Surface cleaning device for capacitor aluminum shell production

Abstract

The invention provides a surface cleaning device for capacitor aluminum shell production, and relates to the technical field of capacitor aluminum shell production. The lifting assembly is installed on the supporting assembly. The driving assembly is mounted on the supporting assembly; the cleaning assembly is mounted on the driving assembly; the positioning assembly is mounted on the cleaning assembly; the number of the L-shaped supporting rods is four, and the four L-shaped supporting rods are welded to the top of the supporting bottom plate. The supporting shell is welded to the tops of the four L-shaped supporting rods, and a through hole is formed in the supporting shell. When the capacitor aluminum shell is separated from cleaning liquid, the servo motor drives the capacitor aluminum shell to be cleaned to move irregularly, the redundant cleaning liquid on the capacitor aluminum shell is cleaned, and the cleaned capacitor aluminum shell can be quickly dried; the problem that after cleaning, excessive moisture in the capacitor aluminum shell cannot be drained firstly, then the cleaned capacitor aluminum shell is taken out, and follow-up drying is not facilitated is solved.

Description

Technical Field

[0001] This invention belongs to the field of capacitor aluminum shell production technology, and more specifically, relates to a surface cleaning device for capacitor aluminum shell production. Background Technology

[0002] Two conductors close together, with a non-conductive insulating medium sandwiched between them, constitute a capacitor. When a voltage is applied between the two plates of the capacitor, it stores charge. The capacitance of a capacitor is numerically equal to the ratio of the charge on one conductive plate to the voltage between the two plates. During the stamping process of aluminum capacitor shells, an appropriate amount of lubricating oil needs to be added to extend the life of the stamping die and improve the quality of the aluminum shell product. The stamped aluminum shells must be cleaned to remove oil and debris before subsequent assembly. Currently, the cleaning of aluminum capacitor shells usually involves directly removing the cleaned shells after cleaning, without first draining excess water. This is detrimental to subsequent drying. Furthermore, the cleaning process typically involves moving the capacitor shells in a straight line, which prevents irregular movement and affects the cleaning effect. Summary of the Invention

[0003] In view of this, the present invention provides a surface cleaning device for the production of aluminum capacitor shells, which includes a support component, a lifting component, a driving component, a cleaning component, and a positioning component. When the aluminum capacitor shell is immersed in the cleaning solution, the servo motor drives the aluminum capacitor shell to be cleaned to move irregularly, which fully cleans the aluminum capacitor shell. When the aluminum capacitor shell is separated from the cleaning solution, the servo motor drives the aluminum capacitor shell to be cleaned to move irregularly, which cleans the excess cleaning solution on the aluminum capacitor shell and facilitates the rapid drying of the cleaned aluminum capacitor shell.

[0004] This invention provides a surface cleaning device for capacitor aluminum shell production, specifically including a support assembly, a lifting assembly, a drive assembly, a cleaning assembly, and a positioning assembly; the lifting assembly is mounted on the support assembly; the drive assembly is mounted on the support assembly; the cleaning assembly is mounted on the drive assembly; and the positioning assembly is mounted on the cleaning assembly. The support assembly includes: a support base plate, L-shaped support rods, and a support housing; the support base plate has fixing holes at its corners; there are four L-shaped support rods, which are welded to the top of the support base plate; the support housing is welded to the top of the four L-shaped support rods, and the support housing has through holes.

[0005] Furthermore, the cleaning assembly includes: a stabilizing guide shaft, a support plate, and a protective frame; there are two stabilizing guide shafts, and the two stabilizing guide shafts are slidably installed inside the movable slider; the support plate is welded to the bottom of the two stabilizing guide shafts; and the protective frame is welded to the top of the support plate.

[0006] Furthermore, the lifting assembly includes: an electric telescopic rod and a lifting plate; there are two electric telescopic rods, and the two electric telescopic rods are fixedly installed on the top of the supporting base plate; the lifting plate is fixedly installed on the top of the two electric telescopic rods.

[0007] Furthermore, the cleaning assembly also includes: a circular mounting shaft and a baffle plate; the circular mounting shaft is rotatably mounted inside the protective frame; the baffle plate is welded to the outside of the circular mounting shaft, and arc-shaped positioning grooves are provided on the left and right sides of the baffle plate.

[0008] Furthermore, the lifting assembly also includes: a rubber sealing ring and a sealing baffle; the rubber sealing ring is installed inside the lifting plate, and the outside of the rubber sealing ring contacts the supporting housing; the sealing baffle is welded to the top of the lifting plate, and the front side of the sealing baffle contacts the supporting housing.

[0009] Furthermore, the cleaning assembly also includes: a connecting top plate, mounting vertical rods, and U-shaped push frames; the connecting top plate is welded to the top of two stabilizing guide shafts; there are four mounting vertical rods in total, and the four mounting vertical rods are welded to the bottom of the connecting top plate; there are two U-shaped push frames in total, and the two U-shaped push frames are welded to the bottom of the four mounting vertical rods; the two U-shaped push frames are tangent to the linear slide rail, and the two U-shaped push frames and the two rows of V-shaped protrusions are located on the same central plane.

[0010] Furthermore, the drive assembly includes: a linear slide rail, a moving slider, and a servo motor; the linear slide rail is welded to the support housing; the moving slider is slidably mounted on the linear slide rail; and the servo motor is fixedly mounted on the right side of the support housing.

[0011] Furthermore, the positioning component includes: a U-shaped positioning bracket and a positioning insert shaft; there are two U-shaped positioning brackets, and the two U-shaped positioning brackets are welded to the left and right sides of the protective frame; there are two positioning insert shafts, and the two positioning insert shafts are slidably installed inside the two U-shaped positioning brackets and the protective frame; the inner ends of the two positioning insert shafts are hemispherical structures, and the two positioning insert shafts are inserted into two arc-shaped positioning grooves.

[0012] Furthermore, the drive assembly also includes: a drive screw and V-shaped protrusions; the drive screw is fixedly installed on the left side of the servo motor and is threadedly connected to the movable slider; the V-shaped protrusions are provided in two rows, and the two rows of V-shaped protrusions are welded to the top of the linear slide rail.

[0013] Furthermore, the positioning assembly also includes: a reset ring and a reset spring; there are two reset rings, and the two reset rings are welded to the outside of the two positioning pins; there are two reset springs, and the two reset springs are installed on the outside of the two positioning pins, and the two reset springs are located between the two U-shaped positioning brackets and the two reset rings.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, two electric telescopic rods are fixedly installed on the top of the support base plate, and a sealing baffle is welded to the top of the lifting plate. The front side of the sealing baffle is in contact with the support housing. When the two electric telescopic rods are working, the sealing baffle pushes the cleaning fluid upward, so that the aluminum shell of the capacitor is immersed in the cleaning fluid, thereby playing a role in immersing and cleaning the aluminum shell of the capacitor.

[0015] 2. In this invention, a drive screw is fixedly installed on the left side of the servo motor, and the drive screw is threadedly connected to the moving slider. When the servo motor is working, the moving slider drives the aluminum shell of the capacitor to be cleaned or after cleaning to move, thereby realizing the automatic cleaning of the aluminum shell of the capacitor.

[0016] 3. In this invention, two stable guide shafts are slidably installed inside the movable slider, and two U-shaped push frames are welded to the bottom of four mounting vertical rods. The two U-shaped push frames are tangent to the linear slide rail. When the capacitor aluminum shell is immersed in the cleaning solution, the servo motor drives the capacitor aluminum shell to be cleaned to move irregularly, which fully cleans the capacitor aluminum shell. When the capacitor aluminum shell is separated from the cleaning solution, the servo motor drives the capacitor aluminum shell to be cleaned to move irregularly, which cleans the excess cleaning solution on the capacitor aluminum shell and facilitates the rapid drying of the cleaned capacitor aluminum shell.

[0017] 4. In this invention, a circular mounting shaft is rotatably mounted inside the protective frame, and a baffle plate is welded to the outside of the circular mounting shaft, which facilitates the placement or removal of the capacitor aluminum shell by the staff. Furthermore, two positioning pins are slidably mounted inside the two U-shaped positioning brackets and the protective frame, and the two positioning pins are inserted into the two arc-shaped positioning grooves, making the baffle plate more stable when it is opened or closed. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0020] In the attached diagram: Figure 1This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This is the present invention. Figure 1 A schematic diagram of the central cross-section structure.

[0022] Figure 3 This is a structural schematic diagram of the support component and lifting component of the present invention.

[0023] Figure 4 This is the present invention. Figure 2 A magnified schematic diagram of a portion of region A in the middle.

[0024] Figure 5 This is a schematic diagram of the structure of the driving component of the present invention.

[0025] Figure 6 This is a schematic diagram of the structure of the cleaning component and the positioning component of the present invention.

[0026] Figure 7 This is the present invention. Figure 1 A magnified schematic diagram of a portion of region B.

[0027] Figure 8 This is the present invention. Figure 6 A magnified schematic diagram of the structure of region C in the middle.

[0028] Figure 9 This is a schematic diagram of the structure of the blocking plate and positioning component of the present invention.

[0029] Figure 10 This is the present invention. Figure 9 A magnified schematic diagram of the structure of region D in the middle.

[0030] List of reference numerals 1. Support Components; 101. Support Base Plate; 1011. Fixing Hole; 102. L-shaped Support Rod; 103. Support Housing; 1031. Through Hole; 2. Lifting Components; 201. Electric Telescopic Rod; 202. Lifting Plate; 203. Rubber Sealing Ring; 204. Sealing Baffle; 3. Drive Components; 301. Linear Slide Rail; 302. Moving Slider; 303. Servo Motor; 304. Drive Screw; 305. V-shaped Protrusion; 4. Cleaning Components; 401. Stabilizing Guide Shaft; 402. Support Plate; 403. Protective Frame; 404. Circular Mounting Shaft; 405. Baffle Plate; 4051. Arc-shaped Positioning Groove; 406. Connecting Top Plate; 407. Mounting Vertical Rod; 408. U-shaped Push Frame; 5. Positioning Components; 501. U-shaped Positioning Bracket; 502. Positioning Insert Shaft; 503. Reset Ring; 504. Reset Spring. Detailed Implementation

[0031] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.

[0032] Example 1: Please refer to Figures 1 to 10 As shown: The present invention provides a surface cleaning device for capacitor aluminum shell production, including a support assembly 1, a lifting assembly 2, a drive assembly 3, a cleaning assembly 4, and a positioning assembly 5; the lifting assembly 2 is mounted on the support assembly 1; the drive assembly 3 is mounted on the support assembly 1; the cleaning assembly 4 is mounted on the drive assembly 3; and the positioning assembly 5 is mounted on the cleaning assembly 4. The support assembly 1 includes: a support base plate 101, L-shaped support rods 102, and a support housing 103; a fixing hole 1011 is provided at the corner of the support base plate 101; there are four L-shaped support rods 102, and the four L-shaped support rods 102 are welded to the top of the support base plate 101; the support housing 103 is welded to the top of the four L-shaped support rods 102, and a through hole 1031 is provided on the support housing 103.

[0033] like Figure 3 , Figure 4 As shown, the lifting assembly 2 includes: an electric telescopic rod 201 and a lifting plate 202; two electric telescopic rods 201 are provided, and the two electric telescopic rods 201 are fixedly installed on the top of the support base plate 101; the lifting plate 202 is fixedly installed on the top of the two electric telescopic rods 201; the lifting assembly 2 also includes: a rubber sealing ring 203 and a sealing baffle 204; the rubber sealing ring 203 is installed inside the lifting plate 202, and the outside of the rubber sealing ring 203 contacts the support housing 103; the sealing baffle 204 is welded At the top of the lifting plate 202, and with the front side of the sealing baffle 204 in contact with the support housing 103, its specific function is as follows: Since the two electric telescopic rods 201 are fixedly installed on the top of the support base plate 101, and the sealing baffle 204 is welded to the top of the lifting plate 202, and with the front side of the sealing baffle 204 in contact with the support housing 103, when the two electric telescopic rods 201 are working, the sealing baffle 204 pushes the cleaning fluid upward, so that the aluminum shell of the capacitor is immersed in the cleaning fluid, thus playing a role in immersing and cleaning the aluminum shell of the capacitor.

[0034] like Figure 5As shown, the drive assembly 3 includes: a linear slide rail 301, a movable slider 302, and a servo motor 303; the linear slide rail 301 is welded to the support housing 103; the movable slider 302 is slidably mounted on the linear slide rail 301; the servo motor 303 is fixedly mounted on the right side of the support housing 103; the drive assembly 3 also includes: a drive screw 304 and V-shaped protrusions 305; the drive screw 304 is fixedly mounted on the left side of the servo motor 303, and the drive screw 304 is threadedly connected to the movable slider 302; the V-shaped protrusions 305 are arranged in two rows, and the two rows of V-shaped protrusions 305 are welded to the top of the linear slide rail 301. Its specific function is: since the drive screw 304 is fixedly mounted on the left side of the servo motor 303, and the drive screw 304 is threadedly connected to the movable slider 302, when the servo motor 303 is working, the movable slider 302 drives the aluminum shell of the capacitor to be cleaned or after cleaning to move, thereby realizing the automatic cleaning of the aluminum shell of the capacitor.

[0035] like Figure 6 , Figure 7 , Figure 8 As shown, the cleaning assembly 4 includes: a stabilizing guide shaft 401, a supporting plate 402, and a protective frame 403; two stabilizing guide shafts 401 are provided, and the two stabilizing guide shafts 401 are slidably installed inside the movable slider 302; the supporting plate 402 is welded to the bottom of the two stabilizing guide shafts 401; the protective frame 403 is welded to the top of the supporting plate 402; the cleaning assembly 4 also includes: a circular mounting shaft 404 and a baffle plate 405; the circular mounting shaft 404 is rotatably installed inside the protective frame 403; the baffle plate 405 is welded to the outside of the circular mounting shaft 404, and arc-shaped positioning grooves 4051 are provided on the left and right sides of the baffle plate 405; the cleaning assembly 4 also includes: a connecting top plate 406, mounting vertical rods 407, and a U-shaped pusher frame 408; the connecting top plate 406 is welded to the top of the two stabilizing guide shafts 401; four mounting vertical rods 407 are provided, and the four mounting vertical rods 407 are welded to the bottom of the connecting top plate 406. The unit has two U-shaped pushers 408, which are welded to the bottom of four mounting vertical rods 407. The two U-shaped pushers 408 are tangent to the linear slide rail 301, and are located on the same central plane as the two rows of V-shaped protrusions 305. Their specific function is as follows: because the two stabilizing guide shafts 401 are slidably installed inside the moving slider 302, and the two U-shaped pushers 408 are welded to the bottom of the four mounting vertical rods 407 and tangent to the linear slide rail 301, when the capacitor aluminum shell is immersed in the cleaning solution, the servo motor 303 drives the capacitor aluminum shell to be cleaned to move irregularly, thus thoroughly cleaning the capacitor aluminum shell. When the capacitor aluminum shell is separated from the cleaning solution, the servo motor 303 drives the capacitor aluminum shell to be cleaned to move irregularly, thus cleaning away excess cleaning solution on the capacitor aluminum shell, which is beneficial for the rapid drying of the cleaned capacitor aluminum shell.

[0036] Example 2: Based on Example 1, as follows Figure 9 , Figure 10 As shown, the positioning component 5 includes: a U-shaped positioning bracket 501 and a positioning insert shaft 502; two U-shaped positioning brackets 501 are provided, and the two U-shaped positioning brackets 501 are welded to the left and right sides of the protective frame 403; two positioning insert shafts 502 are provided, and the two positioning insert shafts 502 are slidably installed inside the two U-shaped positioning brackets 501 and the protective frame 403; the inner ends of the two positioning insert shafts 502 are hemispherical structures, and the two positioning insert shafts 502 are inserted into two arc-shaped positioning grooves 4051; the positioning component 5 also includes: a reset ring 503 and a reset spring 504; two reset rings 503 are provided, and the two reset rings 503 are welded to the outside of the two positioning insert shafts 502; Two reset springs 504 are provided, and the two reset springs 504 are installed on the outside of the two positioning shafts 502. The two reset springs 504 are located between the two U-shaped positioning brackets 501 and the two reset rings 503. Their specific functions are as follows: Since the circular mounting shaft 404 is rotatably installed inside the protective frame 403 and the baffle plate 405 is welded to the outside of the circular mounting shaft 404, it is convenient for the staff to place or remove the capacitor aluminum shell. Since the two positioning shafts 502 are slidably installed inside the two U-shaped positioning brackets 501 and the protective frame 403 and the two positioning shafts 502 are inserted into the two arc-shaped positioning grooves 4051, the baffle plate 405 is more stable after it is opened or closed.

[0037] In use, the operator first installs the support base plate 101 in a suitable position using bolts and four fixing holes 1011. Then, cleaning fluid is poured into the support housing 103, followed by pouring the capacitor aluminum shell into the protective frame 403. During cleaning, the operator raises the lifting plate 202 using two electric telescopic rods 201, immersing the capacitor aluminum shell in the cleaning fluid. The operator then activates the servo motor 303, which moves the capacitor aluminum shell irregularly, effectively cleaning it. After cleaning, the operator retracts the lifting plate 202 using the two electric telescopic rods 201, separating the capacitor aluminum shell from the cleaning fluid. The servo motor 303 continues to move the capacitor aluminum shell irregularly, removing excess cleaning fluid and facilitating rapid drying. Finally, the operator flips the baffle plate 405 outwards to remove the cleaned capacitor aluminum shell.

[0038] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the scope of protection of the present invention, which is determined by the appended claims.

Claims

1. A surface cleaning device for capacitor aluminum shell production, comprising a support assembly (1), a lifting assembly (2), a drive assembly (3), a cleaning assembly (4), and a positioning assembly (5); characterized in that: The lifting assembly (2) is mounted on the support assembly (1); the driving assembly (3) is mounted on the support assembly (1); the cleaning assembly (4) is mounted on the driving assembly (3); and the positioning assembly (5) is mounted on the cleaning assembly (4). The support assembly (1) includes: a support base plate (101), L-shaped support rods (102), and a support housing (103); a fixing hole (1011) is provided at the corner of the support base plate (101); there are four L-shaped support rods (102), and the four L-shaped support rods (102) are welded to the top of the support base plate (101); the support housing (103) is welded to the top of the four L-shaped support rods (102), and a through hole (1031) is provided on the support housing (103).

2. The surface cleaning device for capacitor aluminum shell production according to claim 1, characterized in that: The lifting assembly (2) includes: an electric telescopic rod (201) and a lifting plate (202); there are two electric telescopic rods (201), and the two electric telescopic rods (201) are fixedly installed on the top of the support base plate (101); the lifting plate (202) is fixedly installed on the top of the two electric telescopic rods (201).

3. The surface cleaning device for capacitor aluminum shell production according to claim 2, characterized in that: The lifting assembly (2) further includes: a rubber sealing ring (203) and a sealing baffle (204); the rubber sealing ring (203) is installed inside the lifting plate (202), and the outside of the rubber sealing ring (203) is in contact with the support housing (103); the sealing baffle (204) is welded to the top of the lifting plate (202), and the front side of the sealing baffle (204) is in contact with the support housing (103).

4. The surface cleaning device for capacitor aluminum shell production according to claim 1, characterized in that: The drive assembly (3) includes: a linear slide rail (301), a movable slider (302), and a servo motor (303); the linear slide rail (301) is welded to the support housing (103); the movable slider (302) is slidably mounted on the linear slide rail (301); and the servo motor (303) is fixedly mounted on the right side of the support housing (103).

5. The surface cleaning device for capacitor aluminum shell production according to claim 4, characterized in that: The drive assembly (3) further includes: a drive screw (304) and a V-shaped protrusion (305); the drive screw (304) is fixedly installed on the left side of the servo motor (303), and the drive screw (304) is threadedly connected to the movable slider (302); the V-shaped protrusion (305) has two rows, and the two rows of V-shaped protrusions (305) are welded to the top of the linear slide rail (301).

6. The surface cleaning device for capacitor aluminum shell production according to claim 5, characterized in that: The cleaning assembly (4) includes: a stabilizing guide shaft (401), a support plate (402), and a protective frame (403); there are two stabilizing guide shafts (401), and the two stabilizing guide shafts (401) are slidably installed inside the movable slider (302); the support plate (402) is welded to the bottom of the two stabilizing guide shafts (401); the protective frame (403) is welded to the top of the support plate (402).

7. The surface cleaning device for capacitor aluminum shell production according to claim 6, characterized in that: The cleaning assembly (4) further includes: a circular mounting shaft (404) and a baffle plate (405); the circular mounting shaft (404) is rotatably mounted inside the protective frame (403); the baffle plate (405) is welded to the outside of the circular mounting shaft (404), and arc-shaped positioning grooves (4051) are provided on the left and right sides of the baffle plate (405).

8. The surface cleaning device for capacitor aluminum shell production according to claim 7, characterized in that: The cleaning assembly (4) further includes: a connecting top plate (406), mounting rods (407), and a U-shaped pusher frame (408); the connecting top plate (406) is welded to the top of two stabilizing guide shafts (401); there are four mounting rods (407), and the four mounting rods (407) are welded to the bottom of the connecting top plate (406); there are two U-shaped pusher frames (408), and the two U-shaped pusher frames (408) are welded to the bottom of the four mounting rods (407); the two U-shaped pusher frames (408) are tangent to the linear slide rail (301), and the two U-shaped pusher frames (408) and the two rows of V-shaped protrusions (305) are located on the same central plane.

9. The surface cleaning device for capacitor aluminum shell production according to claim 6, characterized in that: The positioning component (5) includes: a U-shaped positioning bracket (501) and a positioning insert (502); there are two U-shaped positioning brackets (501), and the two U-shaped positioning brackets (501) are welded to the left and right sides of the protective frame (403); there are two positioning inserts (502), and the two positioning inserts (502) are slidably installed inside the two U-shaped positioning brackets (501) and the protective frame (403); the inner ends of the two positioning inserts (502) are hemispherical structures, and the two positioning inserts (502) are inserted into two arc-shaped positioning grooves (4051).

10. The surface cleaning device for capacitor aluminum shell production according to claim 9, characterized in that: The positioning component (5) further includes: a reset ring (503) and a reset spring (504); there are two reset rings (503), and the two reset rings (503) are welded to the outside of the two positioning pins (502); there are two reset springs (504), and the two reset springs (504) are installed on the outside of the two positioning pins (502), and the two reset springs (504) are located between the two U-shaped positioning brackets (501) and the two reset rings (503).

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