Daily chemical product whole-process intelligent production line system based on automatic control
The intelligent production line system for daily chemical products based on automated control has solved the shortcomings of traditional production methods, achieved a highly efficient and precise production process, reduced costs, improved product quality and the safety of the production environment, and met the market demand for high-quality daily chemical products.
Patent Information
- Application Number
- CN202510929321.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-11-14
Smart Images

Figure CN120949712A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of daily chemical products technology, and in particular relates to an intelligent production line system for the entire process of daily chemical products based on automated control. Background Technology
[0002] As market demand for high-quality daily chemical products continues to rise, the challenges faced by traditional production methods in terms of efficiency, precision, and environmental protection are becoming increasingly prominent.
[0003] On the one hand, consumers' demands for the quality, safety, and personalization of daily chemical products are constantly increasing, which requires companies to implement more stringent quality control measures while ensuring production volume; this urgent demand for high-quality products prompts companies to actively seek more advanced and efficient production methods to meet the diversified and refined requirements of the market.
[0004] On the other hand, the significant rise in labor costs and the increasing pressure on resources and the environment have put enterprises under unprecedented cost pressure. In order to reduce production costs, improve resource utilization efficiency, and achieve sustainable development, enterprises urgently need to use technological innovation to optimize production processes and improve production efficiency. The introduction of intelligent production lines is an important measure for enterprises to meet these challenges and achieve transformation and upgrading. Summary of the Invention
[0005] This invention provides an intelligent production line system for the entire process of daily chemical products based on automated control. It aims to address the growing market demand for high-quality daily chemical products, the increasing inefficiencies of traditional production methods in terms of efficiency, precision, and environmental protection, as well as rising labor costs and increasing pressure on resources and the environment.
[0006] This invention is implemented as follows: a fully automated intelligent production line system for daily chemical products, comprising: a pre-made pot, a main pot, and a storage tank.
[0007] The precast pot, main pot, and storage tank are equipped with an intelligent pumping system, an intelligent pressure monitoring and control system, an intelligent cleaning and disinfection system, a material mixing system, an intelligent temperature control system, and an intelligent weighing system. These systems are electrically connected. The precast pot, main pot, and storage tank are connected via multiple independent conveying pipelines. Each of these pipelines is equipped with multiple valves, including swing check valves to prevent backflow, pneumatic and manual butterfly valves for rapid on / off control, and pneumatic ball valves for high-pressure and special media control, ensuring the flexibility and safety of the production process.
[0008] Preferably, it also includes an intelligent pumping system, which includes a phase transfer pump that transfers the pre-made material from the pre-made pot to the main pot through the pump and conveying pipeline. It can also be used as a product discharge pump when the pre-made pot is making material independently.
[0009] Preferably, it also includes an intelligent pressure monitoring and control system, which includes multiple pressure sensors installed on the conveying pipeline. The pressure sensors are used to monitor pressure changes at each production stage. Once the pressure exceeds a preset range, the system will automatically adjust the valve opening and the rotation speed of the phase transfer pump to maintain pressure stability.
[0010] Preferably, it also includes an intelligent cleaning and disinfection system, which includes a rotating cleaning ball located at the top of the pre-cooking pot and the main pot, a cleaning scraper that abuts against the inner wall of the pre-cooking pot and the main pot, and a stirring motor located at the top of the pre-cooking pot and the main pot. The output end of the stirring motor is fixedly connected to the end of the corresponding cleaning scraper.
[0011] Preferably, the system further includes a material mixing system, which includes a stirring unit disposed in the pre-cooking pot and the main pot. The stirring unit includes a mounting shaft disposed at the bottom of the cleaning scraper, and the mounting shaft is provided with several sets of symmetrically arranged stirring blades.
[0012] Preferably, it also includes an intelligent temperature control system, which uses temperature sensors installed on the side walls of the pre-cooking pot and the main pot to monitor and control the temperature of each part in real time, ensuring that the raw materials are mixed, reacted and transported under optimal temperature conditions, thereby improving the quality and stability of the product.
[0013] Preferably, the intelligent weighing system includes weighing sensors installed on the side walls of the pre-cooking pot, the main pot, and the storage tank. The weighing sensors are used to monitor and record the weight of the raw materials in real time to ensure accurate measurement of the raw materials.
[0014] Preferably, the intelligent filling system includes a filling hopper connected to a storage tank, the filling hopper being used to connect to an external pipeline.
[0015] Preferably, the pre-cooking pot and the main pot are equipped with a fault self-diagnosis and alarm module, which is a buzzer alarm. The buzzer alarm can issue an alarm and stop operation according to production faults to avoid production accidents and product quality problems.
[0016] Compared with the prior art, the embodiments of this application have the following main advantages:
[0017] Firstly, this device significantly improves production efficiency. From receiving, storing, cleaning, and disinfecting raw materials to mixing, conveying, weighing, and filling, every step is highly automated and intelligent. This not only reduces the tediousness and errors of manual operation but also greatly increases production speed, enabling companies to produce more products in a shorter time. At the same time, the intelligent system's precise control over the production process ensures that the quality of each batch of products meets the preset standards, thereby satisfying the market's demand for high-quality daily chemical products.
[0018] Secondly, the application of this intelligent production line has also brought significant cost savings to enterprises. On the one hand, automated production reduces the input of labor costs and lowers the enterprise's labor costs. On the other hand, the intelligent system optimizes the control of the production process, reduces the waste and loss of raw materials, and improves the utilization rate of raw materials. In addition, high-efficiency production and high-quality products have also won more market share and competitive advantages for enterprises.
[0019] Thirdly, this intelligent production line not only improves production efficiency and product quality, but also ensures a clean, safe, and efficient production environment. The intelligent cleaning and disinfection system effectively removes residues and dirt from the tank, providing good hygienic conditions for production. The fault self-diagnosis and alarm module monitors the equipment's operating status in real time. Once a fault is detected, it immediately alarms and stops operation, preventing production accidents. At the same time, the intelligent system's precise control of the production process ensures the smooth and stable flow of materials in conveying, filling, and other stages, avoiding production interruptions and safety accidents. Attached Figure Description
[0020] Figure 1 This is a partial process structure diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the pre-cooking pot structure of the present invention;
[0022] Figure 3 This is a schematic diagram of the main pot structure of the present invention;
[0023] Figure 4 This is a schematic diagram of the storage tank structure of the present invention;
[0024] Figure 5 This is a schematic diagram of the process structure of the present invention;
[0025] In the diagram: 1. Preheating pot; 2. Main pot; 3. Storage tank; 4. Swing check valve; 5. Pneumatic butterfly valve; 6. Manual butterfly valve; 7. Pneumatic ball valve; 8. Phase transfer pump; 9. Delivery pipeline; 10. Pressure sensor; 11. Rotating cleaning ball; 12. Cleaning scraper; 13. Agitator motor; 14. Mounting shaft; 15. Agitator blades; 16. Temperature sensor; 17. Weighing sensor; 18. Filling hopper; 19. Buzzer alarm. Detailed Implementation
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0027] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0028] This invention provides an intelligent production line system for the entire process of daily chemical products based on automated control, such as... Figure 1-5 As shown, the fully automated intelligent production line system for daily chemical products includes: a pre-prepared pot 1, a main pot 2, and a storage tank 3; the pre-prepared pot 1, the main pot 2, and the storage tank 3 are equipped with an intelligent pumping system, an intelligent pressure monitoring and control system, an intelligent cleaning and disinfection system, a material mixing system, an intelligent temperature control system, and an intelligent weighing system; the intelligent pumping system, the intelligent pressure monitoring and control system, the intelligent cleaning and disinfection system, the material mixing system, the intelligent temperature control system, and the intelligent weighing system are electrically connected; the pre-prepared pot 1, the main pot 2, and the storage tank 3 are connected by multiple independent conveying pipes 9; each of the conveying pipes 9 is equipped with multiple valves, including a swing check valve 4 to prevent backflow of the medium, a pneumatic butterfly valve 5 and a manual butterfly valve 6 for rapid on / off control, and a pneumatic ball valve 7 for high pressure and special medium control, ensuring the flexibility and safety of the production process.
[0029] It should be noted that, due to the increasing market demand for high-quality daily chemical products, the shortcomings of traditional production methods in terms of efficiency, precision, and environmental protection have become increasingly apparent. Coupled with rising labor costs and increasing pressure on resources and the environment, this solution comprehensively improves the production efficiency, cost control, and production environment quality of daily chemical products. From raw material receiving to final product filling, every step achieves a high degree of automation and intelligence, which greatly shortens the production cycle while ensuring stable and high-standard product quality, meeting the market's urgent demand for high-quality daily chemical products. The widespread application of automated production not only significantly reduces labor costs but also reduces raw material loss through optimized control, improving resource utilization efficiency and thus achieving effective cost savings. More importantly, the intelligent system provides a clean, safe, and efficient production environment. Intelligent cleaning and disinfection ensures hygienic production, fault self-diagnosis and alarm functions prevent production accidents, and precise control of the production process ensures smooth material transportation and filling, effectively avoiding production interruptions and safety risks. This series of advantages collectively promotes the improvement of enterprise production efficiency and market competitiveness, while also providing consumers with safer and more reliable high-quality daily chemical products.
[0030] Specifically, in this embodiment, the solution mainly includes a pre-prepared pot 1, a main pot 2, and a storage tank 3. Starting from the pre-prepared pot 1 and the main pot 2, the raw materials are accurately and efficiently transported to the designated processing area through an intelligent pumping system. During this process, the intelligent pressure monitoring and control system monitors the pressure changes in the pipeline in real time to ensure the safety and stability of the entire transportation process. At the same time, the intelligent cleaning and disinfection system automatically runs before and after each raw material transportation to ensure the hygiene standards of the production environment and avoid cross-contamination.
[0031] After the raw materials enter the main pot 1, the material mixing system is started, and the various raw materials are precisely mixed according to the preset formula ratio; the intelligent temperature control system monitors and adjusts the temperature in real time during the mixing process to ensure the best conditions for chemical reaction or physical mixing; the intelligent weighing system accurately weighs the mixed materials to ensure the weight consistency of each batch of products.
[0032] After mixing and temperature control, the product is transported to the storage tank 3 through multiple independent conveying pipes 9. Swing check valves 4 installed on these conveying pipes 9 effectively prevent backflow of the medium, while pneumatic butterfly valves 5 and manual butterfly valves 6 provide fast and reliable on / off control to adapt to changes in the needs of different production stages. When handling high pressure or special media, pneumatic ball valves 7 play a key role in ensuring the safety and flexibility of the production process.
[0033] Throughout the entire production process, all intelligent systems are electrically connected to achieve real-time information transmission and collaborative work, ensuring high efficiency, accuracy, and safety in production. The application of this intelligent production line not only improves the production efficiency and product quality of daily chemical products, but also brings significant cost savings and competitive advantages to enterprises.
[0034] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes an intelligent pumping system, which includes a phase transfer pump 8. The phase transfer pump 8 transfers the pre-made material of the pre-made pot 1 to the main pot 2 through the pump and conveying pipeline 9. It can also be used as a product discharge pump when the pre-made pot 1 is making materials independently.
[0035] In this embodiment, the phase transfer pump 8 has the ability to adjust the speed and flow rate, which means that it can precisely control the conveying speed and quantity of raw materials according to production needs, ensuring the smooth flow of raw materials between the pre-cooking pot 1 and the main pot 2, as well as the efficient transfer of finished products from the main pot 2 to the storage tank 3. This feature not only improves production efficiency, but also ensures the continuity and stability of the flow of raw materials and products on the production line.
[0036] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes an intelligent pressure monitoring and control system, which includes multiple pressure sensors 10 installed on the conveying pipeline. The pressure sensors 10 are used to monitor pressure changes in each production stage. Once the pressure exceeds the preset range, the system will automatically adjust the valve opening and the rotation speed of the phase transfer pump 8 to maintain pressure stability.
[0037] In this embodiment, pressure sensor 10 is used to monitor pressure changes in each production stage. Once the pressure exceeds the preset safety range, the system will respond immediately and automatically adjust the opening of relevant valves and the rotation speed of phase transfer pump 8 to quickly restore and maintain stable pressure. Pressure sensors around pre-made pot 1, main pot 2 and storage tank 3 are used to maintain the pressure inside the tank within the design range to protect the safety of the tank. Pressure sensor 20 on the conveying pipeline 9 is used to detect whether the pressure on the pipeline is normal during the online cleaning process and whether it can provide suitable driving pressure for the cleaning device. This automatic adjustment mechanism not only effectively avoids production interruption or safety accidents caused by abnormal pressure, but also ensures the best conditions for raw materials in the mixing, reaction and conveying process, thereby improving product quality and production efficiency.
[0038] In a further preferred embodiment of the present invention, such as Figure 1-5As shown, it also includes an intelligent cleaning and disinfection system, which includes a rotating cleaning ball 11 located at the top of the inner cavity of the pre-cooking pot 1 and the main pot 2, a cleaning scraper 12 that abuts against the inner wall of the pre-cooking pot 1 and the main pot 2, and a stirring motor 13 located at the top of the pre-cooking pot 1 and the main pot 2. The output end of the stirring motor 13 is fixedly connected to the end of the corresponding cleaning scraper 12.
[0039] In this embodiment, after the rotating cleaning ball 11 is started, it will rotate along a preset trajectory. Utilizing the physical properties of its surface material and the chemical action of the cleaning agent, it will perform all-round cleaning of the inner wall of the tank, effectively removing residues and dirt. The cleaning scrapers 12 are designed to closely contact the inner walls of the pre-cooking pot 1 and the main pot 2. These cleaning scrapers 12 are driven by the stirring motor 13 and move with the rotation of the stirring motor 13 to further scrape and clean the inner wall of the tank, ensuring that there are no dead corners. The output end of the stirring motor 13 is fixedly connected to the end of the corresponding cleaning scraper 12 by a key. This design not only ensures the stability and reliability of the scraper movement, but also makes the cleaning process more efficient and controllable.
[0040] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes a material mixing system, which includes a stirring unit disposed in the pre-cooking pot 1 and the main pot 2. The stirring unit includes a mounting shaft 14 disposed at the bottom of the cleaning scraper 12, and a plurality of symmetrically arranged stirring blades 15 are disposed on the mounting shaft 14.
[0041] In this embodiment, the mounting shaft 14 rotates by the rotation of the cleaning scraper 12. Several sets of symmetrically arranged stirring blades 15 are evenly distributed on the mounting shaft 14. These stirring blades 15 rotate under the drive of the stirring motor 13 to efficiently and evenly mix the raw materials, ensuring that each batch of raw materials can meet the preset process requirements.
[0042] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes an intelligent temperature control system. The intelligent temperature control system uses temperature sensors 16 installed on the side walls of the pre-cooking pot 1 and the main pot 2 to monitor and control the temperature of each part in real time, so as to ensure that the raw materials are mixed, reacted and transported under the optimal temperature conditions, thereby improving the quality and stability of the product.
[0043] In this embodiment, temperature sensor 16 is used to monitor and control the temperature of each part in real time to ensure that the raw materials are mixed, reacted and transported under the optimal temperature conditions, thereby improving the quality and stability of the product. The intelligent temperature control system automatically adjusts the heating or cooling equipment according to the preset process parameters to maintain the optimal reaction conditions.
[0044] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes an intelligent weighing system, which includes weighing sensors 17 installed on the side walls of the pre-cooking pot 1, the main pot 2 and the storage tank 3. The weighing sensors 17 are used to monitor and record the weight of the raw materials in real time to ensure accurate measurement of the raw materials.
[0045] In this embodiment, the weighing sensor 17 is used to monitor and record the weight of raw materials and products. Through precise measurement, it can be used to weigh and measure the raw materials during the feeding process of the pre-cooking pot 1 to ensure the accuracy of the formula. It can also be used to detect and record the weight of canned materials for real-time monitoring of the production process. It can also be used for material inventory of raw materials and products in the factory. The intelligent weighing system ensures that the amount of raw materials input in each batch and the weight of the final product meet the preset standards, thereby meeting the market's strict requirements for product quality.
[0046] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, it also includes an intelligent filling system, which includes a filling hopper 18 connected to the storage tank 3, and the filling hopper 18 is used to connect to an external pipeline.
[0047] In this embodiment, the filling hopper 18 is connected to the filling equipment through an external pipe. The intelligent filling system automatically adjusts the filling speed and time according to the preset filling volume, so as to accurately and efficiently fill the product into the preset container. This step not only ensures the accuracy of product filling, but also greatly improves production efficiency.
[0048] In a further preferred embodiment of the present invention, such as Figure 1-5 As shown, the pre-cooking pot 1 and the main pot 2 are equipped with a fault self-diagnosis and alarm module. The fault self-diagnosis and alarm module is a buzzer alarm 19. The buzzer alarm 19 can issue an alarm and stop operation according to the production fault, so as to avoid production accidents and product quality problems.
[0049] In this embodiment, the buzzer alarm 19 is used to monitor the operating status of the equipment. Once any production fault is detected, such as motor overheating, stirring blade 15 jamming, or temperature sensor 16 malfunctioning, the buzzer alarm 19 will immediately emit a clear and loud alarm sound and automatically stop the operation of the relevant equipment to prevent the fault from further expanding, thereby effectively avoiding the occurrence of production accidents and product quality problems.
[0050] Working principle: The production line starts from the pre-prepared pot 1 and the main pot 2. These two stages are responsible for receiving, storing and initially processing the raw materials. To ensure the cleanliness and hygiene of the raw materials, the intelligent cleaning and disinfection system plays its role first. Through the coordinated work of the rotating cleaning ball 11, the cleaning scraper 12 and the stirring motor 13, the system effectively removes the residues and dirt in the tank, laying a good foundation for the subsequent mixing and reaction process.
[0051] During the raw material processing, both the pre-made pot 1 and the main pot 2 are equipped with a fault self-diagnosis and alarm module. This module exists in the form of a buzzer alarm 19, which has high sensitivity and accuracy and can monitor the operating status of the equipment in real time. Once any production fault is detected, such as motor overheating, stirring blade 15 jamming, or temperature sensor 16 malfunctioning, the buzzer alarm 19 will immediately emit a clear and loud alarm sound and automatically stop the operation of the relevant equipment to prevent the fault from further expanding, thereby effectively avoiding the occurrence of production accidents and product quality problems.
[0052] Next, the material mixing system is started; its core stirring unit uses stirring blades 15 on the mounting shaft 14 to efficiently and uniformly mix the raw materials under the drive of the motor, ensuring that each batch of raw materials can meet the preset process requirements; during this process, the intelligent temperature control system monitors and controls the temperature of the mixture in real time through temperature sensor 16, ensuring that the raw materials are mixed and reacted under the best conditions, thereby improving the quality and stability of the product.
[0053] Once mixing is complete, the intelligent pumping system is activated. Its core component, the phase transfer pump 8, transports the mixed material to the storage tank 3 through the conveying pipeline 9. The phase transfer pump 8 has the ability to adjust the speed and flow rate to ensure smooth and stable material transport. At the same time, the intelligent pressure monitoring and control system monitors the pressure changes in the pipeline throughout the process to prevent any possible production interruption or safety accident.
[0054] In front of storage tank 3, an intelligent weighing system accurately weighs the materials to ensure that the amount of raw materials input in each batch and the weight of the final product meet the preset standards, thereby meeting the market's strict requirements for product quality.
[0055] After weighing is completed, the intelligent filling system begins filling. The system includes a filling hopper 18 connected to the storage tank 3, which is connected to the filling equipment via an external pipe. The intelligent filling system automatically adjusts the filling speed and time according to the preset filling volume, accurately and efficiently filling the product into the preset container. This step not only ensures the accuracy of product filling but also greatly improves production efficiency.
[0056] Throughout the entire production process, all intelligent systems are electrically connected to achieve real-time information transmission and collaborative work, forming a highly automated and intelligent production environment. The addition of fault self-diagnosis and alarm modules provides strong support for the safe and stable operation of the production line, enabling enterprises to promptly identify and address potential problems in the production process, thereby ensuring product quality and production continuity. This intelligent production method not only significantly improves the production efficiency and product quality of daily chemical products, but also brings cost savings and competitive advantages to enterprises, while ensuring a clean, safe, and efficient production environment.
[0057] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0058] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0059] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of the present invention according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of the present invention. These technical solutions also fall within the scope of protection of the present invention.
Claims
1. A fully automated intelligent production line system for daily chemical products, characterized in that: include: Preheating pot, main pot and storage tank; The pre-made pot, main pot and storage tank are equipped with an intelligent pumping system, an intelligent pressure monitoring and control system, an intelligent cleaning and disinfection system, a material mixing system, an intelligent temperature control system and an intelligent weighing system. The intelligent pumping system, intelligent pressure monitoring and control system, intelligent cleaning and disinfection system, material mixing system, intelligent temperature control system and intelligent weighing system are electrically connected. The pre-made pot, main pot and storage tank are connected by multiple independent conveying pipelines; Each of the aforementioned conveying pipelines is equipped with multiple valves, including swing check valves to prevent backflow of the medium, pneumatic and manual butterfly valves for rapid on / off control, and pneumatic ball valves for high-pressure and special medium control, ensuring the flexibility and safety of the production process.
2. The intelligent production line system for daily chemical products based on automated control as described in claim 1, characterized in that, It also includes an intelligent pumping system, which includes a phase transfer pump that transfers the pre-made material from the pre-made pot to the main pot through the pump and conveying pipeline. It can also be used as a product discharge pump when the pre-made pot is making material independently.
3. The intelligent production line system for daily chemical products based on automated control as described in claim 2, characterized in that, It also includes an intelligent pressure monitoring and control system, which includes multiple pressure sensors installed on the delivery pipeline. The pressure sensors are used to monitor pressure changes at each production stage. Once the pressure exceeds the preset range, the system will automatically adjust the valve opening and the phase transfer pump speed to maintain pressure stability.
4. The intelligent production line system for daily chemical products based on automated control as described in claim 2, characterized in that, It also includes an intelligent cleaning and disinfection system, which includes a rotating cleaning ball located at the top of the inner cavity of the pre-cooking pot and the main pot, a cleaning scraper that abuts against the inner wall of the pre-cooking pot and the main pot, and a stirring motor located at the top of the pre-cooking pot and the main pot. The output end of the stirring motor is fixedly connected to the end of the corresponding cleaning scraper.
5. The intelligent production line system for daily chemical products based on automated control as described in claim 4, characterized in that, It also includes a material mixing system, which includes a stirring unit installed in the pre-cooking pot and the main pot. The stirring unit includes a mounting shaft installed at the bottom of the cleaning scraper, and the mounting shaft is provided with several sets of symmetrically arranged stirring blades.
6. The intelligent production line system for daily chemical products based on automated control as described in claim 5, characterized in that, It also includes an intelligent temperature control system, which uses temperature sensors installed on the side walls of the pre-cooking pot and the main pot to monitor and control the temperature of each part in real time, ensuring that the raw materials are mixed, reacted and transported under optimal temperature conditions, thereby improving the quality and stability of the product.
7. The intelligent production line system for daily chemical products based on automated control as described in claim 6, characterized in that, It also includes an intelligent weighing system, which includes weighing sensors installed on the side walls of the pre-cooking pot, the main pot, and the storage tank. The weighing sensors are used to monitor and record the weight of the raw materials in real time to ensure accurate measurement of the raw materials.
8. The intelligent production line system for daily chemical products based on automated control as described in claim 7, characterized in that, It also includes an intelligent filling system, which includes a filling hopper connected to a storage tank and connected to an external pipeline.
9. The intelligent production line system for daily chemical products based on automated control as described in claim 7, characterized in that, The pre-cooking pot and the main pot are equipped with a fault self-diagnosis and alarm module, which is a buzzer alarm. The buzzer alarm can issue an alarm and stop operation according to production faults to avoid production accidents and product quality problems.