Intelligent fault detection equipment for magnetic separator

Abstract

The invention belongs to the technical field of magnetic separator fault detection, particularly relates to intelligent magnetic separator fault detection equipment, and aims to solve the technical problem that fault detection of magnetic separators of different specifications cannot be realized. Comprising a mounting bottom plate, a carrying slope, carrying rollers, an upper end support, a rectangular opening, a driving sliding block, a first roller, a hinge connecting rod, a connecting sliding block, an execution lead screw, a first execution motor, a rolling contact rod, a detection support, a second execution motor, a first bevel gear, a second roller, a second bevel gear, a driving lead screw and an ultrasonic detector. A plurality of carrying rollers are arranged, an upper end support is fixedly mounted at the upper end of the mounting bottom plate, a second execution motor is started, the second execution motor drives a driving lead screw to rotate through a first bevel gear and a second bevel gear, the driving lead screw drives detection supports to relatively slide on a driving sliding block, and the distance between the two detection supports is changed; therefore, the magnetic separators with different specifications can be subjected to fault detection.

Description

Technical Field

[0001] The invention belongs to the field of magnetic separator fault detection technology, and in particular relates to an intelligent fault detection device for magnetic separators. Background Technology

[0002] Patent application CN202510955208.7 discloses a fault detection method and apparatus for a liquid-cooled supercharging system. The method includes: acquiring multi-dimensional detection data information of the liquid-cooled supercharging system in real time within a preset time period during the charging process; acquiring multi-dimensional standard data information matching the multi-dimensional detection data information; determining whether the multi-dimensional detection data information is abnormal based on the multi-dimensional standard data information; if abnormality exists, extracting abnormal data information from the multi-dimensional detection data information; analyzing the matching degree of each preset fault based on preset abnormal data information and preset matching degree analysis rules to obtain the matching degree of each preset fault; and generating a fault detection result based on the matching degree of each preset fault. However, the drawback of this technical solution is that it cannot perform fault detection on magnetic separators of different specifications. Summary of the Invention

[0003] The purpose of this invention is to provide an intelligent fault detection device for magnetic separators, so as to solve the technical problem that it is impossible to detect faults in magnetic separators of different specifications.

[0004] To achieve the above objectives, the specific technical solution of the invented intelligent fault detection device for magnetic separators is as follows: A magnetic separator fault intelligent detection device includes a mounting base plate, a transport inclined plane, transport rollers, an upper support, a rectangular opening, a drive slider, a first roller, a hinged connecting rod, a connecting slider, an actuator screw, an actuator motor, a rolling contact rod, a detection bracket, an actuator motor, a first bevel gear, a second roller, a second bevel gear, a drive screw, and an ultrasonic detector. Multiple transport rollers are rotatably mounted on the mounting base plate. An upper support is fixedly mounted on the upper end of the mounting base plate, and a rectangular opening is formed in the upper support. A drive slider is slidably mounted within the rectangular opening and is hinged to the upper support. At one end of the hinged connecting rod, the other end of the hinged connecting rod is hinged to the connecting slider. The connecting slider is threadedly connected to the actuating screw. The actuating screw is mounted on the output shaft of the first actuating motor. The first actuating motor is mounted on the upper bracket. The second actuating motor is mounted on the drive slider. The output shaft of the second actuating motor is mounted with a bevel gear. The first bevel gear and the second bevel gear mesh and drive each other. The second bevel gear is slidably mounted on the drive screw. The drive screw is rotatably mounted on the drive slider. The drive screw is threadedly connected to the detection bracket. The detection bracket is slidably mounted on the drive slider. An ultrasonic detector is mounted on the detection bracket.

[0005] Furthermore, the ultrasonic testing instrument is model HC-U91.

[0006] Furthermore, both ends of the mounting base plate are provided with transport ramps to facilitate the transport of the magnetic separator.

[0007] Furthermore, the plurality of the transport rollers are arranged in a linear array along the mounting base plate.

[0008] Furthermore, a roller is rotatably mounted on the drive slider, and the roller makes rolling contact with the upper support.

[0009] Furthermore, a rolling contact rod is fixedly installed on the upper bracket, and a second roller is rotatably installed on the connecting slider, with the second roller engaging with the rolling contact rod in a rolling manner.

[0010] The advantages of the invention are: The invention transports the magnetic separator to be tested onto the mounting base via a conveyor ramp and conveyor rollers. Then, it activates a first actuator motor, which rotates the actuator screw, which in turn drives the drive slider. This causes a second roller to roll on a rolling contact rod. The drive slider, through a hinged connecting rod, slides within a rectangular opening, simultaneously moving the detection bracket and ultrasonic detector. The ultrasonic detector then performs intelligent fault detection on the magnetic separator. To further enable fault detection for magnetic separators of different specifications, a second actuator motor is activated. This motor, through bevel gears one and two, rotates the drive screw, which in turn drives the detection bracket to slide relative to the drive slider. This changes the distance between the two detection brackets, allowing for fault detection on magnetic separators of different specifications. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the invention; Figure 2 for Figure 1 A schematic diagram showing the location of the cutting line; Figure 3 for Figure 2 A sectional view along section AA; Figure 4 for Figure 3 A magnified view of a portion of the image; Figure 5 for Figure 3 Enlarged view of part B; Figure 6 for Figure 2 A sectional view along section BB; Figure 7 for Figure 2 A sectional view along section DD; Figure 8 for Figure 7 A magnified view of a portion of the image, C; The markings in the diagram are as follows: 1. Mounting base plate; 2. Carrying ramp; 3. Carrying roller; 4. Upper bracket; 5. Rectangular opening; 6. Drive slider; 7. Roller 1; 8. Hinge connecting rod; 9. Connecting slider; 10. Actuating screw; 11. Actuating motor 1; 12. Rolling contact rod; 13. Detection bracket; 14. Actuating motor 2; 15. Bevel gear 1; 16. Roller 2; 17. Bevel gear 2; 18. Drive screw; 19. Ultrasonic detector. Detailed Implementation

[0012] The technical solution of the invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the invention. Based on the embodiments of the invention, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of the invention.

[0013] In the description of the invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0014] Example 1 like Figure 1-8As shown, an intelligent fault detection device for a magnetic separator includes a mounting base plate 1, a conveying inclined plane 2, conveying rollers 3, an upper support 4, a rectangular opening 5, a drive slider 6, a first roller 7, a hinged connecting rod 8, a connecting slider 9, an actuating screw 10, an actuating motor 11, a rolling contact rod 12, a detection bracket 13, an actuating motor 14, a first bevel gear 15, a second roller 16, a second bevel gear 17, a drive screw 18, and an ultrasonic detector 19. Multiple conveying rollers 3 are rotatably mounted on the mounting base plate 1. An upper support 4 is fixedly mounted on the upper end of the mounting base plate 1. A rectangular opening 5 is provided, and a drive slider 6 is slidably mounted within the rectangular opening 5. The drive slider 6 is hinged to one end of a hinged connecting rod 8, and the other end of the hinged connecting rod 8 is hinged to a connecting slider 9. The connecting slider 9 is threadedly connected to an actuator screw 10. The actuator screw 10 is mounted on the output shaft of actuator motor 11, which is mounted on an upper bracket 4. An actuator motor 2 14 is mounted on the drive slider 6, and a bevel gear 15 is mounted on the output shaft of actuator motor 2 14. Bevel gear 15 meshes with bevel gear 2 17, which is slidably mounted on a drive screw 18. The magnetic separator is rotatably mounted on the drive slider 6. The drive screw 18 is threadedly connected to the detection bracket 13. The detection bracket 13 is slidably mounted on the drive slider 6. An ultrasonic detector 19 is mounted on the detection bracket 13. With this setup, the magnetic separator to be tested is transported to the mounting base plate 1 via the transport ramp 2 and transport rollers 3. The actuator motor 11 is then started. The rotation of the actuator motor 11 drives the actuator screw 10 to rotate. The actuator screw 10 drives the drive slider 6 to move, causing the roller 16 to roll on the rolling contact rod 12. Through the drive slider 6 and the hinged connecting rod 8, the drive slider 6 is driven to move in a rectangular open space. The device slides within the opening 5, and drives the detection bracket 13 and ultrasonic detector 19 to move simultaneously via the drive slider 6. The ultrasonic detector 19 is activated to achieve intelligent detection of magnetic separator faults. At the same time, in order to realize fault detection of magnetic separators of different specifications, the second actuator 14 is activated. The second actuator 14 drives the drive screw 18 to rotate via bevel gear 15 and bevel gear 17. The drive screw 18 drives the detection bracket 13 to slide relative to the drive slider 6, so that the distance between the two detection brackets 13 changes, thereby enabling fault detection of magnetic separators of different specifications.

[0015] Example 2 like Figure 1-8 As shown, the ultrasonic testing instrument 19 is model HC-U91.

[0016] Both ends of the mounting base plate 1 are provided with transport ramps 2 to facilitate the transport of the magnetic separator.

[0017] Among them, a plurality of the transport rollers 3 are arranged in a linear array along the mounting base plate 1.

[0018] Among them, a roller 7 is rotatably mounted on the drive slider 6, and the roller 7 makes rolling contact with the upper bracket 4.

[0019] The upper bracket 4 is fixedly mounted with a rolling contact rod 12, and the connecting slider 9 is rotatably mounted with a roller 16, which rolls with the rolling contact rod 12.

[0020] It is understood that the invention has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. Furthermore, based on the teachings of the invention, these features and embodiments can be modified to suit specific circumstances and materials without departing from the spirit and scope of the invention. Therefore, the invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are protected by the invention.

Claims

1. A magnetic separator fault intelligent detection device, characterized in that, The system includes a mounting base plate (1), a transport ramp (2), transport rollers (3), an upper bracket (4), a rectangular opening (5), a drive slider (6), roller one (7), a hinged connecting rod (8), a connecting slider (9), an actuator screw (10), an actuator motor one (11), a rolling contact rod (12), a detection bracket (13), an actuator motor two (14), a bevel gear one (15), roller two (16), bevel gear two (17), a drive screw (18), and an ultrasonic detector (19). The mounting base plate (1) is rotatably mounted with transport rollers (3), and multiple transport rollers (3) are provided. An upper bracket (4) is fixedly mounted on the upper end of the mounting base plate (1). A rectangular opening (5) is opened on the upper bracket (4). A drive slider (6) is slidably mounted in the rectangular opening (5). The drive slider (6) is hinged to the hinged connecting rod. (8) One end of the hinged connecting rod (8) is hinged to the other end of the connecting slider (9). The connecting slider (9) is threadedly connected to the actuator screw (10). The actuator screw (10) is installed on the output shaft of the actuator motor (11). The actuator motor (11) is installed on the upper bracket (4). The actuator motor (2) (14) is installed on the drive slider (6). The bevel gear (15) is installed on the output shaft of the actuator motor (2) (14). The bevel gear (15) (15) and the bevel gear (2) (17) mesh and drive each other. The bevel gear (2) (17) is slidably installed on the drive screw (18). The drive screw (18) is rotatably installed on the drive slider (6). The drive screw (18) is threadedly connected to the detection bracket (13). The detection bracket (13) is slidably installed on the drive slider (6). The ultrasonic detector (19) is installed on the detection bracket (13).

2. The intelligent fault detection device for a magnetic separator according to claim 1, characterized in that, The ultrasonic testing instrument (19) is model HC-U91.

3. The intelligent fault detection device for a magnetic separator according to claim 1, characterized in that, Both ends of the mounting base plate (1) are provided with a transport ramp (2) to facilitate the transport of the magnetic separator.

4. The intelligent fault detection device for a magnetic separator according to claim 1, characterized in that, Multiple of the transport rollers (3) are arranged in a linear array along the mounting base plate (1).

5. The intelligent fault detection device for a magnetic separator according to claim 1, characterized in that, A roller (7) is rotatably mounted on the drive slider (6), and the roller (7) makes rolling contact with the upper bracket (4).

6. The intelligent fault detection device for a magnetic separator according to claim 1, characterized in that, A rolling contact rod (12) is fixedly installed on the upper bracket (4), and a roller (16) is rotatably installed on the connecting slider (9). The roller (16) and the rolling contact rod (12) roll in cooperation.

Images