Intelligent adjusting pipeline welded junction alignment and shaping all-in-one machine

Abstract

The invention provides an intelligent adjustment pipeline welded junction alignment and shaping all-in-one machine which comprises a base, a first through groove is formed in one end of the interior of the base, two second through grooves are formed in the other end of the interior of the base, a welding gun is assembled on the upper surface of the base through a multi-angle support, and a clamping alignment assembly is assembled in the first through groove; the clamping alignment assembly comprises a first sliding block, a first support, an L-shaped support and a first rotating rod. According to the pipeline alignment device, the clamping alignment assembly is arranged to clamp and align the pipelines, meanwhile, an intelligent motor controls a first rotating rod to rotate, then a hollow sleeve rod drives a two-way threaded rod to rotate, and then two first sliding blocks are synchronously controlled to move oppositely, so that two pipeline clamps drive the two pipelines to synchronously move till the two pipelines make contact with each other, and intelligent alignment is achieved; and meanwhile, when the two first sliding blocks slide reversely, the pipeline clamping device can rotate, and pipeline shaping is facilitated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pipe processing, and in particular to an intelligent pipe welding opening alignment and shaping all-in-one machine. BACKGROUND

[0002] When welding pipes, the pipes need to be horizontally corrected first, and then welded. Since the pipes are round, the welder needs to move back and forth. When welding large pipes, the welder needs to stand on the pipe.

[0003] The utility model discloses a support upper pipe butt welding alignment device discloses a kind of pipe welding field, including sleeve, sleeve is formed by two half-round pipes splicing, two half-round pipes outer wall is fixedly connected with connecting plate, two screw holes are formed on the surface of connecting plate, sleeve is fixed by screw thread cooperation screw hole on connecting plate, four holes are formed on the arc outer wall of sleeve, a lead screw is inserted in the hole, fixed block is fixedly connected on the outer wall of sleeve at hole, rotating disc is rotatably connected to fixed block, lead screw passes through inside fixed block and rotating disc, and is engaged with the inner wall of rotating disc, extrusion strip is fixedly connected to the bottom of lead screw, and multiple rollers are embedded and installed on the bottom of extrusion strip.

[0004] The above application file adopts the threaded rotation mode to assist positioning, and the positioning effect is poor and deviation is easy to produce, and meanwhile, once damage type change occurs at pipe welding position, welding quality will be affected. SUMMARY

[0005] The present application provides an intelligent pipe welding opening alignment and shaping all-in-one machine to solve the defects in the prior art, such as poor positioning effect and easy deviation caused by threaded rotation mode, and welding quality is affected once damage type change occurs at pipe welding position.

[0006] In one aspect, the present application provides an intelligent pipe welding opening alignment and shaping all-in-one machine, comprising: A base is provided, a through slot one is formed at one end of the inside of the base, two through slots two are formed at the other end of the inside of the base, a welding gun is assembled on the upper surface of the base through a multi-angle support, and a clamping alignment assembly is assembled in the through slot one. The clamping alignment assembly comprises a sliding block one, a support one, an L-shaped support, and a rotating rod one, two sliding blocks one are slidably connected in the inside of the through groove one, a bidirectional threaded rod is rotatably connected in the inside of the base, the bidirectional threaded rod is threadedly connected with the two sliding blocks one, the top of each sliding block one is rotatably connected with a gear one, the top of the gear one is fixedly connected with a supporting rod, the top of the supporting rod is fixedly connected with a pipeline clamp, a driving wheel is assembled on the upper surface of the pipeline clamp, the support one is fixed on the side of the base, the rotating rod one is rotatably connected in the inside of the support one, the L-shaped support is slidably connected on the upper surface of the base through an elastic telescopic rod one, a hollow sleeve rod is rotatably connected in the inside of the L-shaped support, two clamping tooth rods one are fixed on the upper surface of the base, and two through grooves two are communicated and assembled with a whole assembly.

[0007] On the other hand, the side of the sliding block one is assembled with an elastic telescopic buckle, four ring type array clamping grooves are formed in the outer side of the supporting rod, and the side of the rotating rod one is externally connected with an intelligent motor.

[0008] On the other hand, a plurality of arc clamping grooves are formed in the inside of the hollow sleeve rod, and a long strip-shaped clamping block adapted to the arc clamping groove is welded on the rotating rod one and the bidirectional threaded rod.

[0009] On the other hand, the hollow sleeve rod is slidably sleeved with the rotating rod one and the bidirectional threaded rod through the long strip-shaped clamping block in the initial state.

[0010] On the other hand, a friction wheel one is fixed on the outside of the hollow sleeve rod.

[0011] In another aspect, the shaping assembly comprises a rotating rod two and two sliding blocks two, the two sliding blocks two are slidingly connected in the two through grooves two respectively, springs are arranged between the two sliding blocks two and the two through grooves two, small motors are arranged at the top ends of the two sliding blocks two, shaping drills are arranged on the output shafts of the two small motors, the two sliding blocks two are connected through a connecting block, the side surface of the sliding block two is connected with a clamping tooth rod two through a connecting rod, the rotating rod two is rotatably connected to the side surface of the base, a half gear is fixed to the middle part of the rotating rod two, and a friction wheel two is fixed to the front end of the rotating rod two. The internal part of the pipeline is shaped through the arrangement of the shaping assembly. With the rotation of the pipeline clamp and the movement of the sliding block one, the sliding block two drives the small motor and the shaping drill arranged on the output shaft to move, so that the internal wall of the pipeline is shaped, thereby ensuring the flatness in the subsequent welding process.

[0012] In another aspect, the middle part of the two shaping drills is fixed with a gear two.

[0013] In another aspect, an auxiliary assembly is arranged on the two sliding blocks two, the auxiliary assembly comprises a bracket two fixed to the side surface of the sliding block two, two elastic telescopic rods two are fixed to the top end of the bracket two, a polishing wheel is rotatably connected between the movable ends of the two elastic telescopic rods two through a rotating rod three, a gear three is fixed to the side surface of the rotating rod three, a hydraulic chamber is embedded in the bracket two, a hydraulic jack is slidingly connected to the inner end of the hydraulic chamber through a piston, and a T-shaped hydraulic rod is slidingly connected to the other end of the hydraulic chamber through a piston. The two movable ends of the T-shaped hydraulic rod are connected with the two elastic telescopic rods two respectively. The external part of the shaped pipeline is assisted through the arrangement of the auxiliary assembly. The external surface of the pipeline is rubbed and polished through the rotation of the polishing wheel. The internal and external sides of the pipeline are simultaneously polished and shaped through the cooperation of the shaping drill, thereby further ensuring the integrity and flatness of the pipeline during the subsequent welding.

[0014] The application has the advantages that: (1) The pipeline is clamped and aligned through the arrangement of the clamping and aligning assembly. The rotating rod one is controlled to rotate through the intelligent motor. Then the hollow sleeve rod drives the bidirectional threaded rod to rotate, thereby synchronously controlling the two sliding blocks one to move towards each other. The two pipeline clamps drive the two pipelines to move synchronously until they contact each other, thereby realizing intelligent alignment. At the same time, when the two sliding blocks one slide reversely, the pipeline clamp can be rotated, thereby facilitating the shaping of the pipeline.

[0015] (2) The internal part of the pipeline is shaped through the arrangement of the shaping assembly. With the rotation of the pipeline clamp and the movement of the sliding block one, the sliding block two drives the small motor and the shaping drill arranged on the output shaft to move, so that the internal wall of the pipeline is shaped, thereby ensuring the flatness in the subsequent welding process.

[0016] (3), the auxiliary assembly is arranged to assist the outer part of the whole type pipeline, the outer surface of the pipeline is rubbed by the rotation of the grinding wheel, and the inner and outer sides of the pipeline are ground simultaneously by cooperation with the whole type drill bit, so that the integrity and flatness during subsequent pipeline welding are further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 is the structure diagram of the whole of the present application Figure One ; Figure 2 is the structure diagram of the whole of the present application Figure Two ; Figure 3 is a partial structure diagram of the present application; Figure 4 is an enlarged view of A in the present application Figure 3 ; Figure 5 is a structure diagram of the clamping and aligning assembly of the present application; Figure 6 is a partial structure diagram of the clamping and aligning assembly of the present application; Figure 7 is a structure diagram of the whole type assembly of the present application; Figure 8 is a partial structure diagram of the whole type assembly of the present application; Figure 9 is a structure diagram of the auxiliary assembly of the present application.

[0019] Reference signs: 100, base; 200, welding gun; 300, through groove one; 400, clamping and aligning assembly; 401, support one; 402, rotating rod one; 403, bidirectional threaded rod; 404, clamping tooth rod one; 405, sliding block one; 406, elastic telescopic buckle; 407, supporting rod; 408, gear one; 409, driving wheel; 410, L-shaped support; 411, elastic telescopic rod one; 412, hollow sleeve rod; 413, long strip clamping block; 414, pipeline clamp; 415, friction wheel one; 500, through groove two; 600, whole type assembly; 601, rotating rod two; 602, sliding block two; 603, connecting block; 604, half gear; 605, friction wheel two; 606, clamping tooth rod two; 607, small motor; 608, whole type drill bit; 609, connecting rod; 700, auxiliary assembly; 701, gear two; 702, bracket two; 703, elastic telescopic rod two; 704, rotating rod three; 705, polishing wheel; 706, gear three; 707, hydraulic chamber; 708, hydraulic ejector rod; 709, T-shaped hydraulic rod. DETAILED DESCRIPTION

[0020] In order to make the objects, technical solutions and advantages of the present application clearer, the technical solutions in the present application will be clearly and completely described below in combination with the drawings in the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0021] Embodiment one, see Figures 1-6 The embodiment provides a pipeline welding opening alignment and whole type all-in-one machine which can adjust the alignment of a pipeline welding opening. The bottom base 100 is internally provided with a through groove one 300 at one end, and two through grooves two 500 at the other end. The upper surface of the bottom base 100 is assembled with a welding gun 200 through a multi-angle support. The through groove one 300 is internally assembled with a clamping and alignment assembly 400. The clamping and alignment assembly 400 comprises a sliding block one 405, a support one 401, an L-shaped support 410 and a rotating rod one 402. The sliding block one 405 is provided with two sliding blocks which are both slidingly connected in the interior of the through groove one 300. A bidirectional threaded rod 403 is internally and rotatably connected to the bottom base 100. The bidirectional threaded rod 403 is threadedly connected to the two sliding blocks one 405 respectively. The top end of each sliding block one 405 is rotatably connected to a gear one 408. The top end of the gear one 408 is fixedly connected to a support rod 407. The top end of the support rod 407 is fixedly connected to a pipeline clamping device 414. The upper surface of the pipeline clamping device 414 is assembled with a driving wheel 409. The support one 401 is fixed to the side surface of the bottom base 100. The rotating rod one 402 is rotatably connected to the interior of the support one 401. The L-shaped support 410 is slidingly connected to the upper surface of the bottom base 100 through an elastic telescopic rod one 411. The interior of the L-shaped support 410 is rotatably connected to a hollow sleeve rod 412. The upper surface of the bottom base 100 is fixedly connected to two clamping tooth rods one 404. The two through grooves two 500 are connected to each other and assembled with a whole type assembly 600. The side surface of the sliding block one 405 is equipped with elastic telescopic buckles 406, four ring type array shaped clamping grooves are arranged on the outer side of the supporting rod 407, the side surface of the rotating rod one 402 needs to be connected with an intelligent motor, a plurality of arc type clamping grooves are arranged in the hollow sleeve rod 412, the rotating rod one 402 and the bidirectional threaded rod 403 are both welded with strip-shaped clamping blocks 413 which are matched with the arc type clamping grooves, the hollow sleeve rod 412 is slidably sleeved with the rotating rod one 402 and the bidirectional threaded rod 403 through the strip-shaped clamping blocks 413 in the initial state, and the outer side of the hollow sleeve rod 412 is fixedly connected with a friction wheel one 415. The pipe is clamped and aligned through the alignment clamping assembly 400, the rotating rod one 402 is controlled to rotate through the intelligent motor, then the bidirectional threaded rod 403 is driven to rotate through the hollow sleeve rod 412, the two sliding blocks one 405 are controlled to move towards each other synchronously, the two pipe clamping devices 414 drive the two pipes to move synchronously until the two pipes contact each other, the intelligent alignment is realized, and at the same time, when the two sliding blocks one 405 slide reversely, the pipe clamping device 414 can be rotated, and the pipe is conveniently shaped.

[0022] In specific use of the above device, first, two pipes are clamped and fixed by two pipe clamps 414 respectively, then the intelligent motor is started to drive the rotating rod 1 402 to rotate, and the hollow sleeve rod 412 drives the bidirectional threaded rod 403 to rotate. At this time, with the rotation of the bidirectional threaded rod 403, the two sliding blocks 1 405 are simultaneously driven to move backward. At this time, with the movement of the sliding block 1 405, the gear 1 408 assembled on the sliding block 1 405 rotates under the action of the clamping rod 1 404, so that the gear 1 408 drives the pipe clamp 414 to rotate by 90 degrees through the supporting rod 407, so that the pipe clamped on the pipe clamp 414 rotates by 90 degrees, and the pipe approaches the shaping assembly 600. The pipe is shaped by the shaping assembly 600. At the same time, in order to ensure that the pipe clamp 414 rotates by 90 degrees, the supporting rod 407 will squeeze the L-shaped support 410 to move during the movement of the sliding block 1 405, and the hollow sleeve rod 412 is pushed to move by the L-shaped support 410, so that it is separated from the long strip-shaped clamping block 413 on the bidirectional threaded rod 403. At this time, the bidirectional threaded rod 403 no longer rotates to ensure that the pipe clamp 414 rotates by 90 degrees. After the shaping by the shaping assembly 600 is completed, the intelligent motor is reversely rotated, and under the rebounding force of the elastic extension rod 1 411, the L-shaped support 410 drives the hollow sleeve rod 412 to move close to the bidirectional threaded rod 403 until it is in a state of adhesion. With the reverse rotation of the rotating rod 1 402, the hollow sleeve rod 412 will be connected with the long strip-shaped clamping block 413 on the bidirectional threaded rod 403 in the rotating process under the action of the elastic extension rod 1 411, thereby driving the bidirectional threaded rod 403 to rotate. At this time, the two sliding blocks 1 405 move towards each other, and the gear 1 408 is reversely rotated under the action of the clamping rod 1 404 until the two pipes rotate by 90 degrees. With the movement of the sliding block 1 405, the two pipes will contact each other, then the intelligent motor is turned off, and then the welding work is carried out by the welding gun 200.

[0023] Embodiment two, see Figures 1-8The embodiment is based on embodiment one, the integral assembly 600 comprises a rotating rod two 601 and a sliding block two 602, the sliding block two 602 is shared by two and is slidingly connected in the inside of the two through grooves two 500, and the two sliding blocks two 602 are equipped with springs between the two through grooves two 500, the top of the two sliding blocks two 602 is equipped with a small motor 607, the output shaft of the two small motors 607 is equipped with an integral drill bit 608, the two sliding blocks two 602 are connected through a connecting block 603, the side of the sliding block two 602 is equipped with a clamping tooth rod two 606 through a connecting rod 609, the rotating rod two 601 is rotationally connected to the side of the base 100, the middle of the rotating rod two 601 is fixed with a half gear 604, the front end of the rotating rod two 601 is fixed with a friction wheel two 605, and the middle of the two integral drill bits 608 is fixed with a gear two 701. The integral assembly 600 is arranged to shape the inside of the pipeline, with the rotation of the pipeline clamp 414 and the movement of the sliding block one 405, the sliding block two 602 drives the small motor 607 and the integral drill bit 608 on the output shaft to move, and the inner wall of the pipeline is shaped, so that the flatness in the subsequent welding process is ensured.

[0024] In actual use, based on embodiment one, with the movement of the hollow sleeve rod 412, the friction wheel one 415 is moved synchronously until it contacts the friction wheel two 605, and then drives the friction wheel two 605 to rotate. Through the rotation of the friction wheel two 605, the rotating rod two 601 is driven to rotate, and the half gear 604 fixed thereon rotates, and with the rotation of the half gear 604, the clamping tooth rod two 606 engaged therewith moves, and then the connecting rod 609 drives the sliding block two 602 at the front end to move. Since the two sliding blocks two 602 are connected through the connecting block 603, the two sliding blocks two 602 will move towards the pipeline at the same time, and then the small motor 607 is started to control the rotation of the integral drill bit 608, so as to shape the inner wall of the pipeline. At the same time, since the half gear 604 and the clamping tooth rod two 606 are engaged only in part, the spring will be compressed when the sliding block two 602 is controlled to move towards the pipeline, and the sliding block two 602 will be reset under the action of the spring after the half gear 604 and the clamping tooth rod two 606 are separated, so as to realize the effect of reciprocating correction and shaping.

[0025] Embodiment three, see Figures 1-9The embodiment is based on embodiment two, and the two sliders two 602 are provided with auxiliary assemblies 700, the auxiliary assemblies 700 include supports two 702 fixed on the sides of the sliders two 602, the top ends of the supports two 702 are fixed with two elastic telescopic rods two 703, the movable ends of the two elastic telescopic rods two 703 are rotationally connected with polishing wheels 705 through a rotating rod three 704, the side surfaces of the rotating rod three 704 are fixed with gear wheels three 706, the inside of the supports two 702 is embedded with hydraulic chambers 707, one end of the inside of the hydraulic chambers 707 is pistonally connected with a hydraulic jack 708, the hydraulic jack 708 is located inside the through slot two 500, and thus can be extruded by the inner wall of the through slot two 500, the other end of the inside of the hydraulic chambers 707 is pistonally connected with a T-shaped hydraulic rod 709, and the two sides of the T-shaped hydraulic rod 709 are connected with the movable ends of the two elastic telescopic rods two 703. The auxiliary assemblies 700 are arranged to assist the outside of the whole pipe, the polishing wheels 705 are rotated to rub and polish the outer surface of the pipe, the inside and outside of the pipe are simultaneously polished and shaped through cooperation with the whole drilling head 608, and the integrity and flatness during subsequent pipe welding are further ensured.

[0026] In actual use, the hydraulic jack 708 is extruded by the inner wall of the through slot two 500 along with the movement of the slider two 602, the hydraulic jack 708 is extruded and gathered into the inside of the hydraulic chamber 707, the liquid pressure in the inside of the hydraulic chamber 707 is increased, the T-shaped hydraulic rod 709 is extruded and moves upward, the gear wheel three 706 is engaged with the gear wheel two 701, the gear wheel two 701 fixed on the whole drilling head 608 drives the gear wheel three 706 to rotate, the rotating rod three 704 is driven to rotate through the rotation of the gear wheel three 706, the polishing wheel 705 is controlled to rotate, the outer surface of the pipe is rubbed and polished through the rotation of the polishing wheel 705, the inside and outside of the pipe are simultaneously polished and shaped through cooperation with the whole drilling head 608, and the integrity and flatness during subsequent pipe welding are further ensured.

[0027] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An intelligent integrated machine for adjusting and shaping pipe weld joints, characterized in that, include: The base (100) has a through groove 1 (300) at one end of its interior and two through grooves 2 (500) at the other end of its interior. A welding gun (200) is mounted on the upper surface of the base (100) via a multi-angle bracket. A clamping and alignment component (400) is mounted inside the through groove 1 (300). The clamping and alignment assembly (400) includes a slider (405), a bracket (401), an L-shaped bracket (410), and a rotating rod (402). Two sliders (405) are slidably connected inside the through slot (300). A bidirectional threaded rod (403) is rotatably connected through the interior of the base (100). The bidirectional threaded rod (403) is threadedly connected to each of the two sliders (405). A gear (408) is rotatably connected to the top of each slider (405). A support rod (407) is fixed to the top of the gear (408). The top of the support rod (407) is fixed... A pipe clamp (414) is provided, and a drive wheel (409) is mounted on the upper surface of the pipe clamp (414). A bracket (401) is fixed to the side of the base (100). A rotating rod (402) is rotatably connected to the inside of the bracket (401). An L-shaped bracket (410) is slidably connected to the upper surface of the base (100) through an elastic telescopic rod (411). A hollow sleeve rod (412) is rotatably connected inside the L-shaped bracket (410). Two toothed rods (404) are fixed on the upper surface of the base (100). Two through slots (500) are interconnected and equipped with shaping components (600).

2. The intelligent pipe weld alignment and shaping integrated machine according to claim 1, characterized in that, The side of the slider (405) is equipped with an elastic telescopic buckle (406), the outside of the support rod (407) is provided with four slots arranged in a ring array, and the side of the rotating rod (402) needs to be connected to an intelligent motor.

3. The intelligent pipe weld alignment and shaping integrated machine according to claim 2, characterized in that, The hollow sleeve rod (412) has multiple arc-shaped slots inside, and the rotating rod (402) and the bidirectional threaded rod (403) are both welded with long strip-shaped locking blocks (413) that are adapted to the arc-shaped slots.

4. The intelligent pipe weld alignment and shaping integrated machine according to claim 3, characterized in that, In its initial state, the hollow sleeve (412) is simultaneously slidably sleeved with the rotating rod (402) and the bidirectional threaded rod (403) through the long strip-shaped locking block (413).

5. The intelligent adjustment pipe weld alignment and shaping integrated machine according to claim 4, characterized in that, A friction wheel (415) is fixed to the outer side of the hollow sleeve (412).

6. The intelligent adjustment pipe weld alignment and shaping integrated machine according to claim 1, characterized in that, The shaping component (600) includes a rotating rod (601) and a slider (602). There are two sliders (602) and they are slidably connected inside the two through slots (500). A spring is installed between the two sliders (602) and the two through slots (500). A small motor (607) is installed at the top of each slider (602). A shaping drill bit (608) is installed on the output shaft of each of the two small motors (607). The two sliders (602) are connected by a connecting block (603). A toothed rod (606) is installed on the side of the slider (602) through a connecting rod (609). The rotating rod (601) is rotatably connected to the side of the base (100). A half gear (604) is fixed in the middle of the rotating rod (601). A friction wheel (605) is fixed at the front end of the rotating rod (601).

7. The intelligent pipe weld alignment and shaping integrated machine according to claim 6, characterized in that, Gear 2 (701) is fixed in the middle of both of the two shaping drill bits (608).

8. The intelligent adjustment pipe weld alignment and shaping integrated machine according to claim 6, characterized in that, Each of the two sliders (602) is equipped with an auxiliary component (700). The auxiliary component (700) includes a bracket (702) fixed to the side of the slider (602). Two elastic telescopic rods (703) are fixed to the top of the bracket (702). A grinding wheel (705) is rotatably connected between the movable ends of the two elastic telescopic rods (703) through a rotating rod (704). A gear (706) is fixed to the side of the rotating rod (704). A hydraulic chamber (707) is embedded inside the bracket (702). A hydraulic push rod (708) is slidably connected to one end of the hydraulic chamber (707) by a piston. A T-shaped hydraulic rod (709) is slidably connected to the other end of the hydraulic chamber (707) by a piston. The two sides of the T-shaped hydraulic rod (709) are respectively connected to the movable ends of the two elastic telescopic rods (703).

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