Multifunctional automobile part stamping device and stamping process

Abstract

The multifunctional automobile part stamping device comprises a supporting assembly, the supporting assembly comprises a supporting box and a supporting frame arranged on the rear surface of the supporting box, and the supporting frame is of an L-shaped structure; the jacking assembly comprises a through opening formed in the top of the supporting box, a C-shaped frame installed on the inner side face of the supporting box and an electric cylinder installed on the inner side face of the supporting box, the output end of the electric cylinder penetrates through the C-shaped frame and is connected with an inclined plate and a jacking rod penetrating through the through opening, and the jacking rod is sleeved with a spring connected with the inner top of the C-shaped frame; the automobile part taking device has the beneficial effects that through the designed jacking assembly, the automobile part taking device can directly make contact with a stamped automobile part and jack the stamped automobile part, the problem that the part is tightly attached to the supporting box and is difficult to take down is solved, and the part taking efficiency is improved; and raw materials are cleaned, derusted and cut, so that the quality and the dimensional precision of the blank are ensured, and a good foundation is laid for subsequent stamping.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of automobile parts stamping, and particularly relates to a multifunctional automobile part stamping device and stamping process. BACKGROUND

[0002] The stamping device provides stable and high-strength pressure through a mechanical or hydraulic system, and can complete automobile part processing in a short time, thereby significantly improving production capacity and reducing labor costs.

[0003] Patent No. CN222402980U discloses a high-precision stamping device for automobile part processing, which comprises a support box, the upper end surface of the support box is fixedly connected with a support frame, the lower end surface of the support frame is fixedly connected with a hydraulic rod, the telescopic end of the hydraulic rod is provided with a stamping block, two through holes are symmetrically formed in the upper end surface of the support box, one of the through holes is fixedly connected with a bidirectional threaded rod, the other through hole is rotatably connected with a limiting rod, the surface of the bidirectional threaded rod is threadedly connected with two abutting plates, the upper end surface of the support box is placed with an automobile part body, one side of the abutting plate abuts against the side surface of the automobile part body, and the opposite sides of the two abutting plates are fixedly connected with fixing blocks.

[0004] In use, the automobile part to be stamped is placed on the top of the support box, the hydraulic rod drives the stamping head to stamp the automobile part, the waste generated by stamping falls into the material collecting box through the through hole, and the stamped automobile part is closely attached to the support box, thereby increasing the complexity of taking down. SUMMARY

[0005] The application aims to provide a multifunctional automobile part stamping device and stamping process, which lifts the automobile part to separate the automobile part from the support box, facilitates the staff to quickly take down, reduces the complexity of taking down, and improves work efficiency.

[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a multifunctional automobile part stamping device, comprising

[0007] A support assembly, the support assembly comprises a support box, a support frame provided on the rear surface of the support box, and the support frame is in an "L" shape structure;

[0008] A jacking assembly, the jacking assembly comprises a through hole formed in the top of the support box, a C-shaped frame installed on the inner side surface of the support box, an electric cylinder installed on the inner side surface of the support box, and the output end of the electric cylinder penetrates through the C-shaped frame and is connected with an inclined plate, a jack rod penetrates through the through hole, a spring is sleeved on the jack rod and connected with the top of the C-shaped frame, a fixed wheel is arranged on the bottom end of the jack rod and can slide on the inclined plate, and an ejection block is arranged on the top of the jack rod and can extend out of the inside of the through hole.

[0009] As a preferred technical scheme of the present application, a sliding strip is arranged at the bottom of the inclined plate, and a sliding groove is arranged in the bottom of the C-shaped frame for the sliding strip to slide.

[0010] As a preferred technical scheme of the present application, a connecting column is arranged on the side surface of the C-shaped frame, and the connecting column is fixed to the inner side surface of the support box.

[0011] As a preferred technical scheme of the present application, a collecting assembly is further arranged, which comprises a through hole arranged on the top of the support box, a support seat symmetrically arranged on the inner side surface of the support box, and a collecting box arranged on the two support seats.

[0012] As a preferred technical scheme of the present application, a stamping assembly is further arranged, which comprises a hydraulic rod arranged on the inner top of the support frame, and a stamping block arranged on the output end of the hydraulic rod.

[0013] As a preferred technical scheme of the present application, a vertical plate is symmetrically arranged on the top of the support box, a first electric push rod is arranged on the side surface of the vertical plate, and the output end of the first electric push rod penetrates through the vertical plate and is connected with an L-shaped plate, and the L-shaped plate is spaced apart from the support box.

[0014] As a preferred technical scheme of the present application, a second electric push rod is arranged on the top of the L-shaped plate, and the output end of the second electric push rod penetrates through the L-shaped plate and is connected with a pressing pad, and a box door is hinged to the front surface of the support box.

[0015] The present application further discloses a stamping process for multifunctional automobile parts.

[0016] Select a metal plate meeting the requirements as a raw material, clean and derust the raw material to remove impurities and rust on the surface;

[0017] According to the size requirements of the automobile parts, use a cutting device to cut the metal plate into a blank of appropriate size;

[0018] Place the cut blank on the upper end surface of the support box, drive the L-shaped plate to move by the first electric push rod, and drive the pressing pad to press on the blank by the second electric push rod, so as to position and fix the blank and ensure that the blank will not displace during stamping;

[0019] Start the hydraulic rod, drive the stamping block to move downward by the hydraulic rod, stamp the blank, and after stamping is completed, drive the stamping block to reset upward by the hydraulic rod;

[0020] The electric cylinder is started, the electric cylinder drives the inclined plate to slide, and drives the fixed wheel to rise, the fixed wheel rising drives the jacking rod to rise, the jacking rod rising drives the ejection block to stretch out from the through hole, the blank after stamping is jacked up, the blank is separated from the supporting box, and a worker takes down the parts;

[0021] The waste produced in the stamping process falls into the material collecting box through the through hole, and the material collecting box is taken out regularly to clean and recycle the waste;

[0022] The parts after stamping are subjected to size detection and appearance detection.

[0023] Compared with the prior art, the beneficial effects of the present application are:

[0024] The jacking assembly can directly contact and jack up the automobile parts after stamping, solves the problem that the parts are difficult to take down due to close adhesion with the supporting box, and improves the part taking efficiency

[0025] The first electric push rod can drive the L-shaped plate to move left and right, so as to adjust the position of the L-shaped plate according to automobile parts of different sizes, and improve the adaptability of the device to parts of different specifications; the L-shaped plate and the supporting box are distributed at intervals, avoiding interference between the L-shaped plate and the supporting box, ensuring that the L-shaped plate can move flexibly, and better positioning and fixing the parts; when the parts need to be fixed, the pressing pad can press the parts downward, further enhancing the fixing effect of the parts, preventing displacement of the parts during stamping, and improving the stamping precision;

[0026] The raw materials are subjected to cleaning, rust removal and cutting treatment, so as to ensure the quality and size precision of the blank and lay a good foundation for subsequent stamping processing. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a first perspective structural schematic view of the present application;

[0028] Figure 2 It is a second perspective partial structural schematic view of the present application;

[0029] Figure 3 It is a material collecting box and supporting seat splicing structural schematic view of the present application;

[0030] Figure 4 It is a jacking assembly structural schematic view of the present application;

[0031] Figure 5 It is a jacking assembly partial structural schematic view of the present application;

[0032] In the figure: 1, support box; 11, through hole; 12, through port; 13, box door; 14, support seat; 15, electric cylinder; 2, support frame; 21, hydraulic rod; 210, stamping block; 3, material receiving box; 4, vertical plate; 41, first electric push rod; 5, L-shaped plate; 51, second electric push rod; 510, pressing pad plate; 6, C-shaped frame; 61, connecting column; 62, sliding groove; 7, inclined plate; 71, sliding bar; 8, ejector rod; 81, ejector block; 82, fixed wheel. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work are within the protection scope of the present application.

[0034] Please refer to Figures 1-5 The present application provides a multifunctional stamping device for automobile parts, comprising

[0035] The support assembly comprises a support box 1 and a support frame 2 arranged on the rear surface of the support box 1. The support frame 2 is an L-shaped structure. The support box 1 serves as the basic load-bearing structure of the entire device and can provide a stable mounting platform for each component to ensure the overall stability of the device during operation. The L-shaped support frame 2 can be stably connected to the rear surface of the support box 1 and provide a reliable mounting position for the stamping assembly. The compact structure design saves space and ensures stable force transmission during stamping, improving the safety and stability of the stamping process.

[0036] The jacking assembly comprises a through hole 12 opened at the top of the support box 1, which provides a channel for the extension and retraction of the ejection block 81, ensuring the smooth operation of the jacking action, a C-shaped frame 6 installed on the inner side of the support box 1, which provides a stable mounting and supporting structure for the electric cylinder 15, the inclined plate 7 and the top rod 8, etc., improving the overall rigidity of the jacking assembly, an electric cylinder 15 installed on the inner side of the support box 1, which serves as the jacking power source, has stable and controllable output force, can accurately drive the inclined plate 7 to move, and the output end of the electric cylinder 15 penetrates the C-shaped frame 6 and is connected with the inclined plate 7, the inclined plate 7 converts the linear motion of the electric cylinder 15 into the up-down motion of the top rod 8 through the design of the inclined surface, cooperates with the fixed wheel 82, realizes the jacking function, and the transmission mode is simple and efficient, the top rod 8 penetrates the through hole 12, a spring connected with the top of the C-shaped frame 6 is sleeved on the top rod 8, the fixed wheel 82 arranged at the bottom end of the top rod 8 can slide on the inclined plate 7, and the ejection block 81 arranged at the top of the top rod 8 can extend from the inside of the through hole 12, the spring sleeved on the top rod 8 can drive the top rod 8 and the ejection block 81 to reset quickly after the jacking is completed, ensuring the reliability of the next jacking; the fixed wheel 82 can slide on the inclined plate 7, reducing the friction therebetween, reducing the wear of the components and improving the service life of the jacking assembly; the ejection block 81 can extend from the through hole 12, directly contact the stamped automobile parts and lift them up, solving the problem that the parts are difficult to take off due to close contact with the support box 1, and improving the efficiency of taking parts.

[0037] In the embodiment, preferably, the sliding strip 71 is arranged at the bottom of the inclined plate 7, and the sliding groove 62 is opened at the bottom of the C-shaped frame 6 for the sliding of the sliding strip 71, and the cooperation of the sliding strip 71 and the sliding groove 62 guides the movement of the inclined plate 7, ensuring that the inclined plate 7 stably slides in the predetermined direction under the drive of the electric cylinder 15, avoiding the inclination of the inclined plate 7 or the shaking, ensuring the accuracy of the movement of the jacking assembly, and further improving the stability and reliability of the jacking action.

[0038] In the embodiment, preferably, the connecting column 61 is arranged on the side surface of the C-shaped frame 6, and the connecting column 61 is fixed to the inner side of the support box 1, the connecting column 61 further strengthens the connection strength between the C-shaped frame 6 and the inner side of the support box 1, so that the C-shaped frame 6 is more stable when bearing the force of the jacking assembly, avoiding deformation or loosening due to excessive stress, and improving the overall structural strength and stability of the jacking assembly.

[0039] In the embodiment, preferably, the collecting assembly is further included, the collecting assembly comprises a through hole 11 arranged on the top of the support box 1, the through hole 11 is located on one side of the through opening 12, support seats 14 are symmetrically arranged on the inner side of the support box 1, and a collecting box 3 is arranged on the two support seats 14. The through hole 11 is located on one side of the through opening 12, so that the waste generated in the stamping process can directly fall into the collecting box 3 through the through hole 11, the waste is prevented from being accumulated on the top of the support box 1, and the stamping area is kept clean. The support seats 14 provide stable support for the collecting box 3, so that the collecting box 3 will not be displaced during the collection of the waste. The collecting box 3 can collect the waste in a centralized manner, facilitates the regular cleaning and recycling of the staff, improves the convenience of waste treatment, and meets the requirements of energy saving and environmental protection.

[0040] In the embodiment, preferably, the stamping assembly is further included, the stamping assembly comprises a hydraulic rod 21 arranged on the inner top of the support frame 2 and a stamping block 210 arranged at the output end of the hydraulic rod 21. The hydraulic rod 21 is arranged on the inner top of the support frame 2, can provide strong and stable pressure, and meets the force requirement of stamping of the automobile parts. The stamping block 210 is arranged at the output end of the hydraulic rod 21, can move up and down under the driving of the hydraulic rod 21, directly stamps the automobile parts, and the structure design can guarantee the stamping precision and effect and improve the processing quality of the automobile parts.

[0041] In the embodiment, preferably, the support box 1 is provided with a vertical plate 4 symmetrically arranged on the top of the support box 1, and a first electric push rod 41 is arranged on the side surface of the vertical plate 4. The output end of the first electric push rod 41 penetrates through the vertical plate 4 and is connected with an L-shaped plate 5. The L-shaped plate 5 is spaced apart from the support box 1. The vertical plate 4 provides a stable mounting basis for the first electric push rod 41. The first electric push rod 41 can drive the L-shaped plate 5 to move left and right, so that the position of the L-shaped plate 5 can be adjusted according to automobile parts of different sizes, and the adaptability of the device to automobile parts of different specifications is improved. The L-shaped plate 5 is spaced apart from the support box 1, so that interference between the L-shaped plate 5 and the support box 1 is avoided, the L-shaped plate 5 can move flexibly, and the automobile parts can be better positioned and fixed.

[0042] In this embodiment, preferably, the top of the L-shaped plate 5 is provided with a second electric push rod 51, and the output end of the second electric push rod 51 penetrates through the L-shaped plate 5 and is connected with a pressing pad plate 510. The second electric push rod 51 is installed on the top of the L-shaped plate 5 and can drive the pressing pad plate 510 to move up and down. When it is necessary to fix the parts, the pressing pad plate 510 can press the parts downward, further enhancing the fixing effect of the parts, preventing the parts from moving during the stamping process, and improving the stamping precision. The pressing pad plate 510 directly contacts the parts, and its material and structure can be designed according to the characteristics of the parts to avoid damaging the surface of the parts. The front surface of the support box 1 is hingedly connected with a box door 13. The hinged box door 13 facilitates the opening of the support box 1 by the workers, and facilitates the maintenance, maintenance and cleaning of the jacking assembly, the collecting assembly and the like inside the support box 1, improving the maintenance convenience of the device. At the same time, the box door 13 is closed during the operation of the device, which can play a dustproof and protective role, and ensure the normal operation of the internal components.

[0043] The present application can control the electric cylinder 15, the first electric push rod 41 and the second electric push rod 51 to work through the controller.

[0044] A multifunctional stamping process for automobile parts includes the following steps:

[0045] Select a metal plate material that meets the requirements as a raw material, clean and rust-removing treatment is performed on the raw material to remove impurities and rust on the surface;

[0046] According to the size requirements of the automobile parts, use the cutting equipment to cut the metal plate into the appropriate size of the blank;

[0047] Place the cut blank on the upper end surface of the support box 1, the first electric push rod 41 drives the L-shaped plate 5 to move, and the second electric push rod 51 drives the pressing pad plate 510 to press on the blank, positioning and fixing the blank to ensure that the blank does not move during the stamping process;

[0048] Start the hydraulic rod 21, and the hydraulic rod 21 drives the stamping block 210 to move downward to stamp the blank. After stamping is completed, the hydraulic rod 21 drives the stamping block 210 to reset upward;

[0049] Start the electric cylinder 15, and the electric cylinder 15 drives the inclined plate 7 to slide and drives the fixing wheel 82 to rise. The rising of the fixing wheel 82 drives the ejector rod 8 to rise, and the rising of the ejector rod 8 drives the ejector block 81 to extend from the through port 12 to lift the stamped blank, so that the blank is separated from the support box 1, and the worker takes down the parts;

[0050] The waste generated during the stamping process falls into the collection box 3 through the through hole 11, and the collection box 3 is taken out periodically to clean and recycle the waste;

[0051] Dimensional inspection and appearance inspection are performed on the stamped parts.

[0052] While embodiments of the application have been shown and described with specific details, it will be apparent to those of ordinary skill in the art having the benefit of the detailed description that many changes, modifications, substitutions, and alterations to the embodiments can be made, and that the scope of the application is not limited to the specifically described embodiments.

Claims

1. A multi-functional stamping device for automobile parts, characterized by: The utility model relates to a stamping device for automobile parts, which comprises a support assembly, a lifting assembly, a collecting assembly and a stamping assembly. The support assembly comprises a support box (1), a support frame (2) arranged on the back surface of the support box (1), and the support frame (2) is in an L-shaped structure. The lifting assembly comprises a through hole (12) formed on the top of the support box (1), a C-shaped frame (6) mounted on the inner side surface of the support box (1), an electric cylinder (15) mounted on the inner side surface of the support box (1), and the output end of the electric cylinder (15) penetrates through the C-shaped frame (6) and is connected with an inclined plate (7), a top rod (8) penetrating through the through hole (12), a spring sleeved on the top rod (8) and connected with the inner top of the C-shaped frame (6), a fixing wheel (82) arranged on the bottom end of the top rod (8) and capable of sliding on the inclined plate (7), and an ejection block (81) arranged on the top of the top rod (8) and capable of extending out of the through hole (12).

2. The multi-functional stamping device for automobile parts according to claim 1, characterized in that: The utility model also comprises a sliding strip (71) arranged on the bottom of the inclined plate (7) and a sliding groove (62) formed on the inner bottom of the C-shaped frame (6) for the sliding strip (71) to slide.

3. The multi-functional stamping device for automobile parts according to claim 1, characterized in that: The utility model also comprises a connecting column (61) arranged on the side surface of the C-shaped frame (6) and fixed to the inner side surface of the support box (1).

4. The multi-functional stamping device for automobile parts according to claim 1, characterized in that: The collecting assembly comprises a through hole (11) formed on the top of the support box (1), the through hole (11) being located on one side of the through hole (12), support seats (14) symmetrically mounted on the inner side surface of the support box (1), and a collecting box (3) arranged on the two support seats (14).

5. The multi-functional stamping device for automobile parts according to claim 1, characterized in that: The stamping assembly comprises a hydraulic rod (21) mounted on the inner top of the support frame (2) and a stamping block (210) arranged on the output end of the hydraulic rod (21).

6. The multi-functional stamping device for automobile parts according to claim 1, characterized in that: The utility model also comprises vertical plates (4) symmetrically mounted on the top of the support box (1), a first electric push rod (41) mounted on the side surface of the vertical plate (4), and the output end of the first electric push rod (41) penetrates through the vertical plate (4) and is connected with an L-shaped plate (5), and the L-shaped plate (5) and the support box (1) are spaced apart.

7. The multi-functional stamping device for automobile parts according to claim 6, wherein: The top of the L-shaped plate (5) is provided with a second electric push rod (51), and the output end of the second electric push rod (51) penetrates through the L-shaped plate (5) and is connected with a pressing pad (510), and the front surface of the support box (1) is hingedly connected with a box door (13).

8. A stamping process for multi-functional automobile parts, using the stamping device according to any one of claims 1-7 to stamp automobile parts, characterized in that: The utility model comprises the following steps: Selecting a metal plate meeting the requirements as a raw material, cleaning and rust removing the raw material to remove impurities and rust on the surface; According to the size requirements of automobile parts, using a cutting device to cut the metal plate into a blank of appropriate size; Placing the cut blank on the upper end surface of the support box (1), moving the L-shaped plate (5) by the first electric push rod (41), and making the second electric push rod (51) press the blank tightly by the pressing pad (510) to position and fix the blank, ensuring that the blank will not shift during stamping; Starting the hydraulic rod (21), moving the stamping block (210) downward by the hydraulic rod (21) to stamp the blank, and resetting the stamping block (210) upward by the hydraulic rod (21) after stamping is completed; The electric cylinder (15) is started to drive the inclined plate (7) to slide, and drive the fixed wheel (82) to rise, the fixed wheel (82) drives the ejector rod (8) to rise, the ejector rod (8) drives the ejector block (81) to extend from the opening (12), and the blank after stamping is lifted to separate the blank from the supporting box (1), and the staff takes down the parts; The waste generated during stamping falls into the material collecting box (3) through the through hole (11), and the material collecting box (3) is taken out regularly to clean and recycle the waste; The size and appearance of the stamped parts are detected.

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