Automatic viscera separation device for synchronous quarantine of pig slaughtering
The automated viscera separation device, with its automatic flipping disc, clamping separation structure, and cleaning structure, solves the problem of time-consuming manual removal of substandard viscera during pig slaughter and quarantine, achieving safe and efficient viscera separation and cleaning.
Patent Information
- Application Number
- CN202511271296.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the current process of simultaneous quarantine of pigs during slaughter, offal that fails quarantine needs to be manually removed and placed in a closed vehicle, which increases the probability of operators coming into contact with contaminants and takes a long time.
An automated viscera separation device for simultaneous quarantine during pig slaughter is designed. It adopts an automatic flipping disc structure to carry white viscera, an automatic clamping and separation structure to clamp red viscera, and an automatic cleaning structure to perform automatic cleaning, reducing manual operation.
It improves operational safety, reduces manual material handling time, reduces cleaning workload, minimizes damage to internal organs, and enhances the equipment's practicality.
Smart Images

Figure CN120959278A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of live pig slaughtering, in particular to an automatic internal organ separation device for live pig slaughtering and synchronous quarantine. BACKGROUND
[0002] Pigs are one of the earliest domesticated animals by humans, belonging to the mammalian class, even-toed ungulate order, pig family and pig genus. As an important economic animal, pigs are widely raised globally, mainly for providing meat, leather and fat products. Live pig slaughtering refers to a process of converting live pigs into edible pork products through a series of standardized technological processes. This process not only involves animal welfare and food safety, but also is subject to strict hygiene standards and regulatory supervision. After the laparotomy and chest bone breaking process, red and white internal organs are manually or mechanically removed from the abdominal cavity of the pig, and the red internal organs are initially classified and placed on S-shaped hooks, while the white internal organs are classified and placed on quarantine trays, and then artificial quarantine is performed.
[0003] During the use of the existing automatic internal organ separation device for live pig slaughtering and synchronous quarantine, there are still some problems. Currently, quarantine is performed by placing red and white internal organs on hooks and trays on two ring conveyors, and then artificial quarantine is performed after placement. After quarantine, unqualified white internal organs need to be removed from the trays and placed in a closed vehicle, increasing the probability of contact between operators and sources of contamination. Moreover, manual removal of internal organs from a tray takes about 15-20 seconds, which is time-consuming. Therefore, the present application provides an automatic internal organ separation device for live pig slaughtering and synchronous quarantine to solve the above problems. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the present application provides an automatic internal organ separation device for live pig slaughtering and synchronous quarantine, which solves the problem of increasing the probability of contact between operators and sources of contamination when removing unqualified internal organs from the trays and placing them in a closed vehicle after quarantine. Moreover, manual removal of internal organs from a tray takes about 15-20 seconds, which is time-consuming.
[0006] (II) Technical solutions
[0007] In order to achieve the above object, the present application is realized by the following technical scheme: A kind of automatic internal organ separation device of live pig slaughtering synchronous quarantine, including support, with programmable control box, the programmable control box is arranged at the front end of support, the upper end surface of the support is equipped with base, the upper end surface of the base is equipped with support seat, the upper end surface of the support seat is equipped with top seat, the lower end surface of the top seat and the upper end surface of the base are equipped with annular conveying line, the lower end surface of the annular conveying line is equipped with a plurality of automatic clamping separation structures at upper end, the upper end of the annular conveying line is equipped with a plurality of automatic turnover disc structures at lower end;
[0008] With the automatic turnover disc structure in front as an example, the automatic turnover disc structure includes first base plate, the first base plate upper end surface center is fixedly connected with first connecting seat on both sides in front, the upper end of the two first connecting seats is rotatably connected with connecting rod, the upper end of the two connecting rods is fixedly connected with storage disc, the first base plate upper end surface center is fixedly connected with second connecting seat in back, the upper end surface center of the second connecting seat is rotatably connected with third electric telescopic rod, the lower end surface center of the storage disc is fixedly connected with third connecting seat, and the output end of the third electric telescopic rod is rotatably connected with the lower end surface center of the third connecting seat;
[0009] The cleaning structure is arranged on one side of the base.
[0010] Preferably, the cleaning structure includes wastewater tank, the lower end surface center of the rear end of the wastewater tank is fixedly connected with first drain valve, the side of the wastewater tank is arranged with fresh water tank and cleaning agent tank in front and back, the inside of the cleaning agent tank and the fresh water tank is equipped with first connecting pipe, the two first connecting pipes are respectively penetrated through the upper inner wall of the cleaning agent tank and the upper inner wall of the fresh water tank and pass to the upper end of the fresh water tank and the cleaning agent tank, and the end portion is fixedly connected with three-way electromagnetic valve, one side of the three-way electromagnetic valve is provided with first mounting bracket, the upper end of the first mounting bracket is provided with second mounting bracket, the inside of the first mounting bracket is provided with first electric telescopic rod, the output end of the first electric telescopic rod penetrates through the upper inner wall of the first mounting bracket and the lower end surface of the second mounting bracket in sequence and passes to the inside of the second mounting bracket, and the end portion is fixedly connected with sleeve, the inside of the sleeve is provided with second electric telescopic rod, the output end of the second electric telescopic rod penetrates through the inner side wall of the sleeve and passes to one side of the sleeve, and the end portion is provided with connecting block, the lower end surface of the connecting block is provided with base block, the end surface and the lower end surface close to the base of the base block are provided with cleaning cotton, the first electric telescopic rod is controlled to retract, the first electric telescopic rod drives the second electric telescopic rod, the connecting block and the base block to move downward, so that the cleaning cotton enters the inside of the storage disc, the cleaning cotton close to the annular conveying line one end surface of the residue on the side wall of the storage disc is cleaned, and the residues on the two inner side walls of the storage disc before and after are cleaned, when the cleaning cotton is attached to the position of the bottom of the storage disc, the first electric telescopic rod stops, and then the second electric telescopic rod is controlled to retract, to drive the cleaning cotton to move to the position of the wastewater tank, to clean the bottom of the storage disc.
[0011] Preferably, the three-way electromagnetic valve output end is fixedly connected with a second connecting pipe, one end of the second connecting pipe is arranged at the upper front end inside the first mounting frame, and the end is fixedly connected with a water pump, the water pump output end is fixedly connected with a spring pipe, the spring pipe output end is sleeved with a fixed plate, the fixed plate is fixedly connected on the side wall of the connecting block, the water pump is started, and the water pump is connected with the first connecting pipe through the three-way electromagnetic valve to convey the clean water in the clean water tank to the inside of the spring pipe, the second electric telescopic rod is controlled to extend at the same time that the water pump is started, the second electric telescopic rod pushes the fixed plate to move to the storage disc, and the clean water flows into the inside of the storage disc through the spring pipe output end.
[0012] Preferably, taking the upper annular conveying line as an example, the annular conveying line comprises a first servo motor, the first servo motor is fixedly connected at the center of the lower end face of the base on one side, the center of the upper end face of the base on both sides is rotatably connected with a synchronous wheel, the first servo motor penetrates through the lower end face of the base to the upper end of the base, and the end is fixedly connected on the lower end face of one of the synchronous wheels, a synchronous belt is sleeved on the outer side wall of the two synchronous wheels, the upper end face of the outer side of the base is fixedly connected with an annular I-shaped guide rail, a plurality of sliding blocks are sleeved on the outer side wall of the annular I-shaped guide rail, a plurality of connecting pieces are fixedly connected on the end face of the sliding blocks close to the synchronous belt, a plurality of connecting pieces are fixedly connected on the outer side wall of the synchronous belt through screws, a plurality of connecting pieces are fixedly connected on the lower end face, a plurality of automatic turnover disc structures are respectively fixedly connected on the upper end face of the plurality of sliding blocks, two first servo motors are started, the same speed of the two first servo motors is realized through the synchronous coding and encoder feedback compensation of the electronic gear, which belongs to the commonly used technical means in the existing precise control system, and will not be described in detail here, the starting directions of the two first servo motors are opposite, the two synchronous wheels are driven to rotate in opposite directions by the two first servo motors, the other two synchronous wheels are driven to rotate synchronously by the two synchronous belts, and the plurality of sliding blocks rotate on the two annular I-shaped guide rails when the two synchronous belts rotate, the sliding block is composed of a plate body and four groups of rollers, the four groups of rollers are arranged in a rectangular shape on the lower end face of the plate body, and the rollers roll on the outer side of the annular I-shaped guide rail, which belongs to the commonly used technical means in the existing annular conveying line, and will not be described in detail here.
[0013] Preferably, the wiring structure comprises a ring-shaped block, a conductive slip ring is fixedly connected inside the ring-shaped block, a hook is fixedly connected at the center of the lower end surface of the connecting piece, the hook penetrates through the ring-shaped block to the inside of the ring-shaped block at the end, and the end is attached to the conductive slip ring, a connecting wire is arranged inside the hook, a contact is arranged at the end of the connecting wire, the contact and the conductive slip ring are attached to each other, the contact is made of wear-resistant conductive material, during the movement of the plurality of sliding blocks, the plurality of hooks are driven to move, and the contact on the hook is in contact with the conductive slip ring, so that the contact on the hook slides on the conductive slip ring with the movement of the sliding block, which is convenient for not affecting the transmission of electric energy during sliding, and the second servo motor and the third electric telescopic rod are powered through the wiring structure.
[0014] Preferably, the automatic clamping and separating structure comprises a second base plate, a second servo motor is fixedly connected at the center of the upper end surface of the second base plate, the output end of the second servo motor penetrates through the upper end surface of the second base plate to the lower end of the second base plate, and the end is fixedly connected with a lead screw, a collar is threadedly connected to the outer lateral wall of the lead screw, six fourth connecting seats are circularly arranged at the lower part of the outer lateral wall of the collar, six inner rods are rotatably connected inside the six fourth connecting seats, and six outer tubes are sleeved at the ends of the six inner rods away from the six fourth connecting seats. Six support rods are circularly arranged at the lower end surface of the second base plate, six arc-shaped claws are rotatably connected at the lower end surfaces of the six support rods, and six arc-shaped claws are rotatably connected between the one ends of the six outer tubes and the six arc-shaped claws. When the red internal organs are inside the six arc-shaped claws, whether the red internal organs are inside the six arc-shaped claws is monitored by the miniature camera and the distance measuring sensor, and when the red internal organs are detected inside the six arc-shaped claws, the second servo motor is controlled to start, the second servo motor drives the lead screw to rotate, so that the collar moves upward. Since the six inner rods are connected with the six arc-shaped claws through the six outer tubes, and the six arc-shaped claws are limited by the six support rods, the collar moves upward along the lead screw and does not rotate. When the collar moves upward, the six fourth connecting seats move upward, the six fourth connecting seats drive the one ends of the six inner rods to move upward, so that the six inner rods are partially extracted from the six outer tubes. When the end of the outer tube near the collar has a smaller inner diameter, the outer neck of the inner rod is also limited, so that the six inner rods drive the one ends of the six arc-shaped claws to move upward. However, due to the limitation of the six support rods, the six arc-shaped claws rotate along the six support rods, and the other ends of the six arc-shaped claws are deflected to the central position to clamp the red internal organs.
[0015] Preferably, the cleaning agent tank and the clean water tank are fixedly connected with water inlet pipes at the front lower part of the one side of the upper end surface, and the second drain valves are fixedly connected at the lower part of the center of the end surface of the cleaning agent tank and the clean water tank away from the base. The disinfecting cleaning agent and clean water are added to the inside of the cleaning agent tank and the clean water tank through the water inlet pipes, and the remaining disinfecting cleaning agent and clean water are discharged through the two second drain valves.
[0016] Preferably, the upper annular conveying line and the lower annular conveying line are arranged symmetrically, facilitating the support of the storage disc and the use of the automatic clamping and separating structure.
[0017] (Three) beneficial effects
[0018] The application provides an automatic viscera separating device for live pig slaughtering and synchronous quarantine.
[0019] Beneficial effects:
[0020] 1. In the application, the automatic disc turning structure is arranged to carry white viscera, so that the diseased viscera can be taken out without human power, the safety is improved, and the white viscera can be taken off without manual operation, thereby saving the efficiency of manual taking off.
[0021] 2. In the application, the automatic clamping and separating structure is arranged to clamp red viscera, so that compared with the puncture hanging of the prior art, the damage to the red viscera is reduced, and the automatic clamping and releasing function is also provided, so that the clamping and releasing can be quickly performed, and the tedious work of manual taking off is reduced.
[0022] 3. In the application, the storage disc is cleaned by the cleaning structure, so that the cleaning workload is reduced, and when the diseased viscera appears, the storage disc can also be quickly cleaned by using a disinfectant, thereby reducing the cleaning workload.
[0023] 4. In the application, the wiring structure is arranged to power the electric equipment on the annular conveying structure, and the normal use of the equipment is not affected, thereby improving the practicability of the equipment. DETAILED DESCRIPTION
[0024] Figure 1 It is a perspective view of the application;
[0025] Figure 2 It is a perspective view of the base of the application;
[0026] Figure 3 It is a perspective view of the automatic disc turning structure from another angle;
[0027] Figure 4 It is Figure 2 It is an enlarged view of position A in the application;
[0028] Figure 5 It is a perspective view of the automatic clamping and separating structure from another angle;
[0029] Figure 6 It is a perspective view of the cleaning structure of the application;
[0030] Figure 7 It is a front view of the cleaning structure of the application.
[0031] Wherein, 1, support; 2, cleaning structure; 3, annular conveying line; 4, base; 5, support seat; 6, top seat; 7, programmable control box; 8, wiring structure; 9, automatic turnover disc structure; 10, automatic clamping and separating structure;
[0032] 201, wastewater tank; 202, first drain valve; 203, clean water tank; 204, water inlet pipe; 205, first connecting pipe; 206, three-way electromagnetic valve; 207, second connecting pipe; 208, first mounting bracket; 209, first electric telescopic rod; 210, second mounting bracket; 211, sleeve pipe; 212, second electric telescopic rod; 213, connecting block; 214, base block; 215, cleaning cotton; 216, water pump; 217, spring pipe; 218, fixed plate; 219, second drain valve; 220, cleaning agent tank;
[0033] 301, first servo motor; 302, synchronous wheel; 303, synchronous belt; 304, annular I-shaped guide rail; 305, sliding block; 306, connecting piece;
[0034] 801, annular block; 802, conductive slip ring; 803, hook;
[0035] 901, first base plate; 902, first connecting seat; 903, connecting rod; 904, storage disc; 905, second connecting seat; 906, third electric telescopic rod; 907, third connecting seat;
[0036] 1001, second base plate; 1002, second servo motor; 1003, screw rod; 1004, sleeve ring; 1005, fourth connecting seat; 1006, arc-shaped claw; 1007, inner rod; 1008, outer tube; 1009, support rod. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0038] Embodiment one:
[0039] As Figures 1-7As shown, the embodiment of the present application provides a kind of automatic viscera separation device for live pig slaughtering synchronous quarantine, including support 1, with programmable control box 7, programmable control box 7 is arranged at the front end of support 1, the upper end surface of support 1 is equipped with base 4, the upper end surface of base 4 is equipped with support seat 5, the upper end surface of support seat 5 is equipped with top seat 6, the upper end surface of base 4 and the upper end surface of base 4 are equipped with annular conveying line 3, the lower end surface of the upper annular conveying line 3 is equipped with a plurality of automatic clamping separation structure 10, the upper end surface of the lower annular conveying line 3 is equipped with a plurality of automatic turnover disc structure 9.
[0040] Take the front automatic turnover disc structure 9 as an example, automatic turnover disc structure 9 includes first base plate 901, the upper end surface of first base plate 901 is fixedly connected with first connecting seat 902 on the center of two sides of front, the upper end surface of two first connecting seats 902 is rotatably connected with connecting rod 903, the upper end surface of two connecting rods 903 is fixedly connected with storage disc 904, the upper end surface of first base plate 901 is fixedly connected with second connecting seat 905 on the center of back, the upper end surface of second connecting seat 905 is rotatably connected with third electric telescopic rod 906 on the center, the lower end surface of storage disc 904 is fixedly connected with third connecting seat 907 on the center, and the output end of third electric telescopic rod 906 is rotatably connected with third connecting seat 907 on the center.
[0041] The cleaning structure 2 is arranged on one side of the base 4.
[0042] As Figure 1 , 6As shown in 7, the cleaning structure 2 comprises a wastewater tank 201, a first drain valve 202 is fixedly connected to the lower center of the rear end surface of the wastewater tank 201, a clean water tank 203 and a cleaning agent tank 220 are arranged in front of and behind one side of the wastewater tank 201, first connecting pipes 205 are arranged in the clean water tank 203 and the cleaning agent tank 220, two first connecting pipes 205 respectively penetrate the inner wall of the cleaning agent tank 220 and the inner wall of the clean water tank 203 and pass to the upper end of the clean water tank 203 and the cleaning agent tank 220, and the end portions are fixedly connected with three-way electromagnetic valves 206, a first mounting frame 208 is arranged on one side of the three-way electromagnetic valve 206, a second mounting frame 210 is arranged on the upper end of the first mounting frame 208, a first electric telescopic rod 209 is arranged in the first mounting frame 208, the output end of the first electric telescopic rod 209 penetrates the inner wall of the first mounting frame 208 and the lower end surface of the second mounting frame 210 in sequence and passes to the inside of the second mounting frame 210, and the end portion is fixedly connected with a sleeve 211, a second electric telescopic rod 212 is arranged in the sleeve 211, the output end of the second electric telescopic rod 212 penetrates the inner side wall of the sleeve 211 and passes to one side of the sleeve 211, and the end portion is provided with a connecting block 213, a base block 214 is arranged on the lower end surface of the connecting block 213, a cleaning cotton 215 is arranged on the end surface close to the annular conveying line 3 of the base block 214 and the lower end surface of the base block 214, the first electric telescopic rod 209 is controlled to retract, the first electric telescopic rod 209 drives the second electric telescopic rod 212, the connecting block 213 and the base block 214 to move downward, so that the cleaning cotton 215 enters the inside of the storage disc 904, the cleaning cotton 215 cleans the residues on the side wall of the storage disc 904 close to the annular conveying line 3, and the residues on the front and rear inner side walls of the storage disc 904 are cleaned on both sides, when the cleaning cotton 215 is attached to the position of the bottom of the storage disc 904, the first electric telescopic rod 209 stops, and then the second electric telescopic rod 212 is controlled to retract, so that the cleaning cotton 215 moves to the position of the wastewater tank 201 and cleans the bottom of the storage disc 904.
[0043] The output end of the three-way electromagnetic valve 206 is fixedly connected with a second connecting pipe 207, the other end of the second connecting pipe 207 is arranged in the front upper end of the first mounting frame 208, and the end portion is fixedly connected with a water pump 216, the output end of the water pump 216 is fixedly connected with a spring pipe 217, a fixed plate 218 is sleeved on the output end of the spring pipe 217, the fixed plate 218 is fixedly connected to the side wall of the connecting block 213, the water pump 216 is controlled to start, the water pump 216 sends the clean water in the clean water tank 203 to the inside of the spring pipe 217 through the three-way electromagnetic valve 206 and the first connecting pipe 205, at the same time, the second electric telescopic rod 212 is controlled to extend, the fixed plate 218 is pushed by the second electric telescopic rod 212 to move upward to the storage disc 904, and the clean water flows into the inside of the storage disc 904 through the output end of the spring pipe 217.
[0044] As Figure 1 With 2As shown, the upper annular conveying line 3 is taken as an example, the annular conveying line 3 comprises a first servo motor 301, the first servo motor 301 is fixedly connected at the lower end face center of the base 4 on one side, the upper end face center of the base 4 on both sides is rotatably connected with a synchronous wheel 302, the first servo motor 301 penetrates through the lower end face of the base 4 to the upper end of the base 4, and the end is fixedly connected to the lower end face of one of the synchronous wheels 302, the outer side wall of the two synchronous wheels 302 is sleeved with a synchronous belt 303, the upper end face of the outer side wall of the base 4 is fixedly connected with an annular I-shaped guide rail 304, the outer side wall of the annular I-shaped guide rail 304 is sleeved with a plurality of sliding blocks 305, the end face of the plurality of sliding blocks 305 close to the synchronous belt 303 is fixedly connected with a connecting piece 306, the plurality of connecting pieces 306 are fixedly connected on the outer side wall of the synchronous belt 303 through screws, the lower end face of the plurality of connecting pieces 306 is fixedly connected with a wiring structure 8, a plurality of automatic turnover disc structures 9 are respectively fixedly connected on the upper end face of the plurality of sliding blocks 305, two first servo motors 301 are started, the same speed of the two first servo motors 301 is realized through the electronic gear synchronous coding feedback compensation, which belongs to the commonly used technical means in the existing precise control system, and will not be described in detail here, the starting direction of the two first servo motors 301 is opposite, the two first servo motors 301 drive the two synchronous wheels 302 to rotate in opposite directions, the other two synchronous wheels 302 are driven to rotate synchronously through the two synchronous belts 303, when the two synchronous belts 303 rotate, the plurality of sliding blocks 305 rotate on the two annular I-shaped guide rails 304, the sliding block 305 is composed of a plate body and four groups of rollers, the four groups of rollers are arranged in a rectangular shape on the lower end face of the plate body, the rollers roll on the outer side of the annular I-shaped guide rail 304, which belongs to the commonly used technical means in the existing annular conveying line 3, and will not be described in detail here.
[0045] As shown in the figure, Figure 2 The wiring structure 8 comprises an annular block 801, the annular block 801 is fixedly connected with a conductive slip ring 802 inside, the lower end face center of the connecting piece 306 is fixedly connected with a hook 803, the end of the hook 803 penetrates through the annular block 801 to the inside of the annular block 801, and the end is attached to the conductive slip ring 802, the hook 803 is provided with a connecting line inside, the connecting line is provided with a contact at the end, the contact and the conductive slip ring 802 are attached to each other, the contact is made of wear-resistant conductive material, during the movement of the plurality of sliding blocks 305, the plurality of hooks 803 are driven to move, and the contact on the hook 803 contacts the conductive slip ring 802, so that the contact on the hook 803 slides on the conductive slip ring 802 with the movement of the sliding block 305, which is convenient for not affecting the transmission of electric energy during sliding, and the second servo motor 1002 and the third electric telescopic rod 906 are powered through the wiring structure 8.
[0046] As shown in the figure, Figure 1 , 2As shown in 5, the automatic clamping and separating structure 10 comprises a second base plate 1001, a second servo motor 1002 is fixedly connected to the center of the upper end face of the second base plate 1001, the output end of the second servo motor 1002 penetrates through the upper end face of the second base plate 1001 to the lower end of the second base plate 1001, and the end is fixedly connected with a lead screw 1003. The outer sidewall of the lead screw 1003 is threadedly sleeved with a collar 1004, the outer sidewall of the collar 1004 is circularly arranged with six fourth connecting seats 1005 at the lower part, six inner rods 1007 are rotatably connected inside the six fourth connecting seats 1005, and outer pipes 1008 are sleeved at the ends of the six inner rods 1007 away from the six fourth connecting seats 1005. The lower end face of the second base plate 1001 is circularly arranged with six supporting rods 1009, the lower end faces of the six supporting rods 1009 are rotatably connected with arc-shaped claws 1006, the one ends of the six arc-shaped claws 1006 are rotatably connected with the six outer pipes 1008 respectively, and when the red internal organs are inside the six arc-shaped claws 1006, whether the red internal organs are inside the six arc-shaped claws 1006 is monitored through the miniature camera and the distance measuring sensor. When it is detected that there are red internal organs inside the six arc-shaped claws 1006, the second servo motor 1002 is started to drive the lead screw 1003 to rotate, so that the collar 1004 moves upward. Since the six inner rods 1007 are connected with the six arc-shaped claws 1006 through the six outer pipes 1008, the six arc-shaped claws 1006 are limited by the six supporting rods 1009, so that the collar 1004 moves upward along the lead screw 1003 and does not rotate. When the collar 1004 moves upward, the six fourth connecting seats 1005 move upward, the six fourth connecting seats 1005 drive the one ends of the six inner rods 1007 to move upward, so that the six inner rods 1007 are pulled out from the six outer pipes 1008, and when the inner diameter of the outer pipe 1008 near the collar 1004 is smaller, the outer neck of the inner rod 1007 is also limited, so that the six inner rods 1007 drive the one ends of the six arc-shaped claws 1006 to move upward. However, due to the limitation of the six supporting rods 1009, the six arc-shaped claws 1006 rotate along the six supporting rods 1009, the other ends of the six arc-shaped claws 1006 are deflected to the center position, and the red internal organs are clamped.
[0047] The upper end face of the cleaning agent tank 220 is fixedly connected with the upper end face of the water tank 203 on one side in front of the water tank 203, and the center of the end face of the cleaning agent tank 220 and the water tank 203 away from the base 4 is fixedly connected with a second drain valve 219. The disinfecting cleaning agent and water are added to the inside of the cleaning agent tank 220 and the water tank 203 through the water inlet pipe 204, and the remaining disinfecting cleaning agent and water are discharged through the two second drain valves 219.
[0048] The upper annular conveying line 3 and the lower annular conveying line 3 are symmetrically arranged, which facilitates supporting the storage disc 904 and arranging the automatic clamping and separating structure 10.
[0049] Working principle: in use, the white internal organs are placed on the storage disc 904 at the rear end of the base 4, and the red internal organs are placed on the automatic clamping and separating structure 10 at the upper end of the storage disc 904 on which the white internal organs are placed. When the red internal organs are taken to the inner side of the six arc-shaped claws 1006, whether the red internal organs are located on the inner side of the six arc-shaped claws 1006 is monitored by the micro camera and the distance measuring sensor. When it is detected that the red internal organs are located on the inner side of the six arc-shaped claws 1006, the second servo motor 1002 is started to drive the lead screw 1003 to rotate, so that the sleeve ring 1004 moves upward. Since the six inner rods 1007 are connected with the six arc-shaped claws 1006 through the six outer tubes 1008, the six arc-shaped claws 1006 are limited by the six supporting rods 1009, so that the sleeve ring 1004 moves upward along the lead screw 1003 and cannot rotate. When the sleeve ring 1004 moves upward, the six fourth connecting seats 1005 move upward, the six inner rods 1007 move upward at one end, and the six inner rods 1007 are extracted from the six outer tubes 1008. When the inner rods 1007 reach the end, the inner rods 1007 are limited by the outer necks, so that the six inner rods 1007 drive the six arc-shaped claws 1006 to move upward at one end. However, due to the limitation of the six supporting rods 1009, the six arc-shaped claws 1006 rotate along the six supporting rods 1009, and the other end of the six arc-shaped claws 1006 deflects to the center position to clamp the red internal organs.
[0050] The two first servo motors 301 are started by the programmable control box 7. The two first servo motors 301 have the same rotating speed through the electronic gear synchronous and encoder feedback compensation, which is a common technical means in the existing precise control system and will not be described in detail here. The two first servo motors 301 are started in opposite directions, and the two first servo motors 301 drive the two synchronous wheels 302 to rotate in opposite directions. The two synchronous wheels 302 are driven to rotate synchronously by the two synchronous belts 303. When the two synchronous belts 303 rotate, the plurality of sliding blocks 305 rotate on the two annular I-shaped guide rails 304. The plurality of sliding blocks 305 are composed of a plate body and four groups of rollers. The four groups of rollers are arranged in a rectangular shape on the lower end face of the plate body and roll on the outer side of the annular I-shaped guide rail 304. This is a common technical means in the existing annular conveying line 3 and will not be described in detail here.
[0051] And in the process of moving the plurality of sliders 305, the plurality of hooks 803 are moved, and the contacts on the hooks 803 contact the conductive slip ring 802, so that the contacts on the hooks 803 slide on the conductive slip ring 802 with the movement of the sliders 305, facilitating the delivery of electrical energy during sliding, and the second servo motor 1002 and the third electric telescopic rod 906 are powered through the wiring structure 8. When the red internal organs and the white internal organs move to the front end, artificial detection is performed, and after the detection is completed, the internal organs are moved to the front end of the cleaning structure 2. The conveying structure and the closed car are provided at the position, the closed car is used to store unqualified products, and the conveying structure is used to convey qualified internal organs. The conveying structure is divided into two conveying structures, and the two conveying structures are respectively provided at the lower end of the automatic clamping and separating structure 10 and the front end of the automatic turnover disc structure 9, and are respectively used for conveying red internal organs and white internal organs. A guide pipe is arranged at the position of the lower end of the automatic clamping and separating structure 10 on the upper end of the closed car, which is used for guiding the unqualified red internal organs to the closed car. It belongs to the commonly used technical means in the existing classification technology, and will not be described in detail here.
[0052] When the internal organs are qualified or unqualified to reach the positions of the two conveying structures, the two first servo motors 301 stop rotating, the second servo motor 1002 is controlled to start in reverse, the lead screw 1003 is driven by the second servo motor 1002 to rotate in reverse, the sleeve ring 1004 is driven by the sleeve ring 1004 to move downward, the six fourth connecting seats 1005 are driven by the six fourth connecting seats 1005 to move downward, and the six inner rods 1007 are driven by the six inner rods 1007 to move downward, so that the inner rod 1007 moves to the inside of the outer pipe 1008, and the outer pipe 1008 drives the one end of the arc-shaped claw 1006 to rotate downward, so that the six arc-shaped claws 1006 loosen the clamping of the red internal organs. Compared with the existing puncture hanging device, the damage to the red internal organs is reduced, and the red internal organs fall on the guide pipe or the conveying belt.
[0053] At the same time, the third electric telescopic rod 906 is controlled to extend, the third connecting seat 907 is pushed to rotate by the third electric telescopic rod 906, the storage disc 904 is pushed to rotate along the two first connecting seats 902 by the third connecting seat 907. Since the guide groove is formed on the inner side wall of the storage disc 904 away from the synchronous belt 303, the white internal organs are more likely to fall when the storage disc 904 is turned over, so that the white internal organs fall on the closed car or the conveying belt for conveying and processing.
[0054] The first servo motor 301 continuously rotates to drive the discharged storage disc 904 to continue to move. When the discharged storage disc 904 reaches the side of the cleaning structure 2, the first servo motor 301 stops rotating, and the automatic turnover disc structure 9 and the automatic clamping separation structure 10 for storing white internal organs and red internal organs at the rear end are discharged. During the discharging process, the water pump 216 is started. The water pump 216 sends the clean water in the clean water tank 203 to the inside of the spring pipe 217 through the three-way electromagnetic valve 206 and the first connecting pipe 205. At the same time when the water pump 216 is started, the second electric telescopic rod 212 is controlled to extend, and the second electric telescopic rod 212 pushes the fixed plate 218 to move towards the storage disc 904. The clean water flows into the inside of the storage disc 904 through the output end of the spring pipe 217, and then the first electric telescopic rod 209 is controlled to retract. The first electric telescopic rod 209 drives the second electric telescopic rod 212, the connecting block 213 and the base block 214 to move downwards, so that the cleaning cotton 215 enters the inside of the storage disc 904. The cleaning cotton 215 cleans the residues on the side wall of the storage disc 904 near the one end of the annular conveying line 3. The residues on the front and rear inner side walls of the storage disc 904 are cleaned. When the cleaning cotton 215 is attached to the position at the bottom of the storage disc 904, the first electric telescopic rod 209 stops. Then the second electric telescopic rod 212 is controlled to retract, and the cleaning cotton 215 moves to the position of the wastewater tank 201 to clean the bottom of the storage disc 904. After cleaning, the first electric telescopic rod 209 is controlled to extend to the initial position again.
[0055] After cleaning, the first servo motor 301 is controlled to start again to convey. If the internal organs with lesions are cleaned, the three-way electromagnetic valve 206 connected with the cleaning agent tank 220 is opened to send the disinfecting cleaning agent to the inside of the storage disc 904 for cleaning. After cleaning, the valve connected with the clean water tank 203 is opened again to flush again. The arc-shaped claws 1006 need to be cleaned manually, which reduces the cleaning of the storage disc 904 and saves cleaning time.
[0056] The programmable control box 7 further comprises a micro pressure sensor, an electric conductivity sensor, an RFID tag + reader, an electric sliding door and a wireless expansion. The wireless expansion is used for communication of components. The micro pressure sensor is integrated in the inside of the six arc-shaped claws 1006 to detect the clamping force target value of 0.5-3 N / cm in real time. 2, prevent red internal organs breakage, dynamic adjustment of the second servo motor 1002 speed, conductivity sensor installed at the bottom of the storage disk 904, detection of residual concentration after cleaning, trigger secondary cleaning process, RFID tag + reader installed in the ring I-beam guide 304 key position, accurate positioning of internal organs to clean / transport site, electric sliding door installed at the entrance of the closed car, when detected lesions in the internal organs, PLC output pulse signal control slide quickly open, programmable control box 7 by wireless expansion for integrated control and data acquisition is a common technical means in the prior art, not too much repetition.
[0057] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications, changes, variations, substitutions, and equivalents will occur to those of ordinary skill in the art without departing from the spirit and scope of the application as defined by the following claims and their equivalents.
Claims
1. An automated viscera separation device for simultaneous quarantine of pigs during slaughter, comprising a support (1) and a programmable control box (7), wherein the programmable control box (7) is disposed at the front end of the support (1), characterized in that: The bracket (1) has a base (4) on its upper end surface, a support seat (5) on its upper end surface, a top seat (6) on its upper end surface, and a ring conveyor line (3) on both the lower end surface of the top seat (6) and the upper end surface of the base (4). Multiple automatic clamping and separating structures (10) are provided on the lower end surface of the ring conveyor line (3) near the top, and multiple automatic flipping disc structures (9) are provided on the upper end surface of the ring conveyor line (3) near the bottom. Taking the automatic flip disk structure (9) at the front as an example, the automatic flip disk structure (9) includes a first base plate (901), and a first connecting seat (902) is fixedly connected to the front two sides of the center of the upper end surface of the first base plate (901). A connecting rod (903) is rotatably connected to the upper end surface of the two first connecting seats (902). A storage disk (904) is fixedly connected to the upper end surface of the two connecting rods (903). A second connecting seat (905) is fixedly connected to the rear side of the center of the upper end surface of the first base plate (901). A third electric telescopic rod (906) is rotatably connected to the center of the upper end surface of the second connecting seat (905). A third connecting seat (907) is fixedly connected to the center of the lower end surface of the storage disk (904). The output end of the third electric telescopic rod (906) is rotatably connected to the center of the lower end surface of the third connecting seat (907). A cleaning structure (2) is provided on one side of the base (4).
2. The automated viscera separation device for simultaneous quarantine of pigs during slaughter according to claim 1, characterized in that: The cleaning structure (2) includes a wastewater tank (201). A first drain valve (202) is fixedly connected to the lower center of the rear end face of the wastewater tank (201). A clean water tank (203) and a cleaning agent tank (220) are arranged in a front-to-back arrangement on one side of the wastewater tank (201). Both the cleaning agent tank (220) and the clean water tank (203) are provided with first connecting pipes (205). The two first connecting pipes (205) pass through the upper inner wall of the cleaning agent tank (220) and the upper inner wall of the clean water tank (203) respectively, and lead to the upper end of the clean water tank (203) and the cleaning agent tank (220). A three-way solenoid valve (206) is fixedly connected to the end of the three-way solenoid valve (206). A first mounting bracket (208) is provided on one side of the three-way solenoid valve (206). A second... Mounting bracket (210), the first mounting bracket (208) is provided with a first electric telescopic rod (209), the output end of the first electric telescopic rod (209) passes through the upper inner wall of the first mounting bracket (208) and the lower end face of the second mounting bracket (210) to the inside of the second mounting bracket (210), and the end is fixedly connected with a sleeve (211). The sleeve (211) is provided with a second electric telescopic rod (212), the output end of the second electric telescopic rod (212) passes through the inner side wall of the sleeve (211) to one side of the sleeve (211), and the end is provided with a connecting block (213). The lower end face of the connecting block (213) is provided with a base block (214), and the base block (214) is provided with a cleaning cotton (215) on one end face and the lower end face near the base (4).
3. The automated viscera separation device for simultaneous quarantine of pigs during slaughter according to claim 2, characterized in that: The output end of the three-way solenoid valve (206) is fixedly connected to a second connecting pipe (207). The other end of the second connecting pipe (207) is located at the upper front end inside the first mounting bracket (208), and a water pump (216) is fixedly connected to the end. The output end of the water pump (216) is fixedly connected to a spring tube (217). A fixing plate (218) is sleeved on the output end of the spring tube (217), and the fixing plate (218) is fixedly connected to one side wall of the connecting block (213).
4. The automated viscera separation device for simultaneous quarantine of pigs during slaughter, as described in claim 1, is characterized in that: Taking the uppermost annular conveyor line (3) as an example, the annular conveyor line (3) includes a first servo motor (301). The first servo motor (301) is fixedly connected to one side of the center of the lower end face of the base (4). Synchronous pulleys (302) are rotatably connected to both sides of the center of the upper end face of the base (4). The first servo motor (301) passes through the lower end face of the base (4) and extends to the upper end of the base (4), and its end is fixedly connected to the lower end face of one of the synchronous pulleys (302). Synchronous belts (303) are sleeved on the outer walls of the two synchronous pulleys (302). An annular I-beam guide rail (304) is fixedly connected to the upper surface of the outer base (4). Multiple sliders (305) are sleeved on the outer side wall of the annular I-beam guide rail (304). Connectors (306) are fixedly connected to the end face of the multiple sliders (305) near the synchronous belt (303). The multiple connectors (306) are fixedly connected to the outer side wall of the synchronous belt (303) by screws. Wiring structures (8) are fixedly connected to the lower end face of the multiple connectors (306). Multiple automatic flipping disc structures (9) are fixedly connected to the upper surface of the multiple sliders (305).
5. The automated viscera separation device for simultaneous quarantine of pigs during slaughter according to claim 4, characterized in that: The wiring structure (8) includes an annular block (801), a conductive slip ring (802) is fixedly connected inside the annular block (801), and a hook (803) is fixedly connected at the center of the lower end face of the connector (306). The end of the hook (803) passes through the annular block (801) and extends into the interior of the annular block (801), and the end is attached to the conductive slip ring (802). A connecting wire is provided inside the hook (803), and a contact is provided at the end of the connecting wire. The contact is attached to the conductive slip ring (802), and the contact is made of wear-resistant conductive material.
6. The automated viscera separation device for simultaneous quarantine of pigs during slaughter according to claim 1, characterized in that: The automatic clamping and separating structure (10) includes a second substrate (1001). A second servo motor (1002) is fixedly connected to the center of the upper surface of the second substrate (1001). The output end of the second servo motor (1002) passes through the upper surface of the second substrate (1001) and extends to the lower end of the second substrate (1001). A lead screw (1003) is fixedly connected to the end of the lead screw (1003). A collar (1004) is threaded onto the outer wall of the lead screw (1003). Six fourth connecting seats (1005) are arranged in a circular pattern near the lower part of the outer wall of the collar (1004). Each of the six connecting seats (1005) is rotatably connected to an inner rod (1007). An outer tube (1008) is fitted at the end of each of the six inner rods (1007) away from the six fourth connecting seats (1005). The lower end face of the second base plate (1001) is provided with six support rods (1009) arranged in a circle. The lower end face of each of the six support rods (1009) is rotatably connected to an arc-shaped claw (1006). One end of each of the six arc-shaped claws (1006) is rotatably connected to one of the six outer tubes (1008). A miniature camera and a distance sensor are provided on the lower end face of the lead screw (1003).
7. An automated viscera separation device for simultaneous quarantine of pigs during slaughter, as described in claim 2, is characterized in that: Water inlet pipes (204) are fixedly connected to the front side of the upper end face of the cleaning agent tank (220) and the front side of the upper end face of the clean water tank (203). A second drain valve (219) is fixedly connected to the lower center of the end face of the cleaning agent tank (220) and the clean water tank (203) away from the base (4).
8. An automated viscera separation device for simultaneous quarantine of pigs during slaughter, as described in claim 1, is characterized in that: The upper ring conveyor line (3) and the lower ring conveyor line (3) are arranged symmetrically.