Automatic emulsion filling system
By introducing an automatic positioning device into the automatic emulsion filling system, the problem of emulsion bottles not being accurately delivered to the filling station was solved, achieving precise positioning and cost-saving filling results.
Patent Information
- Application Number
- CN202510962414.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-11-18
AI Technical Summary
In existing automatic emulsion filling systems, the automatic conveying device cannot accurately deliver the emulsion bottles to the filling station, causing the emulsion to easily spill during filling.
An automatic positioning device is adopted, including a rotating positioning part and a fixed positioning part. By rotating the rotating positioning part and cooperating with the fixed positioning part, the emulsion bottle is accurately positioned at the filling station, and precise filling is achieved by combining with the discharge end of the automatic liquid supply device.
It achieves precise positioning of emulsion bottles at the filling station, avoids emulsion spillage during filling, reduces the use of rotary drive equipment, and saves costs.
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Figure CN120964708A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a filling device, in particular to an automatic emulsion filling system. BACKGROUND
[0002] After the emulsion production is completed, the emulsion needs to be filled into the emulsion bottle to form a complete product for convenient sales and preservation. Therefore, an automatic emulsion filling system is needed.
[0003] In the prior art, an automatic emulsion filling system includes an automatic liquid supply device, a rotating operation device, and an automatic conveying device. The output end of the rotating operation device is installed with the automatic liquid supply device. The automatic liquid supply device has at least three liquid discharge ends. One liquid discharge end of the automatic liquid supply device is below a filling station. The automatic conveying device is installed beside the rotating operation device. The middle part of the automatic conveying device passes through the filling station. The automatic conveying device is used to convey the emulsion bottle to the filling station. Then one liquid discharge end of the automatic liquid supply device injects the emulsion into the emulsion bottle located in the filling station to realize filling.
[0004] Although the above-mentioned automatic emulsion filling system can realize automatic conveying of the emulsion bottle and automatic filling of the emulsion, the automatic emulsion filling system still has the following shortcomings: since the automatic conveying device only has a conveying function, when the automatic conveying device stops conveying, the emulsion bottle cannot be accurately conveyed to the filling station, which causes the emulsion to be easily spilled from the emulsion bottle during filling. SUMMARY
[0005] The present application provides an automatic emulsion filling system to solve the problem that the automatic conveying device in the prior art cannot accurately convey the emulsion bottle to the filling station.
[0006] To achieve the above-mentioned purpose, the present application adopts the following technical solutions: The present application discloses an automatic emulsion filling system, which includes an automatic liquid supply device, a rotating operation device, an automatic positioning device, and an automatic conveying device. The output end of the rotating operation device is a rotating seat. The automatic liquid supply device is installed on the rotating seat. The automatic liquid supply device is provided with at least three liquid discharge ends. The automatic conveying device is installed beside the rotating seat. The top surface of the automatic conveying device is used to arrange the emulsion bottles to be conveyed. The automatic positioning device includes a rotating positioning part and a fixed positioning part. The rotating positioning part is installed on the rotating seat. The fixed positioning part is installed on the side of the automatic conveying device away from the rotating positioning part. The fixed positioning part cooperates with the rotating positioning part to position the emulsion bottle on the top surface of the automatic conveying device and align the liquid discharge end of the automatic liquid supply device.
[0007] Preferably, the automatic liquid supply device comprises a liquid supply tank, a hose, a liquid supply valve, a liquid discharge head, a lifting seat and a lifting drive mechanism, the lifting drive mechanism is installed on the rotating seat, the output end of the lifting drive mechanism is connected with the lifting seat, the lifting drive mechanism is used for driving the lifting seat to lift, the liquid discharge head is installed on the lifting seat, the liquid discharge head is connected to the output end of the liquid supply valve, the input end of the liquid supply valve is communicated to the top of the liquid supply tank through the hose, the liquid supply tank is installed on the rotating seat through the mounting column, the position of the bottom surface of the liquid supply tank is higher than the position of the top surface of the liquid supply valve, the liquid supply valve is located above the liquid discharge head, there are at least three groups of the hose, the liquid supply valve, the liquid discharge head, the lifting seat and the lifting drive mechanism, and the liquid discharge head is a liquid discharge end.
[0008] Preferably, a buckling cover is buckled on the top of the liquid supply tank, the liquid supply tank can rotate relative to the buckling cover, the buckling cover is provided with a liquid inlet pipe, one end of the liquid inlet pipe is communicated with the liquid supply tank, the other end of the liquid inlet pipe is communicated with the output end of the liquid supply pump, and the input end of the liquid supply pump is communicated with an external liquid storage tank.
[0009] Preferably, the rotating positioning part comprises a positioning disc, at least three notches are formed in the edge of the positioning disc, each notch is aligned with a liquid discharge end of the automatic liquid supply device, the inner wall of the notch is used for cooperating with the edge of the fixed positioning part to position the lotion bottle on the top surface of the automatic conveying device, a driving arm is protruded from the edge of the positioning disc and located beside the notch, and the driving arm is used for driving the lotion bottle on the top surface of the automatic conveying device to move forward.
[0010] Preferably, the fixed positioning part comprises a positioning block, the positioning block is installed on the side of the automatic conveying device away from the rotating positioning part, and a conveying gap is formed between the positioning block and the positioning disc.
[0011] Preferably, the positioning block is installed on the side of the automatic conveying device away from the rotating positioning part through an adjustable mounting mechanism.
[0012] Preferably, the automatic conveying device comprises a support frame, a conveying belt, a driving roller, a driven roller, a conveying rotary drive mechanism and a positioning groove body, the support frame is installed beside the rotating running device, the driving roller and the driven roller which can rotate are installed on the support frame, the outer ring of the driving roller and the driven roller is surrounded by the conveying belt, the top surface of the conveying belt is the top surface of the automatic conveying device, the positioning groove body is installed in the middle of the conveying belt and extends upwards to both sides of the top surface of the conveying belt, and the positioning groove body limits the lotion bottle from separating from the conveying belt.
[0013] Preferably, the adjustable mounting mechanism comprises an adjusting bolt and a nut, the bottom of the positioning block extends an extension block, the extension block is located on one side of the conveying belt, the positioning groove body is supported by a bottom frame, the adjusting bolt is threadedly connected to the bottom frame, the nut is threadedly connected to the adjusting bolt, the adjusting bolt passes through the extension block, the extension block is clamped by the large end of the adjusting bolt and the nut, the adjusting bolt is threadedly connected to the bottom frame, and the bottom frame guides the extension block to move away from or close to the conveying belt.
[0014] Compared with the prior art, the present application has the following beneficial effects: In the present application, by setting the automatic positioning device, the rotating positioning part is installed on the rotating seat, and the rotating positioning part can rotate, which realizes that when switching one discharging end to the filling station, the rotating positioning part can be driven to rotate, and the rotating positioning part rotates once to hook the emulsion bottle on the automatic conveying device to the filling station, and the fixed positioning part cooperates to clamp the emulsion bottle in the filling station, so as to facilitate the emulsion filling in the emulsion bottle by one discharging end of the automatic liquid supply device. Thus, not only the rotating positioning part and the fixed positioning part accurately position the emulsion bottle in the filling station, but also the rotation of the rotating positioning part and the rotation of the automatic liquid supply device are both driven by the rotating operation device, which reduces the use of the rotating driving equipment and saves the cost.
[0015] Other advantages, objects and features of the present application will be partly embodied in the following description, and will be partly understood by those skilled in the art through research and practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural schematic view of an emulsion automatic filling system according to the present application.
[0017] Figure 2 Fig. 2 is an enlarged view of A in Fig. 1. Figure 1 Fig. 3 is an enlarged view of B in Fig. 1.
[0018] Reference signs: automatic liquid supply device 1, liquid supply tank 11, liquid supply valve 12, liquid discharge head 13, lifting seat 14, lifting driving mechanism 15, buckling cover 16, liquid inlet pipe 17, rotating seat 2, automatic positioning device 3, rotating positioning part 31, notch 310, driving arm 311, fixed positioning part 32, extension block 320, positioning surface 321, guide surface 322, accommodating groove 323, automatic conveying device 4, support frame 41, conveying belt 42, driving roller 43, driven roller 45, positioning groove body 46, base frame 47, adjustable mounting mechanism 5, adjusting bolt 51, nut 52. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, purposes and effects of the present application more clear and easy to understand, the present application is further described below in combination with the drawings and specific embodiments.
[0020] As Figure 1 and Figure 2As shown, the present application discloses an automatic emulsion filling system, comprising: an automatic liquid supply device 1, a rotating operation device, an automatic positioning device 3 and an automatic conveying device 4; the output end of the rotating operation device is a rotating seat 2, the automatic liquid supply device 1 is installed on the rotating seat 2, and the automatic liquid supply device 1 is provided with at least three liquid discharge ends; an automatic conveying device is installed beside the rotating seat 2, and the top surface of the automatic conveying device is used for arranging emulsion bottles to be conveyed; the automatic positioning device 3 comprises: a rotating positioning part 31 and a fixed positioning part 32, the rotating positioning part 31 is installed on the rotating seat 2, the fixed positioning part 32 is installed on the side of the automatic conveying device away from the rotating positioning part 31, and the fixed positioning part 32 cooperates with the rotating positioning part 31 to position the emulsion bottles on the top surface of the automatic conveying device and align the liquid discharge ends of the automatic liquid supply device 1.
[0021] In the present application, the automatic liquid supply device 1 comprises: a liquid supply tank 11, a hose (not shown in the figure), a liquid supply valve 12, a liquid discharge head 13, a lifting seat 14 and a lifting drive mechanism 15, the lifting drive mechanism 15 is installed on the rotating seat 2, the output end of the lifting drive mechanism 15 is connected with the lifting seat 14, the lifting drive mechanism 15 is used for driving the lifting seat 14 to lift, the liquid discharge head 13 is installed on the lifting seat 14, the liquid discharge head 13 is connected to the output end of the liquid supply valve 12, the input end of the liquid supply valve 12 is connected to the top of the liquid supply tank 11 through the hose, the liquid supply tank 11 is installed on the rotating seat 2 through a mounting column, the position of the bottom surface of the liquid supply tank 11 is higher than the position of the top surface of the liquid supply valve 12, the liquid supply valve 12 is located above the liquid discharge head 13, there are at least three groups of the hose, the liquid supply valve 12, the liquid discharge head 13, the lifting seat 14 and the lifting drive mechanism 15, and the liquid discharge head 13 is a liquid discharge end.
[0022] Since the position of the liquid supply tank 11 is relatively high, the emulsion can flow into the hose under its own gravity, and when the liquid supply valve 12 is opened, it can be discharged through the liquid discharge head 13 under its own gravity, thereby realizing automatic liquid supply.
[0023] A buckling cover 16 is buckled on the top of the liquid supply tank 11, the liquid supply tank 11 can rotate relative to the buckling cover 16, the buckling cover 16 is provided with a liquid inlet pipe 17 penetrating through, one end of the liquid inlet pipe 17 is communicated with the liquid supply tank 11, the other end of the liquid inlet pipe 17 is communicated with the output end of a liquid supply pump, the input end of the liquid supply pump is communicated with an external liquid storage tank, and the liquid storage tank is used for storing emulsion. The liquid supply tank 11 is replenished with emulsion.
[0024] The rotating operation device comprises: an operation motor, the output end of the operation motor is connected to the rotating seat 2, and the rotating seat 2, the rotating positioning part 31 and the automatic liquid supply device 1 are rotated after the operation motor is rotated.
[0025] In the application, the rotating positioning part 31 comprises a positioning disc, the edge of the positioning disc forms at least three notches 310, each notch 310 is aligned with a row of liquid ends of the automatic liquid supply device 1, the inner wall of the notch 310 is used to cooperate with the edge of the fixed positioning part 32 to position the emulsion bottle on the top surface of the automatic conveying device, a driving arm 311 is protruded on the edge of the positioning disc, the driving arm 311 is located beside the notch 310, and the driving arm 311 is used to drive the emulsion bottle on the top surface of the automatic conveying device to move forward. When the positioning disc rotates with the rotating base 2, the automatic conveying device has already transported the emulsion bottle to the front of the driving arm 311 of the next filling station to be reached, and the driving arm 311 of the next filling station to be reached hooks the next emulsion bottle to reach the filling station when the positioning disc rotates. When reaching the filling station, the emulsion bottle is extruded in the notch 310 due to the extrusion of the positioning disc, the emulsion bottle positioned at the filling station is positioned, the position of the emulsion bottle is more accurate, and the phenomenon of liquid leakage during filling is avoided.
[0026] Preferably, the fixed positioning part 32 comprises a positioning block, the positioning block is installed on the side of the automatic conveying device away from the rotating positioning part 31, and a conveying gap is formed between the positioning block and the positioning disc. The side of the positioning block close to the positioning disc is recessed to form a containing groove 323, the containing groove 323 is used for the driving arm 311 to pass through when rotating, so as to avoid the driving arm 311 from being broken by the positioning block. The positioning block is used to avoid the emulsion bottle from moving away from the positioning disc when the driving arm 311 pushes the emulsion bottle to move.
[0027] In the application, the positioning block is installed on the side of the automatic conveying device away from the rotating positioning part 31 through the adjustable mounting mechanism 5. After the positioning block is installed on the automatic conveying device through the adjustable mounting mechanism 5, the positioning block can move away from or close to the rotating positioning part 31, so as to adjust the distance between the positioning block and the notch 310 on the positioning disc in the rotating positioning part 31, so as to adapt to emulsion bottles of different models.
[0028] In the application, the automatic conveying device comprises a support frame 41, a conveying belt 42, a driving roller 43, a driven roller 45, a conveying rotary driving mechanism (not shown in the figure) and a positioning groove body 46. The support frame 41 is installed beside the rotary operation device. The driving roller 43 and the driven roller 45 are installed on the support frame 41 and can rotate. The conveying belt 42 is wound around the driving roller 43 and the driven roller 45. The top surface of the conveying belt 42 is the top surface of the automatic conveying device. The positioning groove body 46 is installed in the middle of the conveying belt 42 and extends upwards to both sides of the top surface of the conveying belt 42. The positioning groove body 46 limits the emulsion bottle from falling off the conveying belt 42. The conveying rotary driving mechanism is a conveying motor. When the conveying rotary driving mechanism rotates, it drives the driving roller 43 to rotate, which in turn drives the conveying belt 42 to move in a loop around the driven roller 45 and the driving roller 43, achieving linear conveying of the emulsion bottle. The positioning groove body 46 is used to position the emulsion bottle and prevent it from falling off the edge of the conveying belt 42.
[0029] In the application, the adjustable mounting mechanism 5 comprises an adjusting bolt 51 and a nut 52. The bottom of the positioning block extends an extension block 320, which is located on one side of the conveying belt 42. The positioning groove body 46 is supported by the chassis 47. The adjusting bolt 51 is threadedly connected to the chassis 47. The nut 52 is threadedly connected to the adjusting bolt 51. The adjusting bolt 51 passes through the extension block 320. The extension block 320 is clamped by the large end of the adjusting bolt 51 and the nut 52. The adjusting bolt 51 is threadedly connected to the chassis 47. The chassis 47 guides the extension block 320 to move away from or close to the conveying belt 42. The adjusting bolt 51 can rotate relative to the extension block 320. The extension block 320 moves under the guidance of the chassis 47.
[0030] In the application, the surface of the positioning block close to the positioning disc is the positioning surface 321. The end of the positioning block close to the input end of the automatic conveying device forms a guide surface 322, which is tangent to the positioning surface 321. The guide surface 322 has a tendency to guide the emulsion bottle to the positioning surface 321 of the positioning block, avoiding the emulsion bottle from moving randomly in a direction perpendicular to the conveying direction of the conveying belt 42.
[0031] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application. All of these should be covered in the scope of the claims of the present application.
Claims
1. An automatic emulsion filling system, characterized in that, include: Automatic liquid supply device, rotary running device, automatic positioning device, and automatic conveying device; The output end of the rotary operating device is a rotary seat, on which an automatic liquid supply device is installed. The automatic liquid supply device is provided with at least three drain ends. An automatic conveyor is installed next to the rotating seat, and the top surface of the automatic conveyor is used to arrange the emulsion bottles to be conveyed. The automatic positioning device includes a rotary positioning part and a fixed positioning part. The rotary positioning part is mounted on a rotating seat, and the fixed positioning part is mounted on the side of the automatic conveying device away from the rotary positioning part. The fixed positioning part and the rotary positioning part cooperate to position the emulsion bottle on the top surface of the automatic conveying device to align with the discharge end of the automatic liquid supply device.
2. The automatic emulsion filling system according to claim 1, characterized in that, The automatic liquid supply device includes: a liquid supply tank, a hose, a liquid supply valve, a drain head, a lifting seat, and a lifting drive mechanism. The lifting drive mechanism is mounted on a rotating seat, and its output end is connected to the lifting seat. The lifting drive mechanism is used to drive the lifting seat to rise and fall. A drain head is mounted on the lifting seat and is connected to the output end of the liquid supply valve. The input end of the liquid supply valve is connected to the top of the liquid supply tank via a hose. The liquid supply tank is mounted on the rotating seat via a mounting column. The bottom surface of the liquid supply tank is higher than the top surface of the liquid supply valve. The liquid supply valve is located above the drain head. There are at least three sets of hose, liquid supply valve, drain head, lifting seat, and lifting drive mechanism. The drain head is the drain end.
3. The automatic emulsion filling system according to claim 2, characterized in that, A locking cover is fastened to the top of the liquid supply tank. The liquid supply tank can rotate relative to the locking cover. An inlet pipe passes through the locking cover. One end of the inlet pipe is connected to the liquid supply tank, and the other end of the inlet pipe is connected to the output end of the liquid supply pump. The input end of the liquid supply pump is connected to an external liquid storage tank.
4. An automatic emulsion filling system according to any one of claims 1 to 3, characterized in that, The rotating positioning part includes: a positioning disk with at least three notches formed on its edge, each notch being aligned with a liquid outlet of the automatic liquid supply device, the inner wall of the notch being used to cooperate with the edge of the fixed positioning part to position the emulsion bottle on the top surface of the automatic conveying device, and a drive arm protruding from the edge of the positioning disk, the drive arm being located next to the notch, the drive arm being used to drive the emulsion bottle located on the top surface of the automatic conveying device to move forward.
5. The automatic emulsion filling system according to claim 4, characterized in that, The fixed positioning part includes a positioning block, which is installed on the side of the automatic conveying device away from the rotating positioning part, and a conveying gap is formed between the positioning block and the positioning plate.
6. The automatic emulsion filling system according to claim 5, characterized in that, The positioning block is installed on the side of the automatic conveying device away from the rotating positioning part via an adjustable mounting mechanism.
7. The automatic emulsion filling system according to claim 6, characterized in that, The automatic conveying device includes: a support frame, a conveyor belt, a drive roller, a driven roller, a conveying rotation drive mechanism, and a positioning trough. The support frame is installed next to the rotating device. The drive roller and driven roller are mounted on the support frame. The drive roller and driven roller are surrounded by a conveyor belt. The top surface of the conveyor belt is the top surface of the automatic conveying device. A positioning trough is installed in the middle of the conveyor belt. The positioning trough extends upward to both sides of the top surface of the conveyor belt. The positioning trough prevents the emulsion bottle from detaching from the conveyor belt.
8. The automatic emulsion filling system according to claim 7, characterized in that, The adjustable installation mechanism includes: an adjusting bolt and a nut, an extension block extending from the bottom of the positioning block, the extension block being located on one side of the conveyor belt, the positioning groove being supported by a base frame, an adjusting bolt being threaded onto the base frame, a nut being threaded onto the adjusting bolt, the adjusting bolt passing through the extension block, the extension block being clamped by the large end of the adjusting bolt and the nut, the adjusting bolt being threaded onto the base frame, and the base frame guiding the extension block to move in a direction away from or towards the conveyor belt.