Intelligent rectifying, slitting and winding integrated equipment for capacitor carrier tape

By using the pressure roller mechanism and compaction components of the intelligent integrated equipment for correcting deviations, slitting, and winding, the loosening problem during the winding process of capacitor carrier tape is solved, achieving stable winding and efficient production.

CN120964475AInactive Publication Date: 2025-11-18ANHUI RONGQIANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511397653.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2025-11-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing capacitor carrier tape processing equipment has problems with insufficient winding quality and unwinding and anti-loosening capabilities during the winding process, resulting in loose and fluffy layers of the carrier tape, which affects the stability and yield of subsequent transportation and bonding processes.

Method used

The intelligent integrated equipment for correcting, slitting, and winding uses a pressure roller mechanism to squeeze out the air between the layers of the carrier belt, and uses a clamping component to fix the carrier belt. Combined with a linear motion module and a tension regulator, it ensures the stability and anti-loosening properties of the winding process.

Benefits of technology

It achieves uniform winding and stable coiling of capacitor carrier tape, avoids interlayer air retention and loosening, improves production efficiency and chip bonding yield, and ensures the flatness and storage stability of capacitor carrier tape.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses intelligent rectifying, slitting and rolling integrated equipment for a capacitor carrier tape, and relates to the technical field of capacitor carrier tape machining, the intelligent rectifying, slitting and rolling integrated equipment comprises a rack, a slitting module is mounted in the middle of the left side of the rack, and a plurality of rolling modules are mounted on the right side of the rack; the winding module comprises a linear motion module installed on the rack, and a movable frame is installed at the output end of the linear motion module. A pressing roller mechanism is installed at the upper end of the movable frame, and the working end of the pressing roller mechanism is slightly pressed on the surface of the carrier tape in the winding process and used for extruding air between carrier tape layers to avoid wrinkling. Each winding drum is provided with a pressing assembly in a matched mode, and the winding drums are used for forming fixed constraint on the capacitor carrier tape after the winding drums are detached from the winding rollers. According to the intelligent rectifying, slitting and winding integrated equipment for the capacitor carrier tape, the surface of the carrier tape in the winding process is slightly pressed through the pressing roller mechanism, air between carrier tape layers is extruded out to avoid wrinkling, and when a winding drum needs to be taken down after winding is completed, the carrier tape is fixed through the pressing assembly firstly, and loosening is avoided.
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Description

Technical Field

[0001] This invention relates to the field of capacitor carrier tape processing technology, specifically to an integrated intelligent correction, slitting, and winding device for capacitor carrier tape. Background Technology

[0002] As a core consumable in surface mount technology, capacitor carrier tape bears the responsibility of carrying and transporting microelectronic components. Its precision, flatness, and storage stability directly determine the efficiency and yield of fully automated surface mount production lines. With the miniaturization and high-density upgrade of electronic devices, the market's technical requirements for capacitor carrier tape are becoming increasingly stringent. However, current capacitor carrier tape processing equipment still has significant shortcomings, making it difficult to meet the demands of high-end production.

[0003] When capacitor carrier tape is processed using integrated edge correction, slitting, and winding equipment, there are issues with insufficient winding quality and unwinding capabilities. During the winding process, the capacitor carrier tape relies solely on the rotational tension of the winding drum for winding, making it easy for air to accumulate between layers. Due to the thinness of the capacitor carrier tape, the tiny gaps formed by air between layers cause the entire roll to become loose, not only occupying more storage space but also causing interlayer misalignment, edge loosening, and even surface wrinkles during subsequent transportation or placement due to vibration. Wrinkled carrier tape directly leads to component positioning deviations during SMT placement, resulting in a decrease in placement yield and requiring repeated manual corrections, severely disrupting the continuous production rhythm.

[0004] Therefore, we propose an integrated intelligent correction, slitting, and winding device for capacitor carrier tape to solve the problems mentioned above. Summary of the Invention

[0005] 1. The technical problem that the invention aims to solve: The purpose of this invention is to provide an integrated intelligent correction, slitting, and winding device for capacitor carrier tape, so as to solve the problems currently found in the market as mentioned in the background.

[0006] 2. Technical Solution: To achieve the above objectives, the present invention provides the following technical solution: an integrated intelligent correction, slitting, and winding device for capacitor carrier tape, comprising a frame, a slitting module installed in the middle of the left side of the frame, and several winding modules installed on the right side of the frame, with a guide tube group and a tension regulator provided on the left side of each winding module. The winding module includes a linear motion module mounted on the frame. A movable frame is mounted at the output end of the linear motion module, and a winding roller is mounted in the middle of the movable frame. A winding drum is mounted at the front end of the winding roller. The upper end of the movable frame is equipped with a pressure roller mechanism. The working end of the pressure roller mechanism presses lightly on the surface of the carrier tape during the winding process to squeeze out the air between the layers of the carrier tape to avoid wrinkling. Each of the take-up drums is equipped with a clamping assembly, which is used to provide a fixed constraint on the capacitor carrier tape after the take-up drum is removed from the take-up roller.

[0007] Furthermore, the slitting module includes a force roller, a slitting roller, and a guide roller, with the slitting roller located directly above the force roller and the guide roller located to the right of the force roller; The upper end of the movable frame is slidably mounted on the guide rail, and the guide rail is fixedly installed on the frame.

[0008] The above technical solution enables the slitting roller to accurately slit the main tape into sub-tapes of a preset width under the rigid support of the force roller.

[0009] Furthermore, the take-up roller includes a roller rod and a locking device. The roller rod is rotatably mounted on the movable frame via bearings. The take-up drum is coaxially sleeved on the outside of the roller rod. The locking devices are symmetrically arranged on both sides of the take-up drum and are fixedly connected to the roller rod by fasteners to limit the axial displacement of the take-up drum.

[0010] The above technical solution allows the winding drum to be detachably installed on the roller via a locking device.

[0011] Furthermore, the pressure roller mechanism includes an electric push rod, a connecting rod, a movable seat, a pressure sensor, an elastic telescopic rod, a bracket, and an anti-scattering roller. The electric push rod is fixedly installed on the movable frame. The output end of the electric push rod is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the movable seat. The movable seat is slidably mounted on the movable frame in a vertical direction. The pressure sensor is installed at the lower end of the movable seat, the fixed end of the elastic telescopic rod is connected to the output end of the pressure sensor, the bracket is installed at the movable end of the elastic telescopic rod, the anti-scattering roller is rotatably installed on the bracket through a bearing, and the axis of the anti-scattering roller is parallel to the axis of the winding roller.

[0012] The above technical solution enables the pressure sensor to detect the pressure of the anti-spread roller on the roll material in real time. When the roll diameter increases and the pressure changes, the elastic telescopic rod compensates in real time through its own deformation to ensure constant pressure and avoid air trapped between the roll material layers.

[0013] Furthermore, the clamping assembly includes a guide rod, a threaded rod, and a clamping plate; Both the guide rod and the threaded rod are fixed on the take-up drum, and the guide rod and the threaded rod are arranged parallel to each other; The clamping plate includes a first pressure plate that is sleeved on the outside of the guide rod and the threaded rod. Two sleeves are rotatably mounted on the first pressure plate. One sleeve forms a sliding fit with the guide rod, and the other sleeve forms a threaded connection with the threaded rod.

[0014] The above technical solution allows the clamping plate to be detachably installed on the winding drum.

[0015] Furthermore, the clamping plate also includes a limiter, a second pressure plate, a retainer, and a connector; The second pressure plate is connected to the first pressure plate via a limiter. The fixing device is installed on the side of the second pressure plate away from the first pressure plate. The connecting member is installed inside the second pressure plate. The second pressure plate is detachably fixed to the first pressure plate via the connecting member. The fixing device is used to lock the working position of the connecting member.

[0016] The above technical solution enables the capacitor carrier tape sub-tape on the take-up drum to be pressed tightly by the pressure plate.

[0017] Furthermore, the limiter includes an anti-disengagement rod and a pressure spring; One end of the anti-detachment rod is fixed to the side of the first pressure plate near the second pressure plate. The middle part of the anti-detachment rod slides through the inside of the second pressure plate. The pressure spring is sleeved on the outside of the anti-detachment rod, and the two ends of the pressure spring abut against the limiting end of the second pressure plate and the anti-detachment rod, respectively.

[0018] The above technical solution prevents the second pressure plate from detaching from the first pressure plate under the action of the limiter.

[0019] Furthermore, the retainer includes a bidirectional screw, a rotating cylinder, and two fixing rods; The bidirectional screw is rotatably mounted on the second pressure plate via a bearing. The rotating cylinder is fixedly sleeved on the middle part of the bidirectional screw. The two fixing rods are threaded to both ends of the bidirectional screw, and the fixing rods are slidably fitted along the length of the second pressure plate.

[0020] The above technical solution allows the position of the connector to be restricted by the fixer.

[0021] Furthermore, the connector includes a slider, a protrusion, a connector head, and a compression spring, wherein the slider, protrusion, and connector head are an integral design; The slider is slidably disposed inside the second pressure plate, the protrusion is fixed to the end of the slider away from the first pressure plate, the connector is fixed to the end of the slider close to the first pressure plate, and the side of the connector is provided with an inclined surface; The compression spring is sleeved on the outside of the slider, and its two ends abut against the second pressure plate and the slider, respectively; When the fixing rod abuts against the side of the protrusion, it can restrict the displacement of the protrusion along the slider axis.

[0022] The above technical solution enables the connection and fixation to be achieved by using a connector when the second pressure plate moves toward the first pressure plate. An elastic clamping layer is installed on both end faces of the first pressure plate and the end face of the second pressure plate near the first pressure plate. The elastic clamping layer is made of silicone or rubber.

[0023] The above technical solution can prevent the sub-tape from becoming loose.

[0024] 3. Beneficial effects: Compared with the prior art, the intelligent correction, slitting and winding integrated capacitor carrier tape device of the present invention uses a pressure roller mechanism to lightly press the surface of the carrier tape during the winding process, squeezing out the air between the layers of the carrier tape to avoid wrinkling. When the winding is completed and the winding drum is to be removed, the carrier tape is first fixed with a clamping component to prevent loosening. The specific details are as follows: (1) The wide-width capacitor carrier tape first enters the slitting module on the left side of the frame between the force roller and the slitting roller. Under the rigid support of the force roller, the slitting roller accurately cuts the tape into sub-tapes of a preset width, and then guides it to be wound up by the guide roller. (2) The slit sub-belt enters the guide tube group on the left side of the winding module. The guide tube group corrects the feeding direction, and the tension regulator balances the tension of the sub-belt in real time to avoid stretching or loosening, so as to provide stable material for subsequent winding. (3) The tension-stable sub-belt is wound on the take-up drum of the take-up module. During the take-up process, the linear motion module drives the movable frame to move back and forth, which in turn drives the take-up drum to move back and forth, so that the sub-belt can be evenly wound on the take-up drum during the take-up process. At the same time, the electric push rod drives the movable seat to slide vertically along the movable frame through the connecting rod, adjusting the initial distance between the anti-scattering roller and the surface of the roll. During the take-up process, the pressure sensor detects the pressure of the anti-scattering roller on the roll in real time. When the roll diameter increases and the pressure changes, the elastic telescopic rod compensates in real time through its own deformation to ensure that the pressure is constant and to avoid air being left between the roll layers. The anti-scattering roller can rotate synchronously with the roll to avoid scratching the surface of the carrier belt. At the same time, the surface of the anti-scattering roller is wrapped with a silicone layer to further buffer the compaction impact force and protect the thin carrier belt from being crushed. (4) After winding is completed, install the pressure plate on the corresponding winding drum, put the two sleeves on the guide rod and the threaded rod respectively, and then rotate the sleeve on the threaded rod to drive the first pressure plate close to the wound sub-belt. Then place one end of the sub-belt between the first pressure plate and the second pressure plate, and then press the second pressure plate towards the first pressure plate. When pressed to the appropriate position, the connector is inserted into the first pressure plate under the action of the pressure spring to achieve initial fixation. Then rotate the drum to drive the bidirectional screw to rotate, so that the fixing rods at both ends slide along the second pressure plate and abut against the protrusion to lock the position of the connector. Under the action of the elastic pressure layer on the first pressure plate and the second pressure plate, the sub-belt is prevented from loosening. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the winding module structure of the present invention; Figure 3 This is a side view of the pressure roller mechanism of the present invention. Figure 4 This is a side view of the three-dimensional structure of the winding drum of the present invention; Figure 5 This is a side-view perspective view of the three-dimensional structure of the clamping assembly of the present invention; Figure 6 This is a schematic cross-sectional view of the first pressure plate of the present invention; Figure 7 For the present invention Figure 6 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Frame; 2. Slitting module; 21. Force roller; 22. Slitting roller; 23. Guide roller; 3. Linear motion module; 4. Movable frame; 5. Guide rail; 6. Rewinding roller assembly; 61. Roller rod; 62. Locking device; 7. Rewinding drum; 8. Pressure roller mechanism; 81. Electric push rod; 82. Connecting rod; 83. Movable seat; 84. Pressure sensor; 85. Elastic telescopic rod; 86. Support; 87. Anti-scattering roller; 9. Pressing assembly; 91. 92. Guide rod; 93. Threaded rod; 94. First pressure plate; 95. Sleeve; 96. Limiter; 97. Anti-detachment rod; 98. Pressure spring; 99. Second pressure plate; 90. Fixer; 91. Double-acting screw; 92. Rotary drum; 93. Fixing rod; 94. Connector; 95. Slider; 96. Protrusion; 97. Connector head; 98. Compression spring; 99. Elastic compression layer; 10. Guide cylinder assembly; 11. Tension adjuster. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0028] Please see Figure 1-7 This invention provides a technical solution: an integrated intelligent correction, slitting, and winding device for capacitor carrier tape, comprising a frame 1, a slitting module 2 installed in the middle of the left side of the frame 1, and several winding modules installed in the right side of the frame 1. Each winding module has a guide cylinder group 10 and a tension regulator 11 arranged on its left side. The winding module includes a linear motion module 3 mounted on the frame 1, a movable frame 4 installed at the output end of the linear motion module 3, a winding roller 6 installed in the middle of the movable frame 4, and a winding drum 7 installed at the front end of the winding roller 6. The slitting module 2 includes a force-receiving roller 2. 1. A slitting roller 22 and a guide roller 23 are provided. The slitting roller 22 is located directly above the force roller 21, and the guide roller 23 is located to the right of the force roller 21. The upper end of the movable frame 4 is slidably mounted on the guide rail 5, and the guide rail 5 is fixedly mounted on the frame 1. The take-up roller 6 includes a roller rod 61 and a locking device 62. The roller rod 61 is rotatably mounted on the movable frame 4 through a bearing. The take-up drum 7 is coaxially sleeved on the outside of the roller rod 61. The locking devices 62 are symmetrically arranged on both sides of the take-up drum 7, and the locking devices 62 are fixedly connected to the roller rod 61 through fasteners to limit the axial displacement of the take-up drum 7. The wide-width capacitor carrier tape first enters the slitting module 2 on the left side of the frame 1 between the force roller 21 and the slitting roller 22. Under the rigid support of the force roller 21, the slitting roller 22 accurately cuts the tape into sub-tapes of a preset width. The slitting sub-tapes enter the guide roller group 10 on the left side of the winding module. The guide roller group 10 corrects the feeding direction, and the tension regulator 11 balances the tension of the sub-tapes in real time to avoid stretching or loosening, thus providing a stable material supply for subsequent winding. A pressure roller mechanism 8 is installed at the upper end of the movable frame 4. The working end of the pressure roller mechanism 8 lightly presses against the surface of the carrier tape during the winding process to squeeze out the air between the layers of the carrier tape to avoid wrinkling. The pressure roller mechanism 8 includes an electric push rod 81, a connecting rod 82, a movable seat 83, a pressure sensor 84, an elastic telescopic rod 85, a bracket 86, and an anti-scattering roller 87. The electric push rod 81 is fixedly installed on the movable frame 4. The output end of the electric push rod 81 is hinged to one end of the connecting rod 82, and the other end of the connecting rod 82 is hinged to the movable seat 83. The movable seat 83 is slidably mounted on the movable frame 4 in a vertical direction. The pressure sensor 84 is installed at the lower end of the movable seat 83. The fixed end of the elastic telescopic rod 85 is connected to the output end of the pressure sensor 84. The bracket 86 is installed at the movable end of the elastic telescopic rod 85. The anti-scattering roller 87 is rotatably installed on the bracket 86 through a bearing, and the axis of the anti-scattering roller 87 is parallel to the axis of the winding roller 6. The tension-stable sub-tape is wound onto the take-up drum 7 of the take-up module. During the take-up process, the linear motion module 3 drives the movable frame 4 to reciprocate, which in turn drives the take-up drum 7 to reciprocate, so that the sub-tape can be evenly wound onto the take-up drum 7 during the take-up process. At the same time, the electric push rod 81 drives the movable seat 83 to slide vertically along the movable frame 4 through the connecting rod 82, adjusting the initial distance between the anti-spread roller 87 and the surface of the roll. During the take-up process, the pressure sensor 84 detects the pressure of the anti-spread roller 87 on the roll in real time. When the roll diameter increases and causes pressure changes, the electric push rod 81 is controlled to start and drive the anti-spread roller 87 to move upward gradually. The elastic telescopic rod 85 compensates in real time through its own deformation to ensure constant pressure and avoid air trapped between the roll layers. The anti-spread roller 87 can rotate synchronously with the roll to avoid scratching the surface of the carrier tape. At the same time, the surface of the anti-spread roller 87 is covered with a silicone layer to further buffer the impact of compaction and protect the thin carrier tape from being crushed. Each take-up drum 7 is equipped with a clamping assembly 9, which is used to fix and constrain the capacitor carrier tape after the take-up drum 7 is detached from the take-up roller 6. The clamping assembly 9 includes a guide rod 91, a threaded rod 92, and a clamping plate. The guide rod 91 and the threaded rod 92 are both fixed on the take-up drum 7, and the guide rod 91 and the threaded rod 92 are arranged parallel to each other. The clamping plate includes a first pressure plate 93 that is sleeved on the outside of the guide rod 91 and the threaded rod 92. Two sleeves 94 are rotatably mounted on the first pressure plate 93. One sleeve 94 forms a sliding contact structure with the guide rod 91, and the other sleeve 94 forms a threaded connection structure with the threaded rod 92. The clamping plate also includes a limiter 95 and a second... The system comprises a pressure plate 96, a retainer 97, and a connector 98. The second pressure plate 96 is connected to the first pressure plate 93 via a limiter 95. The retainer 97 is installed on the side of the second pressure plate 96 away from the first pressure plate 93. The connector 98 is installed inside the second pressure plate 96. The second pressure plate 96 is detachably fixed to the first pressure plate 93 via the connector 98. The retainer 97 is used to lock the working position of the connector 98. The limiter 95 includes an anti-detachment rod 951 and a pressure spring 952. One end of the anti-detachment rod 951 is fixed to the side of the first pressure plate 93 near the second pressure plate 96. The middle part of the anti-detachment rod 951 slides and fits inside the second pressure plate 96. The pressure spring 952 is sleeved on the anti-detachment rod 951. On the outside, the two ends of the pressure spring 952 abut against the limiting ends of the second pressure plate 96 and the anti-detachment rod 951, respectively; the fixing device 97 includes a bidirectional screw 971, a rotating cylinder 972 and two fixing rods 973; the bidirectional screw 971 is rotatably mounted on the second pressure plate 96 via bearings, the rotating cylinder 972 is fixedly sleeved in the middle of the bidirectional screw 971, and the two fixing rods 973 are threaded to the two ends of the bidirectional screw 971, and the fixing rods 973 are slidably arranged along the length direction of the second pressure plate 96; the connecting member 98 includes a slider 981, a protrusion 982, a connector 983 and a compression spring 984, the slider 981, the protrusion 982 and the connector 983 are integrated into one piece; the slider 981, the protrusion 982 and the connector 983 are integrated into one piece; the slider 981, the protrusion 982 and the connector 984 are respectively abutting the limiting ends of the second pressure plate 96 and the anti-detachment rod 951; the fixing rod 971 includes a bidirectional screw 971, a rotating cylinder 972 and two fixing rods 973; the fixing rod 982 is rotatably mounted on the second pressure plate 96 via bearings, the rotating cylinder 972 is fixedly sleeved in the middle of the bidirectional screw 971, and the two fixing rods 973 are respectively threaded to the two ends of the bidirectional screw 971, and the fixing rods 973 are respectively abutting the two ends of the second pressure plate 96 and the anti-detachment rod 951; the fixing rod 982 is rotatably mounted on the second pressure plate 96 via bearings, the rotating cylinder 972 is fixedly 81 is slidably disposed inside the second pressure plate 96. The protrusion 982 is fixed to the end of the slider 981 away from the first pressure plate 93. The connector 983 is fixed to the end of the slider 981 close to the first pressure plate 93, and the side of the connector 983 is provided with an inclined surface. The compression spring 984 is sleeved on the outside of the slider 981, and its two ends abut against the second pressure plate 96 and the slider 981 respectively. When the fixing rod 973 abuts against the side of the protrusion 982, it can limit the displacement of the protrusion 982 along the axial direction of the slider 981. The two end faces of the first pressure plate 93 and the end face of the second pressure plate 96 close to the first pressure plate 93 are all equipped with elastic compression layers 99, and the material of the elastic compression layers 99 is silicone or rubber. After winding is completed, the clamping plate is installed on the corresponding winding drum 7. The two sleeves 94 are respectively fitted onto the guide rod 91 and the threaded rod 92. Then, the sleeve 94 on the threaded rod 92 is rotated to bring the first pressure plate 93 closer to the wound sub-belt. Then, one end of the sub-belt is placed between the first pressure plate 93 and the second pressure plate 96. Then, the second pressure plate 96 is pressed towards the first pressure plate 93. When it is pressed into the appropriate position, the connector 983 is inserted into the first pressure plate 93 under the action of the clamping spring 984 to achieve initial fixation. Then, the rotating drum 972 is rotated to drive the bidirectional screw 971 to rotate, so that the fixing rods 973 at both ends slide along the second pressure plate 96 and abut against the protrusion 982 to lock the position of the connector 98. Under the action of the elastic clamping layer 99 on the first pressure plate 93 and the second pressure plate 96, the sub-belt is prevented from loosening.

[0029] Working principle: When using this integrated intelligent correction, slitting, and winding equipment for capacitor carrier tape, such as... Figure 1-7 As shown, the wide capacitor carrier tape mother tape, after being processed by stamping, first enters the force roller 21 and the slitting roller 22 in the slitting module 2 on the left side of the frame 1, and the mother tape is precisely slitted into sub-tapes of a preset width. Then, the feed direction is corrected by the guide cylinder group 10, and the tension is adjusted by the tension regulator 11. During the winding process, the linear motion module 3 drives the winding drum 7 to move back and forth, and the pressure sensor 84 detects the pressure of the anti-scattering roller 87 on the roll material in real time. When the roll diameter increases and the pressure changes, the elastic telescopic rod 85 compensates in real time through its own deformation to ensure constant pressure and avoid air trapped between the roll material layers. After winding is completed, the clamping plate is installed on the corresponding winding drum 7. The sleeve 94 on the threaded rod 92 is rotated to bring the first pressure plate 93 close to the wound sub-belt. Then, one end of the sub-belt is placed between the first pressure plate 93 and the second pressure plate 96. Then, the second pressure plate 96 is pressed towards the first pressure plate 93. The sub-belt is limited between the first pressure plate 93 and the second pressure plate 96 by the cooperation of the connector 98 and the retainer 97 to prevent the sub-belt from loosening.

[0030] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0031] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A capacitor carrier tape intelligent correction, slitting, and winding integrated device, characterized in that: Includes a frame (1), a slitting module (2) is installed in the middle of the left side of the frame (1), and several sets of winding modules are installed on the right side of the frame (1). Each set of winding modules is equipped with a guide tube group (10) and a tension regulator (11) on the left side. The winding module includes a linear motion module (3) mounted on the frame (1), a movable frame (4) is mounted at the output end of the linear motion module (3), a winding roller (6) is mounted in the middle of the movable frame (4), and a winding drum (7) is mounted at the front end of the winding roller (6). The upper end of the movable frame (4) is equipped with a pressure roller mechanism (8). The working end of the pressure roller mechanism (8) is lightly pressed on the surface of the carrier tape during the winding process to squeeze out the air between the layers of the carrier tape to avoid wrinkling. Each of the take-up drums (7) is equipped with a clamping assembly (9), which is used to form a fixed constraint on the capacitor carrier tape after the take-up drum (7) is removed from the take-up roller (6).

2. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 1, characterized in that: The slitting module (2) includes a force roller (21), a slitting roller (22) and a guide roller (23). The slitting roller (22) is located directly above the force roller (21), and the guide roller (23) is located to the right of the force roller (21). The upper end of the movable frame (4) is slidably mounted on the guide rail (5), and the guide rail (5) is fixedly mounted on the frame (1).

3. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 1, characterized in that: The take-up roller (6) includes a roller rod (61) and a locking device (62). The roller rod (61) is rotatably mounted on the movable frame (4) via a bearing. The take-up drum (7) is coaxially sleeved on the outside of the roller rod (61). The locking device (62) is symmetrically arranged on both sides of the take-up drum (7), and the locking device (62) is fixedly connected to the roller rod (61) by fasteners to limit the axial displacement of the take-up drum (7).

4. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 1, characterized in that: The pressure roller mechanism (8) includes an electric push rod (81), a connecting rod (82), a movable seat (83), a pressure sensor (84), an elastic telescopic rod (85), a bracket (86), and an anti-scattering roller (87). The electric push rod (81) is fixedly installed on the movable frame (4). The output end of the electric push rod (81) is hinged to one end of the connecting rod (82), and the other end of the connecting rod (82) is hinged to the movable seat (83). The movable seat (83) is slidably mounted on the movable frame (4) in a vertical direction. The pressure sensor (84) is installed at the lower end of the movable seat (83), the fixed end of the elastic telescopic rod (85) is connected to the output end of the pressure sensor (84), the bracket (86) is installed at the movable end of the elastic telescopic rod (85), the anti-scattering roller (87) is rotatably installed on the bracket (86) through a bearing, and the axis of the anti-scattering roller (87) is parallel to the axis of the winding roller (6).

5. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 1, characterized in that: The clamping assembly (9) includes a guide rod (91), a threaded rod (92), and a clamping plate; The guide rod (91) and the threaded rod (92) are both fixed on the winding drum (7), and the guide rod (91) and the threaded rod (92) are arranged in parallel. The clamping plate includes a first pressure plate (93) that is sleeved on the outside of the guide rod (91) and the threaded rod (92). Two sleeves (94) are rotatably mounted on the first pressure plate (93). One sleeve (94) forms a sliding fit with the guide rod (91), and the other sleeve (94) forms a threaded connection with the threaded rod (92).

6. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 5, characterized in that: The clamping plate also includes a limiter (95), a second pressure plate (96), a fixer (97), and a connector (98). The second pressure plate (96) is connected to the first pressure plate (93) through a limiter (95). The fixing device (97) is installed on the side of the second pressure plate (96) away from the first pressure plate (93). The connecting piece (98) is installed inside the second pressure plate (96). The second pressure plate (96) is detachably fixed to the first pressure plate (93) through the connecting piece (98). The fixing device (97) is used to lock the working position of the connecting piece (98).

7. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 6, characterized in that: The limiter (95) includes an anti-detachment rod (951) and a pressure spring (952). One end of the anti-detachment rod (951) is fixed to the side of the first pressure plate (93) near the second pressure plate (96). The middle part of the anti-detachment rod (951) slides through the interior of the second pressure plate (96). The pressure spring (952) is sleeved on the outside of the anti-detachment rod (951), and the two ends of the pressure spring (952) abut against the limiting end of the second pressure plate (96) and the anti-detachment rod (951), respectively.

8. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 6, characterized in that: The fixture (97) includes a bidirectional screw (971), a rotating drum (972), and two fixing rods (973). The bidirectional screw (971) is rotatably mounted on the second pressure plate (96) via a bearing. The rotating cylinder (972) is fixedly sleeved on the middle part of the bidirectional screw (971). The two fixing rods (973) are respectively threaded to both ends of the bidirectional screw (971), and the fixing rods (973) are slidably fitted along the length direction of the second pressure plate (96).

9. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 8, characterized in that: The connector (98) includes a slider (981), a protrusion (982), a connector (983), and a compression spring (984), wherein the slider (981), the protrusion (982), and the connector (983) are integrated into one piece. The slider (981) is slidably disposed inside the second pressure plate (96), the protrusion (982) is fixed to the end of the slider (981) away from the first pressure plate (93), the connector (983) is fixed to the end of the slider (981) close to the first pressure plate (93), and the side of the connector (983) is provided with an inclined surface; The compression spring (984) is sleeved on the outside of the slider (981), and its two ends abut against the second pressure plate (96) and the slider (981) respectively; When the fixing rod (973) abuts against the side of the protrusion (982), it can restrict the displacement of the protrusion (982) along the axial direction of the slider (981).

10. The integrated intelligent correction, slitting, and winding device for capacitor carrier tape according to claim 6, characterized in that: An elastic compression layer (99) is installed on both end faces of the first pressure plate (93) and the end face of the second pressure plate (96) near the first pressure plate (93). The elastic compression layer (99) is made of silicone or rubber.