Aluminum ingot saw cutting equipment for large aluminum ingot production and manufacturing

Abstract

The invention discloses aluminum ingot saw cutting equipment for large aluminum ingot production and manufacturing, and relates to the technical field of large aluminum ingot production and manufacturing, the aluminum ingot saw cutting equipment comprises a base and a conveying mechanism mounted at the top of the base, rails are fixedly mounted on the two sides of the top of the base, and a fixing frame is fixedly mounted in the middle of the top of the base; a fixing frame is installed on the top of the base, sliding frames are installed on the two sides of the fixing frame in a sliding mode, a frame plate and a fixing plate are fixedly installed at the two ends of the base, a scrap removing mechanism and fixing mechanisms are installed on the top of the conveying mechanism, the fixing mechanisms are arranged on the two sides of the scrap removing mechanism, and a saw cutting mechanism is installed on the top of the fixing frame. According to the aluminum ingot sawing equipment for large aluminum ingot production and manufacturing, aluminum ingots to be sawn are conveyed to a cutting area through the conveying mechanism, the aluminum ingots are cut through the sawing mechanism and are sawn into required sizes according to requirements, chippings generated in the sawing process are collected through the chipping removing mechanism, and the working environment is kept clean and tidy.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of large aluminum ingot production and manufacturing, in particular to an aluminum ingot sawing equipment for large aluminum ingot production and manufacturing. BACKGROUND

[0002] The sawing process is a key link in aluminum ingot processing, and large aluminum ingots formed by pouring are sawed into billets of fixed length or thickness. However, the traditional aluminum ingot sawing equipment still has defects.

[0003] The traditional equipment relies on manual pushing for aluminum ingot conveying. Manual pushing is prone to deviation due to the large weight of the aluminum ingot, resulting in large sawing errors and increasing the waste rate of aluminum material. The fixed mechanism of the traditional aluminum ingot sawing equipment is usually a rigid clamp, which is difficult to fit the irregular surface of the aluminum ingot, causing the aluminum ingot to displace under the cutting force and the cross section to tilt during sawing, and also causing pressure marks on the surface of the aluminum ingot due to rigid contact.

[0004] The aluminum scrap processing and cleaning efficiency of the traditional aluminum ingot sawing equipment is low. A large amount of aluminum scrap generated by the rotating tool sawing accumulates on the workbench, affecting the sawing accuracy of the equipment, easily causing cutting size deviation and uneven cutting surface, and possibly being brought into the cutting area by the saw disc, resulting in scratches on the surface of the aluminum ingot and significantly increasing the rate of defective products. At the same time, metal debris can scratch the hands of the operator, and scattered debris can pollute the working environment. SUMMARY

[0005] To achieve the above purpose, the present application realizes the following technical scheme: an aluminum ingot sawing equipment for large aluminum ingot production and manufacturing, comprising:

[0006] a base, and a conveying mechanism installed on the top of the base, the conveying mechanism being used to convey the aluminum ingot to be sawed to the cutting area, two sides of the top of the base being fixedly installed with rails, a fixed frame being fixedly installed at the middle of the top of the base, two sides of the fixed frame being slidingly installed with carriages, and a shelf plate and a fixed plate being fixedly installed at both ends of the base;

[0007] a chip removal mechanism, the chip removal mechanism being installed at the middle of the top of the conveying mechanism, and being used to collect the debris generated during the sawing process;

[0008] a fixing mechanism, the fixing mechanism being installed on the top of the conveying mechanism, the fixing mechanism being arranged on both sides of the chip removal mechanism, and being used to fix the aluminum ingot to prevent it from displacing during the sawing process;

[0009] a sawing mechanism, the sawing mechanism being installed on the top of the fixed frame, and being used to cut the aluminum ingot into the required size according to the requirements;

[0010] The chip removal mechanism includes a fixed block, which is fixedly installed on the top of the conveying mechanism. A chip collecting groove is formed in the middle of the top of the fixed block to collect chips generated by sawing. Chip discharge holes are formed on both sides inside the chip collecting groove to allow aluminum chips in the chip collecting groove to be discharged through the chip discharge holes. Guide rails are fixedly installed on both sides of the outer surface of the fixed block. A baffle is fixedly installed at one end of the guide rail. A chip collection box is slidably installed on the outer surface of the guide rail to collect aluminum chips discharged from the chip discharge holes. The chip collection box can be pulled out along the guide rail for easy cleaning of aluminum chips. The chip collection box is squeezed and adapted to the baffle, which prevents the chip collection box from sliding off the guide rail and keeps the chip collection box in a stable position when collecting aluminum chips. A chip guide is installed inside the chip collecting groove.

[0011] Preferably, fixing rods are fixedly installed on both sides of the fixing block, and a snap-fit ​​rod is rotatably installed on the top of the chip collection box via a rotating shaft. The snap-fit ​​rod is engaged with the fixing rod. When the snap-fit ​​rod rotates and snaps into the fixing rod, the chip collection box can be fixed on the guide rail to prevent it from shaking or falling off during equipment operation. When it is necessary to clean the chip collection box, the snap-fit ​​rod can be rotated out and disengaged from the fixing rod to facilitate the removal of the chip collection box.

[0012] Preferably, the chip guide includes an arc-shaped guide plate, and a vibration spring is fixedly installed at the middle of the bottom of the arc-shaped guide plate. The bottom end of the vibration spring is fixedly installed at the bottom of the chip receiving groove. The arc-shaped guide plate is used to guide aluminum chips to move towards the chip discharge hole. During the sawing process, the vibration generated by sawing is transmitted to the arc-shaped guide plate through the fixed block, so that it vibrates under the action of the vibration spring, preventing aluminum chips from accumulating and promoting the aluminum chips to slide into the chip discharge hole.

[0013] Preferably, the upper surface of the arc-shaped guide plate is provided with chip guide grooves, which are evenly distributed on the surface of the arc-shaped guide plate. The chip guide grooves guide aluminum chips to slide down into the chip discharge hole. The edge of the arc-shaped guide plate is located directly above the chip discharge hole, so that the aluminum chips can fall smoothly into the chip discharge hole.

[0014] Preferably, the conveying mechanism includes a motor and a support base. The motor is fixedly installed on the top of the frame plate, and a lead screw is fixedly connected to the output end of the motor. The other end of the lead screw is rotatably installed on the surface of the fixed plate. A threaded hole is opened in the middle of the support base. The support base is driven to be installed on the outer surface of the lead screw through the threaded hole. The motor drives the lead screw to rotate, and the lead screw cooperates with the threaded hole in the middle of the support base to convert the rotational motion of the motor into the linear motion of the support base, thereby realizing the conveying of the aluminum ingot to be sawed.

[0015] Preferably, the support base is slidably mounted on the top of the track, and the fixing block is fixedly mounted at the middle of the top of the support base.

[0016] Preferably, the fixing mechanism includes a support box, which is fixedly installed on the top of the support base. The support box is used to place the aluminum ingot to be sawed, providing initial positioning and support for the aluminum ingot. The top of the support box has a receiving groove, and a limiting component is installed in the inner cavity of the support box. Rotating rods are rotatably installed on both sides of the top of the support box via brackets. A rotating plate is fixedly installed in the middle of the outer surface of the rotating rod, and pressure rods are fixedly installed at both ends of the rotating rod. When the aluminum ingot is placed, the aluminum ingot squeezes the pressure rod, and the pressure rod drives the rotating rod to rotate the rotating plate accordingly.

[0017] Preferably, the receiving grooves are evenly distributed on the top of the support box, and buffer blocks are fixedly installed on the surface of the rotating plate. The buffer blocks are evenly distributed on the surface of the rotating plate and are in direct contact with the surface of the aluminum ingot. The buffer blocks are made of rubber and play a buffering role when the rotating plate presses the aluminum ingot, so as to avoid rigid contact between the surface of the aluminum ingot and the rotating plate.

[0018] Preferably, the limiting component includes a mounting plate, which is fixedly installed at the bottom of the inner cavity of the support box. Telescopic rods are fixedly installed on both sides of the top of the mounting plate. A shaft bracket is fixedly installed on the top of the telescopic rods. A rotating shaft is rotatably installed inside the shaft bracket. A limiting block is fixedly installed on the outer surface of the rotating shaft. The limiting block is located inside the receiving groove. A return spring is fixedly connected between the bottom of the shaft bracket and the middle of the top of the mounting plate. The return spring provides elastic support for the aluminum ingot. After the aluminum ingot is removed, the return spring resets the shaft bracket and the limiting block, and the limiting block contacts the surface of the aluminum ingot. When the surface of the aluminum ingot is uneven, the limiting block rotates to conform to the aluminum ingot.

[0019] Preferably, the sawing mechanism includes a hydraulic cylinder and a second motor. The hydraulic cylinder is fixedly installed on the top of the fixed frame. A telescopic rod is fixedly connected to the output end of the hydraulic cylinder. A splash guard is fixedly installed at the bottom of the telescopic rod. The second motor is fixedly installed on the outer surface of the splash guard via a bracket. A drive shaft is fixedly connected to the output end of the second motor. The drive shaft is rotatably installed at the axis of the splash guard. A saw disc is fixedly installed on the outer surface of the drive shaft. The saw disc is located inside the splash guard. Connecting blocks are fixedly installed on both sides of the splash guard. The connecting blocks are fixedly installed on the surface of the slide. The hydraulic cylinder controls the extension and retraction of the second telescopic rod, thereby driving the saw disc to move up and down to achieve the sawing feed of the aluminum ingot. The splash guard prevents aluminum chips generated during the sawing of the aluminum ingot from splashing out, ensuring the safety of the operator and the cleanliness of the working environment. The connecting blocks are fixedly connected to the surface of the slide. Under the guidance of the slide, the splash guard and the saw disc can move up and down smoothly for sawing. The second motor drives the drive shaft to rotate, thereby causing the saw disc to rotate at high speed to cut the aluminum ingot to the required size.

[0020] This invention provides an aluminum ingot sawing device for large-scale aluminum ingot production. It has the following beneficial effects:

[0021] I. This large aluminum ingot sawing equipment, through the setting of the conveying mechanism, the motor drives the lead screw to rotate, and the lead screw converts the rotational motion of the motor into the linear motion of the support base. At the same time, the bottom of the support base slides and adapts to the track at the top of the base, moving along the track guide towards the sawing area, synchronously driving the aluminum ingot and chip removal mechanism at the top to move until the aluminum ingot reaches directly below the saw disc. The track provides rigid guidance for the support base, avoiding deviation during movement. The conveying mechanism reduces positioning deviation caused by human operation and improves the dimensional consistency of aluminum ingot sawing.

[0022] II. The aluminum ingot sawing equipment for large aluminum ingot production, through the setting of the fixed mechanism, after the aluminum ingot is placed into the receiving groove of the support box, the bottom pressing rod drives the rotating rod to rotate around the support, and the rotating plate moves closer to the aluminum ingot. The rubber buffer block is in contact with the surface of the aluminum ingot. At the same time, the limiting block in the receiving groove contacts the bottom surface of the aluminum ingot. If the surface of the aluminum ingot is not flat, the limiting block rotates around the rotating shaft to adapt. The telescopic rod extends and retracts with the shaft frame, and the return spring provides elastic support, tightly adhering to the aluminum ingot from the bottom. During sawing, the return spring continuously applies elastic force, and the rotating plate remains pressed under the action of gravity. The rotatable and telescopic structure of the limiting part is adapted to aluminum ingots with different surface flatness, avoiding uneven local force that may cause deformation of the aluminum ingot. The buffer block avoids rigid contact between the rotating plate and the aluminum ingot, preventing indentations or scratches on the surface of the aluminum ingot.

[0023] III. The aluminum ingot sawing equipment for large aluminum ingot production, through the setting of the sawing mechanism, during sawing, motor two drives the saw disc to rotate at high speed, the hydraulic cylinder pushes the telescopic rod two to feed downwards, the splash guard moves synchronously with the saw disc, the aluminum chips generated by sawing fall into the chip collection groove below under the action of gravity, the sawing vibration is transmitted to the arc-shaped guide plate through the fixed block, the vibration spring drives the arc-shaped guide plate to vibrate, the aluminum chips move along the chip guide groove to the chip discharge hole, and finally fall into the chip collection box. After sawing is completed, the chip collection box can be pulled out along the guide rail for cleaning by unlocking the locking rod, and the splash guard prevents aluminum chips from splashing.

[0024] IV. The aluminum ingot sawing equipment for large aluminum ingot production features a chip removal mechanism. When there are many aluminum chips in the chip collection box, the operator rotates the locking rod on the top of the chip collection box to disengage it from the fixing rods on both sides of the fixing block. Then, the chip collection box is pulled outward along the guide rail to empty the internal aluminum chips. After cleaning, the chip collection box is pushed back to its original position along the guide rail until it is pressed against the baffle. Then, the locking rod is rotated to lock and fix it to the fixing rod, completing the cleaning operation. The guide rail provides a sliding path for the chip collection box, the baffle ensures accurate positioning during installation, and the locking structure between the locking rod and the fixing rod allows for quick disassembly and installation of the chip collection box, improving cleaning efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the appearance of the present invention;

[0027] Figure 3 This is a schematic diagram of the conveying mechanism of the present invention;

[0028] Figure 4 This is a diagram showing the positional relationship between the chip removal mechanism and the fixing mechanism of the present invention;

[0029] Figure 5 This is a schematic diagram of the chip removal mechanism of the present invention;

[0030] Figure 6 This is a partial cross-sectional view of the chip guide component of the present invention;

[0031] Figure 7 This is a schematic diagram of the fixing mechanism structure of the present invention;

[0032] Figure 8 This is a schematic diagram of the limiting component structure of the present invention;

[0033] Figure 9 This is a schematic diagram of the sawing mechanism of the present invention.

[0034] In the diagram: 1. Base; 2. Track; 3. Conveying mechanism; 31. Motor 1; 32. Lead screw; 33. Support base; 34. Threaded hole; 4. Chip removal mechanism; 41. Fixing block; 42. Chip receiving groove; 43. Chip discharge hole; 44. Chip collection box; 45. Chip guide; 451. Arc-shaped guide plate; 452. Chip guide groove; 453. Vibration spring; 46. Guide rail; 47. Baffle; 48. Fixing rod; 49. Clamping rod; 5. Fixing mechanism; 51. Support box; 52. Receiving groove 53. Limiting component; 531. Mounting plate; 532. Telescopic rod one; 533. Shaft bracket; 534. Rotating shaft; 535. Limiting block; 536. Return spring; 54. Rotating rod; 55. Rotating plate; 56. Buffer block; 57. Pressure rod; 6. Fixing frame; 7. Slide; 8. Sawing mechanism; 81. Hydraulic cylinder; 82. Telescopic rod two; 83. Splash guard; 84. Connecting block; 85. Motor two; 86. Drive shaft; 87. Saw disc; 9. Frame plate; 10. Fixing plate. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] First embodiment, such as Figures 1 to 4 As shown, the present invention provides a technical solution: an aluminum ingot sawing device for large-scale aluminum ingot production, comprising:

[0037] The base 1 and the conveying mechanism 3 installed on the top of the base 1 are used to convey the aluminum ingot to be sawed to the cutting area. The two sides of the top of the base 1 are fixedly installed with rails 2. The middle of the top of the base 1 is fixedly installed with a fixed frame 6. The two sides of the fixed frame 6 are slidably installed with a slide 7. The two ends of the base 1 are fixedly installed with a frame plate 9 and a fixed plate 10.

[0038] The conveying mechanism 3 includes a motor 31 and a support base 33. The motor 31 is fixedly installed on the top of the frame plate 9. The output end of the motor 31 is fixedly connected to a lead screw 32. The other end of the lead screw 32 is rotatably installed on the surface of the fixed plate 10. A threaded hole 34 is opened in the middle of the support base 33. The support base 33 is driven to be installed on the outer surface of the lead screw 32 through the threaded hole 34. The motor 31 drives the lead screw 32 to rotate. The lead screw 32 cooperates with the threaded hole 34 opened in the middle of the support base 33 to convert the rotational motion of the motor 31 into the linear motion of the support base 33, thereby realizing the conveying of the aluminum ingot to be sawed.

[0039] The support base 33 is slidably mounted on the top of the track 2, and the fixing block 41 is fixedly mounted in the middle of the top of the support base 33;

[0040] Chip removal mechanism 4 is installed at the middle of the top of conveying mechanism 3. Chip removal mechanism 4 is used to collect the chips generated during the sawing process.

[0041] The fixing mechanism 5 is installed on the top of the conveying mechanism 3 and is located on both sides of the chip removal mechanism 4. The fixing mechanism 5 is used to fix the aluminum ingot and prevent it from shifting during the sawing process.

[0042] The sawing mechanism 8 is installed on top of the fixed frame 6. The sawing mechanism 8 cuts the aluminum ingots and cuts them into the required size as required.

[0043] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 7 to 9 As shown, the fixing mechanism 5 includes a support box 51, which is fixedly installed on the top of the support base 33. The support box 51 is used to place the aluminum ingot to be sawed, providing initial positioning and support for the aluminum ingot. The top of the support box 51 is provided with a receiving groove 52. A limiting member 53 is installed in the inner cavity of the support box 51. Rotating rods 54 are rotatably installed on both sides of the top of the support box 51 via brackets. A rotating plate 55 is fixedly installed in the middle of the outer surface of the rotating rod 54. Pressure rods 57 are fixedly installed at both ends of the rotating rod 54. When placing the aluminum ingot, the aluminum ingot squeezes the pressure rod 57, and the pressure rod 57 drives the rotating rod 54 to make the rotating plate 55 rotate accordingly.

[0044] The receiving slots 52 are evenly distributed on the top of the support box 51. Buffer blocks 56 are fixedly installed on the surface of the rotating plate 55. The buffer blocks 56 are evenly distributed on the surface of the rotating plate 55. The buffer blocks 56 are in direct contact with the surface of the aluminum ingot. The buffer blocks 56 are made of rubber. When the rotating plate 55 presses the aluminum ingot, it plays a buffering role to avoid rigid contact between the surface of the aluminum ingot and the rotating plate 55.

[0045] The limiting component 53 includes a mounting plate 531, which is fixedly installed at the bottom of the inner cavity of the support box 51. Telescopic rods 532 are fixedly installed on both sides of the top of the mounting plate 531. A shaft bracket 533 is fixedly installed on the top of the telescopic rods 532. A rotating shaft 534 is rotatably installed inside the shaft bracket 533. A limiting block 535 is fixedly installed on the outer surface of the rotating shaft 534. The limiting block 535 is located inside the receiving groove 52. A return spring 536 is fixedly connected between the bottom of the shaft bracket 533 and the middle of the top of the mounting plate 531. The return spring 536 provides elastic support for the aluminum ingot. After the aluminum ingot is removed, the return spring 536 resets the shaft bracket 533 and the limiting block 535. The limiting block 535 contacts the surface of the aluminum ingot. When the surface of the aluminum ingot is uneven, the limiting block 535 rotates to fit the aluminum ingot.

[0046] The sawing mechanism 8 includes a hydraulic cylinder 81 and a second motor 85. The hydraulic cylinder 81 is fixedly mounted on the top of the fixed frame 6. A telescopic rod 82 is fixedly connected to the output end of the hydraulic cylinder 81. A splash guard 83 is fixedly mounted on the bottom of the telescopic rod 82. The second motor 85 is fixedly mounted on the outer surface of the splash guard 83 via a bracket. A drive shaft 86 is fixedly connected to the output end of the second motor 85. The drive shaft 86 is rotatably mounted at the axis of the splash guard 83. A saw disc 87 is fixedly mounted on the outer surface of the drive shaft 86. The saw disc 87 is located inside the splash guard 83. Connecting blocks 84 are fixedly mounted on both sides of the splash guard 83. Connecting block 84 is fixedly installed on the surface of slide 7. Hydraulic cylinder 81 controls the extension and retraction of telescopic rod 82, thereby driving saw disc 87 to move up and down to achieve sawing feed for aluminum ingots. Splash guard 83 prevents aluminum chips generated during sawing of aluminum ingots from splashing out, ensuring operator safety and a clean working environment. Connecting block 84 is fixedly connected to the surface of slide 7. Under the guidance of slide 7, it ensures that splash guard 83 and saw disc 87 can move up and down smoothly for sawing. Motor 85 drives transmission shaft 86 to rotate, thereby causing saw disc 87 to rotate at high speed to cut aluminum ingots and saw them into the required size.

[0047] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figures 3 to 6As shown, the chip removal mechanism 4 includes a fixed block 41, which is fixedly installed on the top of the conveying mechanism 3. A chip collection groove 42 is provided in the middle of the top of the fixed block 41. The chip collection groove 42 is used to collect the chips generated by sawing. Chip discharge holes 43 are provided on both sides inside the chip collection groove 42. The chip discharge holes 43 allow the aluminum chips in the chip collection groove 42 to be discharged through the chip discharge holes 43. Guide rails 46 are fixedly installed on both sides of the outer surface of the fixed block 41. A baffle 47 is fixedly installed at one end of the guide rail 46. A chip collection box 44 is slidably installed on the outer surface of the guide rail 46. The chip collection box 44 is used to collect the aluminum chips discharged from the chip discharge holes 43. The chip collection box 44 can be pulled out along the guide rail 46 for easy cleaning of aluminum chips. The chip collection box 44 is squeezed and matched with the baffle 47. The baffle 47 prevents the chip collection box 44 from sliding off the guide rail 46 and keeps the chip collection box 44 in a stable position when collecting aluminum chips. A chip guide 45 is installed inside the chip collection groove 42.

[0048] Fixed rods 48 are fixedly installed on both sides of the fixed block 41. The top of the chip collection box 44 is rotatably installed with a snap-fit ​​rod 49 via a rotating shaft. The snap-fit ​​rod 49 is snapped into the fixed rod 48. When the snap-fit ​​rod 49 is rotated into the fixed rod 48, the chip collection box 44 can be fixed on the guide rail 46 to prevent it from shaking or falling off during equipment operation. When it is necessary to clean the chip collection box 44, the snap-fit ​​rod 49 can be rotated out and disengaged from the fixed rod 48 to facilitate the removal of the chip collection box 44.

[0049] The chip guide 45 includes an arc-shaped guide plate 451. A vibration spring 453 is fixedly installed at the middle of the bottom of the arc-shaped guide plate 451. The bottom end of the vibration spring 453 is fixedly installed at the bottom of the inner cavity of the chip receiving groove 42. The arc-shaped guide plate 451 is used to guide aluminum chips to move towards the chip discharge hole 43. During the sawing process, the vibration generated by sawing is transmitted to the arc-shaped guide plate 451 through the fixing block 41, so that it vibrates under the action of the vibration spring 453, preventing aluminum chips from accumulating and promoting the aluminum chips to slide down into the chip discharge hole 43.

[0050] The upper surface of the arc-shaped guide plate 451 is provided with a chip guide groove 452. The chip guide groove 452 is evenly distributed on the surface of the arc-shaped guide plate 451. The chip guide groove 452 guides aluminum chips to slide down to the chip discharge hole 43. The edge of the arc-shaped guide plate 451 is located directly above the chip discharge hole 43, so that the aluminum chips can fall smoothly into the chip discharge hole 43.

[0051] In use, the operator places the aluminum ingot to be sawed on the fixing mechanism 5 on the top of the support seat 33 of the conveying mechanism 3. The aluminum ingot is placed directly into the top of the support box 51. When the aluminum ingot is placed in, its bottom presses against the pressure rods 57 at both ends of the rotating rods 54 on both sides of the support box 51. The pressure rods 57 are forced to rotate the rotating rods 54 around the support. The rotating plate 55 in the middle of the rotating rods 54 moves closer to both sides of the aluminum ingot. Finally, the buffer block 56 on the surface of the rotating plate 55 fits into the surface of the aluminum ingot, initially limiting the horizontal displacement of the aluminum ingot. At the same time, the bottom of the aluminum ingot contacts the limiting block 535 in the receiving groove 52. If the surface of the aluminum ingot is not flat, the limiting block 535 rotates around the rotating shaft 534 to fit into the surface of the aluminum ingot. The telescopic rod 532 extends and retracts adaptively with the shaft frame 533. The return spring 536 provides elastic support. The shaft frame 533 pushes the limiting block 535 to fit tightly into the side of the aluminum ingot, ensuring that the aluminum ingot has no displacement.

[0052] Start motor 31. The output end of motor 31 drives lead screw 32 to rotate between frame plate 9 and fixed plate 10. Lead screw 32 is driven by threaded hole 34 in the middle of support base 33 to convert the rotational motion into linear motion of support base 33. The bottom of support base 33 is slidably engaged with track 2. Driven by lead screw 32, it moves along track 2 to the sawing area, and simultaneously drives the aluminum ingot and chip removal mechanism 4 at the top to move down to the sawing mechanism 8.

[0053] Start motor 85. The output end of motor 85 drives the transmission shaft 86 to rotate at high speed at the axis of the splash guard 83. The transmission shaft 86 synchronously drives the saw disc 87 on the outer surface to rotate. The output end of hydraulic cylinder 81 pushes the telescopic rod 82 to extend downward. The telescopic rod 82 drives the bottom splash guard 83 and saw disc 87 to move downward. The two sides of the splash guard 83 are fixedly connected to the slides 7 on both sides of the fixed frame 6 through connecting blocks 84. The slides 7 slide along the fixed frame 6 to provide guidance for the splash guard 83 and ensure that the saw disc 87 is fed vertically downward.

[0054] The aluminum chips generated during the sawing process fall under the action of gravity and are received by the chip collection groove 42 of the chip removal mechanism 4 below. The vibration generated by sawing is transmitted to the arc-shaped guide plate 451 in the chip collection groove 42 through the fixed block 41. The arc-shaped guide plate 451 vibrates under the action of the vibration spring 453. The chip guide groove 452 on the surface guides the aluminum chips to move to the chip discharge holes 43 on both sides. The aluminum chips finally fall into the chip collection box 44 below through the chip discharge holes 43.

[0055] After the sawing is completed, the hydraulic cylinder 81 drives the telescopic rod 82 to retract, and the telescopic rod 82 drives the saw disc 87 and the splash guard 83 to return to the initial position. The motor 85 is turned off, the saw disc 87 stops rotating, and all sawing operations are completed.

[0056] When cleaning up the debris, rotate the locking rod 49 on the top of the chip collection box 44 to disengage it from the fixing rod 48. Pull the chip collection box 44 out from both sides of the fixing block 41 along the guide rail 46, pour out the aluminum chips collected inside, and after cleaning, push the chip collection box 44 back to its original position along the guide rail 46 and re-lock it with the fixing rod 48 through the locking rod 49, waiting for the next sawing operation.

[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum ingot sawing device for large-scale aluminum ingot production, characterized in that, include: The base (1) and the conveying mechanism (3) installed on the top of the base (1) are provided with rails (2) fixedly installed on both sides of the top of the base (1), a fixed frame (6) fixedly installed in the middle of the top of the base (1), a slide (7) slidably installed on both sides of the fixed frame (6), and a frame plate (9) and a fixed plate (10) fixedly installed at both ends of the base (1). Chip removal mechanism (4), which is installed at the middle of the top of the conveying mechanism (3); A fixing mechanism (5) is installed on the top of the conveying mechanism (3) and the fixing mechanism (5) is arranged on both sides of the chip removal mechanism (4); A sawing mechanism (8) is mounted on top of a fixed frame (6); The chip removal mechanism (4) includes a fixed block (41), which is fixedly installed on the top of the conveying mechanism (3). A chip receiving groove (42) is provided in the middle of the top of the fixed block (41). Chip discharge holes (43) are provided on both sides inside the chip receiving groove (42). Guide rails (46) are fixedly installed on both sides of the outer surface of the fixed block (41). A baffle (47) is fixedly installed at one end of the guide rail (46). A chip collection box (44) is slidably installed on the outer surface of the guide rail (46). The chip collection box (44) is squeezed and adapted to the baffle (47). A chip guide (45) is installed inside the chip receiving groove (42).

2. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 1, characterized in that: Fixing rods (48) are fixedly installed on both sides of the fixing block (41), and a snap-fit ​​rod (49) is rotatably installed on the top of the chip collection box (44) via a rotating shaft. The snap-fit ​​rod (49) is snapped and matched with the fixing rod (48).

3. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 2, characterized in that: The chip guide (45) includes an arc-shaped guide plate (451), and a vibration spring (453) is fixedly installed at the middle of the bottom of the arc-shaped guide plate (451). The bottom end of the vibration spring (453) is fixedly installed at the bottom of the inner cavity of the chip receiving groove (42).

4. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 3, characterized in that: The upper surface of the arc-shaped guide plate (451) is provided with chip guide grooves (452), which are evenly distributed on the surface of the arc-shaped guide plate (451). The edge of the arc-shaped guide plate (451) is located directly above the chip discharge hole (43).

5. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 1, characterized in that: The conveying mechanism (3) includes a motor (31) and a support base (33). The motor (31) is fixedly installed on the top of the frame plate (9). The output end of the motor (31) is fixedly connected to a lead screw (32). The other end of the lead screw (32) is rotatably installed on the surface of the fixed plate (10). A threaded hole (34) is opened in the middle of the support base (33). The support base (33) is driven to be installed on the outer surface of the lead screw (32) through the threaded hole (34).

6. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 5, characterized in that: The support base (33) is slidably mounted on the top of the track (2), and the fixing block (41) is fixedly mounted at the middle of the top of the support base (33).

7. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 5, characterized in that: The fixing mechanism (5) includes a support box (51), which is fixedly installed on the top of the support base (33). The top of the support box (51) is provided with a receiving groove (52). A limiting member (53) is installed in the inner cavity of the support box (51). Rotating rods (54) are rotatably installed on both sides of the top of the support box (51) through a bracket. A rotating plate (55) is fixedly installed in the middle of the outer surface of the rotating rod (54). Pressure rods (57) are fixedly installed at both ends of the rotating rod (54).

8. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 7, characterized in that: The receiving slots (52) are evenly distributed on the top of the support box (51), and buffer blocks (56) are fixedly installed on the surface of the rotating plate (55). The buffer blocks (56) are evenly distributed on the surface of the rotating plate (55).

9. The aluminum ingot sawing equipment for large-scale aluminum ingot production according to claim 8, characterized in that: The limiting member (53) includes a mounting plate (531), which is fixedly installed at the bottom of the inner cavity of the support box (51). Telescopic rods (532) are fixedly installed on both sides of the top of the mounting plate (531). A shaft frame (533) is fixedly installed on the top of the telescopic rods (532). A rotating shaft (534) is rotatably installed inside the shaft frame (533). A limiting block (535) is fixedly installed on the outer surface of the rotating shaft (534). The limiting block (535) is located inside the receiving groove (52). A return spring (536) is fixedly connected between the bottom of the shaft frame (533) and the middle of the top of the mounting plate (531).

10. An aluminum ingot sawing device for large-scale aluminum ingot production according to claim 1, characterized in that: The sawing mechanism (8) includes a hydraulic cylinder (81) and a second motor (85). The hydraulic cylinder (81) is fixedly installed on the top of the fixed frame (6). The output end of the hydraulic cylinder (81) is fixedly connected to a telescopic rod (82). A splash guard (83) is fixedly installed at the bottom of the telescopic rod (82). The second motor (85) is fixedly installed on the outer surface of the splash guard (83) through a bracket. The output end of the second motor (85) is fixedly connected to a drive shaft (86). The drive shaft (86) is rotatably installed at the axis of the splash guard (83). A saw disc (87) is fixedly installed on the outer surface of the drive shaft (86). The saw disc (87) is located inside the splash guard (83). Connecting blocks (84) are fixedly installed on both sides of the splash guard (83). The connecting blocks (84) are fixedly installed on the surface of the slide (7).

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