Intelligent construction equipment and construction method for airport runway

Abstract

The invention relates to the technical field of airport runway construction, and discloses an airport runway intelligent construction device and a construction method.The airport runway intelligent construction device and the construction method.The airport runway intelligent construction device comprises a formwork bin, triangular supports are fixedly installed on the periphery of the formwork bin, and a material distribution assembly is arranged on the formwork bin; the material distributing assembly comprises a material distributing rack. According to the intelligent construction equipment for the airport runway and the construction method, in order to enable the intelligent construction equipment to meet the efficient feeding requirement of continuous paving of a double-layer runway surface, a material distribution assembly is arranged and matched with a material distribution walking mechanism to drive a material distribution rack to move along a template bin, a walking deviation correction sensor monitors position deviation in real time, and linear operation of the equipment is ensured; an electric lifting beam drives a lifting frame to adjust the height to meet the bottom layer and surface layer concrete distribution requirements, a spring telescopic rod buffers lifting impact and avoids machine frame deformation, a rope driving module drives a hydraulic beam to move through a rope guide wheel and a pay-off block, and the hydraulic beam pushes a side push plate to flatten concrete towards the two sides.

Description

Technical Field

[0001] This invention relates to the field of airport runway construction technology, specifically to an intelligent airport runway construction equipment and method. Background Technology

[0002] In airport construction, runway construction is a core component, and its quality directly affects the safety of aircraft takeoffs and landings and the stability of airport operations. Intelligent construction equipment includes paving equipment equipped with a high-precision positioning system, road rollers with intelligent compaction monitoring functions, and automated material transport vehicles. During construction, a digital model is first built based on the design drawings, and key construction parameters are entered into the intelligent control system. The paving equipment automatically adjusts the paving thickness and smoothness according to the positioning system and the digital model. The road roller monitors the compaction degree in real time through sensors and automatically adjusts the number of compaction passes and the intensity. The material transport vehicles automatically travel according to the planned route, achieving efficient material delivery.

[0003] However, the above-mentioned equipment has obvious shortcomings in use. Traditional airport runway construction equipment is only suitable for runways of a single width. When changing specifications, it is necessary to disassemble and replace the frame components. For multi-specification construction, multiple sets of equipment need to be stored, which occupies space. In view of this, we propose an intelligent airport runway construction equipment and construction method. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent construction equipment and method for airport runways to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: An intelligent construction device for airport runways includes a formwork silo, with triangular supports fixedly installed around the silo. A fabric assembly is mounted on the formwork silo, the fabric assembly comprising: A fabric laying frame is set outside the template warehouse. Fabric walking mechanisms are provided on both sides of the fabric laying frame. An electric lifting beam is fixedly installed on the fabric laying frame. A lifting frame is fixedly installed on the sliding part of the electric lifting beam. A sliding beam is fixedly installed on the lifting frame. The mounting frame is fixedly installed on the sliding beam. A wire feeding block is fixedly installed on the mounting frame. A hydraulic beam is provided on the sliding beam. A sliding wheel is fixedly installed on the hydraulic beam. A side push plate is fixedly installed on the piston end of the hydraulic beam. A rope guide wheel is rotatably installed on the lifting frame. A rope drive module is set on both sides of the fabric machine frame. A spring telescopic rod is hinged between the electric lifting beam and the lifting frame. An installation plate is fixedly installed on the lifting frame. A walking support wheel is rotatably installed on the installation plate. A walking correction sensor is fixedly installed on the installation plate. A flat scraper is fixedly installed on the lifting frame.

[0006] In a further embodiment, the fabric feeding frame, fabric walking mechanism, electric lifting beam, lifting frame, sliding beam, mounting frame, wire feeding block, hydraulic beam, sliding wheel, side push plate, rope guide wheel, rope drive module, spring telescopic rod, mounting plate, walking support wheel, walking correction sensor and flat scraper are provided in multiple sets.

[0007] In a further embodiment, the rope drive module consists of two sets of rope winding motors and ropes. The rope guide wheel is attached to the underside of the rope in the rope drive module. The rope in the rope drive module passes through the wire hole on the wire release block. The hydraulic beam is fixedly installed on the rope in the rope drive module. Multiple sets of sliding wheels are attached to the surface of the sliding beam, and the traveling support wheel is attached to the surface of the template compartment.

[0008] In a further embodiment, a vibration assembly is provided on the template silo. The vibration assembly includes a vibration frame, which is located outside the template silo. Vibration walking mechanisms are provided on both sides of the vibration frame. A detector main beam plate is fixedly installed on one side of the vibration frame. A scraper plate distance sensor and a metal detector are fixedly installed on the detector main beam plate. A vibrator main beam plate is fixedly installed on the other side of the vibration frame. A main beam distance sensor is fixedly installed on the vibrator main beam plate. An electric mounting shaft is fixedly installed on the vibrator main beam plate. The vibrator body is fixedly installed on the sliding part of the electric mounting shaft. A movable support wheel is rotatably installed below the vibration frame.

[0009] In a further embodiment, the vibratory tamping machine frame, vibratory walking mechanism, detector main beam plate, scraper plate distance sensor, metal detector, vibratory rod main beam plate, main beam distance sensor, electric mounting shaft, vibratory rod body and moving support wheel are provided in multiple sets.

[0010] In a further embodiment, multiple sets of the aforementioned vibratory frame, vibratory walking mechanism, detector main beam plate, scraper plate distance sensor, metal detector, vibratory rod main beam plate, main beam distance sensor, electric mounting shaft, vibratory rod body and movable support wheel are respectively used for the bottom layer concrete and the surface layer concrete, and the movable support wheel is attached to the surface of the formwork.

[0011] In a further embodiment, a dough-collecting assembly is provided on the template compartment. The dough-collecting assembly includes a dough-collecting frame. The dough-collecting frame is located outside the template compartment. Dough-collecting walking mechanisms are provided on both sides of the dough-collecting frame. A hydraulic device is fixedly installed on the dough-collecting frame. A hinge frame is fixedly installed on the piston end of the hydraulic device. One end of a limit rod is fixedly installed on the hinge frame. A limit plate is fixedly installed on the other end of the limit rod. A servo motor is fixedly installed on the hinge frame. A roller is rotatably installed on the hinge frame. An isolation scraper is fixedly installed on the hinge frame.

[0012] In a further embodiment, the hydraulic device, the limiting rod, and the limiting plate are provided in multiple sets, with the multiple sets of the limiting rods penetrating through the dough forming machine frame and the limiting plate positioned above the dough forming machine frame.

[0013] In a further embodiment, the output end of the servo motor is connected to the roller, the isolation scraper is attached to the surface of the roller, and the roller is attached to the surface of the template compartment.

[0014] A construction method for airport runways includes the following steps: S1. Before construction, first check the installation of the triangular supports around the formwork silo to ensure that the triangular supports provide stable support for the formwork silo. Then check the status of each component of the material placement assembly, vibration assembly, and finishing assembly. Confirm that the walking functions of the material placement mechanism, vibration mechanism, and finishing mechanism are normal, the power output of the electric lifting beam, hydraulic beam, electric installation shaft, and hydraulic device is normal, and the sensing functions of the walking correction sensor, scraper plate distance sensor, main beam distance sensor, and metal detector are normal. After checking that all components are correct, adjust the formwork silo to the preset construction position. S2. When placing the bottom layer of concrete, start the placing mechanism to move the placing frame along the formwork bin. The walking support wheels help stabilize it. According to the design thickness of the bottom layer of concrete, start the electric lifting beam to adjust the height of the lifting frame. The spring telescopic rod buffers the impact. The walking correction sensor monitors the position in real time and corrects the deviation to ensure that the frame moves in a straight line. Then start the rope winding motor, which drives the hydraulic beam to move smoothly under the action of the rope guide wheel. The hydraulic beam pushes the side push plate to spread the concrete to both sides. Finally, the concrete is leveled a second time by the flat scraper to complete the bottom layer placement. S3. After the bottom layer of concrete is laid, the vibration operation is started. The vibration walking mechanism drives the vibration machine frame to move, the moving support wheels assist in stability, the main beam distance sensor monitors the distance, and the electric mounting shaft adjusts the insertion depth of the vibrator to ensure that it meets the design requirements. During vibration, the metal detector scans the front and controls the vibrator to rise quickly to avoid obstacles after identifying the light pit. The scraper plate distance sensor assists in adjusting the height of the frame. After the bottom layer of concrete is compacted, the vibration machine frame moves to the next area. S4. After the bottom layer concrete is vibrated, follow the same operating procedure as the bottom layer concrete placement to start the placement component for the surface concrete placement operation. Only the height of the lifting frame needs to be adjusted by the electric lifting beam according to the design thickness of the surface concrete to ensure that the thickness of the surface concrete placement meets the requirements. The flat scraper is used to initially level the surface of the surface concrete. S5. After the surface concrete is placed, the surface concrete is vibrated. The vibrator frame for surface concrete vibration is started in the vibration assembly. The vibration walking mechanism moves it along the formwork compartment. The main beam distance sensor monitors the distance between the vibrator rod and the surface concrete surface. The electric installation shaft adjusts the angle and insertion depth of the vibrator rod body to avoid vibrating too deeply and damaging the interlayer interface between the bottom and surface concrete. The vibrator rod body is started to vibrate the surface concrete. The metal detector identifies the location of the light pit and controls the vibrator rod body to avoid obstacles. After the surface concrete is vibrated and compacted, the vibration operation is stopped. S6. After the surface concrete is vibrated, the finishing work is carried out. The finishing walking mechanism of the finishing component is started. The finishing walking mechanism drives the finishing frame to move along the formwork compartment. At the same time, the hydraulic device is started. The piston end of the hydraulic device pushes the hinge frame to adjust the height of the roller. The limit rod slides along the finishing frame. The limit plate prevents the roller from pressing down too much and causing damage to the surface concrete. The servo motor is started. The servo motor drives the roller to rotate. The roller lifts and finishes the surface concrete. During the finishing process, the isolation scraper slides against the roller surface to clean the residual concrete on the roller surface in real time to avoid concrete adhesion affecting the flatness of the finishing. The finishing walking mechanism continues to drive the finishing frame to move until the finishing work of the surface concrete in the entire formwork compartment is completed.

[0015] Compared with the prior art, the present invention provides an intelligent construction equipment and method for airport runways, which has the following beneficial effects: 1. The intelligent construction equipment and method for airport runways, in order to meet the high-efficiency material supply requirements of continuous paving of double-layer pavement, is equipped with a material placement component. This component, together with the material placement walking mechanism, drives the material placement frame to move along the template bin. The walking correction sensor monitors the position deviation in real time to ensure that the equipment operates in a straight line. The electric lifting beam drives the lifting frame to adjust the height to adapt to the material placement requirements of the bottom and top layers of concrete. The spring telescopic rod buffers the lifting impact to avoid frame deformation. The rope drive module drives the hydraulic beam to move through the rope guide wheel and the line laying block. The hydraulic beam pushes the side push plate to spread the concrete to both sides. The sliding wheel guides along the sliding beam to ensure accurate side push trajectory. The flat scraper finally performs secondary leveling on the concrete surface.

[0016] 2. The intelligent construction equipment and method for airport runways, in order to meet the requirements of high density and continuous construction of airport pavement, is equipped with a vibratory component. This component, together with the vibratory walking mechanism, drives the vibratory frame to follow synchronously. The moving support wheel is in contact with the surface of the template. When vibrating the bottom layer of concrete, the main beam distance sensor adjusts the insertion depth of the vibratory rod to ensure the density of the bottom layer. When vibrating the surface layer, the electric installation shaft adjusts the angle of the vibratory rod to avoid vibrating too deeply and damaging the interlayer interface. After the metal detector identifies the location of the light pit, the corresponding vibratory rod is quickly raised by the electric installation shaft to achieve obstacle avoidance in the light pit and reduce the area of ​​manual vibration.

[0017] 3. The intelligent construction equipment and method for airport runways, in order to meet the standards of high durability and smoothness of airport pavement, includes a finishing component. This component, together with the finishing walking mechanism, moves the finishing frame along the template compartment. A hydraulic device pushes the articulated frame to adjust the height of the rollers to adapt to the finishing requirements of the surface concrete. A limit rod guides along the finishing frame, and a limit plate prevents the rollers from being excessively pressed down, causing surface damage. A servo motor drives the rollers to rotate, performing finishing on the concrete surface. An isolation scraper cleans the residual concrete on the roller surface in real time to prevent concrete adhesion from affecting the finishing effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 This is a first-view schematic diagram of the fabric component structure of the present invention; Figure 4 For the present invention Figure 3 Enlarged structural diagram of region A in the middle; Figure 5 This is a second-view schematic diagram of the fabric component structure of the present invention; Figure 6 For the present invention Figure 4 Enlarged structural diagram of region B in the middle; Figure 7 This is a first-view schematic diagram of the structure of the vibratory compaction assembly of the present invention; Figure 8 This is a second-view schematic diagram of the structure of the vibratory compaction assembly of the present invention; Figure 9 This is a third-view schematic diagram of the vibratory compaction assembly structure of the present invention; Figure 10 This is a schematic diagram of the surface finishing component structure of the present invention; Figure 11 This is a schematic diagram of the structure of the finishing component of the present invention; Figure 12 This is a cross-sectional schematic diagram of the structure of the finishing component of the present invention; Figure 13 This is a flowchart of the method of the present invention.

[0019] Explanation of icon numbers: 1. Template container; 2. Triangular support frame; 3. Fabric assembly; 31. Fabric feeding frame; 32. Fabric walking mechanism; 33. Electric lifting beam; 34. Lifting frame; 35. Sliding beam; 36. Mounting frame; 37. Wire feeding block; 38. Hydraulic beam; 39. Sliding wheel; 310. Side push plate; 311. Rope guide wheel; 312. Rope drive module; 313. Spring telescopic rod; 314. Mounting plate; 315. Walking support wheel; 316. Walking correction sensor; 317. Flat scraper; 4. Vibration assembly; 41. Vibration machine frame; 42. Vibration walking mechanism; 43. Detector main beam plate; 44. Scraper plate distance sensor; 45. Metal detector; 46. Vibrator main beam plate; 47. Main beam distance sensor; 48. Electric mounting shaft; 49. Vibrator body; 410. Moving support wheel; 5. Dough collecting assembly; 51. Dough collecting frame; 52. Dough collecting walking mechanism; 53. Hydraulic device; 54. Articulated frame; 55. Limiting rod; 56. Limiting plate; 57. Servo motor; 58. Roller; 59. Isolation scraper. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.

[0022] Please see Figures 1-13 The present invention provides a technical solution: An intelligent construction equipment for airport runways includes a template compartment 1, with triangular supports 2 fixedly installed around the template compartment 1.

[0023] In one embodiment of the present invention, a fabric assembly 3 is provided on the template hopper 1. The fabric assembly 3 includes a fabric frame 31 disposed outside the template hopper 1. Fabric traveling mechanisms 32 are provided on both sides of the fabric frame 31. An electric lifting beam 33 is fixedly installed on the fabric frame 31. A lifting frame 34 is fixedly installed on the sliding part of the electric lifting beam 33. A sliding beam 35 is fixedly installed on the lifting frame 34. An installation frame 36 is fixedly installed on the sliding beam 35. A wire feeding block 37 is fixedly installed on the installation frame 36. A hydraulic beam 38 is provided on the sliding beam 35. A sliding wheel 39 is fixedly installed on the hydraulic beam 38. A side push plate 310 is fixedly installed on the piston end of the hydraulic beam 38. A rope guide wheel 311 is rotatably installed on the lifting frame 34. A rope drive module 312 is disposed on both sides of the fabric frame 31. A spring telescopic rod 313 is hinged between the electric lifting beam 33 and the lifting frame 34. An installation plate 314 is fixedly installed on the lifting frame 34. A traveling mechanism 32 is rotatably installed on the installation plate 314. The support wheel 315, the mounting plate 314 on which the travel correction sensor 316 is fixedly installed, the lifting frame 34 on which the flat scraper 317 is fixedly installed, the fabric feeding frame 31, the fabric feeding travel mechanism 32, the electric lifting beam 33, the lifting frame 34, the sliding beam 35, the mounting frame 36, the wire feeding block 37, the hydraulic beam 38, the sliding wheel 39, the side push plate 310, the rope guide wheel 311, the rope drive module 312, the spring telescopic rod 313, the mounting plate 314, and the travel support wheel 315. Multiple sets of walking correction sensors 316 and flat scrapers 317 are provided. The rope drive module 312 consists of two sets of rope winding motors and ropes. The rope guide wheel 311 is attached to the bottom of the rope in the rope drive module 312. The rope in the rope drive module 312 passes through the wire hole on the wire release block 37. The hydraulic beam 38 is fixedly installed on the rope in the rope drive module 312. Multiple sets of sliding wheels 39 are attached to the surface of the sliding beam 35. The walking support wheel 315 is attached to the surface of the template compartment 1.

[0024] In one embodiment of the present invention, a vibration assembly 4 is provided on the template silo 1. The vibration assembly 4 includes a vibration frame 41. The vibration frame 41 is provided outside the template silo 1. Vibration walking mechanisms 42 are provided on both sides of the vibration frame 41. A detector main beam plate 43 is fixedly installed on one side of the vibration frame 41. A scraper plate distance sensor 44 is fixedly installed on the detector main beam plate 43. A metal detector 45 is fixedly installed on the detector main beam plate 43. A vibrating rod main beam plate 46 is fixedly installed on the other side of the vibration frame 41. A main beam distance sensor 47 is fixedly installed on the vibrating rod main beam plate 46. An electric mounting shaft 48 is fixedly installed on the vibrating rod main beam plate 46. A vibrating rod body 49 is fixedly installed on the sliding part of the electric mounting shaft 48. A movable support wheel 410 is rotatably installed below the vibration frame 41. The vibration frame 41, vibration walking mechanism 42, and detector main beam plate 43 are also included. Multiple sets of components are provided, including a scraper plate distance sensor 44, a metal detector 45, a vibratory rod main beam plate 46, a main beam distance sensor 47, an electric mounting shaft 48, a vibratory rod body 49, and a movable support wheel 410. These components are used for the bottom layer concrete and the surface layer concrete, respectively. The movable support wheel 410 is attached to the surface of the formwork compartment 1.

[0025] In one embodiment of the present invention, a dough-collecting assembly 5 is provided on the template chamber 1. The dough-collecting assembly 5 includes a dough-collecting frame 51. The dough-collecting frame 51 is provided outside the template chamber 1. Dough-collecting traveling mechanisms 52 are provided on both sides of the dough-collecting frame 51. A hydraulic device 53 is fixedly installed on the dough-collecting frame 51. A hinge frame 54 is fixedly installed on the piston end of the hydraulic device 53. One end of a limit rod 55 is fixedly installed on the hinge frame 54. A limit plate 56 is fixedly installed on the other end of the limit rod 55. A servo motor 57 is fixedly installed on the frame 54, a roller 58 is rotatably installed on the hinge frame 54, and an isolation scraper 59 is fixedly installed on the hinge frame 54. Multiple sets of hydraulic devices 53, limit rods 55 and limit plates 56 are provided. Multiple sets of limit rods 55 pass through the dough forming machine frame 51, and the limit plate 56 is set above the dough forming machine frame 51. The output end of the servo motor 57 is connected to the roller 58, the isolation scraper 59 is attached to the surface of the roller 58, and the roller 58 is attached to the surface of the template compartment 1.

[0026] All electrical components mentioned in this application are electrically connected to the controller and 220V AC mains power. The controller is a conventional and known device that can control the fabric walking mechanism 32, electric lifting beam 33, hydraulic beam 38, rope drive module 312, walking correction sensor 316, vibrating walking mechanism 42, scraper plate distance sensor 44, metal detector 45, main beam distance sensor 47, electric mounting shaft 48, finishing walking mechanism 52, hydraulic device 53, and servo motor 57. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. The standard parts are all conventional models in the prior art.

[0027] It should be noted that the above-mentioned electrical components are all existing technology products. Those skilled in the art should select, install, and complete the circuit debugging work according to the needs of use to ensure that all electrical appliances can work normally. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. No specific restrictions are made here. The supporting structures of the hydraulic drive structure appearing in this application, such as hydraulic tanks and hydraulic pumps, are existing equipment. In addition, the circuit connection adopts the conventional connection method in the prior art. No specific description will be made here.

[0028] A construction method for airport runways includes the following steps: S1. Before construction, check whether the triangular supports 2 around the template silo 1 are firmly installed to ensure that the triangular supports 2 provide stable support for the template silo 1. Then check the status of each component of the fabric placement assembly 3, the vibration assembly 4, and the finishing assembly 5. Confirm that the walking functions of the fabric placement mechanism 32, the vibration walking mechanism 42, and the finishing walking mechanism 52 are normal, the power output of the electric lifting beam 33, the hydraulic beam 38, the electric mounting shaft 48, and the hydraulic device 53 are normal, and the sensing functions of the walking correction sensor 316, the scraper plate distance sensor 44, the main beam distance sensor 47, and the metal detector 45 are normal. After checking that all components are correct, adjust the template silo 1 to the preset construction position. S2. During the bottom concrete placement operation, the placement walking mechanism 32 of the placement assembly 3 is activated. The placement walking mechanism 32 drives the placement frame 31 to move along the length of the formwork silo 1. Simultaneously, according to the design thickness of the bottom concrete, the electric lifting beam 33 is activated. The electric lifting beam 33 drives the lifting frame 34 to move vertically and adjust to a suitable height. The spring telescopic rod 313 buffers the impact during the lifting of the lifting frame 34 to prevent damage to the lifting frame 34 and related components due to impact. The walking support wheel 315 rolls in contact with the surface of the formwork silo 1 to assist the stable movement of the placement frame 31. The walking correction sensor 316 monitors the relative position of the placement frame 31 and the formwork silo 1 in real time. If a deviation occurs, it will be promptly corrected. Feedback signals are sent and the running direction of the cloth walking mechanism 32 is adjusted to ensure that the cloth frame 31 moves in a straight line. Then, the rope winding motor of the rope drive module 312 is started. The rope winding motor drives the rope to move. Under the guidance of the rope guide wheel 311, the rope passes through the wire hole on the wire release block 37 and drives the hydraulic beam 38 to move. The sliding wheel 39 on the hydraulic beam 38 slides along the surface of the sliding beam 35 to ensure that the hydraulic beam 38 moves smoothly. The hydraulic beam 38 is started. The piston end of the hydraulic beam 38 pushes the side push plate 310. The side push plate 310 spreads the concrete to both sides of the formwork chamber 1. Finally, the concrete surface is leveled a second time by the flat scraper 317 on the lifting frame 34 to complete the bottom concrete cloth laying operation. S3. After the bottom layer of concrete is laid, the bottom layer concrete is vibrated. The vibration walking mechanism 42 of the vibration assembly 4 is started. The vibration walking mechanism 42 drives the vibrator frame 41 to move along the formwork chamber 1. The moving support wheel 410 rolls against the surface of the formwork chamber 1 to assist the vibrator frame 41 in moving stably. The main beam distance sensor 47 monitors the distance between the vibrator rod and the surface of the bottom layer concrete in real time. Based on the monitoring data, the electric installation shaft 48 is started. The electric installation shaft 48 drives the vibrator rod body 49 to adjust the insertion depth into the bottom layer concrete to ensure that the vibration depth meets the design requirements. The vibrator rod body 49 is started to vibrate the bottom layer concrete. During the vibration process, the detector... The metal detector 45 on the beam 43 scans the area in front in real time. When the location of the light pit is detected, the metal detector 45 sends a signal to the control system. The control system controls the electric mounting shaft 48 at the corresponding position to drive the vibrator body 49 to rise quickly, so as to avoid the light pit and prevent the vibrator body 49 from colliding with the light pit. At the same time, it reduces the area of ​​manual vibration. The scraper plate distance sensor 44 monitors the distance between the detector beam 43 and the concrete surface in real time and assists in adjusting the height of the vibrator frame 41 to ensure that the vibration operation is stable. After the bottom concrete is vibrated and compacted, the vibrator body 49 is stopped and the vibration walking mechanism 42 drives the vibrator frame 41 to move to the next work area. S4. After the bottom layer concrete is vibrated, the same operation procedure as the bottom layer concrete placement is followed to start the placement component 3 for the surface concrete placement operation. Only the height of the lifting frame 34 needs to be adjusted by the electric lifting beam 33 according to the design thickness of the surface concrete to ensure that the thickness of the surface concrete placement meets the requirements. The flat scraper 317 performs preliminary leveling on the surface of the surface concrete. S5. After the surface concrete is placed, the surface concrete is vibrated. The vibrator frame 41 in the vibrator assembly 4 for surface concrete vibration is started. The vibrator walking mechanism 42 drives it to move along the formwork silo 1. The main beam distance sensor 47 monitors the distance between the vibrator rod main beam plate 46 and the surface concrete surface. The electric installation shaft 48 adjusts the angle and insertion depth of the vibrator rod body 49 to avoid vibrating too deeply and damaging the interlayer interface between the bottom layer and the surface concrete. The vibrator rod body 49 is started to vibrate the surface concrete. The metal detector 45 identifies the location of the light pit and controls the vibrator rod body 49 to avoid obstacles. After the surface concrete is vibrated and compacted, the vibration operation is stopped. S6. After the surface concrete is vibrated, the finishing operation is carried out. The finishing walking mechanism 52 of the finishing component 5 is started. The finishing walking mechanism 52 drives the finishing frame 51 to move along the template chamber 1. At the same time, the hydraulic device 53 is started. The piston end of the hydraulic device 53 pushes the hinge frame 54 to adjust the height of the roller 58. The limit rod 55 slides along the finishing frame 51. The limit plate 56 prevents the roller 58 from pressing down too much and causing damage to the surface concrete. The servo motor 57 is started. The servo motor 57 drives the roller 58 to rotate. The roller 58 lifts and finishes the surface concrete. During the finishing process, the isolation scraper 59 slides against the surface of the roller 58 to clean the residual concrete on the surface of the roller 58 in real time to avoid concrete adhesion affecting the flatness of the finishing. The finishing walking mechanism 52 continues to drive the finishing frame 51 to move until the finishing operation of the surface concrete in the entire template chamber 1 is completed.

[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An intelligent construction equipment for airport runways, comprising a template silo (1), wherein triangular supports (2) are fixedly installed around the template silo (1), characterized in that: The template compartment (1) is provided with a fabric assembly (3), the fabric assembly (3) including: A fabric laying frame (31) is set outside the template warehouse (1). Fabric walking mechanisms (32) are provided on both sides of the fabric laying frame (31). An electric lifting beam (33) is fixedly installed on the fabric laying frame (31). A lifting frame (34) is fixedly installed on the sliding part of the electric lifting beam (33). A sliding beam (35) is fixedly installed on the lifting frame (34). Mounting bracket (36) is fixedly mounted on sliding beam (35). A wire feeding block (37) is fixedly mounted on mounting bracket (36). A hydraulic beam (38) is provided on sliding beam (35). A sliding wheel (39) is fixedly mounted on hydraulic beam (38). A side push plate (310) is fixedly mounted on the piston end of hydraulic beam (38). A rope guide wheel (311) is rotatably mounted on lifting frame (34). A rope drive module (312) is set on both sides of the fabric machine frame (31). A spring telescopic rod (313) is hinged between the electric lifting beam (33) and the lifting frame (34). An mounting plate (314) is fixedly installed on the lifting frame (34). A walking support wheel (315) is rotatably installed on the mounting plate (314). A walking correction sensor (316) is fixedly installed on the mounting plate (314). A flat scraper (317) is fixedly installed on the lifting frame (34).

2. The intelligent construction equipment for airport runways according to claim 1, characterized in that: The fabric feeding frame (31), fabric walking mechanism (32), electric lifting beam (33), lifting frame (34), sliding beam (35), mounting frame (36), wire feeding block (37), hydraulic beam (38), sliding wheel (39), side push plate (310), rope guide wheel (311), rope drive module (312), spring telescopic rod (313), mounting plate (314), walking support wheel (315), walking correction sensor (316) and flat scraper (317) are all provided with multiple sets.

3. The intelligent construction equipment for airport runways according to claim 1, characterized in that: The rope drive module (312) consists of two sets of rope winding motors and ropes. The rope guide wheel (311) is attached to the rope below the rope in the rope drive module (312). The rope in the rope drive module (312) passes through the wire hole on the wire release block (37). The hydraulic beam (38) is fixedly installed on the rope in the rope drive module (312). Multiple sets of sliding wheels (39) are attached to the surface of the sliding beam (35). The walking support wheel (315) is attached to the surface of the template bin (1).

4. The intelligent construction equipment for airport runways according to claim 1, characterized in that: The template compartment (1) is provided with a vibration assembly (4), which includes a vibration frame (41). The template compartment (1) is provided with a vibration frame (41). The vibration frame (41) is provided on both sides of the vibration frame (41). A detector main beam plate (43) is fixedly installed on one side of the vibration frame (41). A scraper plate distance sensor (44) is fixedly installed on the detector main beam plate (43). A metal detector (45) is fixedly installed on the detector main beam plate (43). A vibrating rod main beam plate (46) is fixedly installed on the other side of the vibration frame (41). A main beam distance sensor (47) is fixedly installed on the vibrating rod main beam plate (46). An electric mounting shaft (48) is fixedly installed on the vibrating rod main beam plate (46). A vibrating rod body (49) is fixedly installed on the sliding part of the electric mounting shaft (48). A movable support wheel (410) is rotatably installed below the vibration frame (41).

5. The intelligent construction equipment for airport runways according to claim 4, characterized in that: The vibratory frame (41), vibratory walking mechanism (42), detector main beam plate (43), scraper plate distance sensor (44), metal detector (45), vibratory rod main beam plate (46), main beam distance sensor (47), electric mounting shaft (48), vibratory rod body (49) and moving support wheel (410) are all provided with multiple sets.

6. The intelligent construction equipment for airport runways according to claim 4, characterized in that: Multiple sets of the vibratory tamping machine frame (41), vibratory walking mechanism (42), detector main beam plate (43), scraper plate distance sensor (44), metal detector (45), vibratory rod main beam plate (46), main beam distance sensor (47), electric installation shaft (48), vibratory rod body (49) and moving support wheel (410) are used for the bottom layer concrete and the surface layer concrete, respectively. The moving support wheel (410) is attached to the surface of the formwork silo (1).

7. The intelligent construction equipment for airport runways according to claim 1, characterized in that: The template compartment (1) is provided with a dough collection component (5), which includes a dough collection frame (51). The template compartment (1) is provided with a dough collection frame (51). The dough collection frame (51) is provided on both sides of the dough collection frame (51). A hydraulic device (53) is fixedly installed on the dough collection frame (51). A hinge frame (54) is fixedly installed on the piston end of the hydraulic device (53). One end of a limit rod (55) is fixedly installed on the hinge frame (54). A limit plate (56) is fixedly installed on the other end of the limit rod (55). A servo motor (57) is fixedly installed on the hinge frame (54). A roller (58) is rotatably installed on the hinge frame (54). An isolation scraper (59) is fixedly installed on the hinge frame (54).

8. The intelligent construction equipment for airport runways according to claim 7, characterized in that: The hydraulic device (53), the limiting rod (55) and the limiting plate (56) are all provided in multiple sets. The multiple sets of the limiting rod (55) pass through the dough forming machine frame (51), and the limiting plate (56) is located above the dough forming machine frame (51).

9. The intelligent construction equipment for airport runways according to claim 7, characterized in that: The output end of the servo motor (57) is connected to the roller (58), the isolation scraper (59) is attached to the surface of the roller (58), and the roller (58) is attached to the surface of the template compartment (1).

10. A construction method for an airport runway, based on the intelligent construction equipment for airport runways as described in any one of claims 1-9, characterized in that: Includes the following steps: S1. Before construction, check the installation of the triangular brackets (2) around the template silo (1) to ensure stable support. Then check the fabric assembly (3), vibration assembly (4), and finishing assembly (5) to confirm that the functions of each walking mechanism, power component, and sensor component are normal and that the components are correct. Then adjust the template silo (1) to the preset construction position. S2. When placing the bottom layer of concrete, start the placing walking mechanism (32) of the placing assembly (3) to drive the placing frame (31) to move. Start the electric lifting beam (33) to adjust the height of the lifting frame (34) according to the design thickness. The walking correction sensor (316) corrects the deviation. Start the rope winding motor to drive the hydraulic beam (38) to push the side push plate (310) to flatten the concrete. The flat scraper (317) performs secondary leveling. S3. After the bottom layer of material is laid, the vibration walking mechanism (42) of the vibration assembly (4) is started to drive the vibration frame (41) to move. The main beam distance sensor (47) monitors the distance, and the electric mounting shaft (48) adjusts the depth of the vibrating rod body (49). During vibration, the metal detector (45) identifies the light pit and avoids obstacles, and the scraper plate distance sensor (44) assists in adjusting the height. After compaction, it moves to the next area. S4. After the bottom layer is vibrated, the material placement component (3) is started according to the bottom layer material placement process to place the surface material. Only according to the surface layer design thickness, the height of the lifting frame (34) is adjusted by the electric lifting beam (33) to ensure that the material thickness meets the standard. The flat scraper (317) is used to initially level the surface concrete. S5. After the surface layer is laid, the surface vibrator frame (41) of the vibrating assembly (4) is started, the vibrating walking mechanism (42) moves, the main beam distance sensor (47) monitors the distance, the electric mounting shaft (48) adjusts the angle and depth of the vibrating rod body (49) to prevent damage to the interlayer interface, the metal detector (45) avoids obstacles, and stops after compaction. S6. After the layer is vibrated, the surface is finished. The surface finishing component (5) is started and the surface finishing walking mechanism (52) is started to drive the surface finishing frame (51) to move. The hydraulic device (53) is started to adjust the height of the roller (58). The limit plate (56) prevents excessive pressure. The servo motor (57) drives the roller (58) to lift the slurry. The isolation scraper (59) cleans the residue until the surface finishing is completed.

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