A smart transfer device made of copper-clad laminate

By using a mechanical staggered separation and collaborative design of an intelligent transfer device, the problems of electrostatic adsorption and edge deformation during the transfer of copper clad laminates are solved, enabling safe and intact transfer of copper clad laminates and improving production efficiency and yield.

CN120964379BActive Publication Date: 2026-04-21JIANGXI HONGRUIXING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGXI HONGRUIXING TECH CO LTD
Filing Date
2025-09-29
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing transfer devices are prone to problems such as electrostatic adsorption, vacuum leakage leading to gripping failure, and edge deformation caused by mechanical grippers during the transfer of copper-clad laminates, resulting in insufficient production flexibility and low yield.

Method used

An intelligent transfer device is adopted, including a conveyor, a separation mechanism and a clamping mechanism. Through the coordinated design of the transmission mechanism, the displacement mechanism and the clamping mechanism, the copper-clad laminate is separated layer by layer and transferred stably using mechanical staggered separation components, avoiding vacuum leakage and edge deformation.

Benefits of technology

This enables the safe and complete transfer of copper-clad laminates, avoiding jamming and edge deformation, and improving production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of transfer device technology, and discloses an intelligent transfer device for copper-clad laminate manufacturing, including a conveyor, a separation mechanism, and a clamping mechanism. It also includes a mounting frame fixedly installed on one side of the conveyor, with a transmission mechanism fixedly installed on the top of the mounting frame, and a displacement mechanism fixedly installed on the top of the transmission mechanism. The displacement mechanism is connected to the output end of the transmission mechanism. The technical solution of this invention uses the clamping mechanism to uniformly clamp the edges of stacked copper-clad laminates, avoiding the problem of edge deformation caused by concentrated stress applied to the edges of the copper-clad laminates by the clamping mechanism, thus improving the integrity of copper-clad laminate clamping and transfer. The staggered separation component achieves single-sheet separation of stacked copper-clad laminates through synchronous staggered motion, fundamentally eliminating the risk of gripping failure caused by vacuum leakage, and also avoiding the problem of jamming caused by multiple copper-clad laminates falling simultaneously, ensuring the safe and efficient transfer of copper-clad laminates.
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Description

Technical Field

[0001] This invention relates to the field of transfer device technology, and in particular to an intelligent transfer device manufactured using copper-clad laminate. Background Technology

[0002] In modern electronics manufacturing, copper-clad laminates are a key component of circuit boards, and their quality directly affects the performance of the circuit boards, thus determining the reliability and performance of electronic products. In the production process of circuit boards, transfer devices are often used to move copper-clad laminates from one station to another for subsequent processing such as cutting, drilling, and mounting.

[0003] The CN119018640B announcement describes a transfer device for circuit board manufacturing. This device addresses the common problem of electrostatic adsorption during the transfer of copper-clad laminates (CCLs) in existing transfer devices. This electrostatic adsorption causes CCLs to easily adhere to each other, leading to overlapping during robotic arm gripping. This overlapping not only affects subsequent processing but can also cause errors. Overlapping CCLs can result in defective products, reducing yield and increasing production costs. However, existing transfer devices still have several drawbacks in practical use. For example, while vacuum chucks or robotic grippers are commonly used for single-sheet gripping, chucks are prone to vacuum leakage and gripping failures on smooth CCLs, and robotic grippers can deform the edges of single CCLs, reducing the quality and reliability of the processed circuit boards.

[0004] Therefore, the aforementioned technical problems need to be solved.

[0005] The inability to adapt to different sizes, thicknesses, or types of copper-clad laminates results in insufficient production flexibility. Summary of the Invention

[0006] To overcome the shortcomings of existing technologies, this invention proposes an intelligent transfer device for copper clad laminate manufacturing. This device addresses the problems that when using vacuum chucks or mechanical grippers to grasp single sheets, the chucks are prone to failure due to vacuum leakage when handling smooth copper clad laminates, and the mechanical grippers are prone to causing edge deformation of the copper clad laminates when grasping single sheets.

[0007] To solve the above-mentioned technical problems, the basic technical solution proposed by this invention is as follows:

[0008] A smart transfer device for manufacturing copper-clad laminates includes a conveyor, a separation mechanism, and a clamping mechanism. It also includes a mounting frame fixedly installed on one side of the conveyor. A transmission mechanism is fixedly installed on the top of the mounting frame, and a displacement mechanism is fixedly installed on the top of the transmission mechanism. The displacement mechanism is drively connected to the output end of the transmission mechanism, and the front of the displacement mechanism is drively connected to the clamping mechanism. The separation mechanism consists of a mounting plate, a transmission assembly, and two staggered separation assemblies. The mounting plate has a discharge port inside, and a protective frame is fixedly installed on the top of the mounting plate. Both staggered separation assemblies are fixedly installed on the top of the mounting plate, and the output end of the transmission assembly is drively connected to the two staggered separation assemblies.

[0009] The operating transmission mechanism drives the displacement mechanism, which in turn drives the clamping mechanism to move reciprocatingly in a linear motion and up and down. The clamping mechanism holds the copper-clad laminates stacked on the mounting frame and moves them into the interior of the protective frame through its reciprocating linear motion and up and down movement. The transmission component drives two staggered separation components to operate synchronously, thereby separating the copper-clad laminates stacked inside the protective frame in sequence. The separated copper-clad laminates fall onto the conveyor for transfer.

[0010] Preferably, the transmission assembly consists of a drive motor, a first synchronous pulley, and two transmission shafts. The output end of the drive motor is connected to the first synchronous pulley, one end of each of the two transmission shafts is fixedly installed on both sides of the first synchronous pulley, and the other ends of each of the two transmission shafts are connected to two staggered separation components.

[0011] Preferably, the staggered separation assembly consists of a double-sided curved groove wheel and a misaligned separation assembly. The misaligned separation assembly is connected to the double-sided curved groove wheel via a transmission. The misaligned separation assembly consists of two first traction wheels, two telescopic rods, two separation plates, and two guide seats. The two first traction wheels are rotatably mounted on one end of the two telescopic rods, and the first traction wheels extend to both sides of the double-sided curved groove wheel for movable connection. The two separation plates are fixedly mounted on the other end of the two telescopic rods, and the two separation plates are distributed vertically.

[0012] Preferably, the transmission mechanism comprises a transmission motor, a second synchronous pulley, a driving bevel gear, a driven bevel gear, a first grooved wheel, a second grooved wheel, and a support frame. The transmission motor is fixedly mounted on the bottom of the support frame via a shaft bracket, and the second synchronous pulley is mounted on the top of the support frame via a shaft bracket. The output end of the transmission motor is connected to the second synchronous pulley via a transmission connection. One side of the second synchronous pulley is connected to the driving bevel gear via a shaft, and one end of the driving bevel gear is connected to the second grooved wheel via a shaft. The driving bevel gear meshes with the driven bevel gear, and one end of the driven bevel gear is connected to the first grooved wheel via a shaft.

[0013] Preferably, the displacement mechanism consists of a mounting shaft frame, a sliding rod frame, a swing frame, and a reciprocating frame. The mounting shaft frame and the sliding rod frame are both fixedly mounted on the top of the support frame. One side of the mounting shaft frame is movably connected to the swing frame via a shaft bolt. A mounting rod is fixedly mounted inside the swing frame, and a sliding sleeve bearing is movably mounted on the outside of the mounting rod. A second traction wheel is rotatably mounted on one end of the swing frame. A sliding sleeve bearing is movably mounted on the outside of the sliding rod frame. The front of the sliding sleeve bearing is fixedly connected to the reciprocating frame. A third traction wheel is fixedly mounted on the top of the reciprocating frame, and a guide hole is provided inside the reciprocating frame.

[0014] Preferably, the clamping mechanism consists of a slide seat, a servo motor, two bidirectional lead screws, clamping arms, a guide rod, and a gear assembly. The bidirectional lead screws are rotatably mounted inside the slide seat, the servo motor is fixedly mounted on the top of the slide seat, the output end of the slide seat is connected to the bidirectional lead screws through the gear assembly, and two reciprocating sleeves are movably sleeved at both ends of the outer side of the bidirectional lead screws. The front sides of the two reciprocating sleeves are respectively fixedly connected to the two clamping arms, and the guide rod is fixedly fixed at both ends of the slide seat.

[0015] Preferably, the gear assembly consists of a drive bevel gear and a transmission bevel gear, the drive bevel gear and the transmission bevel gear are meshed and connected, the transmission bevel gear is fixedly sleeved on the outside of the bidirectional lead screw, and the top of the drive bevel gear is fixedly connected to the output end of the servo motor.

[0016] Preferably, the guide rod is movably installed inside the reciprocating frame through a guide hole, and the top of the reciprocating frame is movably connected to the sliding sleeve bearing through a shaft bolt.

[0017] Preferably, a storage rack is fixedly installed on one side of the top of the mounting frame, and a through groove is opened inside the mounting frame, through which the second curved groove wheel passes.

[0018] The beneficial effects of this invention are:

[0019] The technical solution of this invention uses a clamping mechanism to uniformly clamp the edges of stacked copper-clad laminates, increasing the edge area by stacking the laminates to avoid applying concentrated stress to the edges and thus preventing edge deformation, thereby improving the integrity of the copper-clad laminate clamping and transportation. The mechanical staggered separation components of the separation mechanism achieve layer-by-layer separation through synchronous staggered motion, completely avoiding dependence on a vacuum system and fundamentally eliminating the risk of gripping failure caused by vacuum leakage. Furthermore, the two synchronously operating staggered components, through mechanical motion trajectory design, allow only the bottom layer of copper-clad laminate to detach from the stack at a time, while the upper layer of copper-clad laminate is blocked by the components until the lower layer is completely separated. The separated copper-clad laminates fall naturally to the conveyor under gravity, avoiding the problem of jamming caused by multiple copper-clad laminates falling at the same time. Through the coordinated design of the transmission mechanism, displacement mechanism, and clamping mechanism, the stacked copper-clad laminates can be transported as a whole, and the separation mechanism can separate the stacked copper-clad laminates individually. This solves the problems of gripping failure, edge deformation, and jamming in traditional devices, ensuring the safe and efficient transportation of copper-clad laminates. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the equiaxed side structure in this invention;

[0022] Figure 3 This is a schematic diagram of the separation mechanism in this invention;

[0023] Figure 4 This is a schematic diagram of the staggered separation component structure in this invention;

[0024] Figure 5 This is a schematic diagram of the transmission connection between the displacement mechanism and the clamping mechanism in this invention;

[0025] Figure 6 This is a schematic diagram of the transmission mechanism structure in this invention;

[0026] Figure 7 This is a schematic diagram of the displacement mechanism structure in this invention;

[0027] Figure 8 This is a schematic diagram of the unfolded structure of the clamping mechanism and reciprocating moving frame in this invention;

[0028] Figure 9 This is a schematic diagram of the internal structure of the clamping mechanism in this invention.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Conveyor; 2. Separation mechanism; 201. Mounting plate; 202. Guard frame; 203. Discharge port; 204. Transmission assembly; 2041. Drive motor; 2042. First synchronous pulley; 2043. Transmission shaft; 205. Interlaced separation assembly; 2051. Double-sided grooved wheel; 2052. First traction wheel; 2053. Telescopic rod; 2054. Separation plate; 2055. Guide seat; 3. Mounting frame; 301. Storage rack; 4. Displacement mechanism; 401. Mounting shaft frame; 402. Slide rod frame; 4021. Sliding sleeve seat; 403. Swing frame; 4031. Mounting rod; 40 32. Sliding sleeve bearing; 4033. Second traction wheel; 404. Reciprocating moving frame; 4041. Third traction wheel; 4042. Guide hole; 5. Clamping mechanism; 501. Sliding groove seat; 502. Servo motor; 503. Bidirectional lead screw; 5031. Reciprocating lead sleeve; 504. Clamping arm; 505. Guide rod; 506. Driving bevel gear; 507. Transmission bevel gear; 6. Transmission mechanism; 601. Transmission motor; 602. Second synchronous pulley; 603. Driving bevel gear; 604. Driven bevel gear; 605. First grooved wheel; 606. Second grooved wheel; 607. Support frame. Detailed Implementation

[0031] The following will be combined with the appendix Figure 1 To be continued Figure 9 The technical solutions in the embodiments of the present invention have been clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0032] A smart transfer device for manufacturing copper-clad laminates includes a conveyor 1, a separation mechanism 2, and a clamping mechanism 5. It also includes a mounting frame 3 fixedly installed on one side of the conveyor 1. A transmission mechanism 6 is fixedly installed on the top of the mounting frame 3, and a displacement mechanism 4 is fixedly installed on the top of the transmission mechanism 6. The displacement mechanism 4 is connected to the output end of the transmission mechanism 6, and the front of the displacement mechanism 4 is connected to the clamping mechanism 5. The separation mechanism 2 consists of a mounting plate 201, a transmission assembly 204, and two staggered separation assemblies 205. A discharge port 203 is provided inside the mounting plate 201, and a protective frame 202 is fixedly installed on the top of the mounting plate 201. Both staggered separation assemblies 205 are fixedly installed on the top of the mounting plate 201, and the output end of the transmission assembly 204 is connected to the two staggered separation assemblies 205.

[0033] It should be noted that the function of conveyor 1 is to smoothly transport the copper-clad laminate to the designated position; the mounting frame 3 is used to fix and install the transmission mechanism 6 to ensure the stable operation of the transmission mechanism 6; the transmission mechanism 6 provides power to make the displacement mechanism 4 move precisely; and the displacement mechanism 4 drives the clamping mechanism 5 to move along the designated path to achieve precise positioning and clamping of the copper-clad laminate, ensuring the accuracy of the clamping mechanism 5 in alternating clamping and placement positions, and avoiding material damage caused by position deviation; through the coordinated design of the transmission mechanism 6, the displacement mechanism 4 and the clamping mechanism 5, the stacked copper-clad laminates can be transported as a whole, and the entire process is automated.

[0034] Mounting plate 201 has a discharge port 203, which can discharge the copper-clad laminates after layer-by-layer separation and guide them into the conveyor 1; the guard frame 202 is the placement position for stacked copper-clad laminates; the transmission component 204 drives two staggered separation components 205 to move synchronously, so as to achieve accurate separation of copper-clad laminates. The synchronous operation design of the two staggered separation components 205 in the separation mechanism 2 realizes the layer-by-layer separation of stacked copper-clad laminates through mechanical staggered movement. Combined with the gravity falling mechanism, it effectively solves the jamming problem of multiple copper-clad laminates falling at the same time in the traditional separation method.

[0035] The transmission mechanism 6 drives the displacement mechanism 4, which in turn drives the clamping mechanism 5 to reciprocate linearly and move up and down. The clamping mechanism 5 clamps the copper-clad laminates stacked on the mounting frame 3 and moves the stacked copper-clad laminates into the guard frame 202 through the reciprocating linear and up-down movement of the clamping mechanism 5. The transmission component 204 drives the two staggered separation components 205 to operate synchronously, thereby separating the copper-clad laminates stacked inside the guard frame 202 in sequence. The separated copper-clad laminates fall onto the conveyor 1 for transfer.

[0036] It should be noted that the transmission mechanism 6 transmits power through the displacement mechanism 4, which in turn drives the clamping mechanism 5 to move precisely in the vertical and horizontal directions, facilitating the alternating switching of the clamping and placement positions. Driven by the displacement mechanism 4, the clamping mechanism 5 evenly clamps and moves the stacked copper-clad laminates along their edges. Through reciprocating linear movement and up-and-down movement, the stacked copper-clad laminates are moved into the guard 202, ensuring precise switching between the clamping and placement positions and reducing material damage caused by positional deviations. While ensuring clamping stability, the problem of edge deformation is completely avoided, improving the integrity of the copper-clad laminates.

[0037] The mounting plate 201 and the guard frame 202 in the separation mechanism 2 serve as carriers to receive the copper-clad laminates transferred by the clamping mechanism 5. The two staggered separation components 205 driven by the transmission component 204 operate synchronously, and the two running staggered separation components 205 separate the copper-clad laminates stacked inside the guard frame 202 layer by layer. The staggered separation components 205 separate the copper-clad laminates layer by layer without bending them, ensuring the safety of the copper-clad laminate separation. At the same time, it also ensures that the copper-clad laminates fall one by one onto the conveyor 1 under the action of gravity, realizing the sequential transfer of copper-clad laminates and avoiding jamming caused by multiple copper-clad laminates falling at the same time.

[0038] like Figures 3 to 4 As shown, the transmission assembly 204 consists of a drive motor 2041, a first synchronous pulley 2042, and two transmission shafts 2043. The output end of the drive motor 2041 is connected to the first synchronous pulley 2042. One end of each of the two transmission shafts 2043 is fixedly installed on both sides of the first synchronous pulley 2042, and the other ends of each of the two transmission shafts 2043 are connected to two interleaved separation assemblies 205.

[0039] It should be noted that the drive motor 2041 drives the two transmission shafts 2043 to rotate synchronously through the first synchronous belt pulley 2042. The rotating transmission shafts 2043 drive the two staggered separation components 205 to rotate synchronously. The staggered separation components 205, which rotate synchronously, are designed with a reciprocating staggered motion trajectory so that only the bottom layer of copper-clad laminate is allowed to detach from the stack at each time. The upper layer of copper-clad laminate is blocked by the component until the lower layer is completely separated.

[0040] like Figures 3 to 4 As shown, the staggered separation assembly 205 consists of a double-sided grooved wheel 2051 and a staggered separation assembly. The staggered separation assembly is connected to the double-sided grooved wheel 2051 via a transmission. The staggered separation assembly consists of two first traction wheels 2052, two telescopic rods 2053, two separation plates 2054, and two guide seats 2055. The two first traction wheels 2052 are rotatably mounted on one end of the two telescopic rods 2053, and the first traction wheels 2052 extend to both sides of the double-sided grooved wheel 2051 for movable connection. The two separation plates 2054 are fixedly mounted on the other end of the two telescopic rods 2053, and the two separation plates 2054 are distributed vertically.

[0041] It should be noted that the double-sided grooved wheel 2051 is responsible for the transmission connection with the first traction wheel 2052 through its curved groove. The two first traction wheels 2052 are rotatably installed at one end of the telescopic rod 2053 and are movably connected to both sides of the double-sided grooved wheel 2051. According to the rotation path of the double-sided grooved wheel 2051, the two telescopic rods 2053 can be linearly driven to move in opposite directions. The two telescopic rods 2053 moving in opposite directions drive the two separation plates 2054 to move alternately. The two separation plates 2054 moving alternately can detach the bottom copper-clad laminate from the stack. The upper copper-clad laminate is blocked by the component until the lower layer is completely separated, thereby realizing the layer-by-layer separation of the copper-clad laminate.

[0042] like Figures 5 to 6 As shown, the transmission mechanism 6 consists of a transmission motor 601, a second synchronous pulley 602, a driving bevel gear 603, a driven bevel gear 604, a first grooved wheel 605, a second grooved wheel 606, and a support frame 607. The transmission motor 601 is fixedly mounted on the bottom of the support frame 607 via a shaft bracket. The second synchronous pulley 602 is mounted on the top of the support frame 607 via a shaft bracket. The output end of the transmission motor 601 is connected to the second synchronous pulley 602. One side of the second synchronous pulley 602 is connected to the driving bevel gear 603 via a shaft. One end of the driving bevel gear 603 is connected to the second grooved wheel 606 via a shaft. The driving bevel gear 603 meshes with the driven bevel gear 604. One end of the driven bevel gear 604 is connected to the first grooved wheel 605 via a shaft.

[0043] It should be noted that the third traction wheel 4041 extends into the groove on the front of the second curved groove wheel 606 and is movably connected; the second traction wheel 4033 extends into the groove on the front of the first curved groove wheel 605 and is movably connected; the other end of the driving bevel gear 603 is connected to the second synchronous belt pulley 602 via a shaft; when the drive motor 601 is energized, it drives the driving bevel gear 603 to rotate through the second synchronous belt pulley 602 and the shaft. The rotating driving bevel gear 603 drives the second curved groove wheel 606 to rotate via the shaft, and also drives the meshing driven bevel gear 604 to rotate. The rotating driven bevel gear 604 drives the first curved groove wheel 605 to rotate via the shaft. The rotating first curved groove wheel 605 drives the swing frame 403 to reciprocate around the connection point of the mounting shaft frame 401 via the second traction wheel 4033; the rotating first curved groove wheel 605 drives the reciprocating moving frame 404 to move linearly back and forth along the direction of the slide frame 402 via the second traction wheel 4033.

[0044] like Figures 5 to 8As shown, the displacement mechanism 4 consists of a mounting shaft frame 401, a sliding rod frame 402, a swing frame 403, and a reciprocating frame 404. The mounting shaft frame 401 and the sliding rod frame 402 are both fixedly mounted on the top of the support frame 607. One side of the mounting shaft frame 401 is movably connected to the swing frame 403 via a shaft bolt. A mounting rod 4031 is fixedly mounted inside the swing frame 403, and a sliding sleeve bearing 4032 is movably mounted on the outside of the mounting rod 4031. A second traction wheel 4033 is rotatably mounted on one end of the swing frame 403. A sliding sleeve bearing 4021 is movably mounted on the outside of the sliding rod frame 402. The front of the sliding sleeve bearing 4021 is fixedly connected to the reciprocating frame 404. A third traction wheel 4041 is fixedly mounted on the top of the reciprocating frame 404, and a guide hole 4042 is provided inside the reciprocating frame 404.

[0045] It should be noted that the mounting bracket 401 and the slide bracket 402 are respectively fixed to the top of the support frame 607, providing stable support and guidance; the swing bracket 403 is connected to the mounting bracket 401 through a shaft bolt, so that it can swing within a certain range, thereby producing a corresponding swing guiding effect.

[0046] The mounting rod 4031 is fixed inside the swing frame 403 to provide an installation position for the sliding sleeve bearing 4032. The sliding sleeve bearing 4032 slides along the mounting rod 4031, so that the swing frame 403, which swings, pulls the reciprocating frame 404 up and down through the sliding sleeve bearing 4032 outside the mounting rod 4031. At the same time, the reciprocating frame 404 slides along the mounting rod 4031 and the sliding sleeve bearing 4032 slides outside the mounting rod 4031, thereby realizing the reciprocating movement of the reciprocating frame 404.

[0047] The second traction wheel 4033 installed at one end of the swing frame 403 is movably connected to the groove on the front of the first groove wheel 605. When the first groove wheel 605 rotates, the swing frame 403 is pulled by the groove and the second traction wheel 4033 to swing around the connection point with the mounting shaft 401. The swing frame 403 moves up and down by pulling the sliding sleeve shaft seat 4032 through the mounting rod 4031. The up and down moving sliding sleeve shaft seat 4032 drives the clamping mechanism 5 to move up and down.

[0048] The third traction wheel 4041 mounted on the top of the reciprocating moving frame 404 is movably connected to the groove on the front of the second groove wheel 606. When the second groove wheel 606 rotates, the reciprocating moving frame 404 is pulled back and forth by the groove and the third traction wheel 4041. The sliding sleeve seat 4021 is fixedly connected to the reciprocating moving frame 404. The moving reciprocating moving frame 404 slides freely on the sliding rod frame 402 through the sliding sleeve seat 4021, so that the reciprocating moving frame 404 can reciprocate along the direction of the sliding rod frame 402.

[0049] The guide hole 4042 inside the reciprocating frame 404 ensures that the clamping mechanism 5 will not deviate during the up-and-down reciprocating movement, and will follow the reciprocating frame 404 to perform linear reciprocating movement, so that the clamping mechanism 5 can move up and down at the same time as performing linear reciprocating movement.

[0050] like Figures 7 to 9 As shown, the clamping mechanism 5 consists of a slide seat 501, a servo motor 502, two bidirectional lead screws 503, clamping arms 504, a guide rod 505, and a gear assembly. The bidirectional lead screws 503 are rotatably mounted inside the slide seat 501, and the servo motor 502 is fixedly mounted on the top of the slide seat 501. The output end of the slide seat 501 is connected to the bidirectional lead screws 503 through the gear assembly. Two reciprocating sleeves 5031 are movably sleeved at both ends of the outer side of the bidirectional lead screws 503. The front sides of the two reciprocating sleeves 5031 are fixedly connected to the two clamping arms 504 respectively. The guide rod 505 passes through and is fixed at both ends of the slide seat 501.

[0051] It should be noted that the slide block 501 serves as the basic support structure, providing stable support and guidance for the entire clamping mechanism 5; the servo motor 502 is responsible for driving the movement of the entire system; the bidirectional lead screw 503 is a key transmission component, transmitting linear motion through rotation; the two reciprocating sleeves 5031 move axially along the bidirectional lead screw 503 as it rotates, thereby driving the clamping arm 504 fixed thereto to move accordingly; the guide rod 505 extends and retracts within the guide hole 4042, thereby ensuring the stability of the clamping mechanism 5's vertical movement, while... The clamping mechanism 5 extends into the guide hole 4042 via the guide rod 505, and moves linearly in the reciprocating frame 404 to drive the clamping mechanism 5 to move linearly. The gear assembly is responsible for converting the rotational motion of the servo motor 502 into the rotational motion of the bidirectional lead screw 503, thereby improving transmission efficiency and accuracy. When the servo motor 502 starts, it drives the bidirectional lead screw 503 to rotate through the gear assembly. The bidirectional lead screw 503 drives the two clamping arms 504 to move in opposite directions through the two reciprocating sleeves 5031, thereby realizing the clamping and releasing of the stacked copper-clad laminate.

[0052] like Figure 9 As shown, the gear assembly consists of a drive bevel gear 506 and a transmission bevel gear 507. The drive bevel gear 506 and the transmission bevel gear 507 are meshed and connected. The transmission bevel gear 507 is fixedly sleeved on the outside of the bidirectional lead screw 503. The top of the drive bevel gear 506 is fixedly connected to the output end of the servo motor 502.

[0053] It should be noted that the main function of the active bevel gear 506 is to transmit the power generated by the rotation of the servo motor 502 to the transmission bevel gear 507. Since the transmission bevel gear 507 is fixedly sleeved on the outside of the bidirectional lead screw 503, it converts the power into the linear motion of the bidirectional lead screw 503. When the servo motor 502 starts and drives the active bevel gear 506 to rotate, the active bevel gear 506 meshes with the transmission bevel gear 507, causing the transmission bevel gear 507 to generate a rotational motion in the opposite direction to that of the active bevel gear 506, and driving the bidirectional lead screw 503 to rotate. The rotating bidirectional lead screw 503 drives the reciprocating sleeve 5031 to move in the opposite direction along the axial direction.

[0054] like Figures 2 to 5 As shown, the guide rod 505 is movably installed inside the reciprocating frame 404 through the guide hole 4042, and the top of the reciprocating frame 404 is movably connected to the sliding sleeve bearing 4032 through the shaft bolt;

[0055] It should be noted that the slide seat 501 can move flexibly within the reciprocating frame 404 through the cooperation of the guide rod 505 and the guide hole 4042, ensuring the stability of the slide seat 501's up and down movement, as well as its linear reciprocating movement following the reciprocating frame 404; the top of the reciprocating frame 404 is fixedly connected to the sliding sleeve bearing 4032 through the shaft bolt, which plays a supporting and guiding role, ensuring that the reciprocating frame 404 performs linear reciprocating motion under the guidance of the sliding sleeve bearing 4032 when moving; at the same time, under the traction of the swing frame 403, the sliding sleeve bearing 4032 is pulled up and down by the mounting rod 4031, and the up and down movement of the sliding sleeve bearing 4032 drives the slide seat 501 to move up and down.

[0056] like Figure 5 As shown, a storage rack 301 is fixedly installed on one side of the top of the mounting frame 3. A through groove is opened inside the mounting frame 3, and the second curved groove wheel 606 passes through the mounting frame 3 through the through groove.

[0057] It should be noted that the storage rack 301 is used to store materials to ensure that the materials can be easily accessed during the processing; the mounting rack 3 has a through groove inside, through which the second curved groove wheel 606 can pass and rotate.

[0058] Based on the explanations and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and alterations to the present invention should also fall within the protection scope of the claims of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.

Claims

1. A smart transfer device for manufacturing copper-clad laminates, comprising a conveyor (1), a separation mechanism (2), and a clamping mechanism (5), characterized in that, It also includes a mounting frame (3) fixedly installed on one side of the conveyor (1), a transmission mechanism (6) fixedly installed on the top of the mounting frame (3), a displacement mechanism (4) fixedly installed on the top of the transmission mechanism (6), and the displacement mechanism (4) is connected to the output end of the transmission mechanism (6) in a transmission connection. The front of the displacement mechanism (4) is connected to the clamping mechanism (5) in a transmission connection. The separation mechanism (2) consists of a mounting plate (201), a transmission assembly (204) and two staggered separation assemblies (205). The mounting plate (201) has a discharge port (203) inside. A guard frame (202) is fixedly installed on the top of the mounting plate (201). The two staggered separation assemblies (205) are both fixedly installed on the top of the mounting plate (201), and the output end of the transmission assembly (204) is connected to the two staggered separation assemblies (205) in a transmission connection. The operating transmission mechanism (6) drives the displacement mechanism (4), which in turn drives the clamping mechanism (5) to reciprocate linearly and move up and down. The clamping mechanism (5) clamps the copper-clad laminates stacked on the mounting frame (3), and moves the stacked copper-clad laminates inside the guard frame (202) by the reciprocating linear movement and up and down movement of the clamping mechanism (5). The transmission component (204) drives the two staggered separation components (205) to run synchronously, thereby separating the copper-clad laminates stacked inside the guard frame (202) in sequence. The separated copper-clad laminates fall onto the conveyor (1) for transfer. The transmission assembly (204) consists of a drive motor (2041), a first synchronous pulley (2042), and two transmission shafts (2043). The output end of the drive motor (2041) is connected to the first synchronous pulley (2042) for transmission. One end of each of the two transmission shafts (2043) is fixedly installed on both sides of the first synchronous pulley (2042), and the other end of each of the two transmission shafts (2043) is connected to two interleaved separation assemblies (205) for transmission. The staggered separation assembly (205) consists of a double-sided grooved wheel (2051) and a staggered separation assembly. The staggered separation assembly is connected to the double-sided grooved wheel (2051) in a transmission manner. The staggered separation assembly consists of two first traction wheels (2052), two telescopic rods (2053), two separation plates (2054), and two guide seats (2055). The two first traction wheels (2052) are rotatably installed at one end of the two telescopic rods (2053), and the first traction wheels (2052) extend to both sides of the double-sided grooved wheel (2051) for movable connection. The two separation plates (2054) are fixedly installed at the other end of the two telescopic rods (2053), and the two separation plates (2054) are distributed vertically.

2. The intelligent transfer device for manufacturing copper-clad laminates according to claim 1, characterized in that: The transmission mechanism (6) consists of a transmission motor (601), a second synchronous pulley (602), a driving bevel gear (603), a driven bevel gear (604), a first grooved wheel (605), a second grooved wheel (606), and a support frame (607). The transmission motor (601) is fixedly mounted on the bottom of the support frame (607) via a shaft frame. The second synchronous pulley (602) is mounted on the top of the support frame (607) via a shaft frame. The output end of the transmission motor (601) is connected to the second synchronous pulley (602) via transmission. One side of the second synchronous pulley (602) is connected to the driving bevel gear (603) via a shaft. One end of the driving bevel gear (603) is connected to the second grooved wheel (606) via a shaft. The driving bevel gear (603) meshes with the driven bevel gear (604). One end of the driven bevel gear (604) is connected to the first grooved wheel (605) via a shaft.

3. The intelligent transfer device for manufacturing copper-clad laminates according to claim 2, characterized in that: The displacement mechanism (4) consists of a mounting shaft frame (401), a sliding rod frame (402), a swing frame (403), and a reciprocating frame (404). The mounting shaft frame (401) and the sliding rod frame (402) are both fixedly mounted on the top of the support frame (607). One side of the mounting shaft frame (401) is movably connected to the swing frame (403) via a shaft bolt. The swing frame (403) has a mounting rod (4031) fixedly mounted inside, and a sliding sleeve bearing (4032) is movably mounted on the outside of the mounting rod (4031). A second traction wheel (4033) is rotatably mounted on one end of the swing frame (403). A sliding sleeve bearing (4021) is movably mounted on the outside of the sliding rod frame (402). The front of the sliding sleeve bearing (4021) is fixedly connected to the reciprocating frame (404). A third traction wheel (4041) is fixedly mounted on the top of the reciprocating frame (404). A guide hole (4042) is opened inside the reciprocating frame (404).

4. The intelligent transfer device for manufacturing copper-clad laminates according to claim 1, characterized in that: The clamping mechanism (5) consists of a slide seat (501), a servo motor (502), two bidirectional lead screws (503), clamping arms (504), a guide rod (505), and a gear assembly. The bidirectional lead screw (503) is rotatably installed inside the slide seat (501), and the servo motor (502) is fixedly installed on the top of the slide seat (501). The output end of the slide seat (501) is connected to the bidirectional lead screw (503) through the gear assembly. Two reciprocating sleeves (5031) are movably sleeved at both ends of the outer side of the bidirectional lead screw (503). The front sides of the two reciprocating sleeves (5031) are fixedly connected to the two clamping arms (504) respectively. The guide rod (505) is fixedly fixed through both ends of the slide seat (501).

5. The intelligent transfer device for manufacturing copper-clad laminates according to claim 4, characterized in that: The gear assembly consists of an active bevel gear (506) and a transmission bevel gear (507). The active bevel gear (506) and the transmission bevel gear (507) are meshed and connected. The transmission bevel gear (507) is fixedly sleeved on the outside of the bidirectional lead screw (503). The top of the active bevel gear (506) is fixedly connected to the output end of the servo motor (502).

6. The intelligent transfer device for manufacturing copper-clad laminates according to claim 4, characterized in that: The guide rod (505) is movably installed inside the reciprocating frame (404) through the guide hole (4042), and the top of the reciprocating frame (404) is movably connected to the sliding sleeve bearing (4032) through the shaft bolt.

7. The intelligent transfer device for manufacturing copper-clad laminates according to claim 2, characterized in that: A storage rack (301) is fixedly installed on one side of the top of the mounting frame (3). A through groove is opened inside the mounting frame (3), and the second curved groove wheel (606) passes through the mounting frame (3) through the through groove.

Citation Information

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