Electric control conveying and guiding mechanism integrated with self-debugging ultraviolet aging mechanism

Abstract

The invention relates to the technical field of conveying and guiding, in particular to an electric control conveying and guiding mechanism integrated with a self-debugging ultraviolet aging mechanism, which comprises a horizontal main frame, a first transverse conveying belt, a second transverse conveying belt and a third transverse conveying belt are assembled on the upper surface of the horizontal main frame, and a side hanging type aging box body is fixedly assembled on the side wall of the horizontal main frame. According to the electrically-controlled conveying and guiding mechanism integrated with the self-debugging ultraviolet aging mechanism, a full-automatic conveying mode is adopted to replace traditional manual feeding and discharging, and the conveying efficiency of an aging test is greatly improved; a sample can be smoothly guided into the side hanging type aging box body from a conveying belt in an electric control overturning and two-side clamping manner, so that the stability and firmness of the sample in the loading and unloading processes are improved; and the ultraviolet aging lamp is arranged on the arc-shaped top mounting surface on the inner top surface of the side hanging type aging box body, so that the irradiation range of ultraviolet rays can be effectively expanded, and the irradiation effect is ensured.

Description

Technical Field

[0001] This invention relates to the field of material conveying and guiding technology, and in particular to an electrically controlled material conveying and guiding mechanism that integrates a self-adjusting ultraviolet aging mechanism. Background Technology

[0002] Ultraviolet (UV) radiation is a type of electromagnetic spectrum with frequencies ranging from 750 THz to 30 PHz. It is invisible light with a frequency higher than blue-violet light. UV radiation accelerates the aging of cable assemblies and equipment, such as cable joints. The main reason is that UV radiation causes the chemical bonds within the material's molecules to break, leading to aging phenomena such as oxidation, corrosion, and bleaching. Specifically, high-energy UV radiation can cause photolysis reactions in material molecules, resulting in the breaking of molecular bonds and chemical reactions, thus causing material aging. UV aging testing equipment is a testing method that uses a UV light source to simulate the UV component of sunlight, irradiating samples to assess the aging rate of materials under UV light.

[0003] Current ultraviolet aging tests require manual placement of cable assembly samples inside a simulator, which is inefficient in terms of conveying and loading / unloading. Furthermore, the internal irradiation position and range are fixed, limiting the adaptability of cable assembly samples. Summary of the Invention

[0004] The technical problem that this invention aims to solve is that current ultraviolet aging tests require manual placement of cable assembly samples inside a simulator, which is inefficient in terms of conveying and loading / unloading. Furthermore, the internal irradiation position and range are fixed, and the adaptability of cable assembly samples is also very limited.

[0005] The technical solution adopted by the present invention to solve its technical problem is: an electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism, including a horizontal main frame, on the upper surface of the horizontal main frame are equipped with a first horizontal conveyor belt, a second horizontal conveyor belt and a third horizontal conveyor belt, a side-mounted aging chamber is fixedly mounted on the side wall of the horizontal main frame, an ultraviolet aging lamp is fixedly mounted on the top surface of the side-mounted aging chamber, an electrically controlled flipping adjustment mechanism is movably mounted on the side wall of the side-mounted aging chamber, and electrically controlled translation and flipping mechanisms are symmetrically installed on the two side walls of the side-mounted aging chamber.

[0006] The side-mounted aging chambers are respectively fixedly installed between the first horizontal conveyor belt and the second horizontal conveyor belt, and between the second horizontal conveyor belt and the third horizontal conveyor belt.

[0007] The side-mounted aging chamber has a side-mounted upward and downward feeding port located at the end of the electrically controlled flipping adjustment mechanism.

[0008] The side-mounted aging chamber has an upwardly recessed arc-shaped top mounting surface on its inner top surface, and a plurality of recessed mounting grooves for fixing ultraviolet aging lamps are provided on the arc-shaped top mounting surface.

[0009] The electrically controlled flipping adjustment mechanism includes a flipping closing plate hinged to the side of the side-mounted aging chamber at the discharge port position, an assembly frame fixed to the surface of the flipping closing plate, an electrically controlled clamping and limiting frame installed on the side wall of the assembly frame, and an outer control support rod for controlling the flipping closing plate.

[0010] The electrically controlled clamping and limiting frame includes side guide rails fixed on both sides of the assembly frame, an electrically controlled lead screw installed inside the side guide rails, internal thread translation blocks threaded to both ends of the electrically controlled lead screw, and a clamping frame fixed on the side wall of the internal thread translation block.

[0011] The electrically controlled translation and flipping mechanism includes an embedded internal guide rail fixed on both sides of the side-mounted aging chamber, an adjusting screw movably installed inside the embedded internal guide rail, an internal thread translation seat threaded onto the outside of the adjusting screw, an adjusting motor fixed on the side wall of the internal thread translation seat, and an electrically controlled rotating clamping seat movably assembled on the outside of the internal thread translation seat.

[0012] The regulating motor is connected to the electrically controlled rotating clamping seat via a gear transmission assembly.

[0013] The outer surface of the internal threaded translation seat has an integrally structured transverse assembly shaft. The electrically controlled rotating clamping seat includes a rotating adjustment platform movably mounted on the outer side of the transverse assembly shaft, a lateral limiting frame fixed on the side wall of the rotating adjustment platform, a flip limiting frame connected to the outer surface of the rotating adjustment platform by a movable shaft, and a lateral adjustment support rod for controlling the flip limiting frame.

[0014] An infrared positioning module that cooperates with the lateral limiting frame is fixedly installed on the inner side of the side-mounted aging chamber.

[0015] The beneficial effects of this invention are: (1) The electronically controlled conveying and guiding mechanism of the present invention integrates a self-adjusting ultraviolet aging mechanism to greatly improve the conveying efficiency of aging test by using a fully automatic conveying method to replace the traditional manual feeding and unloading. (2) By adopting an electronically controlled flipping method with clamping on both sides, the sample can be smoothly introduced from the conveyor belt into the side-mounted aging chamber, thereby improving the stability and firmness of the sample loading and unloading process; (3) Installing ultraviolet aging lamps on the arc-shaped top mounting surface of the side-mounted aging chamber can effectively increase the irradiation range of ultraviolet rays and ensure the irradiation effect. (4) Electrically controlled translation and flipping mechanisms are symmetrically installed on both sides of the side-mounted aging chamber. These mechanisms can be used in conjunction with the electrically controlled flipping adjustment mechanism to switch and lock the sample. At the same time, the sample is guided into the center of the side-mounted aging chamber and then rotated and adjusted along the electrically controlled translation and flipping mechanism to improve the irradiation effect and range. (5) The entire equipment has a compact structure, low cost, and reasonable layout; (6) The entire equipment is assembled using a side clamping method, which can accommodate samples of various specifications and has a wider range of applications; (7) Positioning is achieved by using optical recognition, thereby ensuring the accuracy of the angle adjustment of the electronically controlled translation and flipping mechanism, and facilitating adjustment, control and reset. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 This is a schematic diagram of the internal structure of the side-mounted aging chamber in this invention.

[0019] Figure 3 This is a schematic diagram of the internal structure of the assembly section of the electrically controlled translation and flipping mechanism in this invention.

[0020] Figure 4 This is a schematic diagram of the internal structure of the electrically controlled flip-adjustment mechanism in this invention. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0022] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] Figure 1 , Figure 2 , Figure 3 and Figure 4 The electrically controlled conveying and guiding mechanism with an integrated self-adjusting ultraviolet aging mechanism shown includes a horizontal main frame 1. The upper surface of the horizontal main frame 1 is equipped with a first horizontal conveyor belt 2, a second horizontal conveyor belt 3 and a third horizontal conveyor belt 4. A side-mounted aging chamber 5 is fixedly mounted on the side wall of the horizontal main frame 1. An ultraviolet aging lamp 6 is fixedly mounted on the top surface inside the side-mounted aging chamber 5. An electrically controlled tilting and adjusting mechanism 7 is movably mounted on the side wall of the side-mounted aging chamber 5. Electrically controlled translation and tilting mechanisms 8 are symmetrically installed on the two side walls of the side-mounted aging chamber 5.

[0024] Working principle: The sample is sequentially conveyed along the first horizontal conveyor belt 2, the second horizontal conveyor belt 3, and the third horizontal conveyor belt 4. When the sample is conveyed from the first horizontal conveyor belt 2 to the electrically controlled tilting and adjusting mechanism 7, the mechanism clamps the upper and lower ends of the sample and tilts it into the side-mounted aging chamber 5. When the electrically controlled tilting and adjusting mechanism 7 tilts and closes the side inlets 9 of the side-mounted aging chamber 5, the electrically controlled translational tilting mechanism 8 clamps and fixes the sample from both sides. Then, the electrically controlled tilting and adjusting mechanism 7 separates from the sample, and the electrically controlled translational tilting mechanism 8 moves the sample from the opening position to the center position of the side-mounted aging chamber 5. Moved to the center of the side-mounted aging chamber 5, the electrically controlled translation and flipping mechanism 8 drives the sample to rotate, and at the same time, the ultraviolet aging lamp 6 is activated to start the ultraviolet aging test; at the same time, the next sample moves to the right from the first horizontal conveyor belt 2, at which time the second horizontal conveyor belt 3 moves to the left to fill the gap left by the electrically controlled flipping adjustment mechanism 7 between the first horizontal conveyor belt 2 and the second horizontal conveyor belt 3. After the sample is transferred from the first horizontal conveyor belt 2 to the second horizontal conveyor belt 3, the second horizontal conveyor belt 3 moves to the right to facilitate the sample to be moved from the second horizontal conveyor belt 3 to the electrically controlled flipping adjustment mechanism 7 located between the second horizontal conveyor belt 3 and the third horizontal conveyor belt 4.

[0025] To facilitate assembly, the side-mounted aging chamber 5 is fixedly installed between the first horizontal conveyor belt 2 and the second horizontal conveyor belt 3, and between the second horizontal conveyor belt 3 and the third horizontal conveyor belt 4.

[0026] The second transverse conveyor belt 3 can be electrically controlled to move between the first transverse conveyor belt 2 and the third transverse conveyor belt 4, which can reduce the distance between the first transverse conveyor belt 2 and the second transverse conveyor belt 3 and the second transverse conveyor belt 3 and the third transverse conveyor belt 4, making it easier to move and transport non-test samples.

[0027] The second transverse conveyor belt 3 is moved by having a horizontal guide rail mounted on the upper surface of the horizontal main frame 1 to control its translation.

[0028] To facilitate side-mounted and unloading, the side-mounted aging chamber 5 has a side-mounted and unloading port 9 at the end of the electrically controlled tilting and adjusting mechanism 7.

[0029] To increase the top irradiation range, the inner top surface of the side-mounted aging chamber 5 has an upwardly recessed arc-shaped top mounting surface 10, and a plurality of recessed mounting grooves for fixing the ultraviolet aging lamps 6 are provided on the arc-shaped top mounting surface.

[0030] To facilitate loading and unloading adjustments, the electrically controlled tilting adjustment mechanism 7 includes a tilting closing plate 71 hinged to the side of the side-mounted aging chamber 5 at the unloading port 9, an assembly frame 72 fixed to the surface of the tilting closing plate 71, a load-bearing transition conveyor belt 73 movably mounted on the surface of the assembly frame 72, an electrically controlled clamping limit frame 74 mounted on the side wall of the assembly frame 72, and an outer control support rod 75 for controlling the tilting closing plate 71.

[0031] When the first transverse conveyor belt 2 moves the sample horizontally to the surface of the load-bearing transition conveyor belt 73 on the assembly frame 72, the pressure sensor on the assembly frame 72 monitors the sample position. Then, the outer control strut 75 is activated to control the tilting closing plate 71 to tilt and adjust, thus tilting the sample and guiding it into the side-mounted aging chamber 5. The function of the load-bearing transition conveyor belt 73 is to move the sample horizontally to one side.

[0032] To facilitate the upper and lower clamping and limiting of the sample on the load-bearing transition conveyor belt 73, the electrically controlled clamping and limiting frame 74 includes a side guide rail 741 fixed on both sides of the assembly frame 72, an electrically controlled lead screw 742 installed inside the side guide rail 741, an internal thread translation block 743 threaded to both ends of the electrically controlled lead screw 742, and a clamping frame 744 fixed on the side wall of the internal thread translation block 743.

[0033] To facilitate the electric adjustment on both sides, the electric translation and flipping mechanism 8 includes an embedded internal guide rail 81 fixed on both side walls of the side-mounted aging chamber 5, an adjusting screw 82 movably installed inside the embedded internal guide rail 81, an internal thread translation seat 83 threadedly fitted on the outside of the adjusting screw 82, an adjusting motor 84 fixedly installed on the side wall of the internal thread translation seat 83, and an electric control rotation clamping seat 85 movably assembled on the outside of the internal thread translation seat 83.

[0034] The adjusting screw 82 controls the internal thread translation seat 83 and its outer electrically controlled rotating clamping seat 85 to translate along the embedded internal guide rail 81 by rotation. The electrically controlled rotating clamping seat 85 clamps and fixes the sample from both sides, and then drives the electrically controlled rotating clamping seat 85 to translate and transport the sample to the center position of the side-mounted aging chamber 5, which facilitates sample flipping. By controlling the sample to flip under ultraviolet irradiation, it is ensured that the equipment can be subjected to comprehensive aging tests evenly.

[0035] To facilitate transmission adjustment, the adjustment motor 84 is connected to the electrically controlled rotating clamping seat 85 via the gear transmission group 86.

[0036] To facilitate the movable assembly, the inner threaded translation seat 83 has an integrally structured transverse assembly shaft on its outer side surface. The electrically controlled rotating clamping seat 85 includes a rotating adjustment platform 851 movably mounted on the outside of the transverse assembly shaft, a lateral limiting frame 852 fixed on the side wall of the rotating adjustment platform 851, a flip limiting frame 853 with a movable shaft connected to the outer side surface of the rotating adjustment platform 851, and a lateral adjustment support rod 854 for controlling the flip limiting frame 853.

[0037] The lateral adjustment strut 854 is movably mounted on one side of the rotating adjustment platform 851 via its cylinder section shaft, and its extended end is movably connected to the surface of the flip-limit frame 853. The lateral adjustment strut 854 controls the flip-limit frame 853 to flip and adjust by extending and retracting. The flip-limit frame 853 is used in conjunction with the lateral limit frame 852 for clamping and fixing.

[0038] The rotating adjustment platform 851 is movably assembled and adjusted along the horizontal assembly axis. The rotating adjustment platform 851 has an annular toothed frame on the connection surface with the internal thread translation seat 83. The adjustment motor 84 is connected to the annular toothed frame on the rotating adjustment platform 851 through the gear transmission group 86, which drives the rotating adjustment platform 851 to rotate along the horizontal assembly axis.

[0039] To facilitate precise infrared positioning, an infrared positioning module 11 that works in conjunction with the lateral limiting frame 852 is fixedly mounted on the inner side of the side-mounted aging chamber 5.

[0040] The infrared positioning module 11 is positioned by emitting infrared light laterally. The infrared positioning module 11 consists of two identical ranging components, which measure the distance between the two ends of the lateral limiting frame 852. When the detection distances of the upper and lower infrared positioning modules 11 are the same, it indicates that the lateral limiting frame 852 is arranged vertically. Then, the flip angle of the sample is determined by the difference in detection distances between the upper and lower infrared positioning modules 11.

[0041] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism, comprising a horizontal main frame (1), characterized in that: The horizontal main frame (1) is equipped with a first horizontal conveyor belt (2), a second horizontal conveyor belt (3) and a third horizontal conveyor belt (4) on its upper surface. A side-mounted aging chamber (5) is fixedly mounted on the side wall of the horizontal main frame (1). An ultraviolet aging lamp (6) is fixedly mounted on the inner top surface of the side-mounted aging chamber (5). An electrically controlled flipping adjustment mechanism (7) is movably mounted on the side wall of the side-mounted aging chamber (5). Electrically controlled translation and flipping mechanisms (8) are symmetrically installed on both sides of the side wall of the side-mounted aging chamber (5). The electrically controlled flipping adjustment mechanism (7) includes a flipping closing plate (71) hinged to the side of the side-mounted aging chamber (5) at the material inlet position, an assembly frame (72) fixed to the surface of the flipping closing plate (71), a load-bearing transition conveyor belt (73) movably installed on the surface of the assembly frame (72), an electrically controlled clamping limit frame (74) installed on the side wall of the assembly frame (72), and an outer control support rod (75) for controlling the flipping closing plate (71). The electrically controlled clamping and limiting frame (74) includes a side guide rail (741) fixed on both sides of the assembly frame (72), an electrically controlled lead screw (742) installed inside the side guide rail (741), an internal thread translation block (743) threaded to both ends of the electrically controlled lead screw (742), and a clamping frame (744) fixed on the side wall of the internal thread translation block (743). The electrically controlled translation and flipping mechanism (8) includes an embedded internal guide rail (81) fixed on both sides of the side-mounted aging chamber (5), an adjusting screw (82) movably installed inside the embedded internal guide rail (81), an internal thread translation seat (83) threaded on the outside of the adjusting screw (82), an adjusting motor (84) fixedly installed on the side wall of the internal thread translation seat (83), and an electrically controlled rotating clamping seat (85) movably assembled on the outside of the internal thread translation seat (83).

2. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The side-mounted aging chamber (5) is fixedly installed between the first horizontal conveyor belt (2) and the second horizontal conveyor belt (3), and between the second horizontal conveyor belt (3) and the third horizontal conveyor belt (4).

3. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The side-mounted aging chamber (5) has a side-mounted upward and downward feeding port (9) at the end of the electrically controlled flipping adjustment mechanism.

4. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The side-mounted aging chamber (5) has an upwardly recessed arc-shaped top mounting surface (10) on its inner top surface, and a plurality of recessed mounting grooves for fixing ultraviolet aging lamps (6) are provided on the arc-shaped top mounting surface (10).

5. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The regulating motor (84) is connected to the electrically controlled rotating clamping seat (85) via a gear transmission group (86).

6. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 5, characterized in that: The inner thread translation seat (83) has an integral horizontal assembly shaft on its outer side surface. The electrically controlled rotating clamping seat (85) includes a rotating adjustment platform (851) movably mounted on the outside of the horizontal assembly shaft, a lateral limiting frame (852) fixed on the side wall of the rotating adjustment platform (851), a flip limiting frame (853) with a movable shaft connected to the outer side surface of the rotating adjustment platform (851), and a lateral adjustment support rod (854) for controlling the flip limiting frame (853).

7. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The side-mounted aging chamber (5) is fixedly equipped with an infrared positioning module (11) that cooperates with the lateral limiting frame (852) on its inner side.

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