes (711) is hinged to the adjustment support plate and the transfer plate respectively, and both ends of the angle adjustment screw (712) are threaded onto the other ends of the two adjustment internal thread tubes (711) respectively, for driving the two adjustment internal thread tubes (711) to move relative to each other.