Large-scale multi-copper-wire-core combining and arranging machine

Abstract

The invention provides a large-scale multi-copper-wire-core combining and arranging machine which comprises a first wire pressing module, a second wire pressing module, a third wire pressing module and a fourth wire pressing module, the first wire pressing module comprises two front transmission assemblies, a front wire arranging assembly, a front pressing assembly and a copper wire coil, the two front transmission assemblies are linearly distributed in the horizontal direction and are symmetrically arranged, and the front wire arranging assembly and the front pressing assembly are arranged between the front transmission assemblies; the copper wire coil is installed on the front transmission assembly in a rotating fit mode. The second wire pressing module comprises two rear transmission assemblies, a rear wire arranging assembly, a rear pressing assembly and a rear wire doubling assembly, the two rear transmission assemblies are linearly distributed in the horizontal direction and are symmetrically arranged, the rear wire arranging assembly and the rear pressing assembly are arranged between the rear transmission assemblies, and the copper wire coil is rotationally installed on the rear transmission assemblies in a matched mode. A rear doubling assembly is mounted on one side of a preset outlet of the rear pressing assembly; the first wire pressing module and the second wire pressing module are cooperatively connected through a connecting assembly. The effects that multiple wires are wound at the same time and the tension force of the copper wires is effectively controlled are achieved.

Description

Technical Field

[0001] This invention relates to a large-scale multi-copper wire core stacking and straightening machine. Background Technology

[0002] With the rapid development of the electronics industry, copper wire is increasingly used in the manufacturing of electronic components, especially in the winding process of electronic components such as motors and transformers. The quality of copper wire preparation and winding directly affects the performance and service life of the products. Currently, there are various winding equipment and wire preparation devices on the market for the automated winding and preparation of copper wire.

[0003] In existing technologies, such as the "Wire Organizing Device for Winding Electronic Components" disclosed in Chinese Patent Publication No. CN212084842U, the device includes a clamping mechanism, a wire clamping mechanism, a wire pressing mechanism, and a lifting mechanism. It organizes the copper wire after winding electronic components by clamping the wire, and then organizes the copper wire by pressing and lifting after clamping. However, this device is mainly for organizing the winding of a single electronic component and cannot simultaneously handle the bundling and organizing of multiple copper wire cores.

[0004] In summary, while existing winding machines can perform automated winding, they suffer from the following technical problems: Firstly, existing equipment cannot effectively control the tension of the copper wire, leading to unstable winding quality; secondly, most machines can only wind two copper wires at a time, failing to handle the simultaneous bundling and processing of multiple copper cores, resulting in low winding efficiency and high production costs. Especially in applications involving the bundling and processing of large multi-copper cores, existing technologies struggle to meet the demands for high-efficiency, high-quality production.

[0005] Therefore, there is an urgent need for a material handling machine that can simultaneously process multiple copper wire cores and effectively control the tension. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a large-scale multi-copper wire core winding and straightening machine, which enables simultaneous winding of multiple wires and effective control of copper wire tension. This objective is achieved as follows:

[0007] This invention proposes a large-scale multi-copper wire core merging and straightening machine, comprising: a first wire pressing module, including two front drive components, a front wire sorting component, a front clamping component, and a copper wire spool; the two front drive components are linearly distributed horizontally and symmetrically arranged; the front wire sorting component and the front clamping component are located between the front drive components; the copper wire spool is rotatably mounted on the front drive components and clamps the copper wire on the spool through the front sorting component and the front clamping component; a second wire pressing module, including two rear drive components, a rear wire sorting component, a rear clamping component, and a rear wire merging component; the two rear drive components are linearly distributed horizontally and symmetrically arranged; the rear wire sorting component and the rear clamping component are located between the rear drive components; the copper wire spool is rotatably mounted on the rear drive components and clamps the copper wire on the spool through the rear sorting component and the rear clamping component; a rear wire merging component is installed on a preset outlet side of the rear clamping component for merging the copper wire on the spool and realizing relative movement between the copper wire and each pressing module;

[0008] The first and second wire pressing modules are connected by a connecting component.

[0009] Furthermore, the two front drive assemblies are fixed together by a connecting plate. Each front drive assembly includes a connector, a transmission device, and a drive motor. The copper wire coil is fixed to the connector by bolts, and the drive motor is connected to the connector through the transmission device to drive the connector to rotate counterclockwise.

[0010] Furthermore, the front clamping assembly is fixedly connected to the front drive assembly via a connecting rod, and the front cable management assembly is fixedly connected to the front drive assembly via a connecting rod.

[0011] Furthermore, the two rear transmission assemblies are fixed together by a connecting plate. Each rear transmission assembly includes a connector, a transmission device, and a drive motor. The copper wire coil is fixed to the connector by bolts, and the drive motor is connected to the connector through the transmission device to drive the connector to rotate counterclockwise.

[0012] Furthermore, the rear clamping assembly is fixedly connected to the rear transmission assembly via a connecting rod, and the rear cable management assembly is fixedly connected to the rear transmission assembly via a connecting rod.

[0013] Furthermore, the rear paralleling assembly is installed between the rear transmission assemblies via a connecting plate. The rear paralleling assembly includes a paralleling roller, which rotates counterclockwise to drive the copper wire.

[0014] Furthermore, the rear paralleling assembly includes a paralleling motor, symmetrically arranged paralleling plates, and paralleling rollers disposed on the paralleling plates. The paralleling motor is poweredly connected to the paralleling plates and is used to adjust the spacing between the paralleling plates to control the clamping force between the paralleling rollers.

[0015] Furthermore, each clamping assembly includes a spring return device, a first clamping roller, and a second clamping roller. The first clamping roller and the second clamping roller are alternately arranged, and the clamping force between the first clamping roller and the second clamping roller is adjusted by the spring return device.

[0016] Compared with the prior art, the beneficial effects of the present invention are: by setting the first wire pressing module and the second wire pressing module, multiple copper wires can be processed simultaneously by combining them, which significantly improves the winding efficiency;

[0017] By combining the drive motor with the connector, precise control of the copper wire tension can be achieved, solving the problem that existing winding machines cannot effectively control the copper wire tension.

[0018] The design of the rear paralleling assembly, especially the power connection between the paralleling motor and the paralleling board, allows for flexible adjustment of the clamping force between the paralleling rollers, ensuring stable paralleling of multiple copper wires. Attached Figure Description

[0019] Figure 1 This is a top view schematic diagram of the first pressing module of a large multi-copper wire core assembling and straightening machine;

[0020] Figure 2 This is a top view schematic diagram of a large multi-copper wire core assembling and straightening machine;

[0021] In the diagram: 100, First wire pressing module; 110, Front pressing assembly; 120, Front wire organizing assembly; 130, Front rotating assembly; 200, Second wire pressing module; 210, Rear wire paralleling assembly; 220, Rear wire organizing assembly; 230, Rear pressing assembly; 240, Rear transmission assembly; 1, Connecting assembly; 2, Connector; 3, Drive motor; 4, Connecting plate; 5, Connecting rod; 6, Spring resetter; 7, First pressing roller; 8, Second pressing roller; 9, Wire paralleling motor; 10, Wire paralleling roller; 11, Copper wire reel. Detailed Implementation

[0022] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and accompanying drawings. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0023] Example 1

[0024] Please refer to Figure 1-2This invention provides a large-scale multi-copper wire core assembling and straightening machine, comprising a first wire pressing module 100, a second wire pressing module 200, and a connecting assembly 1. The first wire pressing module 100 includes two front drive assemblies 130, a front wire handling assembly 120, a front clamping assembly 110, and a copper wire reel 11. The two front drive assemblies 130 are linearly distributed horizontally and symmetrically arranged. The front wire handling assembly 120 and the front clamping assembly 110 are located between the front drive assemblies 130. The copper wire reel 11 is rotatably mounted on the front drive assemblies 130 and clamps the copper wire on the reel 11 through the front handling assembly and the front clamping assembly 110. The second wire pressing module 200 includes two rear drive assemblies 240, a rear wire handling assembly 220, a rear clamping assembly 230, and a rear wire merging assembly 210. The two rear drive assemblies 240 are linearly distributed horizontally and symmetrically arranged. The rear wire handling assembly 220 and the rear clamping assembly 230 are located between the rear drive assembly 240. The copper wire reel 11 is rotatably mounted on the rear drive assembly 240, and the copper wires on the copper wire reel 11 are clamped by the rear handling assembly and the rear clamping assembly 230. A rear wire merging assembly 210 is installed on the preset outlet side of the rear clamping assembly 230 to merge the copper wires on the copper wire reel 11 and realize the relative movement between the copper wires and each wire pressing module. The first wire pressing module 100 and the second wire pressing module 200 are connected by a connecting assembly 1.

[0025] Specifically, the two front drive assemblies 130 are fixed together by a connecting plate 4. Each front drive assembly 130 includes a connector 2, a transmission device, and a drive motor 3. A copper wire reel 11 is fixed to the connector 2 by bolts. The drive motor 3 is connected to the connector 2 via the transmission device and is used to drive the connector 2 to rotate counterclockwise. A front clamping assembly 110 is fixedly connected to the front drive assembly 130 via a connecting rod 5, and a front cable management assembly 120 is fixedly connected to the front drive assembly 130 via a connecting rod 5. The two rear drive assemblies 240 are fixed together by a connecting plate 4. Each rear drive assembly 240 includes a connector 2, a transmission device, and a drive motor 3. A copper wire reel 11 is fixed to the connector 2 by bolts. The drive motor 3 is connected to the connector 2 via the transmission device and is used to drive the connector 2 to rotate counterclockwise. A rear clamping assembly 230 is fixedly connected to the rear drive assembly 240 via a connecting rod 5, and a rear cable management assembly 220 is fixedly connected to the rear drive assembly 240 via a connecting rod 5. The rear paralleling assembly 210 is installed between the rear transmission assemblies 240 via a connecting plate 4. The rear paralleling assembly 210 includes paralleling rollers 10, which rotate counterclockwise to drive the copper wires. The rear paralleling assembly 210 includes a paralleling motor 9, symmetrically arranged paralleling plates, and paralleling rollers 10 arranged on the paralleling plates. The paralleling motor 9 is poweredly connected to the paralleling plates and is used to adjust the spacing between the paralleling plates to control the clamping force between the paralleling rollers 10. Each clamping assembly includes a spring resetter 6, a first clamping roller 7, and a second clamping roller 8. The first clamping roller 7 and the second clamping roller 8 are alternately arranged, and the clamping force between the first clamping roller 7 and the second clamping roller 8 is adjusted by the spring resetter 6. The large multi-copper wire core paralleling and straightening machine of this embodiment, by setting the first wire pressing module 100 and the second wire pressing module 200, can process multiple copper wires simultaneously, improving production efficiency. The first wire pressing module 100 and the second wire pressing module 200 respectively include a transmission component, a wire management component, and a pressing component, forming a complete wire pressing system to ensure that the copper wire remains stable and neat during transmission.

[0026] Furthermore, in the first wire pressing module 100, two front drive components 130 are linearly distributed and symmetrically arranged in the horizontal direction. This layout allows the copper wire reel 11 to rotate stably, avoiding deviation or vibration during high-speed operation. The front wire handling component 120 and the front pressing component 110 are positioned between the front drive components 130, effectively clamping and organizing the copper wire on the copper wire reel 11, preventing the copper wire from tangling or breaking during transmission. The front drive components 130 are fixedly connected by the connecting plate 4, enhancing the stability of the overall structure. The front drive components 130 include a connector 2, a transmission device, and a drive motor 3. This design allows the copper wire reel 11 to be firmly fixed to the connector 2 with bolts. The drive motor 3 drives the connector 2 to rotate counterclockwise through the transmission device, achieving stable copper wire delivery. The front pressing component 110 and the front wire handling component 120 are fixedly connected to the front drive components 130 by the connecting rod 5, ensuring the coordinated operation of the entire system. The structure of the second wire pressing module 200 is similar to that of the first wire pressing module 100, also including two symmetrically arranged rear transmission components 240, a rear wire organizing component 220, and a rear clamping component 230. The rear transmission component 240 is also fixedly connected via a connecting plate 4, and includes a connector 2, a transmission device, and a drive motor 3. The copper wire reel 11 is fixed to the connector 2 with bolts, and the drive motor 3 drives the connector 2 to rotate counterclockwise via the transmission device. The rear clamping component 230 and the rear wire organizing component 220 are fixedly connected to the rear transmission component 240 via a connecting rod 5, ensuring the stable operation of the second wire pressing module 200.

[0027] Understandably, a rear paralleling assembly 210 is installed on the preset outlet side of the rear clamping assembly 230 to merge the copper wires of the copper wire reel 11 and realize the relative movement between the copper wires and each clamping module. Specifically, the rear paralleling assembly 210 is installed between the rear transmission assemblies 240 via a connecting plate 4, and includes paralleling rollers 10. The paralleling rollers 10 rotate counterclockwise to drive the copper wires. The rear paralleling assembly 210 also includes a paralleling motor 9, symmetrically arranged paralleling plates, and paralleling rollers 10 disposed on the paralleling plates. The paralleling motor 9 is poweredly connected to the paralleling plates and is used to adjust the spacing between the paralleling plates to control the clamping force between the paralleling rollers 10. This design allows multiple copper wires to be effectively merged together to form a neat wire bundle.

[0028] Understandably, each clamping component includes a spring resetter 6, a first clamping roller 7, and a second clamping roller 8. The first clamping roller 7 and the second clamping roller 8 are alternately arranged, and the clamping force between the first clamping roller 7 and the second clamping roller 8 is adjusted by the spring resetter 6. This design allows the clamping force to be adjusted according to the thickness and quantity of the copper wire, ensuring that the copper wire does not loosen or become excessively compressed during transmission. The first clamping module 100 and the second clamping module 200 are connected by a connecting component 1 to form a complete wire combining and assembling system. The connecting component 1 ensures a stable connection and coordinated operation between the two modules, enabling the entire system to efficiently handle the combining and assembling of multiple copper wires.

[0029] In actual use, the copper wire reel 11 is fixed on the connector 2 of the front transmission assembly 130 and the rear transmission assembly 240. The drive motor 3 drives the connector 2 to rotate counterclockwise through the transmission device, so that the copper wire is released from the copper wire reel 11. The copper wire is first sorted and clamped by the front wire sorting assembly 120 and the front clamping assembly 110, and then enters the second wire pressing module 200. It is further sorted and clamped by the rear wire sorting assembly 220 and the rear clamping assembly 230, and finally merged into a bundle by the rear wire combining assembly 210, realizing the combining and sorting of multiple copper wire cores.

[0030] Throughout the process, the symmetrical arrangement of the front drive assembly 130 and the rear drive assembly 240 provides support, while the wire management assembly and clamping assembly ensure the neatness and stability of the copper wires. The rear merging assembly 210 effectively combines multiple copper wires. The spring resetter 6 allows the clamping force to be adjusted as needed to accommodate copper wires of different specifications.

[0031] The large-scale multi-copper wire core merging and straightening machine in this embodiment, through reasonable structural design and component configuration, achieves efficient merging and straightening of multi-copper wire cores, improves production efficiency, reduces labor costs, and meets the needs of large-scale production.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A large-scale multi-copper wire core assembling and straightening machine, characterized in that, include: The first wire pressing module includes two front drive components, a front wire handling component, a front clamping component, and a copper wire reel. The two front drive components are linearly distributed horizontally and symmetrically arranged. The front wire handling component and the front clamping component are located between the front drive components. The copper wire reel is rotatably mounted on the front drive components and clamps the copper wire on the reel through the front handling component and the front clamping component. The second wire pressing module includes two rear drive components, a rear wire handling component, a rear clamping component, and a rear wire merging component. The two rear drive components are linearly distributed horizontally and symmetrically arranged. The rear wire handling component and the rear clamping component are located between the rear drive components. The copper wire reel is rotatably mounted on the rear drive components and clamps the copper wire on the reel through the rear handling component and the rear clamping component. A rear wire merging component is installed on the preset outlet side of the rear clamping component to merge the copper wires on the reel and realize the relative movement between the copper wire and each wire pressing module. The first and second wire pressing modules are connected by a connecting component.

2. The large-scale multi-copper wire core assembling and straightening machine according to claim 1, characterized in that, The two front drive assemblies are fixed together by a connecting plate. Each front drive assembly includes a connector, a transmission device, and a drive motor. The copper wire coil is fixed to the connector by bolts. The drive motor is connected to the connector through the transmission device and is used to drive the connector to rotate counterclockwise.

3. A large-scale multi-copper wire core assembling and straightening machine according to claim 2, characterized in that, The front clamping assembly is fixedly connected to the front drive assembly via a connecting rod, and the front cable management assembly is fixedly connected to the front drive assembly via a connecting rod.

4. A large-scale multi-copper wire core assembling and straightening machine according to claim 1, characterized in that, The two rear transmission components are fixed together by a connecting plate. The rear transmission component includes a connector, a transmission device and a drive motor. The copper wire coil is fixed to the connector by bolts. The drive motor is connected to the connector through the transmission device and is used to drive the connector to rotate counterclockwise.

5. A large-scale multi-copper wire core assembling and straightening machine according to claim 4, characterized in that, The rear clamping assembly is fixedly connected to the rear transmission assembly via a connecting rod, and the rear cable management assembly is fixedly connected to the rear transmission assembly via a connecting rod.

6. A large-scale multi-copper wire core stacking and straightening machine according to any one of claims 1-5, characterized in that, The rear paralleling assembly is installed between the rear transmission assemblies via a connecting plate. The rear paralleling assembly includes a paralleling roller, which rotates counterclockwise to drive the copper wire.

7. A large-scale multi-copper wire core stacking and straightening machine according to any one of claims 6, characterized in that, The rear paralleling assembly includes a paralleling motor, symmetrically arranged paralleling plates, and paralleling rollers disposed on the paralleling plates. The paralleling motor is poweredly connected to the paralleling plates and is used to adjust the spacing between the paralleling plates to control the clamping force between the paralleling rollers.

8. A large-scale multi-copper wire core assembling and straightening machine according to claims 2-5, characterized in that, Each clamping assembly includes a spring return device, a first clamping roller, and a second clamping roller. The first clamping roller and the second clamping roller are alternately arranged, and the clamping force between the first clamping roller and the second clamping roller is adjusted by the spring return device.

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