A new material of textile winding detection robot

Abstract

The application provides a winding type detection robot of a new textile material, and relates to the technical field of detection robots, and comprises a detection assembly which is composed of a force applying mechanism and a releasing mechanism. The detection assembly can be used for stretch detection of the material in a full length range, the accuracy of detection data is guaranteed, the force applying mechanism can apply a test tension and a rewinding action to the textile product material, so that the textile product material after detection is still in a winding state, and subsequent transportation, processing and other operations can be smoothly performed. The releasing mechanism adopts intermittent release, can provide stable support positioning during detection of the textile product material, and can complete the release operation according to a set period, so that the continuity of the whole detection process is guaranteed, and the problem that the existing stretch detection robot can only detect a fixed length sample which is intercepted in advance is solved. The detection mode has obvious limitations.

Description

Technical Field

[0001] This invention relates to the field of inspection robot technology, and in particular to a winding inspection robot for new textile materials. Background Technology

[0002] New textile materials refer to various textile products made by processing new materials. Since the mechanical properties of new materials directly affect their performance and durability, tensile properties are a key mechanical indicator of finished textile materials, reflecting the material's resistance to tension, deformation characteristics, and fracture behavior. Tensile testing can clarify parameters such as the material's breaking strength and elongation at break, providing a basis for material quality evaluation, application selection, and production process optimization, ensuring that it meets the needs of actual use scenarios. For example, patent application number CN202322082016.9 discloses a textile and leather material testing and analysis processing device, which relates to the field of leather testing technology. It includes a base, a fixed frame fixedly connected to the upper rear side of the base, and a controller fixedly connected to the upper end of the base on one side of the fixed frame. This invention employs the aforementioned structure. The first power component drives the positioning component to move, stretching the leather. Then, the second cylinder on the fixed frame drives the slide plate to move, causing the impact mechanism below the slide plate to move downwards. The strength of the leather is tested by repeatedly impacting the stretched area of ​​the leather with a punch head. This eliminates the need for multiple stretching operations and improves testing efficiency. The pressure data generated during the impact of the punch head on the leather is collected by a pressure sensor and transmitted to the controller, facilitating data analysis by the experimenter. After the punch head is subjected to force, a shock absorber protects the pressure sensor housing, preventing direct damage to the pressure sensor due to strong impacts.

[0003] Existing textile material tensile testing robots, in actual operation, can often only test samples of a fixed length that have been pre-cut and submitted for inspection. This testing mode has obvious limitations: since the sample is only a partial cut of the whole material, the test results are difficult to fully reflect the uniformity and overall performance parameters of the entire batch of materials. For rolled textile products (such as fabric rolls, yarn rolls, etc.), it is impossible to achieve continuous and holistic testing of the entire roll of material, making it difficult to meet the testing requirements for performance consistency across the entire length of the rolled material. The accuracy is poor and the practicality is not high. Summary of the Invention

[0004] This invention relates to a winding inspection robot for new textile materials. It includes an inspection component capable of performing tensile testing on rolled materials across their entire length, ensuring the accuracy of the test data. A force application mechanism applies test tension to the finished textile material and performs a rewinding action, ensuring the inspected material remains in a wound state for smooth subsequent transportation and processing. The release mechanism employs intermittent release, providing stable support and positioning during inspection while completing the release operation according to a set cycle, thus ensuring the continuity of the entire inspection process. The robot is highly flexible, accurate, and practical.

[0005] This invention provides a winding inspection robot for new textile materials, specifically including: an installation component, which includes a test platform, a drive base, and a positioning base, wherein the drive base and the positioning base are respectively fixedly connected to both sides of the top of the test platform; and an inspection component, which consists of a force application mechanism and a release mechanism.

[0006] The force-applying mechanism includes a force-applying disc, a take-up disc, and a drive motor. The force-applying disc is rotatably connected to the top of the drive base, and the take-up disc is rotatably connected to the outside of the force-applying disc. The drive motor is fixedly installed on the top of the drive base. The release mechanism includes a positioning disc, a release disc, a synchronizing disc, and a locking block. The positioning disc is fixedly installed on the side of the positioning base, and the release disc is rotatably connected to the outside of the positioning disc. The synchronizing disc is rotatably connected to the outside of the positioning disc, and the locking block is radially inserted into the inside of the release disc. A take-up roller for winding the finished textile material is detachably fixedly installed on the outside of the take-up disc, and a material roller for winding the finished textile material is detachably fixedly installed on the outside of the release disc.

[0007] Furthermore, the force-applying disc has an external force-applying block, and the winding disc has an internal track groove, into which the force-applying block is inserted.

[0008] Furthermore, the side of the force-applying block is provided with a force-applying tension spring, and the two ends of the force-applying tension spring are respectively fixedly connected to the side of the force-applying block and the inside of the winding reel.

[0009] Furthermore, a drive gear is provided on the outside of the shaft of the drive motor, and a detection gear is provided on the outside of the shaft of the force application plate, and the drive gear and the detection gear mesh with each other.

[0010] Furthermore, both the outer side of the force-applying disc's rotating shaft and the outer side of the synchronization disc are equipped with synchronization sprockets, and the two synchronization sprockets are connected by chain drive.

[0011] Furthermore, the top of the locking block is provided with a locking top spring, and the two ends of the locking top spring abut against the inside of the locking block and the inside of the release disc, respectively.

[0012] Furthermore, the positioning disk is provided with a positioning slot on its exterior, and there is one locking block and four positioning slots. Under the action of the locking top spring, the locking block is inserted into the positioning slot corresponding to its position.

[0013] Furthermore, the side of the synchronization disk is provided with a release stop, and the top of the release stop facing the rotation direction is chamfered.

[0014] Furthermore, as the release block rotates along with the synchronizing disk, the block body of the release block can abut against and squeeze the locking block, causing the locking block to move into the interior of the release disk.

[0015] This invention provides a winding inspection robot for new textile materials, which has the following beneficial effects:

[0016] 1. The testing component can perform tensile testing on rolled materials across the entire length range, ensuring the accuracy of the test data. The force application mechanism can apply test tension and rewind the finished textile material, ensuring that the tested finished textile material remains in a wound state for smooth subsequent transportation and processing. The release mechanism adopts intermittent release, which can provide stable support and positioning during the testing of finished textile materials and complete the release operation according to a set cycle, thereby ensuring the continuity of the entire testing process and improving the flexibility, accuracy, and practicality of the device.

[0017] 2. The testing component adopts a winding tensile testing method. Compared with the traditional "single-segment tensile testing" (which only clamps the two ends of the material and stretches them without simulating the winding state), the testing component is more in line with actual use scenarios. Textile products (such as fabrics and yarn rolls) are often in a winding state during storage, transportation, and processing. The winding tension affects the internal stress distribution of the material. The winding testing can simulate this state, making the test results closer to the actual performance of the material. It avoids the errors caused by ignoring the influence of winding in traditional testing and is suitable for continuous testing of long / rolled materials. For long finished products such as rolled fabrics and knitted fabrics, the winding mechanism can achieve continuous feeding and segmented testing without frequent clamping, greatly improving testing efficiency (especially suitable for quality sampling inspection in batch production). The test results can intuitively determine whether the tensile strength of the material meets the standards, helping companies to adjust production processes in a timely manner (such as adjusting fiber ratios and weaving tension) and improve product quality stability. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0020] In the attached diagram:

[0021] Figure 1 A schematic diagram of the structure of the present invention is shown.

[0022] Figure 2 A schematic diagram of the internal structure of the present invention is shown.

[0023] Figure 3 The present invention is shown. Figure 2 Enlarged structural diagram of part A in the middle.

[0024] Figure 4 The present invention is shown. Figure 2 Enlarged structural diagram of part B in the middle.

[0025] Figure 5 A schematic diagram of the disassembled force-applying mechanism of the present invention is shown.

[0026] Figure 6 A schematic diagram of the disassembled release mechanism of the present invention is shown.

[0027] Figure 7 The present invention is shown. Figure 2 A schematic diagram of the internal structure of finished textile fabrics during tensile testing.

[0028] Figure 8 The present invention is shown. Figure 7 A schematic diagram of the internal structure of the release block after it contacts and squeezes the locking block.

[0029] Figure 9 The present invention is shown. Figure 8 Enlarged structural diagram of part C in the middle.

[0030] Figure 10 The present invention is shown. Figure 8 Enlarged structural diagram of part D in the middle.

[0031] Figure 11 The present invention is shown. Figure 8 A schematic diagram of the internal structure of the detection component when it automatically completes the reset action and continues detection.

[0032] List of reference numerals

[0033] 1. Installation components; 101. Test bench; 102. Drive mount; 103. Positioning mount;

[0034] 2. Force application mechanism; 201. Force application plate; 2011. Force application block; 2012. Force application tension spring; 2013. Detection gear; 2014. Synchronous sprocket; 202. Rewinding reel; 2021. Track groove; 203. Drive motor; 2031. Drive gear;

[0035] 3. Release mechanism; 301. Positioning plate; 3011. Positioning slot; 302. Release plate; 303. Synchronization plate; 3031. Release stop block; 304. Locking block; 3041. Locking top spring. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Please refer to Figures 1 to 11 Example 1:

[0038] This invention proposes a winding-type inspection robot for new textile materials, comprising: an installation component 1, which includes a test platform 101, a drive seat 102, and a positioning seat 103, wherein the drive seat 102 and the positioning seat 103 are respectively fixedly connected to the two sides of the top of the test platform 101; and an inspection component, which consists of a force application mechanism 2 and a release mechanism 3.

[0039] The force application mechanism 2 includes a force application disc 201, a take-up disc 202, and a drive motor 203. The force application disc 201 is rotatably connected to the top of the drive base 102, and the take-up disc 202 is rotatably connected to the outside of the force application disc 201. The drive motor 203 is fixedly installed on the top of the drive base 102. The release mechanism 3 includes a positioning disc 301, a release disc 302, a synchronizing disc 303, and a locking block 304. The positioning disc 301 is fixedly installed on the side of the positioning base 103, and the release disc 302 is rotatably connected to the outside of the positioning disc 301. The synchronizing disc 303 is rotatably connected to the outside of the positioning disc 301, and the locking block 304 is radially inserted into the inside of the release disc 302.

[0040] The winding reel 202 is externally and detachably fixedly equipped with a winding roller for winding the finished textile material, and the release reel 302 is externally and detachably fixedly equipped with a material roller for winding the finished textile material. In use, the detection component can perform tensile testing on the rolled material over its entire length range, and the tested finished textile material can be rewound, facilitating subsequent processing, transportation, and other operations. When it is necessary to test the rolled finished textile material, the material roller for winding the finished textile material is fixed to the side of the release reel 302, and the traction end of the finished textile material is fixed to the winding roller on the side of the winding reel 202, and the testing operation can begin. The operation is convenient and flexible.

[0041] The force-applying disc 201 has a force-applying block 2011 on its outside, and the winding disc 202 has a track groove 2021 inside. The force-applying block 2011 is inserted into the track groove 2021. This design can prevent the force-applying disc 201 or the winding disc 202 from tilting or twisting when rotating, thus improving stability.

[0042] The force-applying block 2011 has a force-applying tension spring 2012 on its side, and the two ends of the force-applying tension spring 2012 are respectively fixedly connected to the side of the force-applying block 2011 and the inside of the winding reel 202. In use, the force-applying mechanism 2 can apply test tension to the textile finished material and perform rewinding. The release mechanism 3 can intermittently release the textile finished material on the material roller, thereby realizing the use of tensile testing of the entire roll of material over its entire length. The top of the locking block 304 is equipped with a locking top spring. 3041, and the two ends of the locking top spring 3041 abut against the inside of the locking block 304 and the inside of the release disc 302 respectively. The positioning disc 301 has a positioning slot 3011 on its outside. There is one locking block 304 and four positioning slots 3011. Under the action of the locking top spring 3041, the locking block 304 is inserted into the positioning slot 3011 at its corresponding position. During the test, under the action of the locking top spring 3041, the locking block 304 is inserted into the positioning slot 3011. The release disc 302 is unable to rotate, thus providing stable support for the finished textile material. The drive motor 203 has a drive gear 2031 on its external shaft, and the force-applying disc 201 has a detection gear 2013 on its external shaft. The drive gear 2031 and the detection gear 2013 mesh and transmit power. The drive gear 2031 of the drive motor 203 can drive the force-applying disc 201 to rotate through the detection gear 2013. Since the release disc 302 cannot rotate, the winding disc 202 also cannot rotate due to the restriction of the finished textile material outside the material roller. At this time, the force-applying disc 201 can only rotate independently of the winding disc 202, which can stretch the force-applying spring 2012. The force-applying spring 2012 can transmit its own elastic force to the winding disc 202, thus providing the winding disc 202 with a winding tendency and force. The winding disc 202 finally applies this force to the finished textile material, realizing the tensile testing function of the finished textile material. The testing is convenient and flexible.

[0043] Both the external shaft of the force-applying disc 201 and the external shaft of the synchronous disc 303 are equipped with synchronous sprockets 2014, and the two synchronous sprockets 2014 are connected by chain drive. During use and testing, when the force-applying disc 201 rotates, it can drive the synchronous disc 303 to rotate through the cooperation of the synchronous sprockets 2014 and the chain. The side of the synchronous disc 303 is equipped with a release block 3031, and the top of the side of the release block 303 facing the rotation direction has a chamfered design. The release block 3031, when following the synchronous sprockets... During the rotation of the timing disc 303, the release block 3031 abuts against and presses against the locking block 304, causing the locking block 304 to move inward toward the release disc 302. During the rotation of the timing disc 303, when the release block 3031 rotates to the position of the locking block 304, its body abuts against and presses against the locking block 304, causing the locking block 304 to move inward toward the positioning disc 301 and compress the locking spring 3041. The locking block 304 then disengages from the positioning slot 3011. Thus, the positioning effect obtained by the release disc 302 through the locking block 304 and the positioning disc 301 becomes invalid, and the release disc 302 can rotate. Subsequently, under the action of the force-applying spring 2012, the winding disc 202 will rotate and reset in the direction of the rotation of the force-applying disc 201, causing the force-applying spring 2012 to also contract and reset. During this process, due to the rotation of the winding disc 202, the textile finished material will be rewound onto the winding roller, and at this time, the release disc 302 will also rotate, releasing the textile finished material in the subsequent area of ​​the material roller for testing. Since there are four positioning slots 3011, when the release disc 302 rotates, under the action of the locking top spring 3041, the locking block 304 will re-engage into the first sequential positioning slot 3011, realizing the positioning function of the release disc 302 again. Thus, the force-applying disc 201 continues to rotate, enabling tensile performance testing of the textile finished material in the newly released area, and repeating the above process to perform complete and comprehensive testing of the textile finished material outside the material roller, ensuring the accuracy of the test data.

[0044] The specific usage and function of this embodiment: In this invention, the detection component can perform tensile testing on rolled materials over the entire length range, and the tested textile finished material can be rewound, facilitating subsequent processing, transportation, and other operations. When it is necessary to test rolled textile finished materials, the material roller wound around the textile finished material is fixed to the side of the release plate 302, and the traction end of the textile finished material is fixed to the take-up roller on the side of the take-up plate 202, after which the testing operation can begin. The force application mechanism 2 can apply test tension and rewound the textile finished material, and the release mechanism 3 can intermittently release the textile finished material on the material roller, thereby realizing tensile testing on the entire roll of material over the entire length range. During testing, under the action of the locking top spring 3041, the locking block 304 is inserted into the positioning slot 3011, thus the release disc 302 is in a non-rotating state, providing stable support for the finished textile material. Simultaneously, the drive gear 2031 of the drive motor 203 can drive the force-applying disc 201 to rotate through the detection gear 2013. Since the release disc 302 cannot rotate, the winding disc 202 also cannot rotate due to the constraint of the finished textile material outside the material roller. At this time, the force-applying disc 201 can only rotate independently of the winding disc 202, thereby stretching the force-applying spring 2012. The force-applying spring 2012 can transmit its elastic force to the winding disc 202, thus providing the winding disc 202 with a winding tendency and force. 02 Finally, this force is applied to the finished textile material to achieve the tensile testing function. During the test, when the force-applying disc 201 rotates, it drives the synchronous disc 303 to rotate through the cooperation of the synchronous sprocket 2014 and the chain. During the rotation of the synchronous disc 303, when the release block 3031 rotates to the position of the locking block 304, the block of the release block 3031 can abut against and squeeze the locking block 304, causing the locking block 304 to move into the positioning disc 301 and compress the locking top spring 3041. The locking block 304 will also disengage from the positioning slot 3011, thus the positioning effect obtained by the release disc 302 through the locking block 304 and the positioning disc 301 becomes invalid, and the release disc 302 can rotate. After that, the tensile force is applied. Under the action of spring 2012, the take-up reel 202 rotates and resets in the direction of the force-applying disc 201, causing the force-applying spring 2012 to also contract and reset. During this process, due to the rotation of the take-up reel 202, the finished textile material is rewound onto the take-up roller. At the same time, the release disc 302 also rotates, releasing the finished textile material in the subsequent area of ​​the material roller for inspection. Since there are four positioning slots 3011, when the release disc 302 rotates, under the action of the locking top spring 3041, the locking block 304 will re-engage into the first sequential positioning slot 3011, again achieving the positioning function of the release disc 302. Thus, the force-applying disc 201 can continue to rotate to perform tensile performance testing on the finished textile material in the newly released area.The above process is repeated to perform a complete and thorough inspection of the finished textile material outside the material roller.

Claims

1. A winding-type inspection robot for new textile materials, comprising: The mounting assembly (1) includes a test bench (101), a drive seat (102) and a positioning seat (103), wherein the drive seat (102) and the positioning seat (103) are respectively fixedly connected to the two sides of the top of the test bench (101); characterized in that it also includes a detection assembly, wherein the detection assembly is composed of a force application mechanism (2) and a release mechanism (3); The force-applying mechanism (2) includes a force-applying disc (201), a take-up disc (202), and a drive motor (203). The force-applying disc (201) is rotatably connected to the top of the drive base (102), and the take-up disc (202) is rotatably connected to the outside of the force-applying disc (201). The drive motor (203) is fixedly installed on the top of the drive base (102). The release mechanism (3) includes a positioning disc (301), a release disc (302), a synchronization disc (303), and a locking block (304). The disc (301) is fixedly installed on the side of the positioning seat (103), and the release disc (302) is rotatably connected to the outside of the positioning disc (301). The synchronization disc (303) is rotatably connected to the outside of the positioning disc (301), and the locking block (304) is radially inserted into the inside of the release disc (302). The take-up disc (202) is detachably fixedly installed with a take-up roller for taking up the finished textile material, and the release disc (302) is detachably fixedly installed with a material roller for winding the finished textile material. The drive motor (203) has a drive gear (2031) on its outside shaft, and the force application disk (201) has a detection gear (2013) on its outside shaft. The drive gear (2031) and the detection gear (2013) mesh and transmit power. Both the outside of the rotating shaft of the force-applying disc (201) and the outside of the synchronous disc (303) are provided with synchronous sprockets (2014), and the two synchronous sprockets (2014) are connected by chain drive. The top of the locking block (304) is provided with a locking top spring (3041), and the two ends of the locking top spring (3041) abut against the inside of the locking block (304) and the inside of the release disc (302), respectively; The positioning disk (301) is provided with a positioning slot (3011) on the outside, and there is one locking block (304). There are four positioning slots (3011). Under the action of the locking top spring (3041), the locking block (304) is inserted into the interior of the positioning slot (3011) at the corresponding position. The side of the synchronization disk (303) is provided with a release stop (3031), and the top of the side of the release stop (3031) facing the rotation direction is chamfered. During the rotation of the synchronous disk (303), the release block (3031) can abut against and squeeze the locking block (304) to make the locking block (304) move into the interior of the release disk (302).

2. The winding inspection robot for new textile materials according to claim 1, characterized in that, The force-applying disc (201) has a force-applying block (2011) on its outside, and the winding disc (202) has a track groove (2021) inside, with the force-applying block (2011) inserted into the track groove (2021).

3. The winding inspection robot for new textile materials according to claim 2, characterized in that, The force-applying block (2011) has a force-applying tension spring (2012) on its side, and the two ends of the force-applying tension spring (2012) are respectively fixedly connected to the side of the force-applying block (2011) and the inside of the winding reel (202).

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