Fan tower drum detection device

By combining locking, ventilation, and adsorption mechanisms, the problem of wind turbine tower testing devices falling in high-altitude environments has been solved, achieving safe and stable testing results.

CN120969067APending Publication Date: 2025-11-18SDIC GUANGXI WIND POWER CO LTD
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Patent Information

Application Number
CN202511041174.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

Existing wind turbine tower testing devices are prone to falling in high-altitude environments, leading to distorted testing data and causing safety accidents.

Method used

The device employs a locking mechanism, a ventilation mechanism, and an adsorption mechanism. By combining the tightening of the protective belt, the expansion of the airbag, and magnetic adsorption, it prevents the device from falling and ensures stable detection.

Benefits of technology

Effective control of the device's fall distance reduces equipment damage and ensures the accuracy and safety of test data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fan tower drum detection device, and belongs to the technical field of fan tower drum detection. The device comprises a main body detector and a locking mechanism, the locking mechanism used for safe falling prevention is arranged on one side of the surface of the main body detector, when the wall-climbing robot is irregular or falls in an inclined mode, a protection belt can be reversely pulled by friction, the wall-climbing robot can be pulled to prevent falling, the protection belt can be tightened, and the safety of the wall-climbing robot is improved. The wall-climbing robot has the advantages that by means of pulling and tightening limitation of the protective belt when the wall-climbing robot suddenly falls, the falling distance of the robot can be controlled within the range far smaller than the height of the tower, and the safety of the wall-climbing robot is improved. The device is prevented from directly falling to collide with the ground or equipment, safety of detection data is guaranteed, damage and loss are prevented, meanwhile, the protection belt can absorb impact energy through deformation, and the damage degree of the robot body and the detection equipment is reduced.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of wind turbine tower detection, and particularly relates to a wind turbine tower detection device. BACKGROUND

[0002] The tower is the main load-bearing structure of a wind turbine generator set, and the quality of the tower welds directly affects the load-bearing strength of the tower, so it is necessary to detect the welds of the wind turbine tower, and when the welds of the wind turbine tower are detected, an automatic magnetic climbing robot is often used to realize automatic scanning in an automatic walking and remote sensing control mode, and a weld distribution map is set according to a tower model and is uniformly managed in correspondence with the scanning data.

[0003] However, when the magnetic climbing robot is used to detect the tower welds, the wind turbine tower is usually a cylindrical steel structure, and the wall surface may have moving gaps due to weld protrusions and depressions, and the detection environment is often accompanied by high-altitude strong wind, temperature fluctuation and other interference, which may cause the device to fall off the surface of the tower and be damaged, resulting in distorted data collected by the ultrasonic, magnetic powder or visual detection equipment carried on the device, affecting the detection effect, and the falling may hit the equipment at the bottom of the tower or the ground personnel, causing a safety accident.

[0004] Therefore, the present application provides a wind turbine tower detection device to solve the above problems. SUMMARY

[0005] The present application aims to provide a wind turbine tower detection device to solve the problem that the device may fall off the surface of the tower and be damaged when detecting the wind turbine tower, resulting in distorted data collected by the ultrasonic, magnetic powder or visual detection equipment carried on the device, affecting the detection effect, and the falling may hit the equipment at the bottom of the tower or the ground personnel, causing a safety accident.

[0006] To solve the above problems, the technical solution adopted by the present application is as follows: a wind turbine tower detection device, comprising a main body detector and a locking mechanism, the locking mechanism for safe anti-falling is arranged on one side of the surface of the main body detector, the locking mechanism comprises a winding frame, a winding drum, a protective belt and a plug, the winding drum is arranged in the middle of the winding frame, and the protective belt is arranged in the middle of the winding drum, and the plug is fixed to the bottom of the protective belt. One end of the winding drum is provided with a rotating ratchet, and the rear middle part of the rotating ratchet is provided with a counterweight rotating block, the lower surface of the rear surface of the rotating ratchet is provided with a first clamp, and the outer part of the first clamp is provided with a fixed ratchet, the surface middle part of the rotating ratchet is provided with a sliding groove, the other end of the winding drum is fixedly provided with a fixed rotating shaft, and the front end of the fixed rotating shaft is provided with a spiral spring, the surface outer side of the fixed rotating shaft is connected with a double set of ratchets, and the middle part of the fixed rotating shaft is fixedly provided with a fixed sleeve, the inner side middle part of the fixed sleeve is provided with a first spring, and the front end of the first spring is connected with a sliding pull rod, the top of the sliding pull rod is fixedly provided with a counterweight ring, and the outer side of the double set of ratchets is provided with a second clamp.

[0007] Further, the main body detector comprises a wall climbing robot, a mounting frame, a position sensor and a detection head, the front end middle part of the wall climbing robot is provided with a mounting frame, and the front end two sides of the mounting frame are provided with a position sensor, and the front end middle part of the mounting frame is provided with a detection head.

[0008] Further, the winding drum, the rotating ratchet, the counterweight rotating block and the first clamp are rotationally connected with the winding frame, and the counterweight rotating block is rotationally connected with the sliding groove, the fixed ratchet is fixedly connected with the winding frame, the front end of the spiral spring is fixedly connected with the fixed rotating shaft, and the tail end of the spiral spring is fixed with the winding frame.

[0009] Further, the double set of ratchets are two sets of ring-shaped ratchets fixed on the fixed rotating shaft, and a certain gap is arranged in the middle of the double set of ratchets, and the protruding teeth of the double set of ratchets are opposite to the protruding teeth of the rotating ratchet, the sliding pull rod is elastically connected with the fixed sleeve through the first spring, and the fixed sleeve, the first spring, the sliding pull rod and the counterweight ring are arranged in four groups about the fixed rotating shaft, and the second clamp is rotationally installed on the winding frame, and the second clamp is connected with the double set of ratchets.

[0010] Further, the upper side of the main body detector is provided with a ventilation mechanism for ventilation expansion, the ventilation mechanism comprises an exhaust fan, an air guide pipe, a mounting head and a mounting seat, the upper side of the exhaust fan is connected with the air guide pipe, and the bottom of the air guide pipe is provided with the mounting head, the lower side of the mounting head is provided with the mounting seat, and the mounting seat is fixedly connected with the front end surface of the protective belt.

[0011] Further, the mechanism further comprises an inflation cavity and an exhaust valve port, the inner side middle part of the protective belt is provided with the inflation cavity, and the exhaust valve port is connected and arranged on the outer side of the inflation cavity, the mounting head and the mounting seat are screwedly connected, and the exhaust fan, the air guide pipe, the mounting head, the mounting seat and the inflation cavity are connected.

[0012] Further, the surface inner side of the locking mechanism is provided with a guide mechanism for ventilation control, the guide mechanism comprises a fixed cylinder, a pressing rod, a sealing sliding sleeve, a ventilation hole and a second spring, the inner side middle part of the fixed cylinder is provided with the sealing sliding sleeve, the bottom of the sealing sliding sleeve is fixedly provided with the pressing rod, the surface upper sides of the fixed cylinder are provided with the ventilation hole, and the inner side upper side of the sealing sliding sleeve is provided with the second spring, and the ventilation hole is communicated with the inflation cavity.

[0013] Further, the inner lower sides of the main body detector are provided with an adsorption mechanism for secondary protection, the adsorption mechanism comprises an inner cylinder, a battery pack, an electromagnetic suction plate, a connecting wire and a switch head, the middle part of the outer surface of the inner cylinder is provided with the battery pack, and the inner upper side of the inner cylinder is provided with the electromagnetic suction plate, one side of the outer side of the electromagnetic suction plate is connected with the connecting wire, and the front end of the connecting wire is provided with the switch head.

[0014] Further, the adsorption mechanism further comprises a supporting disc, a connecting pull rod and a third spring, the inner side middle part of the inner cylinder is provided with the supporting disc, the middle part of the supporting disc is fixedly provided with the connecting pull rod, and the lower side of the supporting disc is provided with the third spring, and the supporting disc is elastically connected with the inner cylinder through the third spring.

[0015] Further, the adsorption mechanism further comprises a ball joint and an adsorption disc, the bottom of the connecting pull rod is provided with the ball joint, and the bottom of the ball joint is provided with the adsorption disc.

[0016] Compared with the prior art, the beneficial effects of the present application are: 1、The locking mechanism is used, when the wall-climbing robot falls irregularly or obliquely, the protective belt is pulled in the reverse direction through friction, the effect of preventing falling is achieved on the wall-climbing robot, the winding rotating drum can be reversely rotated to a certain extent, the winding rotating drum can recover the protective belt to a certain extent, so that the protective belt can be tightened to generate close adhesion and friction on the surface of the tower drum, the limiting and protecting effect of the protective belt on the wall-climbing robot is improved, the falling distance of the robot can be controlled to be much smaller than the height of the tower drum by the pulling and tightening of the protective belt when the wall-climbing robot suddenly falls, the device is prevented from directly falling and colliding with the ground or equipment, the safety of detection data is ensured, loss and damage are prevented, meanwhile, the protective belt can absorb impact energy through deformation, and the damage degree of the robot body and the detection equipment is reduced.

[0017] 2、The air inflation mechanism and the guide mechanism make the protective belt of the extraction part inflate, so that the protective belt wrapped around the surface of the tower drum forms an air bag ring, thereby further reducing the friction generated by the protective belt when the wall climbing robot is working normally, and ensuring the stability of the wall climbing robot driving and detection, and the air bag protective belt can also play a certain buffering effect when falling, reducing the possibility of damage to the device and detection, and the excess gas can be sprayed out through the exhaust valve, thereby avoiding damage caused by continuous inflation of the protective belt, and the sprayed gas is also conducive to the scouring and cleaning of the surface of the tower drum, reducing the influence of impurity particles and the like on the driving and detection of the wall climbing robot.

[0018] 3、The adsorption mechanism, when the falling counterweight ring expands outward, the counterweight ring will contact and press the switch head, the electromagnetic adsorption plate will be de-energized, under the action of the third spring recovery force, the adsorption disc extends outward, using the universal variable angle property of the ball hinge joint, the extended adsorption disc can be adsorbed on the surface of the tower drum, and the third spring can buffer when adsorbing, thereby further limiting the falling of the wall climbing robot, and the locking mechanism is matched to adsorb the wall surface through mechanical locking and magnetic force, thereby improving the effect of protecting the wall climbing robot from falling and ensuring the safety and stability of the device and detection. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an overall external three-dimensional structure schematic diagram of the present application; Figure 2 It is an overall external three-dimensional structure schematic diagram of the present application; Figure 1 It is a left view three-dimensional structure schematic diagram of the present application; Figure 3 It is a separate three-dimensional structure schematic diagram of the locking mechanism of the present application; Figure 4 It is a three-dimensional structure schematic diagram of the winding rotating drum of the present application; Figure 5 It is a three-dimensional structure schematic diagram of the fixed rotating shaft of the present application; Figure 6 It is a three-dimensional structure schematic diagram of the double set of ratchets of the present application; Figure 7 It is a three-dimensional structure schematic diagram of the mounting head of the present application; Figure 8 It is a three-dimensional structure schematic diagram of the guide mechanism of the present application; Figure 9 It is a three-dimensional structure schematic diagram of the fixed cylinder of the present application; Figure 10 It is a three-dimensional structure schematic diagram of the built-in cylinder of the present application; Figure 11 It is a three-dimensional structure schematic diagram of the third spring recovery of the built-in cylinder of the present application.

[0020] In the figure: 1, main detector; 101, wall climbing robot; 102, mounting rack; 103, position sensor; 104, detection head; 2, locking mechanism; 201, winding frame; 202, winding drum; 203, protective belt; 204, plug; 205, rotating ratchet; 206, counterweight block; 207, first clamp; 208, fixed ratchet; 209, sliding groove; 210, spiral spring; 211, fixed shaft; 212, double set of ratchet; 213, fixed sleeve; 214, first spring; 215, sliding pull rod; 216, counterweight ring; 217, second clamp; 3, ventilation mechanism; 301, exhaust fan; 302, air guide pipe; 303, mounting head; 304, mounting seat; 305, inflation cavity; 306, exhaust valve; 4, conduction mechanism; 401, fixed cylinder; 402, pressing rod; 403, sealing sliding sleeve; 404, air hole; 405, second spring; 5, adsorption mechanism; 501, built-in cylinder; 502, battery pack; 503, electromagnetic suction plate; 504, connecting wire; 505, switch head; 506, support disc; 507, connecting pull rod; 508, third spring; 509, ball hinge; 510, adsorption disc. DETAILED DESCRIPTION

[0021] The application will be further described below in conjunction with specific examples.

[0022] To solve the problem that the device may fall from the surface of the tower and be damaged when detecting the fan tower, causing the data collected by the ultrasonic, magnetic powder or visual detection equipment carried to be distorted, affecting the detection effect, and the falling may hit the equipment at the bottom of the tower or the ground personnel, causing a safety accident, such as Figure 1 Figure 6 As shown in the figure: A fan tower detection device, comprising a main detector 1 and a locking mechanism 2 arranged on one side of the surface of the main detector 1, the main detector 1 comprising a wall climbing robot 101 arranged in the middle of the main detector 1, the front end of the wall climbing robot 101 is provided with a mounting rack 102, and the front end of the mounting rack 102 is provided with a position sensor 103 on both sides, and the front end of the mounting rack 102 is provided with a detection head 104, the wall climbing robot 101 is a magnetic suction wall climbing device of the existing principle, which cooperates with the existing position sensor 103 and the detection head 104 which is a HSD-TOFD module, realizes automatic scanning in the mode of automatic walking and remote sensing control, and completes the detection of the weld of the fan tower.

[0023] The locking mechanism 2 comprises a winding frame 201 arranged on one side of the surface of the wall climbing robot 101, the middle of the winding frame 201 is provided with a winding drum 202, and the middle of the winding drum 202 is provided with a protective belt 203, and the bottom of the protective belt 203 is fixed with a plug 204.

[0024] ​One end of the winding drum 202 is provided with a rotating ratchet 205, and the rear middle part of the rotating ratchet 205 is provided with a counterweight rotating block 206, the lower surface of the rear surface of the rotating ratchet 205 is provided with a first clamp head 207, and the outer part of the first clamp head 207 is provided with a fixed ratchet 208, the surface middle part of the rotating ratchet 205 is provided with a sliding groove 209, the other end of the winding drum 202 is fixedly provided with a fixed rotating shaft 211, and the front end of the fixed rotating shaft 211 is provided with a spiral spring 210, the surface outer side of the fixed rotating shaft 211 is connected with a double set of ratchets 212, and the middle part of the fixed rotating shaft 211 is fixedly provided with a fixed sleeve 213, the inner side middle part of the fixed sleeve 213 is provided with a first spring 214, and the front end of the first spring 214 is connected with a sliding pull rod 215, the top of the sliding pull rod 215 is fixedly provided with a counterweight ring 216, and the outer side upper part of the double set of ratchets 212 is provided with a second clamp head 217.

[0025] The winding drum 202, the rotating ratchet 205, the counterweight rotating block 206 and the first clamp head 207 are rotationally connected with the winding frame 201, and the counterweight rotating block 206 is rotationally connected with the sliding groove 209, the fixed ratchet 208 is fixedly connected with the winding frame 201, the front end of the spiral spring 210 is fixedly connected with the fixed rotating shaft 211, and the tail end of the spiral spring 210 is fixedly connected with the winding frame 201.

[0026] The double set of ratchets 212 are two groups of ring-shaped ratchets fixed on the fixed rotating shaft 211, and a certain gap is arranged in the middle of the double set of ratchets 212, and the convex teeth of the double set of ratchets 212 are opposite to the convex teeth of the rotating ratchet 205, the sliding pull rod 215 is elastically connected with the fixed sleeve 213 through the first spring 214, and the fixed sleeve 213, the first spring 214, the sliding pull rod 215 and the counterweight ring 216 are arranged in four groups about the fixed rotating shaft 211, and the second clamp head 217 is rotationally installed on the winding frame 201 and is clamped with the double set of ratchets 212, and through the locking mechanism 2, the device can be protected when falling from the surface of the fan tower drum, so as to prevent the device from being damaged and affecting the safety of detection.

[0027] Through the plug 204, after the wall-climbing robot 101 is arranged on the surface of the fan tower drum, the safety belt 203 is smoothly drawn out from the winding drum 202, so that the safety belt 203 winds around the tower drum once, and finally the plug 204 is inserted and matched with the safety belt socket structure arranged on the other side of the wall-climbing robot 101, so that the safety belt 203 forms a binding type protection for the wall-climbing robot 101, and when the winding drum 202 rotates clockwise, the spiral spring 210 rotates and tightens, at this time the double set of ratchets 212 will be clamped by the second clamp head 217, so that the winding drum 202 cannot be recovered and rotated by the elastic force of the spiral spring 210, and the extracted safety belt 203 has a certain relaxation force, which avoids that the safety belt 203 is recovered and tightly attached to the surface of the tower drum, thereby affecting the movement of the wall-climbing robot 101.

[0028] When the wall-climbing robot 101 loses contact from a high place on the tower wall surface due to the tower wall surface characteristics, environmental interference, and changes in the state of the robot itself, resulting in irregular or inclined falling, the reaction force of the wall-climbing robot 101 with a certain weight falling downward will instantly generate a powerful pulling force between the protective belt 203 and the tower wall, at this time the protective belt 203 will drive the winding roller 202 to rotate quickly, this sudden and rapid rotating force will make the counterweight rotating block 206 be affected by the centrifugal force and rotate along the sliding groove 209 on the surface of the rotating ratchet 205, so that the rotating counterweight rotating block 206 will press the first clamp 207 downward, so that the first clamp 207 is clamped with the fixed ratchet 208, at this time the clamped first clamp 207 will be limited by the fixed ratchet 208, so that the rotating ratchet 205 and the winding roller 202 no longer continue to rotate, so that the protective belt 203 stops being pulled out, at the same time, when the winding roller 202 and the fixed rotating shaft 211 suddenly and quickly rotate, the first spring 214, the sliding pull rod 215 and the counterweight ring 216 will also be affected by the centrifugal force, so that the sliding pull rod 215 extends outward from the fixed sleeve 213, and the counterweight ring 216 expands outward, which will press the second clamp 217 to move upward, so that the second clamp 217 loses the ability to clamp and limit the double ratchet 212, at this time the helical spring 210 with a certain strength and elasticity will drive the winding roller 202 to rotate in the opposite direction under the action of its own expansion force, so that the winding roller 202 generates a certain recovery effect on the protective belt 203, so that the protective belt 203 can be tightened to generate a tight adhesion force and friction force on the tower wall surface, thereby improving the limiting and protective effect of the protective belt 203 on the wall-climbing robot 101. By using the pulling and tightening of the protective belt 203 when the wall-climbing robot 101 suddenly falls, the falling distance of the robot can be controlled to be much smaller than the height of the tower, so as to avoid the device from directly falling and hitting the ground or equipment, at the same time, the protective belt 203 can absorb impact energy through deformation, thereby reducing the damage degree of the robot body and the detection equipment.

[0029] In order to solve the problem that the device is difficult to move due to the resistance of the protective structure or the attachment of impurity particles on the tower wall surface during operation, thereby easily affecting the stability and safety of detection, as shown in Figure 1 and Figure 2 and Figure 7 - Figure 9 ​The upper side of the main body detector 1 is provided with a ventilation mechanism 3 for ventilation expansion, the ventilation mechanism 3 comprises an exhaust fan 301 installed in the middle of the upper surface of the wall climbing robot 101, the upper side of the exhaust fan 301 is connected with a gas guide pipe 302, the bottom of the gas guide pipe 302 is provided with a mounting head 303, the lower side of the mounting head 303 is provided with a mounting seat 304, the mounting seat 304 is fixedly connected with the front end surface of the protective belt 203, and the exhaust fan 301 is a heat dissipation fan of the wall climbing robot 101 itself.

[0030] The inner side of the middle of the protective belt 203 is provided with an inflation cavity 305, the outer side of the inflation cavity 305 is communicated with an exhaust valve port 306, the mounting head 303 and the mounting seat 304 are screw-connected, the exhaust fan 301, the gas guide pipe 302, the mounting head 303, the mounting seat 304 and the inflation cavity 305 are communicated, and the protective belt 203 is made of air-tight material.

[0031] The surface of the locking mechanism 2 is provided with a lead-through mechanism 4 for ventilation control, the lead-through mechanism 4 comprises a fixed cylinder 401 arranged in the interior of the protective belt 203, the inner side of the middle of the fixed cylinder 401 is provided with a sealing sliding sleeve 403, the bottom of the sealing sliding sleeve 403 is fixedly provided with a pressing rod 402, the surface of the fixed cylinder 401 is provided with ventilation holes 404 on both sides of the upper side, the inner side of the upper side of the sealing sliding sleeve 403 is provided with a second spring 405, the ventilation holes 404 are communicated with the inflation cavity 305, the inflation cavity 305 arranged in the interior of the protective belt 203 is of a segmented structure, and each segment is communicated by the ventilation holes 404 of the fixed cylinder 401.

[0032] After the protective belt 203 is inserted, the mounting head 303 and the mounting base 304 are installed together. When the exhaust fan 301 is used to exhaust heat, part of the gas can enter the air-filled cavity 305 in the protective belt 203 through the air guide pipe 302, the mounting head 303, and the mounting base 304. At this time, the surface of the extracted part of the protective belt 203 is in a relaxed state, and the second spring 405 in the fixed cylinder 401 corresponding to the extracted part of the protective belt 203 is in an extended state, so that the sealing sleeve 403 is pushed downward, the air hole 404 is exposed, and the filled gas can enter the segmented air-filled cavity 305. The rolled protective belt 203 is pressed by the contact surface, so that the pressing rod 402 compresses the sealing sleeve 403 upward, and the sealing sleeve 403 blocks the air hole 404, so that the gas cannot enter the rolled protective belt 203, thereby avoiding affecting the stability of the rolled protective belt 203 and the subsequent extraction. At this time, the extracted part of the protective belt 203 can be inflated to form an air bag around the protective belt 203 wrapped around the tower cylinder, thereby further reducing the friction generated by the protective belt 203 during normal operation of the wall climbing robot 101, and ensuring the stability of the wall climbing robot 101 during driving and detection. The air bag of the protective belt 203 can also provide a certain buffer when falling, reducing the possibility of damage to the device and detection. Through the exhaust valve 306, the excess gas can be sprayed outwards, thereby avoiding damage caused by continuous expansion of the protective belt 203. At the same time, the sprayed gas is also beneficial to the cleaning of the tower surface, reducing the influence of impurities and particles on the driving and detection of the wall climbing robot 101.

[0033] In order to solve the problem that the device is easy to fall too fast or the contact force is too large, thereby causing damage and damage to the detection data, as shown in Figure 1 and Figure 2 and Figure 10 and Figure 11 as shown: The main detection instrument 1 is installed with an adsorption mechanism 5 for secondary protection on both sides of the lower part of the inside. The adsorption mechanism 5 includes an inner cylinder 501 installed inside the wall climbing robot 101. The middle part of the outer surface of the inner cylinder 501 is installed with a battery pack 502, and the upper part of the inside of the inner cylinder 501 is installed with an electromagnetic suction plate 503. The outer side of the electromagnetic suction plate 503 is connected with a connecting lead 504, and the front end of the connecting lead 504 is installed with a switch head 505.

[0034] The inner side of the inner cylinder 501 is installed with a support disc 506, and the middle part of the support disc 506 is fixedly connected with a connecting pull rod 507. The lower part of the support disc 506 is installed with a third spring 508, and the support disc 506 is elastically connected with the inner cylinder 501 through the third spring 508. The support disc 506 is made of magnetic material.

[0035] The bottom of the connecting pull rod 507 is provided with a ball joint 509, and the bottom of the ball joint 509 is provided with a suction disc 510, which is a permanent magnet. Through the suction mechanism 5, the wall-climbing robot 101 can be prevented from falling again.

[0036] When the wall-climbing robot 101 works normally, the support disc 506 is pulled upward, the electromagnetic suction plate 503 is powered on to electromagnetically adsorb the support disc 506, the third spring 508 is stretched upward to make the suction disc 510 retract into the built-in cylinder 501, and when the counterweight ring 216 expands outward, the counterweight ring 216 will contact and press the switch head 505, and the switch head 505 is a power supply switch of the battery pack 502 and the electromagnetic suction plate 503. At this time, the electromagnetic suction plate 503 will be powered off, and the support disc 506 loses the adsorption force. Under the action of the recovery force of the third spring 508, the suction disc 510 extends outward, and by using the omnidirectional variable angle property of the ball joint 509, the extended suction disc 510 can be adsorbed on the surface of the tower drum. At the same time, the third spring 508 can perform certain buffering when adsorbed, so as to further limit the falling of the wall-climbing robot 101. In combination with the locking mechanism 2, the wall surface is adsorbed by mechanical locking and magnetic force, so as to improve the effect of protecting the wall-climbing robot 101 from falling, and ensure the safety and stability of the device and detection.

[0037] The contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0038] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A wind turbine tower testing device, comprising a main testing instrument (1) and a locking mechanism (2), characterized in that: The locking mechanism (2) for safety fall prevention is located on one side of the surface of the main body detector (1). The locking mechanism (2) includes a winding frame (201), a winding drum (202), a protective belt (203), and a plug (204). The winding frame (201) has a winding drum (202) in the middle, and the winding drum (202) has a protective belt (203) in the middle. The plug (204) is fixed at the bottom of the protective belt (203). A rotating ratchet (205) is installed at one end of the winding drum (202), and a counterweight block (206) is provided at the rear center of the rotating ratchet (205). A first locking head (207) is installed below the rear surface of the rotating ratchet (205), and a fixing ratchet (208) is provided on the outside of the first locking head (207). A sliding groove (209) is opened in the center of the surface of the rotating ratchet (205). A fixing shaft (211) is fixed at the other end of the winding drum (202), and the fixing shaft (211) is... A helical spring (210) is provided at the front end. A double set of ratchet wheels (212) is connected to the outer surface of the fixed rotating shaft (211). A fixed sleeve (213) is fixed in the middle of the fixed rotating shaft (211). A first spring (214) is installed in the middle of the inner side of the fixed sleeve (213). A sliding pull rod (215) is connected to the front end of the first spring (214). A counterweight ring (216) is fixed at the top of the sliding pull rod (215). A second chuck (217) is installed on the upper outer side of the double set of ratchet wheels (212).

2. The wind turbine tower testing device according to claim 1, characterized in that, The main detection instrument (1) includes a wall-climbing robot (101), a mounting frame (102), a position sensor (103), and a detection head (104). The wall-climbing robot (101) has a mounting frame (102) at the front center, and position sensors (103) are installed on both sides of the front of the mounting frame (102). The detection head (104) is installed at the front center of the mounting frame (102).

3. The wind turbine tower testing device according to claim 1, characterized in that, The winding drum (202), the rotating ratchet (205), the counterweight block (206), and the first chuck (207) are rotatably connected to the winding frame (201), and the counterweight block (206) is rotatably connected to the sliding groove (209). The fixed ratchet (208) is fixedly connected to the winding frame (201). The first end of the helical spring (210) is fixedly connected to the fixed rotating shaft (211), and the tail end of the helical spring (210) is fixed to the winding frame (201).

4. The wind turbine tower testing device according to claim 1, characterized in that, The double-set ratchet (212) consists of two sets of circular ratchets fixed on a fixed rotating shaft (211), with a certain gap between the two sets of ratchets (212). The convex teeth of the double-set ratchet (212) face opposite directions to the convex teeth of the rotating ratchet (205). The sliding pull rod (215) is elastically connected to the fixed sleeve (213) through the first spring (214). The fixed sleeve (213), the first spring (214), the sliding pull rod (215), and the counterweight ring (216) are arranged in four sets around the fixed rotating shaft (211). The second clamp (217) is rotatably mounted on the winding frame (201) and engages with the double-set ratchet (212).

5. The wind turbine tower testing device according to claim 1, characterized in that, The main body detector (1) is provided with a ventilation mechanism (3) for ventilation expansion on one side above. The ventilation mechanism (3) includes an exhaust fan (301), an air guide pipe (302), a mounting head (303) and a mounting base (304). The exhaust fan (301) is connected to the air guide pipe (302) on one side above, and the mounting head (303) is installed at the bottom of the air guide pipe (302). The mounting base (304) is provided below the mounting head (303), and the mounting base (304) is fixedly connected to the front end surface of the protective belt (203).

6. The wind turbine tower testing device according to claim 5, characterized in that, The mechanism (3) further includes an inflation chamber (305) and an exhaust valve port (306). The inflation chamber (305) is provided in the middle of the inner side of the protective belt (203), and the exhaust valve port (306) is connected to the outer side of the inflation chamber (305). The mounting head (303) and the mounting base (304) are threadedly connected, and the exhaust fan (301), the air guide pipe (302), the mounting head (303), the mounting base (304) and the inflation chamber (305) are connected.

7. A wind turbine tower testing device according to claim 6, characterized in that, The locking mechanism (2) has a ventilation control mechanism (4) on its inner side. The ventilation control mechanism (4) includes a fixed cylinder (401), a pressing rod (402), a sealing sleeve (403), a vent hole (404), and a second spring (405). The sealing sleeve (403) is provided in the middle of the inner side of the fixed cylinder (401), and the pressing rod (402) is fixed at the bottom of the sealing sleeve (403). Vent holes (404) are provided on the upper sides of both sides of the fixed cylinder (401), and a second spring (405) is installed on the upper inner side of the sealing sleeve (403). The vent hole (404) is connected to the inflation chamber (305).

8. The wind turbine tower testing device according to claim 1, characterized in that, The main body detector (1) has an adsorption mechanism (5) for secondary protection installed on both sides of the lower interior. The adsorption mechanism (5) includes an inner tube (501), a battery pack (502), an electromagnetic suction plate (503), a connecting wire (504), and a switch head (505). The battery pack (502) is installed in the middle of the outer surface of the inner tube (501), and the electromagnetic suction plate (503) is installed in the upper interior of the inner tube (501). The connecting wire (504) is connected to the outer side of the electromagnetic suction plate (503), and the switch head (505) is installed at the front end of the connecting wire (504).

9. A wind turbine tower testing device according to claim 8, characterized in that, The adsorption mechanism (5) further includes a support plate (506), a connecting rod (507) and a third spring (508). The support plate (506) is installed in the middle of the inner side of the inner tube (501), and the connecting rod (507) is fixed through the middle of the support plate (506). The third spring (508) is installed below the support plate (506), and the support plate (506) is elastically connected to the inner tube (501) through the third spring (508).

10. A wind turbine tower testing device according to claim 9, characterized in that, The adsorption mechanism (5) further includes a ball joint (509) and an adsorption plate (510). The bottom of the connecting rod (507) is equipped with a ball joint (509), and the bottom of the ball joint (509) is equipped with an adsorption plate (510).